Owner

PT. MEDCO RATCH POWER RIAU

Contractor

LOTTE ENGINEERING & CONSTRUCTION

Project
RIAU GFPP 275 MW IPP PROJECT

Revision Status:

Rev. Date Purpose Prep. by Check by Acc. by

Title
METHOD STATEMENT FOR STOP LOG GUIDE FRAME AND SUMP
SCREEN GUIDE RAIL
Document No. Rev. No. Pages
LEC-ITI-X-XX-XXXX - 7
 Method Statement for Stop Log Guide Doc. No: Rev No.
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Frame and Sump Screen Guide Rail
IPP PROJECT
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Table of Contents

1.0 GENERAL......................................................................................................... 3

2.0 PURPOSE........................................................................................................ 3

3.0 WORK SCOPE................................................................................................. 3

4.0 RESPONSIBILITIES......................................................................................... 3

5.0 REFERENCES................................................................................................. 4

6.0 WORK SEQUENCE......................................................................................... 4

7.0 TOOLS & EQUIPMENT.................................................................................... 7

8.0 SAFETY............................................................................................................ 7
 Method Statement for Stop Log Guide Doc. No: Rev No.
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Frame and Sump Screen Guide Rail
IPP PROJECT
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1.0 GENERAL

Medco Ratch Power, Riau intends to build a 275MW Gas Fired Combined Cycle Power Plant
(GFPP) at Riau Province, Sumatra, in Indonesia. The Riau GFPP project comprises of a
combined cycle power block with a net rated output of 275 MW.

The proposed project consists of one (1) combined cycle power block (2+2+1), comprising of
two (2) gas turbine and generators (GTGs), two (2) fired heat recovery steam generators
(HRSGs) & one (1) steam turbine and generator (STG), and Balance of Plant (BOP)
equipment.

The Power Plant will be equipped with GT capable of firing on natural gas. The exhaust gas
from the GT is fed to a HRSG, which is designed as a horizontal triple pressure, natural
circulation HRSG with re-heater. The HRSG will be supplied with supplemental firing for
meeting the load demand.

The ST will be a reheat condensing turbine. The exhaust steam is condensed in a water-
cooled condenser with mechanical draft wet cooling tower using river water from the Siak
River.

The GT, ST and Generator will be of a multi shaft configuration, with a separate Generator for
GT’s and ST.

2.0 PURPOSE

This procedure provides instructions for installation of River water intake system Equipment
for Riau GFPP 275 MW IPP project in accordance with technical specifications and relevant
drawings.

Application of scope is following equipment, but not limited:

a) Stop Log Guide Frame
b) Sump screen Guide Rail

To establish a procedure to ensure a safe and quality installation with systematic approach to
all related work implemented in accordance with the technical specification requirement of
the contract and applicable code & standard.

3.0 WORK SCOPE

The scope of work covered in this Method Statement is as follows;

3.1 Perform installation, erection, and assembly of sea water intake system equipment such
as Traveling band screen, Bar screen, Stop gate and screen wash pump etc. as
indicated on the related drawing and specification.

3.2 Checking elevation, leveling and alignment, where required

3.3 Any field touch up painting of equipment, support steel, other items, if required.

4.0 RESPOSIBILITIES

4.1 Consortium Site Manager together with his team is responsible for the proper
 Method Statement for Stop Log Guide Doc. No: Rev No.
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Frame and Sump Screen Guide Rail
IPP PROJECT
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implementation of this procedure.

4.2 Consortium QA/QC Manager is responsible for the implementation of all required control
activities and shall ensure that the procedure is established related with this particular
job.

4.3 Consortium QA/QC Engineer shall execute all required quality activities such as
inspection and test in coordination with the Owner’s representative to obtain necessary
approval, and responsible for preparing all necessary check list and documents required
for carrying activities.

4.4 Equipment Engineer / Technical Advisor shall be responsible for conducting the
inspection of all the structures and casings in order to install modules exactly on position
as required and to provide the readings to his discipline engineer.

4.5 HSE Engineer with his team shall ensure that the work will be implemented properly and
effectively enough to maintain safety requirement on site and train persons as
necessary.

5.0 REFERENCES

All the Work must be performed according to the following as listed and the most relevant
codes & standards with good practices.

5.1 Project Drawings

5.2 Site Inspection test plan for embedded material / Material before Pouring Concrete

6.0 WORK SEQUENCE

6.1 GENERAL

6.1.1 The work area shall be cleared of any obstacle, dust or inappropriate tools.

6.1.2 All topographical bench marks shall be marked and/or conformed prior to the
commencement of work.

6.1.3 Extreme care should be taken to prevent any damage during lifting to its position.

6.1.4 The equipment openings shall be controlled and prohibited from the placement of
any materials, tool or components inside of erected equipment.

6.1.6 Foundations, embedment and all features interfacing with the equipment being
installed shall be checked for dimensional accuracy.

6.1.7 Equipment shall be transported from lay down area by trailer or other proper
transporter, according to the size and fragility of equipment.

6.2 PROCEDURE

6.2.1 Planning
Prior to commencing work, the installation plan will be prepared on consideration
with project schedule and site condition, as follow:
 Method Statement for Stop Log Guide Doc. No: Rev No.
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Frame and Sump Screen Guide Rail
IPP PROJECT
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 Shape, weight, dimension, type of equipment

 Installation sequence in conjunction with rigging studies.
 Work space around installation area not to be any obstruction.
 Preparation of foundation/base plate.
 Transportation plan & route of equipment, if necessary.
 List of temporary equipment and tools for installation.
 Rigging plans, if required

6.2.2 Material Receipt, Transportation and Preservation

On receipt all material shall be checked for identification and traceability. The
material should be stored and protected from any damage. Enough care should
be taken while transporting and handling the equipment to site for installation. All
preservation measures shall be taken according to the vendor instruction.

6.3 PREPARATION OF EQUIPMENT INSTALLATION

6.4.1 Subcontractor shall ensure competency and suitability of the heavy equipment
and operator. Validity of the certificates and license of all installation equipment
as well as the operator shall be confirmed according to Contractor Regulations,
government authority.

6.4.2 If required, timber mat and/or steel plate shall be provided for track or tires by
considering soil bearing forces

6.4.3 The following tools tackles and equipment shall be used for installation of sea
water intake equipment as follow:

a) Crane
b) Shackles & slings
c) Truck trailer
d) Tools, such as wrench, spanner, hydro jack and torque wrench, etc.

Lifting tools should be inspected for any damage and suitability to withstand lifting
load.

6.4 INSTALLATIONS

6.5.1 STOP LOG GUIDE FRAME

a) If required, Field Team will be made template/Brace/Rib support to install

Guide Frame material (Tack weld will necessary for installation that material)

b) The location for material shall be designated on the X and Y coordinates by

survey team

c) Based on the appoitment coordinates, install the Guide frame material as per
each foundation. At this time, proper support shall be installed to avoid from
unnecessary movements.

d) The installed Guide Frame shall be inspected the location and elevation after
 Method Statement for Stop Log Guide Doc. No: Rev No.
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Frame and Sump Screen Guide Rail
IPP PROJECT
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fixed them on designated location as per the relative drawing

e) Before Pouring concrete, the roller part or the important part of Guide Frame
material shall be wrapped or cover with vinyl tape or other materials to
prevent the from exposure with possible contaminants.

f) After concrete pouring and curing, Field Inspector shall be re-inspected its
final location

6.5.2 SUMP SCREEN GUIDE RAIL

g) If required, Field Team will be made template/Brace/Rib to install Guide Rail

material (Tack weld will necessary for installation that material)

h) The location for material shall be designated on the X and Y coordinates by

survey team

i) Based on the appoitment coordinates, install the Guide Rail material as per
each foundation. At this time, proper support shall be installed to avoid from
unnecessary movements.

j) The installed Guide Rail shall be inspected the location and elevation after
fixed them on designated location as per the relative drawing

k) Before Pouring concrete, the thread part or the important part of Guide Rail
material shall be wrapped or cover with vinyl tape or other materials to
prevent the from exposure with possible contaminants.

l) After concrete pouring and curing, Field Inspector shall be re-inspected its
final location

7.0 TOOLS & EQUIPMENTS

No. Description Remark
1 Mobile Crane of Appropriate capacity As required
2 Lifting tools / lifting gears As required
3 Steel Plates for supporting the foundation plates, if necessary As required
4 Hydraulic Jack 3, 5, 10 Tons capacity As required
5 Shims of varies thickness 0.05 to 1mm(SUS), 1.0 to 3mm (CS) As required
5 Arc Electric Welding Machine As required
6 Oxy Acetylene Set with Cutting outfit As required
7 Electric Drill Machine As required
8 Hand tools, torque wrench and gauges, etc. As required

8.0 SAFETY

9.1 The safety program as defined the Health, Safety and Environment Plan shall be
implemented on a day to day basis.
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Frame and Sump Screen Guide Rail
IPP PROJECT
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9.2 The unsafe work practice and conditions in the work place shall be immediately
identified and eliminated through the use of analytical techniques such as the risk
assessment.

9.3 Build a team safety mentality where each worker contributes to the effort and each
superintendent is fully aware of the capabilities and limitations of their team.

9.4 All tool and equipment shall be used in accordance with the manufacturer’s
recommendations, required tool guards in place, and maintained in good working order.

9.5 Wear appropriate, provide common safety equipment such as PPE, fire extinguisher and
fire blanket, etc. at site according to the regulation.

9.6 Work areas shall be kept clear and unobstructed at all times. Isolate the job site with
warning tape or barricade in order to control of unauthorized persons into the working
area.

9.7 All certificates and permits related the particular job shall be kept at site for verification.