Use of Handtools (Common)

COMPETENCY - BASED LEARNING MATERIALS
Sector: METALS AND ENGINEERING
Qualification Title: SHIELDED METAL ARC WELDING NC II
Unit of Competency: USE HAND TOOLS
Module Title: USE HAND TOOLS
Developed by: Edwin II P. San Buenaventura
Institution: Technical Education & Skills Development Authority

Mariners’ Polytechnic College Foundation
Canaman, Camarines Sur.
HOW TO USE THIS COMPETENCY BASED LEARNING
MATERIAL
Welcome to the module in Welding Carbon Steel Plates and

Pipes Using SMAW NC II. This module contains training materials and
activities for you to complete.
The unit of competency “Welding Carbon Steel Plates and Pipes
Using SMAW” contains knowledge, skills and attitudes required for
Shielded Metal Arc Welding NC II. It is one of the specialized modules
at National Certificates Level (NC II).
You are required to go through a series of learning activities in
order to complete each learning outcome of the module. In each learning
outcome are Information Sheets and Resources Sheets (Reference
Materials for further reading to help you better understand the required
activities). Follow these activities on your own and answer the self-check
at the end of each learning outcome. You may remove a blank answer
sheet at the end of each module (or get one from your
facilitator/trainer) to write your answers for each self-check. If you have
questions, don’t hesitate to ask you facilitator for assistance.
Recognition of Prior Learning (RPL)
You may already have some or most of the knowledge and skills
covered in this learner’s guide because you have:
 been working for some time
 already completed training in this area
If you can demonstrate to your trainer that you are competent in a
particular skill or skills, talk to him/her about having them formally
recognized so you don’t have to do the same training again. If you have
a qualification or Certificate of Competency from previous trainings,
show it to your trainer. If the skills you acquired are still current and
relevant to the unit/s of competency they may become part of the
evidence you can present for RPL. If you are not sure about the
currency of your skills, discuss this with your trainer.
At the end of this module is a Learner’s Diary. Use this diary to
record important dates, jobs undertaken and other workplace events
that will assist you in providing further details to your trainer or
assessor.
Document No.
Date Developed: MPCF –TMC 1-2019
SHIELDED June, 2019 Issued by:
METAL ARC MPCF
WELDING Developed by: Page 2
Mariners’
Polytechnic Colleges NCII Edwin II P. San
Foundation Buenaventura Revision No.
A Record of Achievement is also provided for your trainer to
complete once you complete the module.
This module was prepared to help you achieve competency, in Welding
Carbon Steel Plates and Pipes Using SMAW. This will be the source of
information for you to acquire knowledge and skills in this particular
trade independently and at your own pace, with minimum supervision
or help from your instructor.
 Talk to your trainer and agree on how you will both organize the
Training of this unit. Read through the module carefully. It is
divided into sections, which cover all the skills, and knowledge
you need to successfully complete this module.
Document No.
METAL ARC MPCF
Mariners’
COMPETENCY-BASED LEARNING MATERIALS
COMMON COMPETENCIES
List of Competencies
No. Unit of Competency Module Title Code

1.1 Applying safety
Apply safety practices practices MEE722201
1.
Interpret drawing and 2.1 Interpreting drawing

sketches and sketches MEE721202
2.
Perform industry 3.1 Performing industry

calculation calculation MEE721203
3.
Contribute to quality 4.1 Contributing to quality

system system MEE721204
4.
Use hand tools 5.1 Using hand tools

MEE721205
5.
Prepare weld materials 6.1 Preparing weld

materials MEE721206
6.
Set-up welding 7.1 Setting-up welding

equipment equipment MEE721207
7.
Fit-up materials 8.1 Fitting up materials MEE721208

8.
Repair weld 9.1 Repairing weld
MEE721209
9.
Document No.
METAL ARC MPCF
Mariners’
UNIT OF COMPETENCY : USE HAND TOOLS
UNIT CODE : MEE721205
MODULE TITLE : USING HAND TOOLS
MODULE DESCRIPTION : This modules covers knowledge skills and

attitude required to use hand tools
SUGGESTED DURATION : 4 hours
SUMMARY OF LEARNING OUTCOMES:
At the completion of the module the trainees/students must be able

to:
LO1. Select hand tools
LO2. Use hand tools
LO3. Maintain hand tools
Document No.
METAL ARC MPCF
Mariners’
LO1. SELECT HAND TOOLS
ASSESSMENT CRITERIA:
1. Hand tools selected are appropriate to the requirements of the

task.
2. Unsafe or defective tools are identified and marked for repair
according to procedure
CONTENTS:
 Types and uses of hand tools

 Hand tool defects
CONDITION:
The students/ trainee should be provided with:
 Hand tools
o Hacksaws
o Hammers (ball peen, chipping)
o Punches
o Screwdrivers
o Wrenches
o Scrapers
o Chisels
o Gouges
o Files
o Clamps
 Supplies/materials
 - Pencil/paper
 - Reference books
 - Learning materials/module
 - OHP/transparencies
 - Video/multi-media materials
METHODOLOGIES:
 Lecture/demonstrations
Document No.
METAL ARC MPCF
Mariners’
 Self pace learning
 Group discussion
ASSESSMENT METHODS:
 Written/oral
 Direct observation
 Interview
 Demonstration
Document No.
METAL ARC MPCF
Mariners’
INFORMATION SHEET No. 5.1-1
Types and uses of hand tools
Learning Objective:
After reading this INFORMATION SHEET, YOU MUST be able to:
 Determine the types and uses of hand tools.
INTRODUCTION
Whether you are modernizing your house or shifting to your new sweet
home, getting or buying the best hand tools for daily use is not an easy task.
Since there is so much diversity in hand tools, you can end up overlooking
several vital tools.
So, I have prepared a list of the top 15 different types of hand tools and their
uses to make your life simple. Check the listing carefully and ensure that
you have gathered all of these precious tools.
The List of Different Types of Hand Tools
A well-stocked toolbox can be an excellent money-saving option. It helps you

complete your DIY projects successfully. But, it doesn’t mean that you
should purchase every hand tool of the store. You should wisely choose the
right tool that you are going to use over and over. That’s why; this article
will ensure that you are on the right track.
Document No.
METAL ARC MPCF
Mariners’
Pliers set
Pliers are powerful hand tools that are used to grab or pull something that
cannot be done with bare hands. Usually, small tools like insulated wire or
nails are pulled out from cable, wall or woods using pliers. They are also
used to tightened things like hooks or knobs.
There are mainly 5 types of pliers that are popular among the workers. They
are- diagonal pliers, lineman pliers, long-nosed pliers, slip joint pliers, and
groove joint pliers. You will be astonished by discovering the usefulness of
the pliers set as it offers various purposes.
Some models include big grips and staggered jaws for comfort, adjustability
and precise operation. So, you must add pliers set to your tools collection
immediately.
Hammer set
A hammer is a very handy tool when it comes to striking something with

huge force. It is considered as the oxygen of a DIY project. I mean, you can’t
Document No.
METAL ARC MPCF
Mariners’
think of a small or big DIY project without a hammer. As we all know, we
can easily crack or break anything with a hammer.
Especially claw, rubber mallet and chipping hammers are 3 most common
types of hammers that you are going to use in a variety of tasks in the home
and garden. Claw hammers are great for pulling out nails, rubber mallets
are used to strike objects hard without marring the material and chipping
hammers are awesome in removing slag and welding residue from metal.
So, get a top-quality hammer set and you will never regret it.
Screwdriver set
Screwdrivers are the most common toolbox tools. You can use them for
many purposes. They will help you with opening and fixing appliances,
tightening bike’s screws or checking and fixing electric connections.
Different tools required different shapes and size of screwdriver bits, so get
an assortment that includes at least 40+ different kinds of bits. After all,
these bits are the ultimate resource for any professional, handyman or
DIYer.
Make sure that your screwdriver set is fashioned for tough job site duties.
And, the bits produce the control, accuracy and dependability required to
handle even the toughest tasks. Remember, a top-quality screwdriver set
can serve you more than a decade if you use them properly.
Document No.
METAL ARC MPCF
WELDING Developed by: Page
Mariners’
NCII Edwin II P. San 10
Polytechnic Colleges
Measurement tape
As the name suggests, a measurement tape is used to measure the height,

width, length and depth of any large or small object. It is the measurement
tape that helps you make your DIY project perfect and attractive on the eye.
A durable auto-retractable measuring tape can be your best friend if you use
them correctly. Moreover, your tape should have impact-resistant Abs case
with non-slip rubber grips and stainless steel blade. Make sure the
measuring tape fits well inside your pocket for easy portability.
The ideal length of the tape should be no less than 25 ft. And, a locking
feature should allow you to use this tape more conveniently.
Wrench set
Wrenches are useful when you are dealing with bolts and nuts. You need a
well-build wrench to loosen or tighten up bolts and nuts. There are 2 types
of wrench you will find in the market place. They are – adjustable wrench
and non-adjustable wrench.
Document No.
METAL ARC MPCF
Mariners’
Non-adjustable wrench set (5-10 pieces) is useful when you are working on
a large project continuously without the hassle of adjusting them every time.
But, an adjustable wrench set (2 pieces) is perfect for simple home DIY
projects where you need to do precise operations.
Make sure that you buy a heavy-duty wrench set made of heat-treated,
forged carbon steel. Moreover, a non-slip handle will provide additional grip
while a chrome-plated wrench will remain rust-free. Overall, a wrench set is
very versatile and you should have this tool.
C- Clamps
A c-clamp is a c-shaped tool used to clutch or hold things firmly. It works

perfect to temporarily fasten something strongly on its position. This tool
secures parts for assembly, fastening, glueing and welding to ensure precise
operation. It will also come in handy when you are going to repair something
without the help of others. You can call it your “third hand”.
The thick iron body with a firm swivel pad and sliding T- bar ensure even
pressure and maximum clamping force. These clamps perfectly hold any
item while drilling, screwing, and hammering. So, don’t forget to add this
valuable tool to your collection.
Document No.
METAL ARC MPCF
Mariners’
Self check 5.1-1
Name: _______________ Date: _____________________
TEST 1: Enumeration
Enumerate the following answer:
1. Give at least 5 kinds of hand tools and their uses
Document No.
METAL ARC MPCF
Mariners’
Answer key 5.1-1
Pliers set
Pliers are powerful hand tools that are used to grab or pull something that
cannot be done with bare hands. Usually, small tools like insulated wire or
nails are pulled out from cable, wall or woods using pliers. They are also
used to tightened things like hooks or knobs.
Hammer set
A hammer is a very handy tool when it comes to striking something with

huge force. It is considered as the oxygen of a DIY project. I mean, you can’t
think of a small or big DIY project without a hammer. As we all know, we
can easily crack or break anything with a hammer.
Screwdriver set
Screwdrivers are the most common toolbox tools. You can use them for
many purposes. They will help you with opening and fixing appliances,
tightening bike’s screws or checking and fixing electric connections.
Measurement tape
As the name suggests, a measurement tape is used to measure the height,

width, length and depth of any large or small object. It is the measurement
tape that helps you make your DIY project perfect and attractive on the eye.
Wrench set
Wrenches are useful when you are dealing with bolts and nuts. You need a
well-build wrench to loosen or tighten up bolts and nuts. There are 2 types
of wrench you will find in the market place. They are – adjustable wrench
and non-adjustable wrench.
Document No.
METAL ARC MPCF
Mariners’
C- Clamps
A c-clamp is a c-shaped tool used to clutch or hold things firmly. It works

perfect to temporarily fasten something strongly on its position. This tool
secures parts for assembly, fastening, glueing and welding to ensure precise
operation. It will also come in handy when you are going to repair something
without the help of others. You can call it your “third hand”.
Document No.
METAL ARC MPCF
Mariners’
Hand tool defects
Learning Objective:
 Identify defective hand tools
Defective Tools
Defective tools can cause serious and painful injuries. If a tool is defective in
some way, DON'T USE IT.
Be aware of problems like:
 chisels and wedges with mushroomed heads

 split or cracked handles
 chipped or broken drill bits
 wrenches with worn out jaws
 tools which are not complete, such as files without handles
To ensure safe use of hand tools, remember:
 never use a defective tool

 double check all tools prior to use
 ensure defective tools are repaired
Air, gasoline or electric power tools, require skill and complete attention on
the part of the user even when they are in good condition. Don't use power
tools when they are defective in any way.
Watch for problems like:
 broken or inoperative guards

 insufficient or improper grounding due to damage on double insulated
tools
 no ground wire (on plug) or cords of standard tools
 the on/off switch not in good working order
 tool blade is cracked
 the wrong grinder wheel is being used
 the guard has been wedged back on a power saw
Document No.
METAL ARC MPCF
Mariners’
LO2. USE HAND TOOLS
1. Hand tools are used to produce the desired outcomes to job

specifications.
2. Task performed in accordance with company or industry safety
procedure
CONTENTS:
 Hand tools and it’s specification

 Hand tools and safety procedures
CONDITION:
 Hand tools
o Hacksaws
o Punches
o Screwdrivers
o Wrenches
o Scrapers
o Chisels
o Gouges
o Files
o Clamps
 - Pencil/paper
METHODOLOGIES:
Document No.
METAL ARC MPCF
Mariners’
ASSESSMENT METHODS:
 Written/oral
 Interview
 Demonstration
Document No.
METAL ARC MPCF
Mariners’
Hand tools and it’s specification
Learning Objective:
 Identify specific hand tools
INTRODUCTION
Hand tools are manually-operated tools that fit in the hand. They are used
in many industries and applications to assemble, install, repair and
maintain such items as machines, products, structures, components and
equipment.
 liers have two jaws and are designed to grip objects by using leverage.
 Calipers measure the distance between two symmetrically-opposing
sides.
 Screwdrivers are devices that fit into the head of a screw to drive the
screw into the object to be fastened.
 Wrenches are used to tighten or loosen nuts and bolts.
 Hammers are hand tools that deliver repeated blows to an object. For
example, a hammer is used to drive a nail into wood.
Specialty Tools
For every basic type of hand tool, many specialized varieties are available.
For example, a standard wrench has two fixed jaws, but an adjustable pipe
wrench has two serrated, movable jaws for gripping and turning a pipe. A
standard hammer can be made from a common metal such as chrome, but
titanium may be added to provide extra strength.
Controlled Pressure
In operations where precise measurements are crucial, specialized hand

tools may be used to apply specific amounts of pressure, or to precisely
measure the tension being applied. For example, torque wrenches and
torque screwdrivers are used to set the amount of torque applied to the
tightness of the screw or bolt. This torque amount is the rotational force
generated when energy is applied to the hand tool.
Document No.
METAL ARC MPCF
Mariners’
Hand tools and safety procedures
Learning Objective:
 Understand Hand tools and safety procedures
INTRODUCTION
Hand tools are such a common part of our lives but they can also be
dangerous if misused incorrectly.
Reduce the chance of an accident by following the below safety measures.
1. Inspect regularly
 Regularly inspect your tools to make sure that they are in good condition.

2. Wear gloves
 Always wear appropriate personal protective equipment.

3. Carry with care
 Never carry tools up a ladder.
 If you need to take tools up to a height use a bag or hoist them up in a
bucket.

4. Don't pocket sharp objects
 Never carry sharp or pointed tools in your pocket.
 Instead, carry them in a toolbox.

5. Be aware of your surroundings
 Always be aware of the people around you when using tools.

6. Use the right tools
 Always use the right tools for the job.
 Never use a tool for a different purpose than it was intended.
 You risk damaging the tools and injuring yourself.

Document No.
METAL ARC MPCF
Mariners’
7. Follow instructions
 Only operate tools according to manufacturers' instructions.

8. Clean and return
 After using a tool, clean it and return it to it's proper storage place.

9. Oily hands are dangerous
 Don't work with greasy or oily hands.

10. Protect your eyes
 Always wear eye protection.
Document No.
METAL ARC MPCF
Mariners’
SELF – CHECK 5.2-2
TRUE OR FALSE: Choose the correct answer and Circle the letter
that correspond to your choice on the answer sheet provided.
1. Always wear eye protection.

a. True
b. False
2. Do not work with greasy or oily hands.
a. True
b. False
3. After using a tool, clean it and return it to it's proper storage place.
a. True
b. False
4. Always be aware of the people around you when using tools.
a. True
b. False
5. Never carry sharp or pointed tools in your pocket.
a. True
b. False
Document No.
METAL ARC MPCF
Mariners’
Answer Key 5.2-2
1. T
2. T
3. T
4. T
5. T
Document No.
METAL ARC MPCF
Mariners’
LO3. MAINTAIN HAND TOOLS
1. Routine maintenance of hand tools is undertaken according to

standard operating procedures, principles and techniques.
2. Hand tools are stored in designated location in accordance with
manufacturer’s instruction/standard operating procedure.
CONTENTS:
 Routine maintenance
o Lubricating
o Tightening
o Simple tool repair
o Hand sharpening
o Cleaning
 Proper storage of hand tools
CONDITION:
 Hand tools
o Hacksaws
o Punches
o Screwdrivers
o Wrenches
o Scrapers
o Chisels
o Gouges
o Files
o Clamps
 - Pencil/paper
Document No.
METAL ARC MPCF
Mariners’
METHODOLOGIES:
ASSESSMENT METHODS:
 Written/oral
 Demonstration
Document No.
METAL ARC MPCF
Mariners’
Routine maintenance
Learning Objective:
 Understand the routine maintenance
INTRODUCTION
Routine maintenance are maintenance activities such as regular inspections
or machine servicing. Routine maintenance is done on a regular basis,
whether that be daily, weekly, monthly, or yearly. Routine maintenance is
an important part of keeping systems up to date and functional.
Document No.
METAL ARC MPCF
Mariners’
Overview
Routine maintenance tasks are small and simple in nature and only require
basic maintenance skills to perform well. They may be completed daily,
weekly, monthly, quarterly, or annually. Companies that invest in routine
maintenance can extend the life of their assets, reduce emergency
maintenance, and keep their production lines or facilities up and running
more consistently.
Routine maintenance is a type of preventive maintenance and also a key
part of total productive maintenance in which machine operators perform
small maintenance tasks to increase the reliability of the machines they use
every day.
How routine maintenance decreases downtime
Routine maintenance is designed to help keep equipment, machines, and

buildings operating optimally. If a particular piece of equipment needs
lubrication, it may work at a slower rate and reduce the efficiency of an
entire line. If dirt interferes with a certain component, an entire production
line can be shut down until the problem is identified. Lubricating and
cleaning equipment on a regular schedule prevents such problems.
In addition, routine maintenance can be scheduled on a daily basis, allowing

a company to maximize the use of its maintenance resources. For example,
if maintenance technicians move from one emergency work order to another,
they may have to travel between locations, gather different tools and
equipment, or simply switch mental gears from one problem to the next. A
maintenance worker performing routine maintenance can clean, inspect,
and adjust many items on a single piece of equipment much more quickly.
Document No.
METAL ARC MPCF
Mariners’
Examples of routine maintenance
Workers who perform routine maintenance for an apartment complex or

other residential building are responsible for cleaning shared areas,
inspecting and cleaning units when residents move in or out, or changing
filters or other components in the HVAC system.
Routine maintenance in a factory setting involves lubricating, cleaning, and

adjusting machines, replacing equipment parts on a schedule, inspecting
certain components, or performing conditioned monitoring exercises.
Maintenance technicians who work for a municipality perform routine

maintenance throughout a city. This includes trash removal, landscaping,
and building walkthroughs to check for busted ballasts and burnt bulbs.
Benefits of routine maintenance
Routine maintenance prevents larger problems from occurring. Taking good

care of equipment, machines, and facilities extends their overall life as well
as keep them performing at their best. Routine maintenance gives
technicians an opportunity to regularly “lay their eyes on” important
components of a production line or specific system as well as a chance to
catch any other potential problems that are lurking.
In addition, most maintenance technicians assigned to perform routine

inspections, cleaning, or adjustments are entry-level or relatively new to a
particular maintenance department. Routine maintenance is typically
simple and straightforward and is an excellent training ground for a new
technician to learn about a particular facility, business, or complex.
How to maximize routine maintenance
Document No.
METAL ARC MPCF
Mariners’
Routine maintenance provides an excellent return on investment
considering the reduction of emergency work orders, increased efficiency of
equipment, and fewer equipment replacement needs.
In order to maximize the benefits of routine maintenance, provide training

and education to maintenance technicians about how to clean, inspect,
lubricate, service, and adjust equipment, components or systems. Create a
comprehensive maintenance checklist for each piece of equipment or
machinery that requires routine maintenance, and research the industry
standard for lubricating, replacing, or cleaning to ensure the routine
maintenance is appropriate.

Document No.
METAL ARC MPCF
Mariners’
Proper storage of hand tools
Learning Objective:
 Understand proper storage of hand tools and equipment
PROPER STORAGE OF TOOLS AND EQUIPMENT

The proper care and storage of tools and equipment are not only the concern
of the
management but of the workers who use the equipment.
Importance of proper storage of tools and equipment
1. It is an important factor for safety and health as well as good business.
2. Improves appearance of general-shop and construction areas.
3. Reduces overall tool cost through maintenance.
4. This also ensures that tools are in good repair at hand.
5. Teaches workers principles of (tool) accountability.
Pointers to follow in storing tools and equipment:
1. Have a designated place for each kind of tools.
2. Label the storage cabinet or place correctly for immediate finding.
3. Store them near the point of use.
4. Wash and dry properly before storing.
5. Store knives properly when not in use with sharp edge down.
6. Put frequently used items in conveniently accessible locations.
7. Gather and secure electrical cords to prevent entanglement or snagging.
8. Cutting boards should be stored vertically to avoid moisture collection.
9. Metal equipment can be stacked on one another after drying such as
storage dishes and
bowls.
10. Make sure the areas where you are storing the equipment are clean, dry
and not
overcrowded.
Document No.
METAL ARC MPCF
Mariners’

Use of Handtools (Common)

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COMPETENCY - BASED LEARNING MATERIALS

Sector: METALS AND ENGINEERING

Qualification Title: SHIELDED METAL ARC WELDING NC II

Unit of Competency: USE HAND TOOLS

Module Title: USE HAND TOOLS

Developed by: Edwin II P. San Buenaventura

Institution: Technical Education & Skills Development Authority

Welcome to the module in Welding Carbon Steel Plates and

No. Unit of Competency Module Title Code

Interpret drawing and 2.1 Interpreting drawing

Perform industry 3.1 Performing industry

Contribute to quality 4.1 Contributing to quality

Use hand tools 5.1 Using hand tools

Prepare weld materials 6.1 Preparing weld

Set-up welding 7.1 Setting-up welding

Fit-up materials 8.1 Fitting up materials MEE721208

UNIT CODE : MEE721205

MODULE TITLE : USING HAND TOOLS

MODULE DESCRIPTION : This modules covers knowledge skills and

SUGGESTED DURATION : 4 hours

SUMMARY OF LEARNING OUTCOMES:

At the completion of the module the trainees/students must be able

LO1. Select hand tools

LO2. Use hand tools

LO3. Maintain hand tools

1. Hand tools selected are appropriate to the requirements of the

 Types and uses of hand tools

The students/ trainee should be provided with:

The List of Different Types of Hand Tools

A well-stocked toolbox can be an excellent money-saving option. It helps you

A hammer is a very handy tool when it comes to striking something with

As the name suggests, a measurement tape is used to measure the height,

A c-clamp is a c-shaped tool used to clutch or hold things firmly. It works

Name: _______________ Date: _____________________

1. Give at least 5 kinds of hand tools and their uses

A hammer is a very handy tool when it comes to striking something with

As the name suggests, a measurement tape is used to measure the height,

A c-clamp is a c-shaped tool used to clutch or hold things firmly. It works

 chisels and wedges with mushroomed heads

To ensure safe use of hand tools, remember:

 never use a defective tool

 broken or inoperative guards

1. Hand tools are used to produce the desired outcomes to job

 Hand tools and it’s specification

The students/ trainee should be provided with:

In operations where precise measurements are crucial, specialized hand

1. Always wear eye protection.

2. Do not work with greasy or oily hands.

5. Never carry sharp or pointed tools in your pocket.

1. Routine maintenance of hand tools is undertaken according to

The students/ trainee should be provided with:

Routine maintenance is designed to help keep equipment, machines, and

In addition, routine maintenance can be scheduled on a daily basis, allowing

Workers who perform routine maintenance for an apartment complex or

Routine maintenance in a factory setting involves lubricating, cleaning, and

Maintenance technicians who work for a municipality perform routine

Benefits of routine maintenance

Routine maintenance prevents larger problems from occurring. Taking good

In addition, most maintenance technicians assigned to perform routine

In order to maximize the benefits of routine maintenance, provide training

INFORMATION SHEET No. 5.3-2

PROPER STORAGE OF TOOLS AND EQUIPMENT

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Name: _ Date: _______