YZ Centrifugal Chiller Startup Checklist

Form Number: 161.01-CL2 (1219)

Supersedes: 161.01-CL2 (1119)
Issue Date: 2019-12-16

Startup checklist
Customer
Location
Address
Customer order number
Phone
JCI contract number
Job name

Chiller model number

Unit serial number
The work (as checked below) is in process
___________________/___________________/___________________
and will be completed by (MM/DD/YYYY)

A. YORK chiller b. Condenser pressure transducer isolation

1. Review the installation checklist (161.01-
CL1) to ensure that installation is complete.
2. Attach a signed and completed copy of
161.01-CL1.
3. Check the unit for shipping damage.
Note: Any damage must be reported
to Johnson Controls immediately for
inspection.
Initials: ________________________________________
Company Name: _____________________________
Date: __________________________________________
4. If applicable, make sure that the monitoring alarm is:
a. Functional
b. Operational
valve.
c. Discharge pressure transducer (stall
transducer) isolation valve.
d. Compressor discharge isolation valve.
e. Liquid line isolation valve.
f. Hot gas bypass isolation valve (if hot gas
is present).
g. All required motor liquid cooling valves.
h. Purge isolation valves.
8. Verify that the UPS battery type selector is
in position AGM2.
9. Shipping glycol must be drained and the
coolant loop filled with inhibitor as outlined in
160.00-M12, Section 2.

5. Unit is charged with refrigerant.

B. Refrigerant relief piping (when required)
6. Pressures match the refrigerant saturation 1. Refrigerant relief piping installed from the
for ambient temperature. unit to atmosphere (per local building code).
7. Ensure that each of the following valves are open: 2. Purge exhaust vent piping must be routed
a. Evaporator pressure transducer isolation in accordance with 161.01-N1.
valve.
C. Electrical wiring
1. Incoming power wiring is not aluminum.
2. All VSD connections must be made in
accordance with 161.01-PW3.
3. Variable Speed Drive (VSD):
a. Main power supply is available.
b. Wiring completed from main power
supply to VSD.
Note: Do not cut to length or connect
to the drive without JCI supervision.
c. Power feed terminations to the VSD are
tightened to torque value listed on the
circuit breaker.
d. The circuit breaker settings match the
settings shown in the OptiSpeed VSD
service manual (161.01-M3).
4. External control wiring is completed
according to the wiring diagram shipped with
the unit.
5. For chilled water pumps, check the following:
a. Power is available.
b. Wiring is complete.
c. Check rotation.
6. For condenser water pumps, check the following:
a. Power is available.
b. Wiring is complete.
c. Check rotation.
7. For the cooling tower fan, check the following:
a. Power is available.
b. Wiring is complete.
c. Check rotation.
Note: Do not check compressor
motor.
8. Megohmmeter is available for checking the
motor windings.
Note: Tester not necessary unless start-
up indicates a motor winding short.
9. Connect the following system inputs to their
respective terminals on the I/O board:
a. Optional chilled liquid flow switch
Terminals 1 and 12 on TB3. Jumper JP10
must be configured in the 2-3 position on
the main microboard.
2 YZ Centrifugal Chiller Startup Checklist
b. Optional condenser liquid flow switch
Terminals 1 and 11 on TB2. Jumper JP11
must be configured in the 2-3 position on
the main microboard.
c. Remote mode ready to start contact
Terminals 26 and 27 on TB4.
d. Remote start and stop contact Terminals
1 and 7 on TB3.
e. Verify that the jumper is installed
between Terminals 21 and 24 on TB6.
f. Optional chilled liquid pump run contacts
are installed on Terminals 44 and 45 on TB4.
g. Optional condenser pump run contacts
are installed on Terminals 150 and 151 on
TB5.
Note: For contact information and additional field
wiring, refer to 161.01-PW2.
D. Purge setup
1. Remove the fan cover on the condensing
unit.
2. Remove the exhaust port cap before
starting the purge.
3. Purge exhaust vent piping is installed
according to the instructions in 161.01-N1.
E. Customer representative
Name: _________________________________________________
Title: ___________________________________________________
Date: __________________________________________________
Name: _________________________________________________
Title: ___________________________________________________
Date: __________________________________________________
F. Control panel system commissioning checklist
1. Verify that the control panel is configured
according to the OptiView control center
manual (161.01-M2).
2. Verify that the sales order screen is
populated.
3. Verify that the motor end name on the
nameplate matches the sales order screen.
Motor End Name: _______________________________
4. Use the following checklist during
commissioning to make sure that all
setpoints have been programmed to the
required value.
 Note: Programming some of the setpoints
requires a service access level. To be sure you I. Purge screen
have access to all setpoints, log on at the service
(Press: Home > Condenser > Purge)
access level before you begin.
The setpoints are grouped under the Display Screen
in which they appear. The indented screens are Purge Mode
subscreens of the numbered screens. They are
accessed from the numbered screens. If any of the
setpoints have to be changed, use the standard Manual Purge
programming procedures in the YZ control panel
operation manual (161.01-OM1). Thresholds, values,
and calibrations of items marked with an asterisk (*) Purge Regen Control
have been determined, and have been entered and set
at the YORK Factory at the time of manufacture.

J. Compressor capacity control

G. Evaporator screen (Home screen)
(Press: Home > Compressor > Capacity Control)
(Press: Home > Evaporator)
Override Control
Local Cooling setpoint
Evaporator Pressure

Shutdown
Override Threshold

Restart
Condenser Pressure

Refrigerant
Override Threshold

H. Condenser refrigerant level control screen Motor Current % FLA

(Press: Home > Condenser > Level Control)

Level Setpoint Override Threshold

Startup Position K. MBC screen

(Press: Home > Compressor > MBC)
Startup Delay
MBC Heatsink
Temperature

Ramp Time
J Bearing Temperature

Manual Increment
K Bearing Temperature

H1 Bearing Temperature

H2 Bearing Temperature

YZ Centrifugal Chiller Startup Checklist 3

L. Surge portection screen
Motor Cooling Control
(Press: Home > Compressor > Surge)
Motor Housing
Temperature
Shutdown
Motor Housing
Temperature Setpoint
Extended Run
O. Hyperterminal connections

Count Window 1. Download setpoint data to laptop.

2. Download history data.

Count Limit
3. Download sales order data.

Surge Sensitivity

M. Variable speed drive (VSD) details screen

(Press: Home > Motor)

Local motor current limit

Pulldown demand limit

Pulldown demand time

N. Motor details screen

(Press: Home > Motor > Motor Details)

Motor Windings Setup

Temperature A1

Temperature B1

Temperature C1

Temperature A2

Temperature B2

Temperature C2

4 YZ Centrifugal Chiller Startup Checklist

Nomenclature
SYSTEM NOMENCLATURE
YZ - MA033 AN030 P042N A -
Product Family Special Contract

Motor End Name Unit Mod Level

Stage End Name VSD Name

MOTOR END NAMING

M A 033 A A
Bearing Family Bearing Configuration
Motor Configuration
Motor H P Code
Motor Family

STAGE END NAMING

A N 030 N A - A A
Mechanical Configuration
Compressor Family
Flowpath Configuration

Diffuser Type Impeller Configuration

Compressor Cycle
Compressor Size Code

VARIABLE SPEED DRIVE NOMENCLATURE

PYT 0330 G X N01 Z C 30 B 02 M L Z - 46 A

VSD Family Mod Level

VSD Output Amp Code Input Voltage / Frequency Codes
0330 = 330 A 40 = 380 V / 60 Hz
0420 = 420 A 50 = 380 V / 50 Hz
0780 = 780 A 42 = 400 V / 60 Hz
1020 = 1020 A 43 = 400 V / 50 Hz
1280 = 1280 A 68 = 415 V / 50 Hz
Design Center 46 = 460 V / 60 Hz
G = Global
Optional Filter
Mounting System Z = Base Model
X = Unit H = Filter Model

Enclosure Type cUL / cETL

N01 = NEMA 1
Bearing Type
Chiller Type M = Magnetic
Z = YZ L = Oil

Cooling System Circuit Breaker Rating

C = Condenser Liquid 02 = 250 A
W = Water 04 = 400 A
06 = 600 A
08 = 800 A
12 = 1200 A
Input Type
B = Circuit Breaker
Heat Exchanger Rating
30 = 300 psig
LD27334a

YZ Centrifugal Chiller Startup Checklist 5

 EVAPORATOR NAMING
F A 21 12 - A 2 Z 750 - 2
Evap Number of Passes
Evap Family
1, 2, 3 Pass
Evap Mod Level Evap Tube Type

Evap Diameter (Inches) Evap Bundle Fill

Evap Length (Feet)
Evap Bundle Code Evap Pass Limit
A = 3/4 in. Tubes 1 = 1 in. Tubes 2, 3 Pass

EVAPORATOR WATERBOX NAMING

C A 1 G LR B
Evap Hinges
Evap Waterbox Family B = Both Waterboxes
C = Compact Welded N = No Hinges
M = Marine Welded
Evap Water Inlet Side
Evap Waterbox Mod Level LR = Inlet Left, Outlet Right
LL = Inlet Left, Outlet Left
Evap Waterside DWP RL = Inlet Right, Outlet Left
RR = Inlet Right, Outlet Right
1 = 150 psig 3 = 300 psig
Evap Water Connection Type
F = Flanges
G = Grooved
A = AGS Victaulic
CONDENSER NAMING
C A 21 12 - A 2 Z 750 - 2
Cond Family Cond Number of Passes
1, 2, 3 Pass

Cond Tube Type

Cond Mod Level Cond Bundle Fill

Cond Diameter (Inches)
Cond Length (Feet)
Cond Bundle Code Cond Pass Limit
A = 3/4 in. Tubes 1 = 1 in. Tubes 2, 3 Pass

CONDENSER WATERBOX NAMING

C A 1 G LR B
Cond Hinges
B = Both Waterboxes
N = No Hinges
Cond Waterbox Family
Cond Nozzle Arrangment
C = Compact
M = Marine LR = Inlet Left, Outlet Right
LL = Inlet Left, Outlet Left
RL = Inlet Right, Outlet Left
Cond Waterbox Mod Level RR = Inlet Right, Outlet Right

Cond Water Connection Type

F = Flanges
Cond Waterside DWP
G = Grooved
1 = 150 psig 3 = 300 psig A = AGS Victaulic
LD26925

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are subject to change without notice. www.johnsoncontrols.com