Hindustan Urvarak and Rasayan Limited

Barauni & Sindri

PROJECT REFERENCE
Originator
Project N° Unit Number Doc. Type Material Code Serial Number Revision Page
TP 077625 C41 PDS 1541 0001 C Page 1 of 5
Process Data Sheet - GTG / HRSG Unit Control Valves

PROCESS DATA SHEET

GTG / HRSG
CONTROL VALVES

DOCUMENT CATEGORY
INFORMATION – Class 1
REVIEW – Class 2
ISSUED FOR
OWNER
INTERNAL - CONSORTIUM
INTERNAL - TECHNIPFMC
INTERNAL - LTHE

Venkatesh.k Jayakumar.R S.Rajan

2020.02.17 15:07:55 +05'30' 2020.02.17 15:11:14 +05'30' 2020.02.17 15:13:04 +05'30'

C 17/02/20 IFD - Issued for Design VENKATESH K JAYAKUMAR. R S. RAJAN

B 18/12/19 IFD - Issued for Design VENKATESH K JAYAKUMAR. R S. RAJAN
A 11/11/19 IFR - Issued for Review VENKATESH K JAYAKUMAR. R S. RAJAN
Date WRITTEN BY CHECKED BY APPROVED BY
Rev Revision Description
DD/MM/YY (name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS
CONFIDENTIAL INFORMATION – The information contained in this document belongs to TECHNIP. All IP rights relevant to this document are expressly reserved.
 Hindustan Urvarak and Rasayan Limited

Barauni & Sindri

PROJECT REFERENCE
Originator
Project N° Unit Number Doc. Type Material Code Serial Number Revision Page
TP 077625 C41 PDS 1541 0001 C Page 2 of 5
Process Data Sheet - GTG / HRSG Unit Control Valves

HOLDs
HOLD n° REF. § DESCRIPTION

GENERAL NOTEs

1. Prefix "B" is for Barauni and "S" is for Sindri.

CONFIDENTIAL INFORMATION -The information contained in this document belongs to TECHNIP. All IP rights relevant to this document are expressly reserved.
 PROCESS DATA SHEET
Project N° - Unit Doc. Type Equipment N° Serial N° Rev. Index

077625-C41 PDS 1541 0001 C

Company Doc. Number: Page 3/5
CLIENT HURL

Revision
LOCATION INDIA
CONTROL VALVES
UNIT C41

1 (Case - A) (Case - B) (Case - A) (Case - B)

2 ITEM B41-PV-0005A B41-PV-0005A B41-PV-0005B B41-PV-0005B C
3 P&ID REFERENCE B41-PID-0007 B41-PID-0007 B41-PID-0007 B41-PID-0007 C
High Pressure Medium Pressure High Pressure Medium Pressure C
SERVICE
4 Steam Steam Steam Steam
5 Early process review yes/no No No No No C
6
7 Operation ( continuous or intermittent) (D) Intermittent Intermittent Intermittent Intermittent C
8 Line size (upstream/downstream) in. 4/4 4/4 3/3 3/3 C
9
10 Operating temperature (T) °C 510-520 385-410 510-520 385-410 C
11 Design temperature °C 545 545 545 545 C
12
13 Design pressure kg/cm² g. 134 / FV 134/FV 134 / FV 134/FV C
14
15 State - fluid quality Vapor Vapor Vapor Vapor C
16
17
18 Normal flowrate kg/h 11910 (2) (3) 609 (2) (3) C
19
20 Molecular weight 18 18 18 18 C
VAPOR

21
22 Cp/Cv ratio (B) 1.409 1.378 1.409 1.378 C
23
24 Viscosity (under conditions) cP 0.03 0.02 0.03 0.02 C
25
26 Upstream density kg/m³ 33.0 15.65 33.0 15.65 C
27
28
29 Normal flowrate kg/h
30
31 Specific gravity 60/60
32
33 Specific gravity at T
LIQUID

34
35 Normal flowrate at T m³/h
36
37 Vapor pressure at T kg/cm² g abs.
38
39 Viscosity at T cP
40
41 True critical pressure kg/cm² g abs.
42
43
44 % Normal flowrate MIN./NORMAL/MAX. 18.47 / 100 / 103 (2) (3) 65 / 100 / 369 (2) (3) C
45
104.33/ 100.98/ 106.48/ 107.95/
Valve DP (C) (4) kg/cm² (3) (3)
46 102.25 109.84 C
47
48 Upstream operating pressure (C) kg/cm² g. 108/ 110/ 112 41/ 44/ 46 108/ 110/ 112 41/ 44/ 46 C
49
VALVE

50
51
52 Shut off differential pressure kg/cm² 134.0 134.0 134.0 134.0 C
53
54 On increasing the variable Close Close Close Close C
55 Upon air failure (A) FC FC FC FC C
56
57 Required tightness Standard Standard Standard Standard C
58
59 Hand wheel Yes Yes Yes Yes C
60
61 GENERAL NOTES :
62 (A) Safety position upon instrument power failure (from controller) shall be identical unless otherwise agreed by contractual specification and approved
63 by the Process Dept. For valves FL, safety position upon power failure (from controller) shall be specified (FLO or FLC) by Process Dept.
64 (B) Real gas under conditions.
65 (C) For min., normal and max. flowrates
66 (D) For noise limitation criteria
67
68 NOTES
69
70 1. Deleted. C
71 2. Vendor to provide Minimum, Normal, Maximum flowrates. C
72 3. Vendor to confirm the flow rates based on the pressure drop across the control valve. C
73
74

CONFIDENTIAL INFORMATION -The information contained in this document belongs to TECHNIP. All IP rights relevant to this document are expressly reserved.

PDS 78 - Rev. 12 - ANG - XL2013 PD078A112_HURL

 PROCESS DATA SHEET
Project N° - Unit Doc. Type Equipment N° Serial N° Rev. Index

077625-C41 PDS 1541 0001 C

Company Doc. Number: Page 4/5
CLIENT HURL

Revision
LOCATION INDIA
CONTROL VALVES
UNIT C41

1
2 ITEM B41-PV-0006 B41-TV-0033 C
3 P&ID REFERENCE B41-PID-0007 B41-PID-0007 C

SERVICE Boiler Feed Water Boiler Feed Water C

4
5 Early process review yes/no No No C
6
7 Operation ( continuous or intermittent) (D) Intermittent Intermittent C
8 Line size (upstream/downstream) in. 2/2 2/2 C
9
10 Operating temperature (T) °C 132 132 C
11 Design temperature °C 150 150 C
12
13 Design pressure kg/cm² g. 206 72 C
14
15 State - fluid quality Liquid Liquid C
16
17
18 Normal flowrate kg/h
19
20 Molecular weight
VAPOR

21
22 Cp/Cv ratio (B)
23
24 Viscosity (under conditions) cP
25
26 Upstream density kg/m³
27
28
29 Normal flowrate kg/h 2761 2761 C
30
31 Specific gravity 60/60 - - C
32
33 Specific gravity at T 0.94 0.94 C
LIQUID

34
35 Normal flowrate at T m³/h 3 3 C
36
37 Vapor pressure at T kg/cm² g abs. 2.92 2.92 C
38
39 Viscosity at T cP 0.21 0.21 C
40
41 True critical pressure kg/cm² g abs. 225.5 225.5 C
42
43
44 % Normal flowrate MIN./NORMAL/MAX. 2.55 / 100 / 110 2.55 / 100 / 110 C
45
46 Valve DP (C) kg/cm² 67/ 66.97/ 66.96 61/ 60.5/ 60.4 C
47
48 Upstream operating pressure (C) kg/cm² g. 132 65 C
49
50
VALVE

51
52 Shut off differential pressure kg/cm² 206.0 72.0 C
53
54 On increasing the variable Close Open C
55 Upon air failure (A) FC FC C
56
57 Required tightness Standard Standard C
58
59 Hand wheel Yes Yes C
60
61 GENERAL NOTES :
62 (A) Safety position upon instrument power failure (from controller) shall be identical unless otherwise agreed by contractual specification and approved
63 by the Process Dept. For valves FL, safety position upon power failure (from controller) shall be specified (FLO or FLC) by Process Dept.
64 (B) Real gas under conditions.
65 (C) For min., normal and max. flowrates
66 (D) For noise limitation criteria
67
68 NOTES
69
70
71
72
73
74

CONFIDENTIAL INFORMATION -The information contained in this document belongs to TECHNIP. All IP rights relevant to this document are expressly reserved.

PDS 78 - Rev. 12 - ANG - XL2013 PD078A112_HURL

 PROCESS DATA SHEET
Project N° - Unit Doc. type Material code Serial N° Rev. index

077625-C41 PDS 1541 0001 C

Company Doc. Number: Page 5/5
CLIENT HURL

Revision
LOCATION INDIA
CONTROL VALVES
UNIT C41

2 NOTES

4 4. Pressure Drop for the control valve includes the spray nozzle pressure drop. C
5

6 5. Spray nozzle data is given below: C

7

8 Type : To be confirmed by vendor. C

9 Nozzle material : Alloy Steel 2.25 Cr - 1 Mo ( To be confirmed by vendor ) C
10

11 Liquid Pipe : 2"-BFW-B410003-F24H-H C

12 Fluid : Boiler Feed water. C
13 Operating Pressure : 65 kg/cm2g (Upstream of the Control valve ) C
14 Design Pressure : 72 kg/cm2g C
15 Operating Temperature : 132 0C (Upstream of the Control valve) C
16 Design Temperature : 150 0C C
17 Sizing flow rate : 2761 kg/h C
18 Process Connection : 2" , 600# C
19

20

21 Steam Pipe upstream of the nozzle : 10"-LS-B410004-D36H-H C

22 Fluid : Low Pressure Steam C
23 Operating Pressure : 110 / 112 / 115 kg/cm2g (Upstream of the Control valve) C
24 Alternate Operating Pressure : 43 / 45 / 47 kg/cm2g (Upstream of the Control valve) C
25 Design Pressure : 134 / FV C
26 Operating Temperature : 510 / 515 / 520 0C (Upstream of the Control valve) C
27 Alternate Operating Temperature : 385 / 395 / 410 0C (Upstream of the Control valve) C
28 Design Temperature : 545 0C C
29 Sizing flow rate : 11910 kg/h ( For alternate operating condition, flow rate to be confirmed by vendor) C
30 Process Connection : 10" , 300# C
31

32 Pressure Drop of 0.5 kg/cm2 is considered. To be confirmed by spray nozzle vendor. C

33

34 6. Desuperheated LP steam shall have the operating pressure at range of 3.5/4/4.5 kg/cm2g and temperature of 1840C - 2250C C
35

36

37

38

39

40

41

42

43

44

45

46

47

48

CONFIDENTIAL INFORMATION – The information contains in this document belongs to TECHNIP. All IP rights relevant to this document are expressly reserved.

PDS 13 - Rev. 6 - ANG - XL2013 PD013A16_HURL