FOR REVIEW

Rev Date Prepared Checked Approved Details of Revision

Owner

VUNG ANG II THERMAL POWER LLC

Owner’s Engineer

EPC Contractor

DHI-SCT JOINT VENTURE

Sub-Contractor:

PACIFIC CORPORATION

Project

VUNG ANG II THERMAL POWER PROJECT

Title

INSPECTION AND TEST PROCEDURE FOR MANUFACTURING

OF POWER AND CONTROL CABLE FOR 500kV AIS

Document No. Identification No. Rev. Page-No.

VA2-DN04-P0AB-140028 -
B 14
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

RECORD OF REVISION
Rev. Date Page Affected Description of Revision

A 21.09.2022 First Issue

B 03.11.2022 Revised as comments

Rev.B 02
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

DOC. NO.: VA2-DN04-P0AB-140028

VUNGANG II THERMAL POWER PROJECT
PAGE NO.: 3

TITLE CONTENT

TABLE OF CONTENTS

1. SCOPE
2. APPLIED STANDARDS
3. MATERIAL INSPECTION
4. STRUCTURE
5 ELECTRICAL CHARACTERISTICS
6 MARKING AND PACKING INSPECTION

7 FORM REPORT

Rev.B 03
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

DOC. NO.: VA2-DN04-P0AB-140028

VUNGANG II THERMAL POWER PROJECT
PAGE NO.: 4

TITLE SCOPE AND APPLIED STANDARD

1. SCOPE
This procedure shows the manufacturing standard for the manufacturing of power and
control cable for 500kV AIS.
Cable Types:
Cu/XLPE/PVC/Fr-PVC 0,6/1kV 2X2.5 Sqmm
Cu/XLPE/PVC/Fr-PVC 0,6/1kV (2X2.5+1X2.5) Sqmm
Cu/XLPE/PVC/Fr-PVC 0,6/1kV 2X4 Sqmm
Cu/XLPE/PVC/Fr-PVC 0,6/1kV (2X4+1X4) Sqmm
Cu/XLPE/PVC/Fr-PVC 0,6/1kV 4X2.5 Sqmm
Cu/XLPE/PVC/Fr-PVC 0,6/1kV (4X2.5+1x2.5) Sqmm
Cu/XLPE/PVC/Fr-PVC 0,6/1kV (4X4+1x4) Sqmm
Cu/XLPE/PVC/Fr-PVC-S 0,6/1kV 4X2.5 Sqmm
Cu/XLPE/PVC/Fr-PVC-S 0,6/1kV 4X4 Sqmm
Cu/XLPE/PVC/Fr-PVC-S 0,6/1kV 7X1.5 Sqmm
Cu/XLPE/PVC/Fr-PVC-S 0,6/1kV 19X1.5 Sqmm
Cu/Mica/XLPE/PVC/Fr-PVC-S 0,6/1kV 19X1.5 Sqmm

2. APPLIED STANDARDS
Followings are the applicable codes and standards for the manufacturing works
- Power and Control Cable according to IEC 60228, IEC 60229, IEC 60502-1
or other with similar technical parameters.

Rev.B 04
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

DOC. NO.: VA2-DN04-P0AB-140028

VUNGANG II THERMAL POWER PROJECT
PAGE NO.: 5

TITLE MATERIAL INSPECTION

3. MATERIAL INSPECTION
* Test Specitification
- Material code/Approved Drawing
* Requirements
- Smooth, without defect
* Test Procedure
- Check appearance of cable
- Verification of material: All the raw material shall be examined and verified by the
quality control.
- Check points of raw material before use:
+ Inspection of original of raw material (CO, CQ),
+ Inspection of Mill test certificate.
+ Check dimensions and appearance of material.
* Test equipment
- By visual

Rev.B 05
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

DOC. NO.: VA2-DN04-P0AB-140028

VUNGANG II THERMAL POWER PROJECT
PAGE NO.: 6

TITLE FABRICATION INSPECTION PROCEDURE

4. STRUCTURE
4.1 Conductor examination
* Test Specitification
- IEC 60228, IEC 60502-1
* Requirements
- According to Spec
* Test Procedure
- Check material conductor
- Measure the diameter of conductor , Number wires
* Test equipment
- Vernier calipers
4.2 Check of dimensions
* Test Specitification
- IEC 60502-1
* Requirements
- According to Spec
* Test Procedure
- Strip the test piece of all layers from completed cable
- Measure the thickness or diameter of belows :
+ Measurement of thickness of inner sheath
+ Measurement of thickness of over sheath
+ Overall dia. Of cable (Approx.)
+ Check cable marking
- Check core identification
* Test equipment
- Micrometer, Vernier calipers, Measuring tape

Rev.B 06
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

DOC. NO.: VA2-DN04-P0AB-140028

VUNGANG II THERMAL POWER PROJECT
PAGE NO.: 7

TITLE FABRICATION INSPECTION PROCEDURE

4.3 Hot Set test

* Test Specitification
- IEC 60502-1
* Requirements
- HOT : Max 175%
- SET : Max ±15%
* Test Procedure
- Prepare two test piece according to IEC 60811-2-1 clause 9 and measured cross-sectional
areas, mark 20mm on dumb-bell
- Put test piece in 200±3 /15min. With 20N/cm² mechanical stress loaded
- From the elongated leghth, calculate HOT value
- From the elongated leghth, calculate HOT value
- After removing tensile force, put test piece for 5min in oven and cool slowly
- Measure the marked line distance
- Calculate the SET value
* Test equipment
- Ageing oven, Chemical balance

Rev.B 07
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

DOC. NO.: VA2-DN04-P0AB-140028

VUNGANG II THERMAL POWER PROJECT
PAGE NO.: 8

TITLE FABRICATION INSPECTION PROCEDURE

5. ELECTRICAL CHARACTERISTICS
5.1 Electrical resistance of conductor
* Test Specitification
- IEC 60228, IEC 60502-1
* Requirements
- According to Spec
* Test Procedure
- Put cable drum in test room
- Measure the conductor resistance at ambient temperature
- Convert the measured value to 20 /km length in accordance with formula given in IEC
60228
* Test equipment
- DC. resistance tester
5.2 Voltage test
* Test Specitification
- IEC 60502-1
* Requirements
- Shall be no breakdown
* Test Procedure
- For single - core cables:
+ Single - core unscreended cables shall be immersed in water at room temperature for 1h
and the test voltage then applied for 5 min between the conductor and the water.
- For multicore cables:
+ For multicore cables with individual screened cores, the test voltage shall be applied for
5 min between each conductor and the metallic layer
+ For multicore cables, without individual screened cores, the test voltage shall be applied
for 5 min in succession between each insulated conductor and all the other conductors and
collective metallic layers, if any.
* Test equipment
- AC. High voltage tester

Rev.B 08
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

DOC. NO.: VA2-DN04-P0AB-140028

VUNGANG II THERMAL POWER PROJECT
PAGE NO.: 9

TITLE PACKING INSPECTION PROCEDURE

5.3 Measurement insulation resistance

* Test Specitification
N/A
* Requirements
- Reference only
* Test Procedure
- The D.C test voltage shall be 500V and shall be applied for a sufficient time to reach
- The measurement shall be made between conductor and metallic screen and all the other
* Test equipment
- Megaohm - meter
5.4 Spark test
* Test Specitification
IEC 60229
* Requirements
- No breakdown
* Test Procedure
- A spark test according to the method given in IEC 62230 shall be carried out by earthing
the underlying metallic layer for an a.c. test. The voltages shall be 6 kV a.c. per millimetre
of the specified nominal thickness of the extruded oversheath, subject to maximum values
of 15 kV a.c.
* Test equipment
- Spark tester
6. MARKING AND PACKING INSPECTION
Packing inspection method is implemented as following:
- Cable must be wound in Drum
- Specifications of packing: According to packing procedure.
- Quantity of member: According to Packing list.
- Loose components shall be in box packing and quantity shall be checked.
- Verification of packing list with respective packing.
7. FORM REPORT

Rev.B 09
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

Report No.: VA2-DN04-P0AB-140028

DATASHEET CHECKING LV CABLE
Page No.: 10

Customer: VAPCO (Vung Ang II Thermal Power Plant LLC)

Project Name: Vung Ang II Thermal Power Plant Project Unit No. :
Item Name: POWER AND CONTROL CABLE Q'ty: (EA)

1. Cable Type : 0.6/1 kV Cu/XLPE/PVC/Fr-PVC-S 4x2.5 SQMM

2. Pro. Order : 3. No. : 02 4. Design No. : 5. Temp. :

6. Customer : 7. Contract No. : 8. Test date : …....../..….../ 202

Length A.C hight votage test Insulation
Test item Appearance DC resistance cond. at 20ºC
(m) 3.5kV / 5min. resistance
No
Requirement Max. : 7.41 (/km)
Smooth, without defect No breakdown -
Drum No. 1-ONE 2-TWO 3-THREE 4-FOUR
1
2
3
4
5
6
7
8
9
10
Result LS Vina Pacific Doosan VINA Customer/ Owner
□ Satisfactory Prepared by: Reviewed by & Approved by: Witness Review Witness Review
□ Unsatisfactory

Rev.B 10
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

Report No.: VA2-DN04-P0AB-140028

DIMENSIONS CHECK ON LV CABLE
Page No.: 11

Customer: VAPCO (Vung Ang II Thermal Power Plant LLC)

Project Name: Vung Ang II Thermal Power Plant Project Unit No. :

Item Name: POWER AND CONTROL CABLE Q'ty: (EA)

Results
No Test item Unit Requirement
1-ONE 2-TWO 3-THREE 4-FOUR
Material - Annealed Copper wire
Form - Circular stranded
1 Conductor
Number of wires - 7
Approx. Diameter mm 2.01
Material - XPLE XPLE

Measurements mm -
2 Insulation Thickness Ave. mm 0.7 Ave.: Ave.: Ave.: Ave.:
Min. mm 0.53 Min.: Min.: Min.: Min.:
Color - White
3 Filler and Binder tape - Yes
Material - PVC PVC

Measurements mm -
4 Innersheath Thickness
Min. Ave mm 0.6 Ave.:

Color - Black
Material 1 - Copper tape
5 Metallic screen
Thickness mm Nom. : 0.05

Material - PVC PVC

Measurements mm -
6 Outersheath Thickness
Min. mm 1.24 Min.:

Color - Black

7 Overall dia. Of cable (Approx.) mm 14

Content LS-VINA Cable & System * Cu/XLPE/PVC/Fr-PVC-S 4x2.5sqmm - 0.6/1kV * 2022

8 Cable marking
Type Printing on the over sheath surface

Result LS Vina Pacific Doosan VINA Customer/ Owner

□ Satisfactory Prepared by: Reviewed by & Approved by: Witness Review Witness Review
□ Unsatisfactory

Rev.B 11
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

Report No.: VA2-DN04-P0AB-140028

HOTSET TEST FOR XLPE Page No.: 12

Customer: VAPCO (Vung Ang II Thermal Power Plant LLC)

Project Name: Vung Ang II Thermal Power Plant Project Unit No. :

Item Name: POWER AND CONTROL CABLE Q'ty: (EA)

1. Cable Type : 0.6/1 kV Cu/XLPE/PVC/Fr-PVC-S 4x2.5 SQMM

2. Customer :
3. Contract No. :

4. Reference Spec.: IEC 60502-1, IEC 60811-2-1

5. Condition test : Ageing Oven 200±3ºC /15 min. / 20N/cm²

6. Type compound : XLPE Compound

7. Drum no. :

8. Test result :

Test result
No Thickness Width Cross- section Mark length (Lo) Load E/L under load (L1) E/L under load (%) E/L after cooling (L2) E/L after cooling (%)
Sample
(mm) (mm) (mm²) (mm) (g) (mm) (HOT) (mm) (SET)
1 #1

2 #2

Spec. value : HOT : Max. 175%, SET : Max. 15%

9. Verdict :

Result LS Vina Pacific Doosan VINA Customer/ Owner

□ Satisfactory Prepared by: Reviewed by & Approved by: Witness Review Witness Review
□ Unsatisfactory

Rev.B 12
INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

Rev.B 13
 INSPECTION AND TEST PROCEDURE FOR MANUFACTURING OF POWER AND CONTROL CABLE FOR 500kV AIS
VA2-DN04-P0AB-140028

Report No: VA2-DN04-P0AB-140028

Packing Conformation Photo (PCP) Page No.: 14

Customer: VAPCO (Vung Ang II Thermal Power Plant LLC) Packing Procedure No.:

PJT Name: VUNG ANG II THERMAL POWER PROJECT Packing list No.:

Item Name: POWER AND CONTROL CABLE Package No.:

Description of Goods
PKG Weight (kg) PKG Size (cm) Measure
Package
Package No.: Total Q'ty DESCRIPTION Gross Net
Type Length Width Height -ment (m3)
Weight Weight

Photo 1 Photo 2

Photo 3 Photo 4

Rev.B 14