Samra Phase IV Add-on Combined Cycle Project

Operation and maintenance manual of holding vacuum

pump

运行真空泵运行维护手册

佶缔纳士机械有限公司

Gardner Denver Nash Machinery Ltd.

Date： 2017.07.21
 Content of O&M Manual
1 Instructions….说明
1.1 General safety instructions….整体安全指南
1.2 User instructions ……… 用户说明
1.3 Technical Data … 技术数据
2 Description of system….系统描述
3 Operating Instruction…. 操作指南
3.1 Installation 安装
3.2 Prepairation for start up 试运行
4 Maintenance Instructions….维护指南
4.1 Maintenance, Clearances……… 维护，故障排除
4.2 Consumbles…………消耗品
5 Operation and maintenance of bare vacuum pump 泵头运行维护指南
6 Purchased Parts…… 外购件
7 Drawings, Lists, Diagrams, etc… 图纸，清册，图表
7.1 General arrangement drawing… 总装图
7.2 P&ID drawing…… 流程图
7.3 Foundation drawing……基础图
7.4 Terminal wiring diagram……接线端子图
7.5 Logic drawing…… 运行逻辑图
7.6 DCS IO list……DCS IO 清单
7.7 Instrument list…… 仪表清单
 1. Instructions 说明

1.1 General safety instructions 整体安全指南

The machines are under running including dangerous voltage, when any improperly using, the
machines may cause serious personal injury or material damage.
Particular note must be taken of the following:
ο Only qualified personnel are entrusted to work on the machines.
ο The machines must be power off, and properly grounded, before maintenance.

ο Only permitted parts can be used, during repairing work.

ο Must obey the regulations for maintenance period and for replacing parts.

该设备运行中存在危险电压，任何错误操作都可能导致人身伤亡及财产损失。
必须严格遵守本章及产品标签上有关说明。

ο 必须由有资格人员进行维修维护。

ο 维修维护前必须切断设备电源并接地。

ο 维修过程中只能用被批准认可的零部件。

ο 要严格遵守有关检修的周期及更换零部件的规定。

1.2 User instructions 用户说明

The leakage into the power plants condenser will decrease the efficiency. The leaking air must be
evacuated, before condenser operated, as hogging operation, and during operation, as holding operation.
Vacuum pump 2BW4 252 is used for these purposes.
Before starting up the closed circuit vacuum pump, all operators must read the operating manual
carefully. Any loss because of ignoring the instructions, is not due to us.
In guarantee period, all repairing work must be done, or permitted by us. If there is some difference
between real working condition and the order specification, please contact with us, otherwise the original
guarantee is invalid.
泄漏到电站凝汽器中的空气会降低其工作效率。凝汽器投入使用前（抽空操作）及
运行中（维持操作）都必须将泄漏空气抽除。真空泵 2BW4 252 正是用于这一目的。
 该闭环真空泵交付使用前，操作人员必须仔细阅读操作说明书。任何因未仔细阅读
说明书而引起的损失及损害我们概不负责。
保修期内的维修及更换必须由我们的机械师同意才能进行。若实际工况及运行数据
与下订单时的数据有差异，请与我们联系，否则原有保证无效。

1.3 Technical Data 技术数据

GENERAL 概述
MODEL NO.型号 2BW4 252
NO. OF STAGE 级数 1
PUMP RATED SPEED 泵额定转速 740 r/min
PERFORMANCE 性能
CAPACITY IN DRY AIR AT SUCTION PRESSURE 25.5 kg/h
OF 15 Kpa(a) AND CW.TEMPERATURE 43 ℃
进口压力 15 Kpa(a),冷却水温 43 ℃的抽干空
气量
DISCHARGE PRESSURE 排气压力 atm
ACCESSORIES 附件
MAIN MOTOR 主电机
TYPE 型号 HJN1 315S-8
Votage/Ph/frequency 电压/相数/频率 400V/3Ph/50Hz
Rated Power 额定功率 55kW
Rated Current 额定电流 108A
Ist/In 堵转电流/额定电流 7
HEAT EXCHANGER 换热器
a. TYPE 型号 FP 10
b. FLOW OF COOLING WATER 冷却水流量 18 m3/h
c. HEAT TRANSFER AREA 换热面积 5.44 m2
d. TOTAL HEAT LOAD 换热量 71.34Kw
 2 Description of system 系 统 描 述

General arrangement drawing G320313

Flow diagram (P&I D) G320314
Foundation and load drawing G320315
This closed circuit vacuum pump mainly includes: vacuum pump (010) , three-phase motor (030),
separator (080), heat exchanger (130), base frame , and piping works.
Pressure switch (471) is used for opening the system inlet butterfly valve (161) under pre_setted
pressure.
When condenser connected, and inlet valve (161) opened, the air is evacuated from flange
connection N1.1, and through piping, into pump (010).
Non-return valve (163) is used for preventing the air and water from flowing back into the condenser,
when pump stopped by accident.
Air, with some pump operating liquid, is discharged from the pump(010) into the separator (080),
through the discharge piping. The air and the water is separated in the separator. The air is compressed
into atmosphere pressure, and discharged from flange connection N2.2.
Separator (080) is fitted with liquid level indicator (230), drain valve (241), overflow piping and level
switches (231L, 231N).
Through connection N3.3 and filling solenoid valve (221), fresh water is continually filled into the
pump.
The water level in the separator is indicated by level indicator (230). When the level is lower than
the normal level, the low level switch(231L) will open the solenoid valve (221) , till reach the right water
level ,at this time the high level switch(231N) will close the solenoid valve. The rest water drains out
through overflow piping and total drain piping. Drain valve is used for completely draining the separator
(080).
Through drain valve (249), the pump (010) are drained.
Working liquid is for forming the pump water ring. Through piping, the water flows from separator
(080) into heat exchanger (130), after cooled, it flows back into pump through piping. During this circuit,
the heat from compression, and taken in from air, is got rid of.
 The temperature and pressure of the working liquid is monitored by thermometer (440),
thermometer (420) and pressure gauge (480).

外形图 G320313
流程图 G320314
基础图 G320315
该闭环真空泵主要包括泵（010）和三相电机（030），分离器（080）,换热器（130），
底盘，和管线。
压力开关（012）的作用是在预先规定的压力下打开系统入口蝶阀（161）。
吸气管路上配有冷却喷嘴，经过换热器冷却的工作液通过喷嘴进入泵口，与吸入泵
内的饱和气混合，使饱和气内的水蒸气迅速冷凝，并一起进入泵内。
真空泵运行过程中，来自凝汽器中的空气通过管线，蝶阀 (161) 以及止回阀 (163)
被吸入 NASH 泵（010）。
止回阀（163）用于防止泵突然停止时，空气返流回系统。
空气携带部分泵工作液，从泵通过排气管线排至分离器（080）。在分离器内，空气
与水分离。空气被压缩至大气压力， 通过法兰口 N2.2 排出系统。
分离器（080）配带磁浮子液位计（230），液位开关（231L,231N)和溢流管线。
通过法兰接口 N3.3 和电磁阀（221），新鲜水补充至分离器和泵内。
分离器内液位由液位计（230）指示，液位开关（231L, 231N）控制电磁阀的动作。
当液位低于低位置时，液位开关（231L）发出信号，打开电磁阀开始补水，直至液位达
到正常液位时，液位开关（231N）控制电磁阀关闭。
溢流管线用于溢流多余的水以保证系统内正常的液位。分离器的排空阀(241)用于彻
底排净分离器（080）的水。真空泵(010)通过排空阀(249)排净水.
工作液用于形成泵的水环。工作液通过管线，自分离器（080）流入换热器（130），
冷却后通过管线返回泵。在此过程中，压缩产生的热及随被抽气体带入的热被释放掉。
工作液温度及压力分别由管线上的温度计（440，420）和压力表（480）监测。
 3 Operating Instruction 操 作 指 南

3.1 Installation 安装
The closed circuit vacuum pump is including all inner piping works and base frame showed in the
general arrangement drawing. The pump must be lifted by the 4 hanging rings welded on the base frame,
other hanging points, such as the inner piping etc., are not permitted. Rapid moving is avoided during
lifting and launching.
The foundation shall be made of concrete or steel construction. For the load capacity, the unit
weight must be considered.
After installation, the bolts must be re-tightened. Re-aligning motor and pump couplings to assure
the co-axial. Because there must be slight deviation during transportation. Wrong alignment will cause
uneven running and coupling damage. The clearance between the 2 coupling halves must be even, and
co-axial, the maximum permitted deviation is 0.1mm. The real deviation must be measured and recorded
twice per year.
After checking all the bolts in the right position and realignment, the bolts may be loosed, tightened
if necessary. No out tension from the piping connected with the pump is permitted, these piping works
must be properly supported or hanged.
For the vacuum pump, outside vibration and shock, such as that from the workshop, must be
removed.
When making installation and welding work around the pump, the pump must be protected. All
unconnected opens must be protected with caps, so as to prevent from outside contamination ( i.e. tools,
residual welding rod, welding residue, welding ball, dirt etc.) Especially when welding balls enter the
pump, parts in the pump shall be damaged.
Supply piping connected with the following flanges (see connection list for size) :
N1.1 Gas inlet of closed circuit vacuum pump
N2.2 Gas outlet of closed circuit vacuum pump
N3.3 Filling & replenishing of operating liquid
N4.6 Total drainage
N5.0 Cooling liquid supply
N6.0 Cooling liquid discharge
 Before connection, all piping areas in the site must be cleaned, or add starting filters at pump inlet
connection, during first few weeks.
Local management department’s stipulations must be observed, when making electrical wiring and
connection.

该闭环真空泵配有如外形尺寸图所示的所有内部管线和底盘。只能通过焊接在底盘
框架边侧的 4 个吊环起吊设备，不允许通过内部管线或其它点起吊。提升和降落过程中，
应避免急速移动。
基础用混凝土或钢结构制作。其承载能力与机组重量相符。
机组安装好后，需重新调整并上紧螺栓。重新调整电机和泵，保证同轴，因运输过
程中可能会出现轻微的偏差。对中不正会导致不平稳运转而损坏联轴器。整个联轴器凸
缘圆周上间隙必须保持一致，并且同心，最大允许偏差 0.1mm. 实际偏差每年测量并记
录两次。
在检查所有螺栓连接点是否准确安装到位及调整维修后，螺栓可能松动，如有必要，
将其上紧。同泵相连的管路不应施予真空泵张力及应力，这些管线应作始当支撑或悬吊
以防止将其载荷传递给水环真空泵。
外部颤动和震动，如从厂房传给真空泵的，应加防震板消除。
在泵周围进行安装，焊接等工作时，一定要对泵作适当保护。所有尚未连接的接口
都应加盖保护，以防外部污染物（如工具、残余焊条、焊渣、焊球、灰尘等）进入泵中。
因为这些物质在泵运转时可能破坏泵内零部件。
供排管线将与以下法兰连接（尺寸见接口表）：
N1.1 闭环真空泵气体入口
N2.2 闭环真空泵气体出口
N3.3 工作液供应、补充
N4.6 总排空
N5.0 冷却水入口
N6.0 冷却水出口
连接以前，工厂安装现场各管段都应清理，或在开车运行的头几周内在泵入口设置
过滤器。
所有电气接线及接口都应遵守地方管理部门的有关规章。
3.2 Prepairation for start up 试运行
3.2.1 Preparation
Check and assure all installation for pump is right, according to flow diagram and general
arrangement drawing.
Before first start up, pump shaft must be turned by hand or other proper tools.
Check pump shaft rotary direction by switch on and off quickly, make sure that it is the same
direction as the arrow on the pump. Before this work, you must loose the stuffing gland, and tighten it
again.
Discharge port (N2.2) must be opened completely, and also open the shut-off valves for pressure
gauge and pressure switch , and the drain valves must be closed.
Working liquid must be supplied to N3.3, and cooling water to N5.0.
It’s very important that, clean the pump with clean water (soft water), before first start up, or
shutdown for more than 4 weeks after start up.
3.2.2 Filling the Pump
Fill the closed circuit pump from connection N3.3 (You can speed up the filling by opening the
bypass valve 242, if necessary), and then the water fill the pump through piping, heat exchanger (130),
and piping. Water level high up, and when the auto make-up valve stops filling, filling work finished.
The level in the separator is monitored by the level indication (230), check the level after about 5
minutes (now the balance reached).
3.2.3 Start up
When motor switched on, and cooling water valve and system inlet valve opened, vacuum pump is
running, and after water ring established in the pump, the system turns into working condition.

3.2.4 Shut down

1.) Stop the driving motor of vacuum pump (010).
2.) Close inlet valve (161) to assure the needed starting condition.
3.) Close the cooling water valve.
After shutting down, pump (010) and separator (080) reach the water level balance automatically by
working liquid piping. When you want to drain the pump, open all the related connections.
 Caution: For long time shutting down (1 month and/or longer), you must drain the pump.

3.2.1 准备
应根据流程图和尺寸图进行检查以保证管路和真空泵在整个布局中的安装是正确
的。
在第一次启动泵前，一定要用手或其他合适工具盘动泵轴。
泵轴旋转方向要通过点动电机进行检测，以保证与泵上所标箭头方向一致。进行此
工作前，应先稍微松动填料压盖，然后再紧住。
排气口（N2.2）必须全开，另外压力表（012、480）和压力开关（471）的截止阀也
要打开，阀（241,244,245,249）一定要关闭。
工作液一定要供至 N3.3 接口，冷却水供至 N5.0 接口。
第一次试车前，开车后约 4 周及长时间停车后，真空泵应用洁净水（软水）进行清
洗， 这一点非常重要。

3.2.2 泵的注水
通过法兰接口 N3.3 向闭环真空系统内注入工作液（如果需要，打开（242）旁通阀，
可加速泵的灌注）。同时通过管线、换热器（130）及管线向真空泵充水.
当分离器内水位提高，电磁阀停止水的供应时，充水过程完成。分离器内的水位 可
通过液位计（230）监测，大约 5 分钟后重新检查水位（此时平衡已建立）
。

3.2.3 启动

启动电机（030），打开冷却水阀及系统进气阀, 真空泵即投入运行，当水环建立起
来后，系统进入工作状态。

3.2.4 停车
1）停真空泵（010）的驱动电机（030）。
2）关闭吸气入口阀门（161）以保证规定的启动状态。
3）关闭冷却水阀。
 停车后，泵（010）和分离器（080）之间通过工作液管线（260、280）自动实现液
位平衡。当泵需要放液时，所有相关放液出口必须打开。
注意：如果要长时间停车（1 个月或更长时间），则必需将泵内水排空。
 4 Maintenance Instruction 维 护 指 南

4.1 Maintenance, Clearances 维护，故障排除

4.1.1 Regularly, i.e. at least once per week
1. Working liquid temperature TI (440,420), temperature increasing means heat exchanger (130) is
contaminated, you shall clean the heat exchanger.
2. Pressure difference of system inlet and heat exchanger, the increasing pressure difference means
some block in the piping.
3. Water level LI (230) of the separator, normal level shall between higher and lower level, if level
showed higher than higher level, it means some problem with the overflow piping. If level showed lower
than lower level, it means auto filling valve doesn’t work or no water supplied.
4.1.2 At least once per month
1). Working liquid pressure PI (480), the value must be the similar to related testing certification.
2). Evenly running of vacuum pump (010) and motor (030), abnormal vibration and noise or increasing
bearing temperature means bad alignment of couplings.
3). Condition of stuffing box of pump (010), some water flowing out of the stuffing box can assure enough
cooling. For detail, see vacuum pump operating instructions.
4.1.3 Once per year, annual maintenance
1). Drain the system, and clean it with clean water.
2). Check all valves, switches, gauge and other electric components, assure the normal working, and
proper function.
3). Check all filters, if necessary, clean them.
4). Check the working condition of heat exchanger (130).

4.1.1 经常性的，至少每周一次
1).工作液温度 TI （440、420），温度升高表示换热器（130）受到污染，根据所附换热
器的维修说明清理。
2). 真空泵入口与凝汽器的压力差。该压差升高表明吸入管线上某处可能阻塞。
3). 分离器（080）的液位 LI（230）， 液位显示在最高和最低标线之间，如果显示高于
最高值，表明溢水管线有问题。 如果低于最低值，表明补水电磁阀不起作用或没有水供
应。
4.1.2 至少每月一次
1). 工作液压力 PI（480），其显示应与 NASH 真空泵有关试验证书的数据相吻合。
2) 真空泵（010）和电机（030）的运转平稳性，超常的振动、噪音或轴承温度的升高
表明联轴器的对中不好。
3). 泵（010）的填料压盖处的状况：少量的水从填料函溢出以保证有足够的冷却。
细节参阅真空泵的使用说明书。
4.1.3 每年一次，大修
1). 排净系统内液体，并用干净水冲洗。
2). 检查所有阀门、各控制阀、开关及仪表，确保功能正确。
3). 检查所有过滤器（如果有），清理干净。
4). 检查换热器(130)状况。
4.2 Consumbles 消耗品
4.2.1 Lubricants information 润滑信息

Lubrication point 润 Lubricant type Additional frequency Additional amount

滑部位 润滑剂型号 补加频率 补加量

Bearing of drive end and Replaced every 20000h or

idle end of vacuum pump Gadus S2 V220 2 at least once three years About 133g
真空泵驱动端轴承和 佳度 S2 V220 2 20000 小时或者 3 年至 约 133g
非驱动端轴承 少更换一次

Bearing of drive end and

About 50g every
idle end of motor 1 year
2#grease bearing
电机驱动端轴承和非 1年 每套轴承约 50g
驱动端轴承

4.2.2 packing 填料
The packing should be changed every 1 year.
填料需要 1 年更换一次。
5 Operation and maintenance
of bare vacuum pump
泵头运行维护指南
 AGardner Denver Product

ELMO®-F Rl~i\:A~*

ELMO® -F Liquid Ring Vacuum Pumps

2BEI 10. to 2BEI 25.

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Gardner Denver Nash Machinery Ltd.
ELMO® --F Vacuum Pumps 2BE1 10. to 2BE1 25.
ELMO® --F Jl~* 2BE1 10. ¥!J 2BE1 25.
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Contents §~:

General .fIlt
1.1 Safety-related terms 1.1 ~~*ift
1.2 General safety information 1.2liliJfl~m~
1.3 Transport 1.3 fi\~
1.4 Storage 1.4.:r¥
Description mlt
2.1 Mode of operation, mechanical design 2.1 I ft:1rJ:t:;•.mJlltii!i~
2.2 Operating liquid (general) 2.2 Ift:ti
2.3 Connections (general) 2.3111~
2.4 Shaft seal 2.4~~
2.5 Protection against cavitation 2.5 Et:t!RWt?

InstaUation $:.
3.1 Safety advice 3.1 ~~i1ItiJ(
3.2 Mounting 3.2~~
3.3 Connections, pipes 3.3 JfX~,1f§
3.4·~~
3.4 Final measures
3.5~
3.5 Commissioning
Operation iii\:
4.1 Safety advice 4.1 ~~iliJ(
4.2 Starting up, shutting down 4.2iS!iM'*
4.3 Prolonged shutdown periods 4.3*M~$

Maintenance ft.
5.1 Safety measures 5.1 ~~ntni

5.2 1nspections 5.2~:tf

5.3 Cleaning 5.3 Mt1G

5.4 Stuffing boxes 5.4 i1tf4F1ii
5.5 Mechanical seals 5.5m~i;!t

5.6 Lubricating the bearings 5.6~jJ(~*

5.7 Repairs, spare parts 5.7 tt~.$rrr.Wj:

5.87}-MOO.$flf H

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5.8 Drawings. parts list

Appendix
IIftjJt
6.1 Technical date
6.1 tt*~~
6.2 Supplementary instructions 6.2 l'ft1Jo1.!tHJ.!
 WARNING Wfi­
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ensure that
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when doing such work, and they undertake to follow any ilqti!~.R!"

such Instructions constantly,

• nonquallfied personnel are not permitted to work on or near - 4~Jf.AM. • .Il:..fFYl.1l[ii(ii•.
the machines.

General
1.1 Safety-related terms
.i'I!
1.1 ti;.ftiji
The signal tenns DANGER, WARNING, CAUTION and NOTE
*~~~~(JCJg§*~:~~~~fi*~lliT~
are used in these instructions to point out particular dangers or
~re;~~ .¥~ 1~~}}IJf!.(JCJ~~*,1I(J(.:
unusual information which must be particularly noted:
DANGER Indicates that death andlor substantial property ~ mjdt.~ *lIitt€t~ tJCJBtfjmtJl1i,tf~~*AM. mt:
damage will result If proper precautions are not taken. ,"'Yl .*a<JMf!Il~·
WARNING Indicates that severe personal Injury andlor n mii1.~*lIitt€t~(JCJBtfjmtJl1i,tf~~~Fita<JA

substantial property damage will result If proper precautions are :!i-mtf'"'Yl it*(JCJMf!Il~.
not taken.
CAUTION Indicates that personal InJury or property damage will n mjdt.~*lIitft~ (JCJBtfjmtJl1i,tf~~ltA:!im~
result If proper precautions are not taken. ®'!it mf!Il~·
NOTE indicates special technical product Information which
~ m.~;ffiiJ.ijf~~.fF AM. ft.tJCJml(JCJf"!6
may not be particularly obvious to qualified personnel and
tt;.ftIl'iJ• •~:IJn !?A.M·
therefore needs to be highlighted.
It Is equally imperative, however, to comply with other notes on ' fliJ flit, ~ T fj ll:lIUli\t.,ilqt Jt'E;ff X M~,:1(~,.fi:,
transport, assembly, operation and maintenance not particularly
ffUJm. ti;ff1Jp I?At-fJU••tJCJ f!• •:tJilittt *.11 (t£~
emphasized, and with technical data (In the operating
.m~tm4S,f!aiJf*4 ~'"t£ii. ~ :!it J:)tf!;Ii!:4~1itii:~a<J,
instructions, product documentation and on the machine itself) to
avoid faults which. in turn, might directly or indirectly result In
fa ~'Effl&~1i:.!itI'iJ.~ltF.tJCJ A:!it-mtf®'jjJ M
severe personal injury or property damage. f!1l~·

Qualified personnel are pers0ns who, on account of their training, IjjjAM ~m~~®tz;I;ltJYf§:(JCJmiJU,~JJj,fXJf~1t~
experience and instruction and their knowledge of relevant sumdards, ;ItP.JfrMn t'J<J;ftI *f;F1Bht(l*!IH11,.1&J:OOlSJjmMti~ .1f:£f
specifications, accident prevention regulations and operating
~nOOt'J<J~~,~.~~Ir~~t'J<JA~~iiJ.1f~~
conditions. have been authorized by those responsible for the safety
of the plant to carry out the ,necessary work and who are able to
*,1tt~~JJlI.:~IH:j~,*liJfmI:±HlR<J1it1l&'11NR.R<JA1Q.
recognize and avoid possible dangers.

Among other things, a knowledge of first aid is also required, as is

:J3;~,~i!fi~JfB~-i:~;J!!cf:;t;:*I¥.1~1ftE.~.1~HJHI9·
information about local rescue facilities.

1.2 General safety information 1.2 mm$;~r.l\l

The machines described here are parts of installations for industrial :(£)X!!J9r11ti ~89ti*:!!:I .Y.k.I&ffl tintg Jfle<J~.R~1ffS)t, 'E ~

applications and are designed in accordance with generally accepted :(£iBlffl I~~ il R<J~iiIiU:~it Tfij AltR<J .

engineering practice.
& DANGER Owing to their functional characteristics, such &fQ¥.i /F~t'f<JI&JfMfti:ji!R<Jtl1f2t1¥~;f~~ ~~
equipment may cause serious personal injury or material damage ~~ A1l.t :if'itftilfR<J-=f7lf1. :m~~~F!tR<J A!tm~9.X
when improperly used, wrongly operated, insufficiently serviced, or
Mrz:m~·jt~:(£~ffl9.X fttjirf~ m, r.6 Bi*"~ Ilftfl-MJ:e<J'I'lt
in the event of unauthorized interventions by unqualified personnel.
lR. "fJ!:!!:im.llt·
This is particularly true of machines which involve the use or
transport of high temperatures or pressure differences or of hazardous
media.
.& WARNING It is presumed that basic: planning work & .i!f tEJIt~jE,ii"~fi~~*tt:llJ'&Ni1i
concerning the installation and all work regarding transport, *Tii*~M~,~~,.iit$,~1fJl!l.1Jjj~IfF~1il
assembly,commissioning, maintenanc:e and repair will be done by
qualified personnel or checked by responsible skilled personnel.
In doing so, partic:ular note must be taken of the following: :hJltrjjPJi?lJ4tjIJ*it~,@it14.fj:
• tb technical data and information c:onc:erning permissible
-1ft*~IJJ=tsL~hfl.*Tf'=8iJ l=;J)]{, -IT1R
Jf*4.fl&R4t
use (assembly, c:onnec:tion, ambient and operating c:onditions)
;m~'brz:8iJx{lj:ft(J.ftilf~m 1i9(~~,it ••I fFJf :Jj
contained, among other things, in the catalog, order
;m.fF*{lj:)~*flli;mJf*4·
documents, operating instruc:tlons, data plate and other
prouduct documentation,
• the general erection and safety requlatioDs,
• the local, plant~specific: specifications and requirements,
• the proper use of tools, hOisting gear and transport devlc:es,
- IA,l1m:ii*;m M~:HA~IHlIl~m,

• the use of personal protec:tlve gear.

- A:!1t~tr~"ft(J~m,

Operating Instruc:tioDs cannot daim to c:over all details of possible

ff!JIH~!1JJ =tsll' PI Wfl.*ii• PJi1i PIfm1f{tIi9J'l f*~1l'

equipment variations nor «:an they, in particular, provide for

tE.:if'liJfm:'-J4if+PIfmli9~~,.fF9.X!l.1t(Si'..1jtm~.

every possible example of installation, operation or maintenance.

Accordingly, the instructions relating to machines for industrial

applications normally only include the directions that need to be

mentioned for qualified personnel (see above) where the

equipment is used for its defined purpose.

If, in spedal cases, it is Intended to use machines in nonindustrial

:fE4tJt1t(Si'.r, rol*~ii• •JtlT~*.J!1m=tU~I~~~I
areas, where requirements may be more stringent, compliance
~il~,~.z.,:fE~*ppit~4jHi:ctJ£jjtl-m~IIff:bp-i¥tr
with 5uc:h requirements must be assured during installation by
mntl,*-i¥iiEi:!.@l~*~J1J • .lE.'
providing additional protective measures on site.

If there are anyunc:ertainties in tbis re~pect, particularly in the

rol*:tEi!J!!>1Jiti1ift.z.lI'~jEli9ifk1J,4tiUf!:fEN::~:t

2
event of a lack of product-related information. clarification must ;R.F'~~$j.B9tif~"F .1Z'®lblll.'lJ.iilB9ftif!f~±-mi!$n
be obtained via the appropriate Gardner Denver Nash - sales ~~UJj~lH~i3ilY.J. :::F:i:t,lN-~ti:IY.Ji!t*~~l!l~?tlfti!!.

office. Please always indicate the machine type and serial number.

YOU ARE ADVISED TO ASK FOR THE ASSISTANCE AND X;j"T:I1:~.i:it$~f*fFlIiiiB9I'ii]Il!,~fnmi)L~Iii]ftiM/i

SERVICES OF THE COMPETENT Gardner Denver Nash ~±BIl:9}~,t'~3:jHi1!fJl!lHIHt.

SERVICE CENTERS WITH REGARD TO INSTALLATION,

COMMISSIONING AND SERVICING.

NOTE: For general work such as checking incoming deliveries .m: ~3!!l~~it(~:S:1f~.tDtitfq$):l!.!!:!;l-NtIfl:~"&

(with regard to transport damage), for storage and preservation of ij:*B9i~Jtn/jJfi6'M#,~~?lJ1IJi:it,lI*$lJBl!lij:*B9:tc~;

machines for prolonged periods of time, foundation testing, fitting ~lE~~B9l£-zv~" '!%!'1tif!f~±::tc~i3ilY.J. :l!~::tc~

of couplings, installation and alignment of machines etc. • further i3i IY.J IiI bl1ti f!f~ ± mi!i $ n ~'3!iJ.

detailed information is can be found in the Gardner Denver Nash

installation ;nstructions obtainable from the Gardner Denver Nash

sales offices

NOTE: Attention is drawn to the fact that the contents of .m: ~tE~iJil3)}.::fHIlF'~Wi$j.~8'9P1~Fr-tm?tWtJJJ!!j[

instructio'l manuals and product documentation shall not become ii!:::F1m i&~llt B ff:.(£ 8'9 #J. tv~. * ~ :tIl1f. At rilJ B9 7! $ ;R.

part or modify any prior or existing agreement, commitment or ~Jt.1f1t:?t7*$£IH~#kf4:M1mi!i1r~1!!~71ti~ffl±

legal relationship. The sales contract, which also contains the %jijJ.iil~JiUrB9iit$3(:9}. :l!.@1rI~H.E!:Oj!:*f4wt~1mrn

complete and solely valid warranty stipulations. contains the entire iJil3)}.::f:)l!lF'~Wi*4@;frf! .m:::F1m~1::fl'JB9llRfM.

obligations of Gardner Denver Nash These contractual warranty

stipulations are neither extended nor limited by the statements

given in instructions and documentation.

1.3 Transport 1.3 M~

Refer to the last page of these instructions for advice on transport.
fj!m1J7!J\!.a:Ja- pr.
1.4 Storage 1.4 fiiff
If a machine is not put operation immediately after arrival, store it in ~Q*ii*~1If;zJa:.f'~.:fLf!p1:ltA:f~m, @~Zffht{£=f
a dry, vibration-free room.
II. 7E.~iJJ as OJ raJ Jf\].
NOTE: If required by the materials involved, the machines are

anti-corrosion measures are generally necessary, e. g. drying the

machine and sealing it in foil in which bags of silica gel have been
inserted.

.it
Refer also to section 4.3 "Prolonged shutdown periods" . Ii'iJll;jift#4.3i1"*Wl~*".

Description
2.1 Mode of operation, mechanical design
ELMO® - F vacuum pumps (referred to below as machines) are
single-stage liquid-ring machines and are used to transport gases and
vapors, predominantly for intake pressures below atmospheric
pressure.
An impeller rotates in a cylindrical casing which is arranged off-
center with respect to the shaft (see Figures 2.] a to 2.1 d). Rotation
2.1 I fF:1i3t,mittflfll
ELMO ®-F .~* (I?AJafCif**Hi~;.!¥1~~JF i&t*).±.~
mTtm~-m;T:k~.ffiffJ~,,*;ffl.~.
~¥U$..tffJllt~1iH.,;m3e~tEmDtt:~*,,*r*J)1filJ{£;1t
~$ti;IJ(~1II2.1a¥IJ2.1d)·nt*Bas$tiiJJ~Ifi=~tE*"*p;j

3
of the impeller causes the operating liquid to form a rotating liquid m.mt- ~:z;IJB9friJiF ,illIiF tE Pt*&;B9j1};j1- nt JtZJei]!$;fJ.
ring in the casing which oscillates in and out like a piston in the
tElI&'" ~~, ~J;f~wri&1iJpt~~«!i, '"i*jBH1:II ilJ:S9
pockets between the blades. On the intake side, it rises off the
impeller hub and the fed gas enters the enlarged volume axially
11&'" r:I~)P]l1tA*I*.J; t£:f.l~"'1lllM{lIiF 3l.Ji~~l!Int~
*&;...~i*1Jlffi~1t)l;tlIMl.ili:.t.I¥.J1'l~'" r:l1Jl~)P] f.I~ til·
through the intake port. On the discharge side, the liquid ring
approaches the hub again and forces out the compressed gas axially
through the discharge port.
NOTE: The product is suitable for transportation of dry and humid .~: ~iJj[~ffl T:Jm ~-=f1lB<J sl ~iIfJ B<J ~1*,ffii 3GtE; ~
gases without dangerous effects and for operating liquids; which are
'tw <R.~~, it ilfItl!7h1~.I tFill;f!lFJr1m~'"1*£3GfJ;, xJ(if
not inflammable, explosible poisonous or aggressive. Machines for
t!k'Ii.~~~~~MiB9·FJr~fflT~~~~,!i}1I,:fl.,.i!k
flammable, explosive poisonous or aggressive media are supplied in
'lifrl!ftB91ittE.t~~A)iffl~ B9¥;J<: iE!ffl~ :.16\~*Jl1{
accordance with customer specifications. The relevant safety
precautions, must in this case, be taken by the user.
if:fJ J.r.Z a<J~~Dil?Jjnr:&i·

--\H.
.. . . ._ ­
+

Fig. 2.1 a: Sectional view 2BEI I 01 ("Single-flow" system; see Figure
5.8a for details)
.w..m
00 2. 1a: fflJt!.\!. II:J ( .. "'ijfijl!&ll~~" ~¥;i;J\t.1*~"'W S.8a)
Fig. 2.1 b; Sectional view 2BEI 102...2BEI 153("Double-flow"
system; see Figure 5.8 a for details)
002.1 b:!tJt!f.00 2BE 1 102 ...2BE 1 153("~.I!~Hlf~"~t1iJ;J\t.·tUIl
1l.m.m 5 .8b)

1. Liquid ring!nlff>
2. Casing! ~~
3. Impellerl JJt*E
4. Intake portll!&""C 1:1

5.Discharge port 11lF~1:I

Fig. 2.1 c: Sectional view: 2BEI 202...2BEI 253 ("Double-flow" Fig.2.l d: Schematic section through the compression chamber
system; see Figure 5.8 c for details)
IE 2.1 d: im.nffitm
JJ2~{j<J lljiJj!Jl
m2.lc: ff\J1!t1l:J2BE1 202...2BEI 253 ("UIlIH~~~"~~;*1*!\!J'W

lU115. 8b)

The machine's compression chamber is sealed at the shaft. See

Section 2.4 "Sbaft seal" for further details.
The floating bearings on the drive and non-drive ends are the ~g;fJllMl~~~ijg;IJ~{j<Jth1;IJ~~~rwttmT~~·pjj1-l*rtJ
cylindrical roller bearing type. Two deep-groove ball bearings with
~~i!~3¥'f.£tll!II-~~Jl.mt-1-~VLl*7iiJ~~mWt;,
spring-loaded end-float washers are axially arranged on the non-drive
1t~)P] ~~tE~j:!1K:z;IJjjij·
end to serve as a guide bearing unit.
2.2 Operating liquid 2.2 .I~ffl

Water or other liquids are used as operating as operating liquid. *9.lt it'E~f*1JlfflfFItF~,

Operating liquid is continuously discharged together with the .ItFlllli \ii.l ~1IB'"f*~~!lMJt1'l~ tiHF~ f*. ffil lltlllJf &\~

compressed gas. Therefore, the liquid ring must be replenished :I1'$T:Jmf~ :;C~f!ifB9I4?t;p.IfF~·

continually with fresh, cool operating liquid.

4
In addition to its actual function of producing the liquid ring, the ~ T ff& Jl!l;7]cJ;F iX -Jl*:wfi~9bI tFftjf1fm:titff~~
operating liquid also has the task of dissipating the heat developed by
i*1!Jff=~~~t*~3StIlt~*"mllitzrB]I'aJ~~tFffl;flll
compression and seals the gap between the impeller and the port
*.~.ItF~~IiJ~~IlWl!t~ ~1l\!.
plates and, if necessary, cools the inner parts of the shaft seal.
This is why use should be made of operating liquid that is cool as
possible (e. g. water at I SoC).
When selecting the operating liquid, pay attention to the fact that the 31$ItF~~~M,~~.$1flWFI¥J~,f*4~,~.!:jPJT~1!Il
material of parts in contact with the liquid must be suitable. ~ItFtilltli!~·
The operating liquid must be devoid of solids such as sand as
ItF~/Ftm*1fff:{liJII1*~J.lfi:,~J~llitT~,:aJjlU*~~
otherwise extreme wear will occur in the machine. Suitable filters or
Fm:.~·~n*ItF~/F~,~,@i~~il-m~i:ttlMnlttt
strainers must be fitted if the operating liquid contains impurities.
9*.
See Section 6.1.3 "Technical Data" for details of the feed pressure I'r1=MjJ~rm::it£6.1.3$1t "~*~~".
and the volume flow of operating liquids.

2.3 Connections 2.3 ~.

NOTE: the normal scope of delivery basically only covers the ~:-m1t m:llifl1it.fHg**~*:!it(i2:flWf5uliWJn;.C:
machine itself (without additional components such as fittings, valves ~t'l'9mftf).

and gate valves etc.).

The arrangement of components shown in Figures 2.3 a (pressure 1j2.3a 'fl4§.jiWt( BijJ~,li:i:i.t®IfJJf1~)t'l'9~~~~m:
gauge, volume flow meter and valves etc.) is given by way of ~J~~:a::~tI:1t'l'9,"'~~/F[ftJ~~~~*,'E1ni'iJ~~;IJ·
example and can be altered to suit installation requirement

AlO Vacuum pump! J.!t~i!~

A22 Screw plugs for draining! i4~fit!!:if

A26 Screw plugs for completely draining I i4~~ttif

830 Liquid separator bullt-on I ;}..It

C10 Suction pipe! lJt~tf

CII Gate valve I r~iIJJ

Cl2 Non-return valvel ;!.J1:!11lJ

C13 Pressure gauge! .$!~

C16 Y-pipel ~iI'f

C30 Pressure pipe (gas)! 3~1f

DI0 Feed pipe for operating liquid! I f1:fIlfUa'/f

011 Valve! ilJJrl

013 Pressure gauge I Efi:tJ~

014 Volume flow meter I ilUIJt

D30 Drain pipe for discharged operating liquid! ;}J\Jftlmfll'l

DSO Pipe for draining and flushing! .ttlti\l+~1f

OSI Valvel ffJJf1

OS6 Funnel or level gauge! 4mUl\ NlttLit

EtO Feed pipe for sealing liqUid (separate flushing)

(@• •t1t!tW(~!-l"'l5\;)

Ell Valve! 1IJJt1

Fig. 2.3 a: Connection example (equivalent diagram)
Ell Pressure gauge! Hi.:tJ;tft

EI4 Volume flow meter! tiIL:liit

002.3a: Jtl~ft1'01(~fillMU;m)
E30 Drain pipe for seeping liquid of the shaft seall • •ifUifllEi!it;'I'

I) arranged on non drive-end on intake side 1) ~~T~Fijg;tJ~~ec1WJ

2) arranged on drive end on discharge side (not applicable to Type

2) ~~Tijg;/JtIli1=lFA!(;ft(2BEI 101 £JttfLf)

2BEI 101)
3) optionally arranged on opposite side on A26 3) Jtt{Lf!JJ.PJ~~T§3-ilA26:t1:

Detailed infonnation on specific media, pipes and fittings is provided "f I!ii ~ tI:1 t'l'9:Ji*=r-;tIt.®fl-[9l, ~1i&lit IlfWt~A~gmll($;

below (see Section 3.3 for further information on connections and ~~~1i&~~Jit.~!UlllfR~.!ii!. 3.3=ms1t).

5
piping).
2.3.] Non-return valves: 2.3.1 mJl:1I!I
A non-return valve (CI2) designed to offer as little resistance to flow ~l.l:IliJ(CI2)~1mt1*B<Jmj]M/j\M:ij:,t?;~~:tEjtf'~'IJ:..
as possible should be fitted in the intake pipe to prevent gas or ~w"Jl:1iI{fJl::iE~fIit,*BiM~1*~I~~~@]*.p.
operating liquid from flowing back into the pump whenever operation
is interrupted.
To avoid operating trouble, do not fit any gate valves or non-return 13:l11k.:ljf1=J:IW~iWi,;f:~:{E*~?:t~Bzra}3t~I1jiJniiJ

valves between the machine and separator. J1:X; 19!1C.1iiJ.

2.3.1 Feed pipe for operating liquid: 2.3.2 I f1:ffl1Jt!t1fM

The machine must be fed with constantly cooling operating liquid to *PiJ~'®l/FttlTf"1E~nPI-f'F~.PA:f"~J!if!~i*-f9~~ff:I

replace the amount of liquid forced out with the gas on the discharge 1¥.I~~~?:tnl1*.

side.

It is recommended to install a directional flow meter (014) to monitor

13 .Ilil:~If1=~,lii.){$:~-1".!1jt rtiJ rnt::l:i.t(D14)· ffijJ ~

the operating liquid. A pressure gauge (013) can be alternatively
(D I3 )PJ f-tlf3t~· § ~t!kf1=fIit. ~\~~~-EE ~m l1!
installed. For automatic operation, a solenoid valve governed by the
motor current must be installed, the valve (OIl) remaining set during
pauses in operation.
2.3.3 Valves for operating liquid level and draining:
To maintain the operating liquid level prior to starting, a drain valve
must be arranged on the non-drive end shield on the intake side. To
drain the machine or to flush out foreign bodies. one connection each
is also available at the bottom on the end shields for the connection of
drain pipe (050) with a valve (051). To enable a check, the drains
should be arranged so that the liquid flows through a funnel or sight
glass (056).
2.3.4 Shaft sealing liquid: 2.3.4 ~-ifNffl:
See Section 2.4 "Shaft seal". m2.4 l'm.lJ... "1l:lI.~".
.=Ill-'"JJ 1III;I."!~

2.3.S Separator: 2.3.5 ;t~~

In the liquid separator, the working fluid expelled from the machine .:tEt;:*?:t~.fi.p.fEJffi~~1*-jjg:fl.l1tFl±ifl9I~iIU!t5J­

together with the compressed gas is separated from the gas and ~11~~.

dissipated.

See Section 3.3 "Connections. pipes "for further information. Please A1*~il.w..3.3$?t "~~,1fJm".1l0JtHIlf~9r$If1::~

inquire about requirements for any necessary external operating liquid tiJF.iWifiJ fPJ:ff ~Htf,~.

circuit.
2.3.6 Internal operating liquid guidance variants 2.3.6 JIiJ$I ff:tIl~~~lt

As standard, the machines are designed for internal partial circulation f1::jJ-ff.f;fiffE.~iM,*~itJiltPiJ$$?:t I fF~1mJFfmW

of the operating liquid (see Table 6.1.3 for the operating liquid :tt(IfFnlrnt::I:]!.6.1.3 .pB11*:m).

volume flow).

If particular operating conditions necessitate increased cooling ~~IfF~{lj:,~>j(:lt:bn~np~~;("~:lJlrIfF~mt"lf',

("increased operating liquid volume floW", designation "F64"), the ;f,~m "F64" ),l!fIit:m~B<J p;jmsli*~:rL~ffl-~~:ijf~1!.

corresponding internal connection holes are sealed by one plug each i!~,tWt)t r, I fFlti¥iiE.~ 6.1.3 ~ 9=t 1Yf~ tI.1B~~fff.

6
In this case, twice the operating liquid volume flow specified in Table
6.1.3 is required.
The machines can be converted later on. To convert to an increased
operating liquid volume flow, on the drive and non-drive ends the
*iiJ:itt~T~[rf~1*·1g~1Jn I fFfilmtit. ;'G#~~g~JlIIiIfJI
~~~K.;IJYWJiHt:fl~~OO(j{J?r.t:£~ (.!ii!.OO2.3b ), .fIj:ffl~.p
face plugs on the end shields on the discharge side (see Figure 2.3b)
J§Jf~j~~ 7.10~8.10 t>HtJtJSm~~t:rL·z.nM9i£9Hli
must be removed and the threaded holes behind them must each be
~~7.02:i!,lG8.02.
sealed with one plug 7.10 or 8.10 as detailed in the table. The outer
plugs Part 7.02 or Part 8.02 must then be screwed in again.

Type/m~ Material variant Plug part No.7. lOIS. to

:M*4 gglt 7.10/8.10

2BEt10. B GB3289.31·ZGI/8"
H GB3 289 .31-ZG lI8" ·l Cr l8Ni9Ti
2BEl15. B GB3289.31·ZG1I4'·
H GB3289.31·Z0\l4"·lCrtSNi9Ti
2BE120. B GB3289.31·ZG3/8"
H GB3289.31-ZG3/8"·1 Cr18Ni9Ti
2BE125. B GB3289.3J·Z01l2" BS
N-end
H GB3289.31·ZG1I2"·ICrl8Ni9Ti
*) See the tablel.m*
Fig. 2.3 b: Arrangement of plugs
m· 1.3 b: ttif'ftiJt:
2.4 Shaft seal 2.4 ~N

The type designation on the rating plate specifies which shaft seal is fif,JIIll.l.B<Jm!~«fyj\B~~tl::I Y~lW~m!.
fitted:

Typeim!
2BE1...· ... 3

2BEI. ..•... 4

2BEI ... -... O

2BEI. .. -... l
2BE1. .. -... 2
2BEI ...-... 5
2BEI...·... 6
2BEI ... -... 7
2BE1. .. -... 8
2BE1 ... -... 9

On types 2BEI 20. And 28El 25., the shafts have replaceable wearing m!~ 2BEI 20.~ 2BE125·~~~!Wi~lffSw..l.~frcJJ!~
sleeves at the sealing points. B<JiJij.~~.
&. WARNING When operating with hazardous gases or
& .fi' ~MItl1fi!f~f*9lex.1fi!ftflf*1gIf1=ta~.J.i}I
operating liquids, make sure, by suitably arranging the shaft seal
~~JJft ~ fICJ"'Nmlt<iJU1l91-1'Pt>U1" iU1Uit), ex. §1j .I1: !Sf
(e. g. mechanical seal with separate cooling), that leakage of the
~~IiHilJl~iiJfil,M:i\t.pt.~f*~Ift:taHiftm.·
gases or operating liquids is prevented in the event of unforeseen
failure of the sealing function.

7
Stuffing box packings: :fl*4ii:fl*4:
Stuffing box packings are sealed and cooled by sealing liquid. When ±j\~mJ:ti~EEWMtt-\!~~:tm.~JJi~-+ii&iJll1J~§fIt'-''l~IS
the stuffing boxes are properly adjusted, part ofthe sealing liquid flows
JtW~~Vit:A*(:fg,ifij§j-~Jt91UfF~ "~ttiNtt"7iitflJ*'~.
into the compression chamber of the machine and the other part is

drained as "seeping liquid".

If cotton packings are used (see spare parts list), They are durable at a
:tm15!!J'H*J:ti*4(9i!.¥{lj:m.),ffiMT*!t~~Ift~,;Ft.jj
pH value of the sealing or operating liquid amounting to between
JflPHtil~:tE6®8Z.rjjj.
approx. 6 and 8.

To drain seeping liquid, there is one connection each for a pipe (E30)
;9.f.1FtI:l~lita,:tE;I;}l~~r::til't9$7¥JI~J:fl-'1f1lj: (E30)
on the bearing cases underneath the stuffing boxes.
If*~.

The sealing liquid can be fed to the stuffing boxes as "self-flushing" or

m~;J!!;ititf;J.*~t{liiJt>)," g i'PBt"~ "'''i'PBt''ag~~~
"separate flushing" liquid depending on the design.
~:fl$l-iilii.

When using self-flushing, the sealing liquid is taken from the rotating
!31tP$ft;j,$M~* g I fFtp1ifi~ag1flJ.f,1t:lm.xt~~..tBtl
operating liquid ring during operation and is applied directly to the
iffjjlA~-m~:J;t(*4fl1.
stuffing boxe.s via passages in the end shields.

When using self-flushing, the types 2BEI 20. And 2BEI 25. also have
g1tPt;t:JJ1,~~ 2BEl 20;f02BEl 25.ag*,fiiJB;ffl-1-:J:~1Ja
a relief hole that increases the volume flow and return surplus sealing
Mtt1f~:i::t:l;*~i{ll8@J ¥ll*q:tIW~:bu1l.
liquid to the machine.

Refer to Section 6.1 A "Technical data" for details of sealing liquid

'''1tPBtfii.t,WM~agrRt:l:,I:fiJ;mtfAJ.rJii!. 6.1.4tm?t"ilt
volume flow, pressure and temperature when using separate flushing.

*
~~".
Refer to the affiliated dimension drawing or installation diagram of the

M~!Wflllf*31€IWJit1*!lHlJ'Ji!.*EI9~~ R:t m~ :tcil!l·

machine for details of the connections for the sealing liqUid. One

t-t:IA~i?Ei,-m~M:l"1fWtJE~ 7 ,J$.'if1f'JifJL#~tJfPJ D~
suppJy pipe suffices for each stuffing box, even if there are several

possibilities of connection.

ii·
Later conversion from separate to self flushing or from self flushing to
M.9I-i'Pi)'G¥lJ EI i'PBtM M. g {lf1i)'G¥IJ~"i'Pi)'Glf~iiJJ1!fj~~·
separate flushing is possible. In doing so, among other thins, the
;9 J1t,;J!!;2P mftz.- ¥tJi!:Im. :i1~ffi:$:Jl:.9.X; J! ~:!#it-+ flI, 1t ¥f
connection holes to the interior of the machine are sealed or opened by

:Im.!RJ ~ (:fg ms~ llX31€?LM11!tt rT :tf(m31&~~iftI ~mriJ)'

repositioning or replacing the stuffing box housings (details on

request).

To monitor the sealing liquid, it is recommended to install a directional

'j; .Ili£~*M1fl, J!i$(.$:~-1-.ij! flilMt:l:tt (E 14)' lli.iJ ~
volume flow meter (E14). A pressure gauge (EI3) can be installed as
(E 13}iiJ :li]~ii17:~.~ g:;!r!i11=.!.IZ'~17:~-1-~~'f1t
an alternative. For automatic operation, a solenoid valve dependent on
:m ~:rRtlWEt!.iI~;:tE~~~rjjj.i*~ (E I1
)R:JCftJ5jag.
motor current must additionally be installed; the valve (Ell) remains

set during interruptions in operation.

It is possibble to renew or add stuffing box packings without

1!;!i'f9l:iltnJ1\~B;f,R:fi&:\~ttffElJ~i1'* (Jji!.5.4ms7t)
dismanting the complete machine (see Section 5.4).

2.5 Protection against cavitation l.S ~t!I!~tp

.& CAUTION Under certain operating conditions (intake .6. ttl :tE~#I fF1k{ttr(P.&AffiJJitilII fFj{l~
pressure in the proximity of the steam pressure of the operating ftffiJJ), Iifllfi ~ ~ r= ~ l=(. ·tJ.I!Jl~·l=(.t!hJJII.~~ Mnt ~,
liqUid in the compression chamber), cavitation may occur in the llilU1HfiJijJr=~~ ~.

8
compression chalr.ber and m",1' cause damage to Impellers, port
plates and plate-type valves.
To avoid such damag~, the machine can be supplied wltb ~iI~iX~Bli!f,i!~1i~1!It~tp mtim (~"F80" 1JIlflJIT
anticavitation protectinn (add "F80" to the order designation). 1R ~i!3J:).
If this possibility was not already clarified during the course of project
planning the machine must be checked in this respect after initial
jj~1.. i1J :!la~$p;f,:tt~)(;j" lIt:iljJr~1lt· aN! if a<) :ft il16, :JtJt.~
commissioning. The occurrence of cavitation can be recognized by an
!8I~;a:~.t-F~jti!19 ttl $,$J:Y!ffi;jf'-=(.t:l!.$f{ a<) :& 1: .i1tllt,
increased noise level, particularly a rattling ~ clattering sound. The
*&'@Hlt.~t:l!.1*tp nrfji,2!3~,~&,@i:tEtiE1~$IJ~jf}fm
machine must be fitted in such cases with anti cavitation protection in
agreement with the manufacturer's responsible sales office. If the ..tllHl !l91AilJ'"f llHr· ~p 1!1!~~,1l~:~tt.i~aN!if* 113 ff:fr:,
above-mentioned noises occu' even when protection is fitted, the jj~1..it&,@i IfiJ *,Jllfffj.1{J.lf*~, ~ tiE i1lJf.jF~mfji·

manufacturer must be contacted to advise on remedial measures.

The anti-cavitation protection consists of a radial hole with a screw ImftJ:!I9-~l£.rliJ~~1L:~tl~:JtJT~t:l!.1~iHF!I9·1Illtk:T
thread in each port plate. Depending on the version, the machines are ~f!P~~,¥ff.:ff:

supplied:
# with non-return valves screwed in. During operation and after
shutdown, small amounts of operating liquid may come out of these
valves. When using caustic or flammable liquids or liquids hazardous
to health, such leakage must be J:assed through suitable piping or must
# i!fi1i }fUt(~17 ~If*~!19 :IM!.ll:~. I fFM 1'aJ ~,.:.m z j§',
&:fI:I fFl« ~M.~ ®!iiJ nrp VIi 1±l. 2!31111*jl.:ffJSt:l!.'j1, ~
fl.itt9Jt Mffi.:ff~ B>t,~.®?1!t~lll&,@imt~ft~a<J~~

9Jt iU~J;E(1\!, ~rlf*~% 5:\;).

be diverted (see below for possibilities). .

# with the drilled holes sealed with plugs. These plugs must be
# i!fi1iJf] f'f:l;if~1t!l9~1~·~®tt:l;if&:'~fWJ;E,*~~{lf:
removed and replaced by piping.

f"t~·

The following options are possible:

'"f9lJ1!l£ilJ fJt~~:

1. If air is suitable for the rehv2.nt process

1. j{J1*~~~~T~ t!l!.1*1f!
a) pipe with an opening in the ambient air leading to a collecting a) ~JJT*~ilrliJ~j.!n!&~~fi9Jt 4~ftz~ft
vessel or funnel etc.
jl.ll91lrflf:

b) pipe leading to the separator w~th entry above the liquid level.
b) iI rliJ 1=(;7./<.?j-~~ll9~1lf:,jt 7f JJ i£l«iM ZJ:·

2. If inert gas is required for the relevant process:

2. j{n*~* fffttl=(;1*JtJ T~ t!l!.1*1f!

a) pipe as detailed in I b)

a) 3l1l1b)rp!l91lrflf
b) pipe leading to another pipe, or to a vessel, that keeps the inert gas

b) iI rliJ J3 -$~ll91lr{lf:,~.@1*~tfitt'-=(. i*ll91rflf:

at pressure close to atmospheric.
9Jt $fl.ff])(t*~~iMliJ!I9,
All piping must be designed so non-condensing gas can be sucked in m1i~t!l!.~tp1lr~~~~~~~ll9~*ilJ.tt1*~'-=(.
constantly, but avoiding intake of foreign bodies, dirt and fluff
(involving a danger of clogging of the protective facility or of damage
1* * .l3.~iI!f!.9r!tp]~tL,~ Jjfi',tJl-'eZ ~!I9*i1!illlVd Ii lilU
¥f~~fl~t!l!.~tp ~f!~!I9~~9Jt i31~.ff~~~!I9m~)·
in the compression chamber).

Installation
1(.
3.1 Safety advice 3.1 :ti:t:}f!i)l.
.& WARNING Special attention must be paid to the .&tftr ~\~~iljttlt*i#.1!ij 451.2'$71' rp ag iTiJH ~
general safety information and requirements detailed in Section 1.2 :t:m~,"~*, ~$7t!iti*l'JCJffitfjHJt.~JH'"#~ 1t~
of these operating Instructions with regard to the permitted use of ~ti*~~~m.~l'JCJ~~~m~1i*·~'$7trpl'JCJtt

9
compressors and the specialized knowledge required for planning ;it$Jj.&:&~T*iJMJJ4SjfUM:tm-ijtijlJ.piJCJJt'Eif:l¥Jjii

and Installing sucb systems and installations. Tbese must be ~~F.ilq.

observed strictly along with tbe other details given in these and the
supplementary instructions.
The macbines may only be connected to tbe piping systems of an :tEfiEffIr fA 'ft A Iii];itiJCJ1flll r ,~ii..iiI J1~~ilJ JaUIl
installation and commissioned, including switching on for the first
ii• .piJCJlfJ& ~ft..t~$,~$1!!~:tE~~~ff.p I¥J~­
time witbin tbe framework of installation activities, In diligent
?K~$.
agreement with tbe responsible plant personnel.

3.2 Mounting 3.211~

3.2.1 General 3.2.1 -ti:1tfB
Contact protection:
~tk~:IP:
&. WARNING Moving parts sucb as couplings, free end
&..l!f $ii;b{lf:,fdjm~~B, ~ w~fljl~~t&V-nr!1Ki9J
shaft and V -belt drives must be protected against touch. In
~\~lIUj~:IP lM~mftll· :tE~T~g:,.*FfB~iJCJi2:• .p,
installations subject to an explosion hazard, the drive elements and
~;b~{lf:~~'EIDiJCJ~~M~~~~~fi~~ii#~~
their protection against touch must be designed so as to exclude the
possibility of sparking and electrostatic tharges. ~-*~f;JI. tt!.f'=g:, .

CAUTION: Temperatures of more than 70°C may occur on parts ff;l:: ~jjt~3ili~jjt.7H.&l1fiiJm:Ci 70°C(~ilt)·f§
of housings (bearings).Contact with these must be prevented
J1t;f'M ~ iX.@!=$-ttl• •·FnJ f(i,X1&1ftU3iJCJ$.{lf:,m ~n
Equally, parts sensitive to high temperatures, for example normal
ft:iilff!l:iil tt!.B~{lf:m;f'M~z.M,~ !illIX1iX@l$.
pipes or electrical components, must not come into contact with or
f!I:~~fi~:IP·
be secured to such parts of housings.
Drive type: ~~~~:

For normal speeds, the machines are driven by directly coupled motors X-rT~1fE~Jm,i&t4kiiJa:t I'f!mA~¥giYJ,*f~~Jm,iiJEl3'{g

or, in special cases, via gearings, V-belts or variable speed drives. *B~. V~1t11!t iiJ~Jm~4k~iYJ.A1*~Jmm;IE, .!it!. 6.1.3

Refer to the table in Section 6.1.3 "Technical data" for details of speed $7}- "ifott!J&~".p (f9~m.

ranges.
Mounting type: lI~ljjt:

For functional reasons, the machines must only be installed with their Jgiij!YEitlE1K'I fF, *~4jjVitjl]fJr *~(.!:§ E!!:fJtB3 B<J
feet pointing downwards (corresponding to 83 for motors). *~~J:.t;fH~ ).

Bearing load, axial:

~*fA~'iIj"~ fiiJ:
NOTE: The machine's guide bearings (spring-loaded deep-grove ball
.m: *J;Em~~ (A;YBfJ!'r.£fA {iIf(f9f*7tJfJJ<"4l1l~ilfSf4)fl~
bearings) are designed to absorb normal forces from operation with
~p&'!&=lEii~;l:t~ s:p a:t 5fJ!'r.£~!ftlIHf'=~ (f9!ftl1 tEl jJ.
flexible couplings.

Bearing load, radial (belt prestress):

When using a V-belt drive, position the belt pulley so that force is

introduced as close as possible to the bearing, thus limiting bearing

load and shaft sagging.

Drive elements:
!J!~jG{lf::

Drive elements must be properly balanced and must only be fitted or

~K;1JjGf4~\@i1tM-.lJL~iii\~.~~~lltffffPlI;j~fflil~8<JI
extracted using suitable facilities. If necessary, align machines or *.~~*.~,iiJJll!lt't*JJ.*~ ~~,l?AWJ.tl::*1*m.E!B,

10
assemblies carefully with the aid of shims to prevent distortion of the
~~IIJ1Ht3!1lt ~*~:jf.
machine casing, noisy running or damage to the bearings.

Jammed impeller:
uttt-F{t:
If the impeller is jammed, adopt the following measures:
pt~-Fit!J;f,if*]{l(fmmnftj;

• Undo the securing screws of the guide bearing, remove the -- tIF~~{ft~~·tMtml.~t~§JEiM!iHl.!J:f ,1T1f5.E f$L~*

compensating washers and unscrew the cover of the guide

t&:a.
bearing,
• move the impeller to and fro by knocking lightly with a lead -- JHW"ti4£4£.ttr~IHWHiJJat&m,~zHiJJa§i$b·iii:t~
hammer on both face sides of the shaft. Using suitable turning
~IAJH.f-~;tJpt~
gear, tum the impeller manually,
• then re-attach or secure the originally detached or loosened parts. -- ti~!fJ\fftIFfiP!1ltfk1fR9${~~~·
Bllse plate: litft::
'The base plate must be aligned on-site and, if necessary and depending
~~\1JiiE~...til'il~~,.Ii!ilZE,:!lIl*.~,mjH,.2:it
on the design, cast with concrete after screwing tight. The couplings
" ," m;:tJf.\ tlti±lItt:· ;g:il~~~fJm~ ~~;tJIltJE,tE"bt
must be aligned carefully before commissioning, thus avoiding
$zW1~ff~t2.iE~~fJ· ~=f~ft:R9j£-tY'If{}L,m;j­
coupling damage and noisy running. Refer to the supplementary
operating instructions for further information about base plates.
Ilf't:tJUlkf1:-ijt.1!ij .
Lubricating tbe bearings: .~Rft:
The bearings must be relubricated (see 5.6.1) if the period of time JA~:1tjlJ~JH,:!lnji:ff$:iE~~j&1J(;tt;l!-=f~,ttim,xti
between delivery and commissioning of the machines under favourable
~9}raJ),;Jta;j" (ii] liU:tlm~!1lt ji12::ff:ff$:iE~!l!rn' l3.;f.t
conditions (storage in dry rooms devoid of dust and vibrations)
!J;j(ii]MH:t.::.~, !Jltl~*.~7I¥Jm (]h!.5.6.1).
amounts to more than 4 years or more than 2 years under unfavourable
conditions.

3.2.2 Noise emission 3.2.2I1jif

Nonnally operating machines emit noise emissions in the fonn iM.*~R9l1jiriE70-80dB(A)Zral,~~'Ifm.rU,lif~ J!~.
of sound pressure levels of between 70 and 80 dB(A) on the
measured surfaces. These values may ~ven be higher under
extreme conditions of operation.
The machines are generally approved for a wide range of -ftlt'IWm."f,*~$:~~IfF1t1BDfflrtZ.i!@~IiiJR93(~
installation and operating conditions. These alternatives have a ;fnIfF1Im.('0lJ:tm.l!IHiJ!!1lt 1II.it!!.~, 1t~~ iM.:lii!1~~ijg
very substantial influence on noise emissions (e.g. rigid or ~)'IB&:ffl1t,~1? '&lfRJtim;:t,*!f~.ffi~I:t~~1!) t1S~M
vibration-isolated foundation design, drive ditectly on or above llJif;:a::~~ijHfjllJi!J.

the gearbox, laying, insulation and type of pipe connections and

particularly compression and speed ratios).
With regard to suitability of equipment for use, workplace-
specific noise values can only be measured on ~ssembled
machines on site, taking all these factors into account If the
values measured exceed permissible levels, they must be
reduced by modifying the mounting or operating conditions or
~~JlJ~t¥.J~jJi.EtlJfJ,1f~~UjF~~.Etl~iM.:liD!HiIfF
jj:i&B$:~jft¥.J.:2~fHi~U,~~l!YI~~,tjJ:ililmfHj~
~~IljtiJm1*,. :!l1l*IIjFmi:t~~~m, mU~:iii:tIt,l:JE1tP*,j
~ i&~~~~~f1:*ft*~/J'Pjif.

11
by noise suppression.
3.3 Connections, pipes 3.3 ~~,1fJ&
.& WARNING Installation must be carried out in accordance .& .~ ~B9:ti~t~Mfftiy;tirmJ!.i*~liil9rJ1j
with the binding plant installation plan prepared with the specific ll:Wi:lt:tJ,fri] flit-&~iI'i.T~Jll&P)l~B sp (j(J -jt~ 31(.
details of the plant in mind and also in conformity with the general
requirements stated in the operating instructions.
Examples of expedient arrangements of pipes and fittings and
specific conditions are also listed in Section 2.3 "Connections" and
2.3.:St"~~"sp,.lii~~1mW.~.·wr1i1f{lf'&IIfiJiil{lf,
must be additionally observed. With regard to the materials and
;J':t#*,"®R~~,~jB!Ei*f*ltEf:h~mJJt1it(Si'.,&:'~l!~
dimensions, all pipes and fittings must be adapted to the respective
BimftMt~~·:tE~m*i~~~B9l(5!jiB;f,~fiij$j:iiiifij
pressure and temperature conditions and must be suitable for tbe
type of medium used. The manufacturer should be contacted If ~}kl~}1ff·

special versions are intended.

In the case of machines that carry hot or hazardous media, or are
operated with hazardou~ operating liquids or have to be drained at
temperatures in excess of 60°C, all drainage connections must be fitted
~fff~ ~J-1'-~~~~~·1£t~ft-mt~~1*~j~~~®x'.t
with shut-off valves and the media or operating liquids must be drained
!Jt1*:fi~]U~HI,~n ~z.~I¥J!fmmt·
to a closed system. Hazardous media or liquids are understood to be
those which are hazardous to health, are likely to explode or are highly
volatile, for example.
Piping must be kept as short as possible and its cross-section must at 1f{lf~~PJfm~,jttJ:f?:£&t~~~~~m::£-~~fA\jj
least correspond to the affiliated nominal diameters available on the l£:f!:JeG.:i2t:f-J*1fIJ;f;lt tJl£&:\ffl~1Ju*.
machine. Larger cross-sections must be chosen for longer pipes.
Pipes must be connected to the machines with the least possible ~ms-~~~J~..t.IJ;fWf;n:1:.BMJL~.tJ~~ i:iJ~~/J~'X;fT*
mechanical stress. Supports and, if applicable, compensators must be 1f~Jlr:ittJ,~jjtl89~j!:HJj~:ft.
used for long pipes. Any occurring forces and torques must not exceed
the values supplied by the manufactur er on request. .
When mounting an assembly on vibration dampers, all connections ~~1C~T~19JI!El.~:ft..t.IJ;f,Wf:fi1fBaIf*~m&:'~J!*
must be flexible. f.t1W·
If a malfunction of the system might cause an inadmissibly high j(~*~~lli~I¥J?t$~:f:E*rJ351~:i1j@j89.f:Kh,;I;I~1,,:(£
pressure to occur in the machine, suitable measures must be
~~:i1~~.~'ffl*~ffH!:Hf9m:6lli~1*!p ~~*.
incorporated in the installation to protect the machine.
If contamination can be expected in the feed medium, in the operating j(n*:tEP.Jfj$~~ft-J.!fi:, If1:<~, .&~~~t:pt3 :1fflil1*~
liquid or, if applicable, in the sealing liquid, this must be retained by a mt, ~~.z,t.it~)@f1C~ft~lWtJl~~i:t~:ftifz *M!.
suitable arrangement of strainers or filters.
See Section 6.1 "Technical data" for technical data of media. operating ii~OF1fM~1t 1!Q,I'fFf!UllftilfBiJJ(IiABiJJ ,ff~1HiHe
liquids and pennissible pressures (intake, compression and discharge Bin )Z~l¥Jtt*It1i,.w.6.1 w*"~*~:tI&"·
pressures) etc.

3.4 ~~
3.4 final measures
After completing installation, all pipes, particularly tbose on the intake 1C~%ZS, JYf:fi1fBa, *f§Jlj~p'&A1Jfq1fBa~4jHl}Jfffi~
side, must be cleaned thoroughly because foreign matter such as
~=P»,I?A~l1::w~,*~,~~Z~~!fm1*:lltA*fkJ·

12
welding beads, scale or rust flakes etc. must be prevented from entering

the machine.

After installation or overhauls, check or ascertain that:

~~~~~FP,~~:i![~ ~1iE:

• the machine's bearings are still lubricated adeqately (See -- ~jHi!ll*WJm lE?H..!i6 "~*WJ.,~f)
"Lubricating the bearings")
• the assembly (machine and drive motor) is properly installed and
aligned
• the drive elements are adjusted correctly depending on their nature -- ~g;IJ ftflf.:ttHi'E in a1J '~J.9{i]aJ"'P.IE iJfl, ..§.1(~;1C~ (oJ .f.J
and have been fitted without axial thrust (e.g. belt prestress of belt (17IHlu~~~gi9J l¥.lfJitlLn ;~!ftlIU(j(J12 (.i];f!1~ fiiJJJ"n)·
drives; radial and axial alignment of coupligs)
• all fixing bolts and connection elements are tightened firmly -- wr:ff'!llmtlf.t~l\Xtfl:7C.{lf.~iS'1'iJ~
• the impeller can be turned without rubbing -- pt~~z;/J ]G• •
• rotating parts are properly protected against (e.g. coupling -- ~~1lIHlf.I!ti~fi!Il.~t? iEfJffl( "WIjj(IH1~~:Ht?.!l ).
covers).

• the drive motor is assigned and connected correctly (rating, speed, --l:@.m~~.~m.IE1ifIi ( :;I'J$, ~lt, ~(.i] ).
direction of rotation).
NOTE: The direction of rotation may only be checked with the .~: It!.m ~jP1R:fftEP.Jr[!ic~jgill*J~iiif,iJ~iEf!ffJ,£L~
machine coupled when the operating liquid in the machine casing is *.;I-!?i9WJnt3tiHfj'l1il:5t ~~:i![(..!i63.5.1ms*"®~m~-1i");
adjusted correctly and the stuffing boxes are adequately moist (see
~E'lfflm ~i;~f!;j. §l~f!;j~fHIHr1fWMnU~$1J~,~~
section 3.5.1 "Preparation for start-up") or, when using mechanical
mWJm:flJl\f;M·
seals, the sealing liquid valves have been opened briefly
• the pipe installations and fittings are arranged correctly in -- '1f{lf..&ffl JiIl14=~~.lEiJfl1t[f(1-€iIr3t~i.t~U,..§.3t~
accordance with the plant installation plan and been fitted without
EM' 4' ~~rc~!lfI ~B9m~§ln ~u fEn·
mechanical stress and pressure tested.
• any installed heat exchangers have been bled and/or any installed -- P.Jr:tt~~~~:$~/~ ~1:E~:ftISfi~ili:fi
booster pumps are operable.
•
.. any adjacent separator is installed at the right height and has the
,prescribed fittings.
CAUTION: The above Hst does not claim to be complete. it%!: ..tlliNfJlJ* 131t?F~ii1,~JltEtzt{UI:mEtzIWI!f:t:bn
Further checks may be necessary. according to the affiliated ljil!f:llit tlUI%=;t1W Al*}}ljjjmtSl.,.ilt-tPlW~~·
supplementary instructions or may be additionally required
depending on special plant-specific c:onditioDs.
CAUTION: If explosion-hazard substances are used as medium or it%!: jlhqeNf~.IW~l*litI *tIl:A-:fflHFtt,JJfS~~
operating liquid, the complete system (machine, piping and 1-~tIt(Ii,1fJ1fflt71- llfB),tEEtzJfluu ~IHJfJfH1ftt~ u: i$
separator) must be flushed with Inert gas prior to use and must fjl;, Iiij flitlt1- ~tttif£4Jf JI(tft:!c~~*.
meet the safety requirements.

3.5 Commissioning 3.5 lit$

NOTE: The normal scope of delivery only ever embraces the machine !li~: {jt~ M:mJR-§m*~ § ~(i9::ffjf~D,~nz.~ffJ

itself (without additional components such as fittings, valves and gate ffl{4=)·
valves etc.).
The arrangement of components shown in Figure 3.5 a (pressure *:7C.1.lf(.ffi.jJi.t.rAt:i:i.t~~ n~)t..li~{E~3.5ar:p ~M:1fIj

13
gauge, volume flowmeter and valves etc.) is given by way of example ~~~!tI:l:1,'~ilJ:bIlQA~1fQAla~:tt~~>.tt.
and can be altered to suit installation requirements.

AlO Vacuum pump! .~.

A22 Screw plugs for draining! hiti'f'
A26 Screw Plugs for completely draining! iI~~iti'f
C30--..... +
E30 Liquid separatorbuilt-onl ~..U 830----.._ _
CIO Suction pipe! lli:""''I'
. C II Gate valve! WJ IIIJ
CI2 Non-return valve! i!.Il:1IIJ
Cll Pressure gauge! .~*
CI6 V-pipe! ~m'lt A20,
C30 Pressure pipe(gas)l iI~"'t 'It AU
010 Peed pipe for operating liquid! I fi;lll ~ta-'lt A2B
OIl Valve! IIIJfl
013 Pressure gauge! fi.iJ*

-­
014 Volume flow meter! lilt.tt
030 Drain pipe for discharged operating liquid! ~_fiOO1liif
OSO Pipe for draining and flushing! jj{~i!tfllt+tJ\:'I'
OSI Valve! IIIJtl
OS6 Funnel or level gauge! 84!il1li1l£tt Fig. 3.5a: Connection example (equivalent diagram)
EtO Feed pipe for sealing liquid (separate flushing)! ~jflll~ta-'lf(~I-t+tJI;) 1113.5a: i!.ffi:fJt(~\i'lJJjj{JJlm)
Ell Valve! Iltltl
El3 Pressure gaugel fi.:h*
El4 Volume flow meterl il-ait
E30 Drain pipe for seeping liquid orthe sbaft seall "'O•• mI...
I) arranged on the non-driven end on the intake side 1) ~.T~F1@i9J.I!I~1)!!
2) arranged on the driven end on the discharge side (not applicable to 2) :tt• .:p1@ZjJJtM»I~~ ft(2BE 1 101 3GIltlLf)
Type2BEl IOJ)
3) optional arrangement on the opposite side with A26
The normally connected machine (see Figure 3.5a) is commissioned as iI*~tfl!tp~Ii(Jtm3.5a)jm""F~i9J~$:
described below:

3.5.1 Preparations for commissioning: 3.5.,1 -ut$lifI<JlIE4i:

This section applies to an empty or dry machine (i.e. when ~1$*.RlaJiETjI~5!~Jt;; T"~*(te.:~t@:fJJ~~i9J~

commissioning for the first time or when resuming operation after -'JJI!z.Jl§":P,1t :t£.fFtp*l:t-.tfiij~*z.Jl§":i:f;IT~ZjJJa1).

prolonged breaks in operation or repairs).

• Initial technical situation: •• fJJ:ll&~*~~
AU pipes for the medium being pumped and the operating liquid are PJf1r~M~1*~IfF.1f.$~~tfl!iEfA

connected correctly.

AU valves and gate valves are closed. There should be no gate valve or PJf:ff~ i1~pjiJilfJ$;@:*PfJas·:t£~~~ 1)!J.if'JiE:ffpjiJilfJ®l!!

non-return valve on the discharge side. !I:~.

- Adjust the operating liquid; to do this, open the operating liquid •• iJj"'IfFltl;;/9I1tn7fIfFltl!lJJi1Dl1~IOtp;jl.

valve Dl1 for approx. 10 seconds.

-- Adjust the sealing liquid for shaft seals with stuffing boxes: .- i)IJ"'Jl*4Bi§~~as!;~ltl:

# when using self-flushing, the sealing liquid is branched off # §ftP~lJ;j· *#ltltE~ZjJJz.Jl§"m~ZjJJa<J7.lcJ;f\§ZjJJ~~·

automatically by the rotating water ring after switching on. Stuffing ~*4ff~.if'~fff':t.~;.if'.~a1~~fn;f'k1f(illlir.1i!.5.4

box glands must not be tightened too firmly; loosen them in cases of 1$*)

doubt (see Section 5.4 for details).

# when using separate flushing, open the sealing liquid valves # 9rftP~lJ;j.n7f*!tltlilfJ n Ell ~m~ij!{t-+·zJl§",*1!f
Ell to moisten the packings. Check that enough liquid seeps out to ;f!::&:ff JE.'$B9~tpjj;;~~~-!*~tltil:l:1;~O*flPf,i)IJ"''f::

14
cool the packings later and correct the setting if necessary. Feed frJB<J~~.f;M~fjt~BijJ~iti.6Tllft=cBijJ~O.l ~IJO.3bar.
pressure approx. 0.1 to 0.3 bar above the compression pressure.
• For mechanical seals:
Open the sealing liquid valve Ell briefly to moisten the ~1J;j'9!1IE3TJff;M~~jH1E!I~m¥1flm ~f;M
mechanical seat

3.5.2 Starting up: 3.5.2 ~~:

& WARNINNG Always make sure that Intended start-up &. .~ -~.iiE~~:iiff(f(J~~:f'~m-Irr:g:
will not result in any malfunctions of the plant or hazards to ff1nI:f' 1l'.I@!1t m-A91:iihtfffPJ mi!f.:f'r18 ~ IJ;j',Ii Eb
persons. In cases of doubt, obtain confirmation from the
responsible plant personnel. Refer also to the warning nuts in 3.5.3.
Ir fA.ArI8iA..·Ii5JR1itUi 3.5.3 rp (f(J*~.

The following operations are recommended for starting up:

1iiltfJemffiti~!JIllHl'®i:W;
•• Open the gate valve of the intake pipe ell.
-- 1T:If I!&sc ffpji) fljJC II ·
•• When separately flushing the shaft seat: open the sealing liquid valve
Ell.

•• Switch on the drive motor and then immediately open the operating -- ®i:Wrt!mZ~1Ll:!p1r7fIf1:~~jJnDII'
liquid v~lve 011.
•• Regulate the operating liquid valve 011 as.follows: -- :!tll"fViJ"iJI f1:f{l1fJJ n DII :
a) Method involving volume flow measurement: a) mtjtB9I~:l:Vij"iJ1J~:
Open the operating liquid valve 011 until the volume flow meter
1T:1f I tFf{l1?JJ f1DII1i~mt:l:itDI4m$jll~l~B9mt::I:·
D14 indicates the desired volume flow. Refer to the table in Section
I tFf{{vn:jtJ\i:{tR:T J!& SCBin .;!tx11iY:1:~,.w.6.1.3~1t 9::t a<J
6.1.3 for details of the operating liquid volume flow depending on the

~~.- .§.ltJlJI tF~~jf:it~1tjfWJj'l:I f1:f{{VIt:l:·

intake pressure. Once again correct the operating liquid volume flow

once the final intake pressure has been reached.

b) Method involving pressure measurement during start-up, i. e.

b) ®i:WBtBijJB9l9!~:l:iJli!r1J~,i:B~;li!J!&t=cBijJfIl1:ft*.ffi
pressures at the intake and, pressure valves still approximately jJ*.¥.;m~.

equal:
Adjust the operating liquid valve OJI so that the pressure gauge D13
:e:®i:WB;j,iffll"iJIf1:f{lWJI'l DII.¥...ffijJi.tt¥.Jmjft~jig~1.0
indicates an absolute pressure of approx. 1.0 bar during start-up. Once
bar ~~1BijJ.- .§.ltjlJ I f1:~:2jf,..ffijJi.t1l!mjft ili-l'
the operation intake pressure has been reached, a different value may
1:t:<~Tpn'$If1:~It'kil1J:ttB9BijJM:.
be indicated on the pressure gauge OB depending on the internal

operating water connection.

.• When using stuffing boxes with self flushing:

.- ~~Jf.l ~ ~tst;J;f(*4Pli B;j:

CAUTION: Stuffing boxes must drip lightly and it may be

iJ:~:t:afl mifj"~\@i~., IZiI JltiE ffi OOiIJ"iJ ~~1itj:~(fJ1

necessary to correct the adjustment (see Section 5.4 for details).

'it.lJ.,5.4'$i}-)·:!mif ~\~,W.d:*(f(Jjg$ti.

Switch off the drive if necessary.

-- Stuffing boxes with separate flushing:

-- 9~~tst;J;f(*4Ba:
Adjust stuffing boxes as described above (see also Section 5.4); :!tilLWJj"iJ ~*'" BiSi (~1J;j'.%5A1'flS?t);;iifLi::i AAJ EI1l}ij"iJf;M~
regulate the required sealing liquid pressure or volume flow by means BijJ~rAtjt·~M:.%6.1A1'flSi)-.
of valve E J1. See Section 6.1.4 for values.
•• Mechanical seals with separate flushing: -- 9r~fJtm ~WM:

Refer to Section 6.1.4 and the affiliated supplementary operating 1f ~£IB"iJj!.6.1.4$?t:fMtl ~ m:b~ ~f1:-m 1Y3.

15
instructions for details of settings.

-- Start off by observing operation at brief intervals and then at longer

.- 3fMiI fFB;j~tf.tff)g~'If(£,~iJJ 18) 1WiB;j18)~~,t.J§
intervals:

m
faJ!Wi B;j ra] ~~tlU *:

# after commissioning, read off set pressures and volume flow. It is

# ~i5bLJ§,~~ tf.:l EliiJ 9l; mt: it B~.ptR~-m:,iiiM-ftili i2~·

best to take a note of them.

n at the beginning, monitor temperatures of media (operating and

# m~3fMi,~~1fft-llIi(IfFlli~Wttlli)~'$illWt<%,;)ll
sealing liquids) and of components (particularly bearings and the shaft

~4lll~~4lllM~)B9mJl\EI:¥m~~JIJ-~,JE~~'1H~
seal etc.) until the steady-state point is reached and also take a note of

M-ic.~·
them.

# the intervals after which necessary follow-up checks must be carried

# !?Ala fRf15l!tftt'iH!ti'fJ Ml M~\~m~ I fFfd4*"~j~

out depend on operating conditions and the local situation.

tit t5t*tlcJE.
-- If there is a risk of cavitation. observe the machine for the possible
-- j([1*:tf""tt!P.~iJ5!L,~t@:1f*~1!Hf~A~m~j'ti:e.ll;-f;- iii
occurrence of ratting or clattering noises (see Section 2.5).
,a:!itf.:l(~2.5$7t ).
CAUTION: If irregularities are conspicuous, determine and
S:i:: :M*~.iE *,JI~~~m-IJ)JDA~ tlrJtJj ~ 1H~.IE·
remedy the cause.

3.5.3 Shutting down: 3.S.3 *m

The following operations are recommended for shutting down the *tJ\Jl\t~fF~i)(.j(llr:
machine:
• Close the operating liquid valve Dll, shut down the motor, close -- *Fa1IfFlli~n D wJC1.!liJttJt,*Fa1WMlliJN.Ifl EII ,*
the sealing liquid valve Ell and close the intake pipe gate valve ~:ltt""t1fflji)tfJiJ CII'
CII.
The manually actuated valves may remain open if solenoid valves ~~.:tf~JtmJtmt:~~B9~.~~.i5b~n~~~
controlled as a function of motor current are installed. 1f~B9.
CAUTION: If there is a risk of frost, drain liquid out 0' the S:.: :fIJUJut~ ~P¥-IIQi,fI~~ f*,7t ~ftfDwr1'fif~ 'P
machines, separators and all pipes wherever necessary. First of all
ifJfif*t&:lli· ~ Jlt,1t~:trJf3~~Dw Rlf ~j[.7GViffi
open drain vaivC$ DSl. Undo plug AZ6 for total drainage on end
:JJ Jii:tiiJ tT1f~• ..t ifJt1F~ tt:1fA Z6'
shields only when the machine Is depressurized.
Attention should be paid to the notes given in Section 4.3 "Prolonged j(n~::tEr-?xjfSi5b)g~Zm,iE:tf~*-.fiB;jra],Jj~.z..$Z
breaks in operation" jf it can be expected that a prolonged period of if<t:t'i 4.3iJSJt "i1JtJHf$" 'PB9tt:l:J¥:rm:·
time will elapse prior to the next commissioning.
WARNING A guarantee must be provided that no liquid will
tftr {f~ZJa~\~jHliHiEfif*~~MJI~SC'lm:A~f*fD
enter Into the machine out of the discharge and Intake pipes after
m:.ec1f·~1!tE~~.ec1Ifti!1f~ @ ~*ft _ftlJitifJJtiIJJ·
shutdown. This is guaranteed on the discharge side when using an
:M:t£;Jt'H~••N.Ji WJlit" 1Jit~~JJU~jUJlt,~::tEjfi:
attached nash_elmo liquid separator. If this is not assured in other
mr~~i£~z.~\~m~<li!iJ" j.3.5.1).
installations or in the event of a fault, the machine must be drained
before renewed commissioning (see also 3.S.1).

Operation
tiff
4.1 :t(~.ilL
4.1 Safety advice
.& WARNING Special attention must be paid to Section l.2 of Wtr *iJtlJJ·:IH$ 1.2~Jt~\@PJlmlt\fj'Is:.,~~ft~
these operating instructions, which contains general requirements ~lf*~.fffD.U~~~~~~*wr.~ifJ~n~~

16
with regard to the specialized knowledge needed to operate and
~-lfi~*.

maintain such systems and Installations.

Refer to Section 6.1 "Technical data" for details of permissible

temperatures and pressures etc.

4.2 Starting uP. shutdown 4.2~;b~*m

Notes on starting up and shutting down machines in standard ~tf~ft1l*~'P~iHI~j££i5bfllWm B<Jtt;f:.:tJ!,:ff 3.5 tm:7t
connections are given in Section 3.5 "Commissioning". "i5t$"'P B~M:flli·
&.WARNING Changes In comparison with normal (!peration & tfi!r 13lE m:iii~~ ~ ~1f1t(~.lIUe:U*,Sll:U
(higher power consumption, temperatures or vibrations, unusual
iflj, Ut;bil1it••'i'~~. lliJ1tl,*'&~Il~fm1f~#Ji
noises or odors or response of monitoring facilities etc.) are an
~)~~~lJl[as~~lfiJl T$:~·tE1!f!Pfi'i~r ,~iIt~:R
Indication that functioning Is impaired. To avoid malfunctions
.9lraJ.~i'iiJ&Fm~A:!tf$~9l Mf=Jl~, &\ffl1l[!P
which, In turn, may directly or indirectly result in severe personal
ii~J!t.ffJ,jt A·
i.njury or property damage, the responsible maintenance personnel
must be informed immediately in such cases.
IN CASES OF DOUBT, SHUT DOWN THE

CORRESPONDlNG EQUIPMENT IMMEDIATELY!

4.3 Prolonged shutdown periods 4.3 *1111'$

Refer to the details given in Section 3.5.3 with regard to draining in the *T~1£.~L;;fl*fJ;j14f~B9Af*;mll1£ 3.5.3 $:7tCP

event of risk of frost.

e. ~M:f ill·
If machines containing parts that are not resistant to corrosion are shut
down for periods of two weeks or longer or, for example, after brief
:!l1l*~1f ~ nIltffi.{1f,ll~W~PJ.j !flWl~ *
J! f!ti8],17Il:!,m,
:tE~fJ;jttft~iJI~i5tFo, r1X:li£~Hir~~~~IH~:~~etra],
trial operation, they stand still for a prolonged period prior to
1J~-2.,'Eff]~&\@f:fi:5C~14f~,1t~m 1l!J~})=IJ~f)t,Z)§,
commissioning, they must be drained completely, flushed with
N14p~1t1!!!z =f~. :tArHfH5f!z =f~~.::FPJ ~ B9 ,Jj~-2. IJt
preservation agent, drained again and dried. If drying is not possible,
the impeller must be turned completely every 2 weeks. Drying is best
*s!lZ\~4ijPJ.j ~Jt1:l~i5b-iX ·tEf.1pL;; 1lJI~ i¥f~-}l~*, *
done with a vacuum pump connected to the discharge connection. iiJ~4¥1j~~l¥J=f~·

If possible, report or mark activities carried out and, if necessary. take :!lQ*lI~,ft~it.~~ trH!i',1£'I:~~~lE~S;J~~'E
them into account when commiSSioning again.
111~l!llt~·

Maintenance
5.1 Safety measures 5.1 :f(~m~

&. WARNING Attention must be paid to Section 1.2 with ,&tfl!r *ifMJJ~1.21$:7t'fMJ1rllit'£:1t~~miJl~fff
regard to the speciallzed knowledge required. §.mfUlt.
Machines that carry hazardous media or are operated with such
~I[M~~~ft~9lI~~1f~~~~*~~SI~
operating liquids require special on-site precautionary measures in
conformity with the safety regulations of the industry in question.
:tc~m91!l MJ4tJlI$:Ij:tc~m§tj1i~·

Prior to any work on the machine or the pipe system, make sure jUIl'lf.~~:tEfl.z..fi.~\m.1¥:

that

• the intended action will not result in a malfunction of the - J!If!f.lJJ:fl~!t.~~ X1~~f=~~ titki:W:,
system,
• the drive motor is switched off and safeguarded against -It!m:J!*fljMJ,*1¥ii£Jt:::t'fj1tfi:9r~i5/l,

17
 reactivation,

• tbe corresponding pipe systems are depressurized and aiso
safeguarded,
• tbe transported or applied media tbemselves will not pose any
risk when opening the pipe systems or any necessary
safeguarding measures are known and are taken into account.
-tft~1f.~iJf~%ffiJJ.Il;ff~tr m~,
- U.~.@i.~(r(J1tB1:t£tr7f1fJ&~iJffl;J",.iFfIIi~~
tEM1ttJ.tfllN.~g:,:e!il~~~7.{ffiiJ~,~(r(J~:3!BH~1j
ffttill1f:lmi?A;;ttlti.

Maintenance of repair persoll'lleJ must be informed about the ~.fI;J", ."AD\~@fOOllUHr~~1i~~.

current state of the macbine.

A statement by the person responsible for operation to tbe effect

JltfCJ ~ M~~ IIItlfFfAJftAa<J jk I!Iltl~·i!~jk f!J}:I:
tbat macbine bas not been contaminated, particularly not by toxie, mJJUi;ff.~JIJ;ff~N.i!II.f£,.g:",1itt.tf£~ 1t-g
caustle, microbiological, radioactive or other substances bazardous
M••;fi~f1mtn<Jt5~.:mH~";fillJlJi!~4t mtt5!J/1!
to bealth, will serve tbls purpose. If there is sucb a risk, a
ft(Jiij fttff' ~~!.ft,@f;(j i!@lt5 ~.e ttif~1i tfCJ jti 1~J.j,
confirmation Is necessary to the effect that decontamination has
9l ;ftA' Hi jnMiH::fi~~tIUJ i¥J Jlifm~·
eliminated all risks, or detailed directions must be given on how
maintenance work may be performed safely.
This legally binding statement must be given by a person j!@l :iE3.t;ff~pi JlJ:1~~ III .fAjlUifF$n~txagA
authorized by the party responsible for operation. This must be lIHt Hi· i!@J!i IY] ~,~~'"f~ ftilJiJljf)}:
made out in duplicate as follows:
• one copy added directly to the accompanying documents of
the machine, and
• one copy sent througb normal information channels to the - -l~HI~JE#1W.ftimlHI~:i!~••tlsrl~
maintenance department or company.
!ttJ~m·

5.2 Inspections 5.1 -ti1t:

&,WARNING Careful and regular maintenance and Inspections
are necessary to detect and rectify any possible faults as soon as
& .~~fl.~~JlfUtq JEiiJfm Hi Jlnglitll,fHlBmi1.fm
~R9!t.fU~1t:1~AF#~~R9.i!ff.iiI jj!f:ft:iiJ£J1E-g;1¥1
possible, thus preventing any further damage.
~!f.

The recommended intervals are based on faultless operation. ~~tit~~l@~W1WJl9tlk:TJCt&:~~~fJ;j'18J.1tlfli31t&:~

Corresponding inspections must be carried out immediately in the ~ lfI~tlI:fftf,tj~~fJ;j',~}[:ePl1*iH:f1;fij.mz~1!f.

event of malfunctions or of extraordinary conditions representing an

overload on the machine.

S.2.t First inspection: 5.2.1 fJJ-ti

If the machine has a belt drive, the belt's pretension should be checked ~oJla~;Jg&:.ftfi91,.mz~~~&:~!W:rk~~liUl,~lliiJfi,WJ

and, if applicable, corrected after 5 hours of operation following initial :Mt®;f.JljjJ"II>j.lS~l!tff-?xiJJ~.I?J,.J5!1-)lJ W:I~l!I:rriJJ~.

commissioning, otherwise at regular intervals.

For normal operation, it is recommended to carry out a first general ii~~~'fi!fN.'"F,.i)(tr.J150/j"fJ;j'J5~~*:l1ffttnxtit

inspection on the machine after around 150 hours of operation to check :il,:t~Jttj{ f3 ~1l'"F:

that

• there is no significant contamination in the medium or operating --1YT~Il&E!91tJjft~IfFlIltftJt1.fl!ijW.!w15~{JA!AIfr;t),

ljquid (see Cleaning).

18
• the specified technical data is kept to (power consumption and -. 1X*ltilff-Et~*(:;IJ$;fnm.1t~),
temperatures etc.).

• no unacceptable leaks occur, -- ii:ffI:lJlR:mtti~j:"

• smooth running of the assembly and running noises of bearings -- ~~~:lf:tt'Jilk~*~i9JPjJ579::ff~tt:,
have not worsened,
• no subsidence or cracks have occurred in the foundation, -- :tm~ '1i:ffrml'(; ~tt,
• valves, filters and strainers are devoid of foreign matter; -- ~f1,:i:.t~fl;fj:lMlliil¥~rJ!:ff:Jf#J; 1§Jj!lj,~'E1f1¥J!i~tHk:
otherwise, clean them and define an appropriate interval for the )irf-lX~i:,mjWJ·
next inspection.
CAUTION: This list does not c:Ialm to be complete. If applicable, ~'1:lt:~1:J3If'9V~i:lJf 131t::.t'~ifij·t.f~fittsr.,J{r.l1cT:tIl*

further checks may be necessary depending on the affiliated tt<J1Sft:IJn!lft:iR.I!Jl(MjlJ,m ftt1MM)!i2 «UI*f~I 11=:J!4l.:li

supplementary Instruction (e. g. mechanical seals) or according to *.ftf:iiiitl~:i£fjtt<J:i£-~~1tf-&;llH~1lt1i~,~Ji().

the special conditions of the plant.

CAUTION: Impermissible deviations or changes discovered ftft: 1m*:(£~1tfr:pJ:lJ.;fj'::.t'itftilftt<Ji1~!i2 ~1t'16'

during cbecks must beremedled Immediately. ~1Lep~z!tliE:M:*.

5.2.2 Inspections: 5.2.2 tt1tf

provided no shorter intervals are required for cleaning the compression ~~~ecJril'(; ~liil¥lit:i:.t~flfjg~t)\;J!.IWJ::.t'~1fHiIf1it,*Jll,JE

chamber or strainers and filters, maintenance intervals under ~~~jHlfrlW£tf~ J:JJ1li1SJ7film¥l!lfjg~huEX mitt iIlla<JI!

favourable operating conditions may be synchronized with regreasing ~ -~:l1!::f1.

or grease change intervals.

Beside the inspections stated above, it is necessary to check during the

course of inspections that:

• alignment of the impeller is within the permissible tolerances, -- I1ftm~;(EftiiTa<Jraj\ljjtl*J,

• all fixing bolts are tightened firmly (except on any installed -- J31f:ff~I§l~fiii:ff*,~i9J(j;fiJf..J..ffiiL.tIW,*~r).
stuffing box glands).
There is generally no need to dismantle the machines during the course ;(E:iiI*a<J~~i1~~'1i:ff ~,~trf1Q1~.
of normal inspections.

5.3 Cleaning 5.3 lItlt

It is recommended to flush out any foreign bodies that have collected l!i~4ijMi~~a<J!f;jWJfl:Pt)\;~,*~~;(E~JiF ~B<J:Jf!/m,fJU

in the liquid ring at appropriate intervals, e.g. by briefly opening the ~llm!f;jrH]1T7f14F:mt'itJi&..t~IliiJI'lIiX; mf1itIB]1T7f~F~{;t~.

valves in the drain pipe or by briefly unscrewing the total drainage

plugs.

If extreme lime deposits occur in certain operating conditions, the ~1l*;(E;Jtt~1lfF*flf""F:ff:i:.t:!i~7./<.:I1fi~~,~~1;. *4ftIWi

machine must be flushed at appropriate intervals with a suitable solvent - ~IJ;jWlit~'* t)\;-tX,,*i7tIJ;j;tam -~ ti~ a<Jrtf1flJ,*

and then with water. *

t)\;,zFc -Nm ,*t)\;.

Any strainers or filters installed in the pipes must also be cleaned or JYT:ff~~13:'itB&1:~iJMm;fni1~flill~\@'i JJ.tff jj!ijNWf
replaced regularly. a<Jmt)\;EX J!~.
The next cleaning intervals must be defined according to ""F -lXlWmt)\;,mjM~\ffi~LHm~-1X~i:i1~tp *~fec
contamination found in the machine's compression chamber or the ~~'itB&1:~~~:M:~~IW~~~~*~~·

19
strainers or filters of pipe during the course of the first inspection.
& WARNING Use personal protective equipment (e.g. & tf1r ~mBi~"ti*litt1\;IJ;f,!l-Ii!.A::!it~f1~.
protective goggles, breathing mask etc.) and appropriate dust (iIl~.,I:I1Tl~~)"Hf!.m1K~fI~t:Hii•.
exhausting gear when cleaning with compressed air.
If chemical cleaning agents are used the warnings and instructions {tm{t~ .t1\;"IJ;f,~@itt.~ ~~~:Jl*4 rp fJ9"~
of the ;elevant safety information sheet must be observed (see
;f:Rm~·{t ~"M:~~1:§J!)f.mU*l~~R,*fjJU~Il*4
Section B 1.1). Chemical agents must be compatible with the
1titJMl·
materials used, especially plastics.

5.4 Stuffing boxes 5.4 Jl*4ii

Stuffing boxes are adjusted during operation. Uniformly tighten :(£iii!;fftp,ij(~~!I-~~:li!1.uHj~il·1ifE.~J.t(*4ffiJl
stuffing box glands so that a liquid volume flow adequate for cooling
fJ1ffl:iJ!I~~,~~~Ji!.~B9~*P~IfiJ.!{i·~jf*M~ffi
still appears. Check the sealing liquid pressure indication and, if
:iJmm-m,iliJilflJidn~;t:l2i!JJm~lt-m·
necessary. correct it by actuating the valves.
As new or dried out p,!-ckings initially swell, the stuffing box glands iii ~ ~ :P.~:tA*4,~IJ 7finmlffl Bt~ W1*,2:B;j'!jl*'tffilTIi
should be tightened to a slightly lesser extent, in which case slightly
~~1tif,:(£2:#~(H.r~Mfl:tt~~&·ffl-¥:fiJ9Ullt,
more leakage will initially occur. Check the temperature by hand and
j(1l:* mltJ:Jt ,8.tiJj*,kJ.t(~ffiilif,~mltTp¥:·
loosen the glands slightly again if the temperature should rise.
CAUTION: If the temperature should continue to rise despite
tt.: jIH~B ~'iHfiJ*4Biilif,ifij ilIrfJJ IB*• ..t7l-,~1JiJ
loosening of the glands. briefly increase the sealing water pressure
~iiB>t.iti.N*BijJ~~t*~,Jl~JjU1.~1iPT*,~ff
or shut down the assembly and wait until the packings cool down.
iiIJMB Iii T:f!t*4i1Irxt~ifij,*,* fJ9fe;iIf·:f!t*lii ~fcifJf;t
thus avoiding damage as the result of overheated packing!.
Adjustment of the stuffing boxes must be checked at reasonable
l5t I!'~ 4iMl-1"1tJ.m~WJ~~-~!
intervals!
Renewing the stuffing box packings: Jl*l~J!iIi:
If the stuffing box glands cannot be readjusted further after prolonged
~Il** fJ1rSJ iii~;tJ§',J.t(~Biilif B /F fflfpfittfiJJl),~ fJ1
periods of operation, the packings must be supplemented or renewed.
~~~:bPJl*h!l-~J!~jjt*4·
The impregnations of stuffing box packings may be washed out after
prolonged periods of operation. Depending on the pH value of the
*
*Jltriijiii$fl::tJ§',~~mJ.t(*41fiiJ fm4's1Ift1tt Ifi .~tR:-=f
*i-t~B9PH-m,f1iUUj.!l-It~~*4lli J.!{if$J.JifL ~ .llt,~:(£
sealing liquid, in the case of cotton packings this occurs earlier than in
i)-~~ fJ1fBJ Pi! J!!1!J.t(*4(.oo.2 .4$?}).
the case of ramie fiber packings. Therefore, renew packings in good
time (see Section 2.4).
Before dismantling, determine and mark the respective installation :(£~fEP;t'WJ,g~1Hjf.iaIfiJl*4il.i§~~~llLjf.~J§',~

position of the stJ,lffing box housing. Then remove old pa"king residues. :'iEIB~*41Ni1i8jjt*ftK.~.llt,.M~Qil.i§tI1~fEPr*.

and clean the packing area. To do this, it is best to undo the stuffing ~1tdlTJ.t(*4fJ1,.iS..j;ll*4:PFii~::trB].M1t(.llt"Ul.90o.~fJ1,
box housing also. Insert new packing rings with joints each offset by ~MiiA.~tt1~:(£J.t(*4Pi!B97HIem:1f~$IJWPIiiJ.
900 . In doing so, make sure that sealing water distribution in the
packing is not influenced detrimentally.

20
 Stuffing-box packing data for types 2BEI 10. 15. 20. 25.
2BEI
Overall length of rings per machine 2.2m 3.lm 4.2m 5.8m
"
Cross-section of packing rings IOmmxlOmm I 4mmxl 4mm

3 4

Light ramie fibre packing with PTFE-impregnated or cotton packing

(see Spare parts list). PTFE ~Jt:*X1!Ii:Mij(~!!,!(; .fljU.~(.9i!.$1lj:Il}lillj)

S.S Mechanical seals 5.5mM@if

The supplementary instructions must be observed if the machines are

~~:.ftm~~ jflJ;j ,~\®i ttt:JYTffl' tli I¥J ffl1.JniJMJJ .

equipped with mechanical seals.

5.6 Greasing the bearings 5.6~*$nt

5.6.1 Grease type, operating conditions,

5.6.1 fifl't mHI!l·I~hI f1=*¥f
ESSOIBeacon 3 is normally used for initial greasing of the bearings.
~*W.HXn¥Jittll1i1m~fflESSOlBeacon 3~m n~·
The following lubricant data is customary:
'FlliUfiJfl'tail.'lit~ffl :*)

SHELL/Alvania G3
MOBIL/Mobilux 3
RENOLIT DURAPLEX EPJ

*) Lubrication intervals must be halved when using other greases. In cases of .) M1~ffl itt::ffl1fft Dlilllt,jfiJ 1ft }ij Wl!l6\@i~,*,1zn;ff~ fa5J ,iW l:j *l if[~
doubt, consult the manufacture of the machine. ~~.

Grease change intervals of 20,000 hours of operation apply under

tEifim~~*ftf1ii)JJmJliFjjt ilii!.1ff~T 40°C 1J;j,~m n~
normal operating conditions and at ambient temperatures up to 40°C.
B9J!~)JJWl:~20,OOO JNfit·.R;;IHtt~~E~itt D~B9:t;1t
Owing to ageing of the grease after commissioning, regardless of the
iffl if'~~~~Bt 1'aJ ,n¥JM DliB9 )!~)JJ Wj .¥.1"~'9 j] =::if.
hours of operation it should be renewed at least approximately every 3
years.
The grease change intervals or regreasing intervals apply to normal WJitt BliB9J!~JNjWj:i!:lt ~1.JnJi.lWJ~fflTffJ.fuiJE1if,:iE~~
loads, low-vibration running, approximately neutral ambient air and,
i9J1I£,liF:ijt .ec f*:kl!c rpf£~~~M:ffl ~rpi*.i~~T!AA~
the use of high-grade roller bearing greases in the selection table.
~itt nliB9fmft·~ ~n¥Jm Bli~:.ft fF19f1f.a~J I¥J@DUn1f
These greases contain lithium soap as a thickening agent and mineral
19:fijJilt~ ~ I¥J r~1lB,'E1I1tm~~ Jl!JYTfiIU}E B9 iI!J itt )JJ WJ·
oil as the base oil, which permit the specified regreasing intervals.
Do not mix greases containing different thickening agents and base
oils.

5.6.2 Dismantling, assembly

5.6.21JF.fQJ,:f(~

Fill bearing cavities fully with lubrication grease. To avoid

ffln¥Jittftli~~~*~I'ii]·j]iM!eWJmDli~1t::i:1::I:,*IB~

overgreasing of bearing inserts, bearing caps are not filled with grease.
Jt..t/F~j;fU*WJittftli .

When assembling, make sure that the axial shaft sealing rings (V-rings)
~~Bt,JHif81¥~ raJ~1tliF (V~liF)~~JEfiIU, 1tWJm

21
are installed correctly for proper function and that the sliding surfaces
are greased:
• In the case of the outer shaft sealing rings, the correct axial ·-1E~~~h~fS*jjjf-p;j'.V§!!jf- '~li1.!3~*1if\!;~fiIll
pOsition of the V-ring has been reached when the bearing cap face ~Fflaj-JJ'-Dii..tp;j'.~1YJ V§!!jf- ~faJ~~tLter£
and the outer edge of the V-ring are flush. To do this, it is lli~J·;igJlt,~i)(iJ!m-:-~~~~llIA(!M1TltJ[7t
recommended to use a corresponding assembly aid (see sketch in flm..tB;ig .. ~llm~.. a:pB9m~·)
the figure entitled "Assembly note" on the fold-out sheet).
• In the case of internal shaft sealing rings, the correct position is
ensured by the respective groove in the shaft.
5.7 Repairs, spare parts 5.7 •••$I!ff:
Pay attention to the repair instructions (supplementary instructions) ~li!t$~{tfll1!iU~ p;j' .~tt:i:!IU~i$~J:1A a:p B9:fl *m
~
with regard to the installation of spare parts and repairs. -ut1lJ3(Pfj1.rnYVm~)·
When ordering spare parts, it suffices to specify the complete spare
~fH!~$Jfa{tflt.t,~ 'HtUIP.Jfm:~~${tfm.Jl..tJii
part Order No. according to the included' spare parts list. which also
.B9.ne{tfnD!lJ~16tfrT .~nD!lJ~~W T~IG{lfJiJi
defines the material. If no spare parts list is available. the type and
ffl;f,j*4· io*t9:::ff${tfm•. ~TJ;\\..t$ftG{tf~~(rE
serial number of the machine must be specified in addition to the part
*iJtIlA4SB9jji?tf8¥OO~I:I:I)~hBi~1.rU..tjjiB9~%~~
NO': (as detailed in the exploded drawing in these instructions).
JlH"tJij·

*',
Repair instructions are arranged separately according to the type range
!iE.iJt~ 1HtHI~~~~fB!iO • !!It ~ 't:Bi-E.!-@j::ff

and, among other things, contain notes on the following topics:

~=fjjia<J11'F!I1,IIU!:,~m'"li!tneB9 ttll$J9i .
dismantling, testing. rework and assembly.

If instructions are requested separately, supplementary instructions can

in*iJtlYJ :f;.lJ1~!I!§'j *~>.!tp;j', ~~ ~ jji~f1g~m1lt
only be assigned completely if the type of design is specified uniquely

(e.g. by specifying the serial number).

~~1It~p;j'ffl1.rniM. ~ij:;ti3J~IUliHjl~( 1?lJ in W~JJi113 *
B9~JlHt~)·

5.8 Drawings. parts lists 5.8 5t.Ilf,$~I9HIII

Refer to the fold-out pages for drawings and the parts list. This parts
.ti'1Jf~ jlf jji?t~ I!I'" ~{lfl!ij~,~$1Lf I!ij *IH Jf' § ~
list does not include commercially available standard items. Refer to
i3J!f;J~Jj~fi-~ftf· l!.@*T-1fE{lfB9A1*~~®R i".
the respective spare parts list for details ofthe types and sizes of these
ilnt4fJ~~~jjiMJ~&!H${Lf}f lJ1.
parts.

Appendix m~

6.1 Technical data 6.1 ~* ••

6.1.1.~
6.1. t General:
• . conversion values: Imber = 1 hPa
--.tL~.: 1rnbar=lhPa
Ibar= 10sPa
Ibar-l0 5Pa
I mbar = 0.02953 inch ofmercury abs.
lrnbar=O.02953~-t~tt(~MBU:J )
Im3/h=4.4USgprn=3.66lmp.gprn
1 ml /h=4.4 US gpm= 3.66 Imp.gpm

Idm3/min=O.265USgprn=O.22lrnp.gpm
Idm3/min=O.26SUSgpm=O.22 Imp.gpm

• Materials are defined in the catalog and in the documentation of • ~*1: tE~B9 ~ ~.&~ ~Jf*4a:p~I:I:I.
the machine.
CAUTION: In the project planning stage, the parts concerned
tt~:t£Ifi#lIM'Bt,~~.~!f&,@i!3.8fJDiIlf*lUPJr
must be selected to suit the liquids used and the media to be
~.ftm~IHi~,1t!£,~tmflUjt't: 1I11¥.J"t!Jt.
handled and must be resistant to them.

22
• Weight for dimensioning of hoisting facilities: refer to the last -- ffIn! ffi:ii:SN:4-JfHtll: .!Ji!.*1Jttm.::J5:AtJ§- yr.
page ofthese instructions.
• Packing size: see Section 5.4 -- jJI;~R:t:.!Ji!.5.4$jj-.
• Max. absolute pressure for pressure testing of machines -- 1jHI9Ji*~.xifIHa\.ffih
-Types 2BEI ... -B.=3.5bar absolute - ~~ 2BEl ...-.B.'" 3.5bar ~~BijJ
-Types 2BEJ ... -H.=6.0 bar absolute - ~~ 2BE1 ...-.H.= 6. Obar ~~BitJ
-Types 2BE1...-H. with toroidal sealing ring·)=10.0 bar absolute - ~~ 2BEl...-.H.'If1:ffO~~MIII·)=10.Obar~~ifBitJ
.) Add "FO1" to the order designation III) tE-tr1Hij!I1JLt:JJnf-t% "FOI"
• Nominal speed and pennissible speed range: see table in 6.1.3.
- ;f;lnfU~il;fllftilf~ilm:mJ: .!Ji!.6.1.3 9='t¥J~ii~·
6.1.2 Medium: 6.1.2 JYfttb.I¥J1tM:
• Type: Gas according to planning documents or catalog. -- fII~:.iEI!Jf~~r:~ §~9='J9T:JTil~t¥J~f*.
• Permissible absolute Intake pressure: 33 mbar absolute -- 1.Ji ftiffttgieXitIftAJih :33mbar ~.xifffi.1J·
• Permissible absolute compression: 900... 1100 mbar. -- JiJi ftifftf1ieXitftF-ktJih: 900 ... 11 OOmbar ~M Bi.1J·
• Compression pressures in excess of 1100 mbar absolute
-- ftFE(.llijJ8.l:tll00mbar~Mffihaif,)j,*~HtHtIIJ@
generally require consultaion with manufacturer.
iflf~~·
• Normal separators are only pennitted for a compression range of -- ~llHh"D.R~{'£ 800$11 1100mbar~~llF~ffi.1J
800 to 1100 mbar absolute. ti1fEr15!}fJ .
At operating temperatures 2:50·C, special adjustments are necessary on
I fF.J.i>50°C,.§.I1t~ 19 :iFi)lJm~1lj:(M*4;f;'Fie H,M,N,
machines with cast stainless steel impellers (material variants H, M, N,
P)!f;j ,~~3JH1~~~§}IJt¥JiJ'lmfiJ3i·.ifU \'qJ A1*~1J'
P). Inquire about futher details.

• Pennissible temperature range ofthe intake medium:

O°Cto 80°C.

6.1.3 Operating liquid: 6.1.3 I fl:~

• Type: Generally water (see Section 2.2 and 2.3 ).
• Temperature: Nonnally 15°C (limit range: OOC to 65°C).
• For differing operating speeds DB' the volume flow value
in the table must be multiplied by the factor nB/nN•
• For an increased operating liquid flow, the volume flows
specified in the table must be doubled.
-- #~:)j~'l1if.5l.r }fJ7j(!R.2.2;f1l2.3ms~).
-- tllt:;f;'F1fEtl1f15°C(ti1ml0°C¥lJ65°C).
- .xif:if'[S.J!ftilnB,~ii~9='1Wmt:1I:-m~,@f~~,OlslTnB/nN'
- ~~*IfF~Vit::llJt:JJn,!JId~iI,§~9='agVit:l:!.I6,@f:IJn{.:g:.

Typel~~ Nominal speed Permissible Operating liquid volume Oow(mllh) at nominal speed nN
nN speed range depending on Intake pressure (mbar absolute):
~ll$til n. ~lIU~it nN 'f*~T~X>tI!lt.AitB1jJ(mbar)(j(jIf1:~ti:li(m'/h):
$titft.ifF~AlI <200 200 •.• 600 >600(mbar)
2BEI 101-0 0.9 0.60 0.30
2BEI 102-0 1300 ... 2190/min 1.1 0.73 0.36
2BEI 103-0 1450/min 1.4 0.93 0.41
2BE1 151-0 1.S \.0 0.50
2BEI 152·0 IIOO ... 181O/min t.7 1.13 0.57
2BEI 153-0 1.9 1.27 0.63 .
2BE1 202-0 980/min 740 ... 1300fmin 2.1 1.40 0.70
2BEI 203-0 2.6 1.73 0.87
29E1252-0 740/min 565...920/min 4.4 2.93 1.47
2BE1253-O 5.2 3.47 1.73

23
 Standard parts obtainable through the trade are not included In lhe legl.'ud.
T1H~ type and size of the~e parts can be seen: from tbe pertinent spare parts Ii$t.
*OO~:F1!!~jjJlII(!OlltB~III1f't·
6.1.4 Shaft sealing liquid: 6.1.4 tllli!'i:tltlif ~~jij;Iil!f'tfllJlI!i;l;i!lIRi·J\1;!ll"y.fIIJ~f't~ij\
\I Type: Generally water -- ~~: Jl1i~'I'R(5/,Jf.l7.k
• Temperature: Normally 15°C (limit range DOC to 65 "C); or -lIilJjt:tf>llElIilJ.i:15°C(i'il:1'ru O'CiIJ 65'C);jjX; ;Ilt11f!JJr.'E
operating temperature at least 10 K be.low boiling point. p~{~'f;lti;lll.~ 10K.
• Pressure: 0.1 to 0.3 bar above compressor pressure. __ ffifJ: I;;''f'~lI,<!liUfi

• Sealing liquid volume flow in the case of stuffing boxes (with -- :lJj;*4iil!i~3lt()lrl1F~)Il1li!'i;t.tlli:!iii::liI::
separate flushing): 0.5 dm'lmin; highly dependent on the stuffing
*:!£Jt~tI<:T:lJj;*4iil!iii<Ji)IiJ,!\!)jjt~
box adjustment.
11.06
• Sealiug liquid volume flow in the case of mechanical seals(With • mi>!tli!'i3lt<:i'rl1Fi'Jt)fl>j-lB'iMIli:!iii::liI::
separate flushing):

Refer to the affiliated supplementary operating instructions for j\,jTtt*~llri'fii!!Ji~ *llfrJJo:i!IHtiJiS)j.

technical details.
6.2 Supplementary instructions 6.2 Pft1m1ll.1!f.J
NOTE: For special assemblies and code groups dependent on the 1Ijji::~JSilT~9:j.:~!!!lii<J}1l;'2*;fUJt\ll:H;!'l;t;!f1lJ~~
design and .scope of delivery of the machines (base plates, mechanical
lkjji;jil'Cm;;'l,m i>!tWM;fUilJli~l±riJilfI<Jt&IIt.~~H\':~
seals and possible malfunctions, etc.), there are supplementary
m,~1!l~9:j.:l1;f§:.:rJJjfI<Jl!f:tlJU~1tiJia}j&'~'3liS'@'!)!;
operating instructions containing specific notes which must be
fl<J1i::m.
observed.
If insITuctions are requested separately, the supplementary instructions j(O;llHJ!.a}j-1O:)jIi:!il::l'~lfi.if!I!.~:;j(:,Jl~~;f!lJSilfI<Jllf<l~il~tFiJl,

thereto cannot be properly ..identified unless the design is specified 1!f.J/{':i!;-*t\'3>lJ:±: ,1tl:'~~;ltt;!f¥iJ~~:)jIilillitIJii<J~jji: tILlI'"
precisely

1.01 Impeller I 'tW:

1.02 Shaftl~
3.02 Sealing ring (O-ring)! liH1!!1l(Olr!>f)
4.01 PortplalC N-end/1llliil: N-end
4.02 Sealing ring (O·nng)! Ill'!itl!!! (Olr!l'1')
5.01 intercepting plate/l!!!:t!t
5.02 Valve pl.te!AAjJt

sm Distance bushing!lWi1l!'

6.01 Casing! jjl:/*

6.02 Double end studl'l1t:Btiil.ft
7.0 I End shield D..ndll!ll~ D-end
D-end ~ dnve end I ~giJtJl;I;
8.0 I End shield N-end!l!II. N'end
10.01 Packingil1l*,f
N-end = non-drive endl ~~JllliJtJJIi\
10_02 Sealing~water distribution nngl.±Jl$Hliil

I I .01 Stuffing box gland!l1I*'flFdIl

11.02 Stuffing box housing (fo1' intemalliquid supply}
I I .03 Fla"ga,ketl'l"oo§
11.21 Stuffing box housing (for external liquid supply)1 iIt*'fjjlj(~fl<i'tit)
12.01 Cylindrical roller bearing (floating bearing)ll!lli3:m'f~ij!;(!l'fijb~ij!;)
12.03 ll<anng housing! ~iIXiIi!
12.04 Shaft sealing nng (V-ring)! ~ii't'!f(VlI!i'!f)
12.06 Outer bearil1g eapl~f~ij!;ffi.
12.07 Shaft .ealing ring (V,nng)1 ~l:il'1'(Vlr!l'1')
13.01 Cylindrical roller bearing (floating bearing)! 1!!iIi3:~'f~ij!;(lll'iJtJ~ij!;)
13.02 Deep-groove ban bearings (locating bearing)l1lil~lljt~;j«""{li.~ij!;)
\
13.03 ll<aring housin8tflli!iIXiIi!
13.04 Shan sealing ring (V-ring)! ~!it:lf(Vlr!l'1')
13.06 Locating bearing housingll1!{li.~;j(:5l:

13.Q7 Threaded ringiiilttt1l!!ll

1108 Searing cap! ~;j(jlJ!

13.09 Compensating washer (for rotor adjustment)! i'IllIH/II!ll(i'Ill'i'f JIll

13.10 Compensating shim for ball be.nng/lljt~jf<fH1tlll~!lI!!
13.11 Shim ringll\l!'!f Fitting instructions! 'ti;'li::tilJiji
13.1.2 Thrust washer! ~1!II1!!!11

17m Sep.fllt~r! ?t iIolff

17.02 FlatgaskeV'I"i!ii!l;
Fig. 5.8 a : Vacuum pnm) 2BEl lOt (Example, delivered design mRY deviate ill details) 24
1) only if ordered espeeilally/.Rlll'f'i'lfitiTJ;f m5.8 all'l:'!\':ll! lBEI 101 (l\l;ilIl.:1EIl!I'\1tfi!iilJt:!li'lI!i;l;~ 'I'l!n:ffilj)
 Standard par;ts obtainable through the: trade are not included in the legend, *OOB:4'ii!-:\"1iJliIlUljiI'J~I!H4·

1,Oj Impeller I nttf:

1.02 Shaft/OIl!

3.01.Port plate D-endlllllll!: D-end

3.02 Sealing ring (O-ring)1 i'll'MlII(OIrl>F)

4.01 Port plale N-endllMlll!: N·.nct

4.02 Sealing ring (O-ring)/I'l\'ttll'il (O!l!!m

5.01 Inlen:epting plate!~:jj(

5.02 Valve plateiAAjft

5.03 Distance bu,hing/fli!ilI'

6.01 Ca,ing! *1* • 13.06 1.3'15~

1.16

6.02 Double end studltft~!Il~ 13.09 ~ ~

7,01 End shield D-end/~~ D~nd 13.02 i ,_'" :3117

8.01 End ,hield N-end/g;Ul N-end

10.01 Packing/i;IU;l 13.08

, 13.13

LOI Stuffing box g,anol.IA'MttSl 13.12

11.02 Stuffing box housing (for internal liquid suPply)!.lJWliIii(P>iI'i'I,I)

11.03 Flat gaskeU'!"llli1t!

I 1.2 I Stuffing box hou,ing (for external liquid supply)1 l,IiilE'liiiMi-l'Pllt)

12.01 Cylindrical roller bearing (floating bearing)/IlIIf.l:i1!'i"\!lliIHW).i;IJ\!llff<)

12.03 Bearing housing! \!llff<l\i! /~.-.

12.04 Shaft sealing ring (V-ring)! \!ll!t>!'(VIrl>!')

12.06 Outer bearing cap/J'i-\lIIff<fElll!

12.07 Shall ,ealing ring (V-ring)1 \lIIiI'r>!,(VIrl>!')

y 5/ 5.04
~-

'd~~
13.01 Cylindrical roller bearing (flooting bearing)IIlII#.i1!'i"\!lliMill'i;IJ\lIIff<)
13.02 Deep-groove ball be.rings (locating bearing)! !Ii<?li!j;j1ll11ff«:efu:llIIff<)
13.03 Bearing housing/llIIff<l\i!
13.04 Shaft ,ealing ring (V-ring)/llII!t>!,(V!!iIm

~~~
L.acating bearing housing/£f:illlllff<~
Threaded ring/liIIIttmllil
13.08 Bearing cap/llllff<ilIf
13.09 Conipensating wasber (for rotor odjustm~ntJ/ ~l!\:'iIlIll(~$\''T Jjj)
13.10 Compensating shim for ball bearingll!l!llIIff<:jH~Jll1t!1!lI
\3.11 Shim ring! !Wi>!'
13.12 Thrust washer/llllilllll!ll!ll
17.01 Separatorl :frlilr~
17.Q2 Flat gasketl'l"lIiHIl
18.01 Y'pipeii!il1i'if
18.02 Flatllasketl'!"lIi'ill

I) only if ordered especilally/YlIll'TijlfJittTiit

D-end = drive end IllRl!ililll

N-end = non-drive endl 'F~gl!il1Oi

'f<!l!iIllIIIlJ1!:
Disc used ""' II fOOI'IO tOQi-
12.07

'$i'!l1;JIl~
Fitting instructions

Fig. 5.8 b: Vacuum pump 2BEI 102 to 28EI Example. delivered design may deviate in details)
25
!l'I 5.8 b: j!I;~i!! lBE I I02 ~IJ lBE I (M!!I.:fE!I1Ili:trjjijiJ!iiit!l!!;l:~ :lfffr l' jiiJJ
 · Standard patts obtainable through the trade are not included in the legend, '* OOtt4'i'1;~ OJ j!I; !JI<~J 1R*i'lIIift·

13,17

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1)
2)
3)

7,01 End shield D-end1illliJi:! D·end

&.O! Etld shield N·(!nd/~:1f N-end D-end ~ drive end /
10 0) Pacldngilj!(l/i4 N·end non-drive ~F~gijlJiIlIi
10.02 Sealing-water dinribution
i 1.01
11.02
11.03
1.21

13.10 Compensating ~him for baH 17,03---il

13.11 Shim l'ingl
13,12 Thrust 17,02 -....l~
17,0]
17,02
18,01 Y·pipelil'lill'lf
18.Q2

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Disc used as 1'1 fitting 1001
12.07

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Fitting Instructions
//
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( 7,08

\ 7,02

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Fig. 5.8 <: : Vacuum pump 2B E1 20 to 2BEI 25, ( Ex::unpl€:, delivered design may deviate in derails) 26
IE 5.8" ll!~* lBEI 20 ilJ 2BEI 25, (i'B1l!I.;e:1llIf.i/f1liiiJl::1Iill'i"'~ :fj'J!fi;fIiil)
 Special infonnation for transport of ELMO® - F Vacuum Pumps 2BEI 10. To 2BEI 25.
2BEI 1O.iU 2BEI 25. ELMO® --F g~~B9ffHii1f~

& WARNING Only the openings and hOisting lugs on the

base plates are used to transport the machine sets. Machine sets
must not be hoisted by attaching ropes to the individual
machines (see Figure 1.3 a)!

~.~ ~~~4~~*o~MM~~m*M~.~
iTii4\.*I-M~it¥lJI@.~ ~ ~J:*M~.~L (#m1.3a)!
.tt.M~ii.ifJ M~tmjJ!

Fig. l.3a: Hoisting machine sets

\II 1.3a: .~ M~

Using suitable slings, individual machines must be suspended so m MAM~~:!l.~\~tUt:

that
• the load carrying capacities of slings and hOisting gear at -MJiUPM~ii.~M~.jJ~1"J!.!j~~~1fi::i::
least correspond to the weight of the machine (see tables for lHiiliI(.!A!.~~ • •fdl*),
weight data of machines without water fillings).

• Slings are adequately long, i.e. spread angles are less than --MAJ!.Ji!.*',-t:BepMA~~ffJlJ\'r 904 ,
90",
• suitable sling points are chosen (e.g. tbe bearing eases are ~:I¥Ttt~~M~~H~!IIl~*~;4\flif§:I¥~),
suitable; never suspend by tbe shaft!),
• tilting of the macbine is excluded by correct positioning of
slings (see Figures 1.3 b),
• no attaehed fittings can be damaged (slings may, however. -MAf!t1f~$~ITfff!f(MA iW mtl*1ff!f~ it.
be guided over any attached wide pipes or separators. B~lnJlljE"ifjjf!t~~~fl.@m;Jt-gM~I*).
There is no need to use spreaders).

Type Weight (individual machine with accessories)

:I::l:OR~ltf;fj'mf"t)
2BEI 101 O.IOt
2BEII02 0.15t
2BEI 103 0.16 t
2BEI 151 0.22 t
2BEI 152 0.23 t
2BEI 153 0.27 t
2BEl 202 0.45 t
2BEl 203 0.51 t
2BEl 252 0.91 t
2BE! 253 1.04 t

Flg.l.3b:Hoistlng individual machines! 1IIt.3b: il~lft:il[

Subject to change ZiBo Shan Dong China

~m3l:J!t1t ~ri!l Ll.JJ1~M~ 99.1

27
Gardner
Denver
ii!i!\li!!ll±*'L• •Illili}il]
nj!~: GDNC-Brief-V1-102006
©2006 All Rights Reserved
(l<1l.:E~tt!!::j>iiIl911)
1E~\~HViJ ± *JL~f:1llIH} ~ Gardner Denver Nash Machinery Ltd.
!Iii: I.vfi!!iY!l}I:!II! I ",Ij I ~PlH}'iij No.1B,Weiwu Road,Boshan Economic
!l!!l:JI:: Llnt,i!'i'lillJt£i1f*£I&~:n:JlIf18-€t Development Zone,Shandong Province
iIl~£IiI: 255213 PRC,255213
ft!.iili: 0533-4650168 Te1:0533-4650168
flf.: 0533-46514664650166 Fax:0533-4651466 4650166
nll§ifii!!: 0533-4652268/ 800 860 1955 Service Line:0533-4652266 I 800 860 1955
1Xil±1l:: www.gdnash.com.cn www.gdnash.com.cn
 6 Purchased Parts 外 购 件

6.1 Main drive motor

6.2 Coupling
6.3 Pressure gauge
6.4 Pressure switch
6.5 Bimetallic thermometer
6.6 Solenoind valve
6.7 Heat exchanger
6.8 Rotameter

6.1 主驱动电机
6.2 联轴器
6.3 压力表
6.4 压力开关
6.5 双金属温度表
6.6 电磁阀
6.7 换热器
6.8 转子流量计
6.1 Main drive motor 主驱动电机
*Origin 产地：China 中国
*Manufacturer 制造商： Regal Beloit Wuxi Co.,Ltd.
雷勃电气(无锡)有限公司
*Model 型号： HJN1 315S-8
 三相异步电动机使用维护技术指导书
1.警告！安装使用前的注意事项
1.1 必须确认电动机所示的参数符合你的需要。
1.2 必须确认电动机未受到任何损害。
1.3 拆除轴伸上的轴卡（如果电动机有的话），但在电动机运输前必须装上。
1.4 电动机的吊环及其他吊重装置在使用前必须拧紧，且只能用于起吊电动机本身。如果电动机有一个以上
吊环时，必须一起使用以分担重量。
1.5 确认安装后，电动机的安装方式与电动机铭牌上指示的相一致，有泄水孔的其位置适合于使用场合，并
保持泄水孔在最低位置。如果电动机在安装以后无法达到上述要求，请与雷勃电气（无锡）有限公司联系。
1.6 缓慢旋转电动机轴伸，确认电动机可以自由转动。
2.警告！请遵守如下安全预防措施
2.1 负责电动机安装、调试、操作、维护保养和检修的人员必须经过完整的技术培训，以了解其对个人和其
他人员的危险性和对设备的危害性。因为电动机如果没有正确安装、调试、操作和保养，会造成严重或者致命的
伤害。
特定的安全规范请按照国家相关规定。
2.2 电动机维护保养和检修前必须将所有与电动机及其配件连接的电源切断甚至将电源线拆掉，同时确认电
动机已经完全停转。
2.3 电动机必须可靠接地，相应的配套保护装置也必须接地，防止电动机在使用时产生危险，或导致电动机
产生失效故障。
2.4 电动机安全防护和其他保护装置不能开路或不使用，正确和完全的使用各种保护可以保证电动机的寿命。

－1－

2.5 电动机必须有适当的防护，防止工作人员接近旋转体；电动机运转时，严禁触碰转动部分。
2.6 严禁触摸电动机接线等带电部分。有自动启动、自动关闭或遥控启动的场合，在其启动方式未切断时，
必须在电动机四周设立禁示牌，警告电动机可能随时会启动。
2.7 电动机启动前，必须确认所有轴键都已经稳固装妥。
2.8 为了防止电动机过载运行，最好安装绕组温度监测装置。雷勃电气（无锡）有限公司可以在电动机绕组
装设温度保护装置，它的引接线可以直接和控制器连接，用于自动断电保护。
2.9 严禁电动机缺相运行，为了防止此类事情的发生，必须安装缺相保护装置。
2.10 安装联轴器和皮带轮时，不能使用榔头重击，以免导致电动机轴承损坏。
2.11 当接近高噪声源设备时，必须带防护耳罩，电动机的噪声数值可以咨询雷勃电气（无锡）有限公司或者
查阅相关产品标准。
2.12 注意防止水等液体进入电动机内部。
2.13 电动机使用于可变速的机械时，必须确认其没有超过电动机的最大安全速度，同时确认电动机没有超载
使用（在低速时，带自冷却风扇的电动机其散热能力降低，必需增加辅助冷却风扇），如有疑问请接洽雷勃电气
（无锡）有限公司。
2.14 确认已有适当安全防护措施，避免制动失效时产生不安全事件。
2.15 雷勃电气（无锡）有限公司有些电动机带有不停机加油装置，如果电动机在运行过程中需要加入润滑油
脂时，请确认由经过适当培训的人员进行，并且带电体和转动体部分已经有完整的防护。
3. 使用环境和工作条件
3.1 环境温度不得超过 40℃，空气相对湿度不得大于 90%。
3.2 海拔不得超过 1000 米。
注意：当出现与上述环境有偏差时，例环境温度在低于-20 或高于+45℃、空气相对湿度超过 95%、海拔超
过 1000 米以及高振动场合。请确认电动机规范的适用性。如有问题请与雷勃电气（无锡）有限公司联系。

－2－
 3.3 电源的频率与铭牌上的数值偏差不得大于 2%，电压的偏差不得大于 5%（双方有约定并经过特殊设计的
除外）。
3.4 开启式电动机（IP23、IP21）适用于干净、干燥、通风良好和没有腐蚀性气体的环境。详细的资料请参
照 GB755。
3.5 封闭式电动机（IP44、IP54、IP55）可适用于相对肮脏、有湿气或尘埃的环境。详细的资料请参照 GB755。
3.6 户外防腐型电动机适用于户外或者有腐蚀性气体的环境，以及高湿气的环境。
重要提示：所有使用场合的周围都不可以阻碍电动机正常的通风。
在电动机周围有另外的通风设备时，必需确认其没有影响电动机的有效通风，如果影响必须调
整通风设备的通风量，或者改变电动机的通风路径，保证电动机的有效通风。
4. 电动机安装和启动
4.1 安装前的检查
4.1.1 检查电动机铭牌所示数值是否与使用要求相符合，电动机的接线是否与接线图相符合。
4.1.2 电动机是否有受潮现象，用兆欧表测量电动机的绝缘电阻，当电动机的绝缘电阻低于 1 兆欧时，必须
对定子线圈进行干燥处理。干燥的温度不允许超过 120℃。
4.1.3 检查电动机有无损坏、变形、紧固件有无松动或者脱落。用手缓慢转动转子，无相擦和异常现象。
4.1.4 检查电动机的安装形式是否与要求符合，IM B3 的电动机不经过改造可能不适合 IM V5（立式轴安装），
可能需要额外的支撑固定或者需要更换不同的轴承来承受轴向推力。
4.1.5 消除电动机上的尘埃、杂物等。
4.1.6 对于电动机存放时间较长（一般超过一年），必须检查电动机的轴承润滑脂的情况。如果需要应该更换
新的轴承润滑脂。
4.2 电动机的安装
4.2.1 电动机安装的基础要有一定的刚度，如果不是和其他机械安装在一起，双方均应该用质量可靠的混凝

－3－

土做基础，安装面要平整。对于经常需要移动的电动机，应采用合适的安装结构。
4.2.2 如果电动机和拖动机械中心高有差异，需要垫高电动机时，垫片的面积必须大于电动机的底脚平面的
面积，当垫片需要用几片调整高度时，其数量不能超过三片。
注意：安装基础没有足够的刚度或者结构不合理，将使电动机运行过程中产生不正常的振动和噪声，导致轴
承损坏，严重的将产生人身或设备事故。
4.2.3 安置地点应该比较宽敞，便于进行日常操作、维护和保养。
4.2.4 电动机允许采用联轴器连接。也可以采用皮带轮和正齿轮连接，请确保电动机轴端的径向力，不致使
电动机受损，如有疑问请和雷勃电气（无锡）有限公司联系。
注意：对于 4KW 以上的 2P 电动机和 30KW 以上的 4P 电动机不宜采用平皮带传动。用皮带轮传动时，皮带
轮的长度不能超过轴伸的长度，否则会引起轴头歪曲和断裂。双轴伸电动机的风扇端轴伸只能使用联轴器连接。
4.2.5 采用皮带轮传动时，必须使电动机的轴中心线和负载轴的中心线平行，并且要求皮带中心与轴中心线
垂直。
采用联轴器传动时，必须使电动机的轴中心线和负载轴中心线重合。
特别注意：采用联轴器传动时，电动机的联轴器和负载的联轴器之间必须留有足够的间隙，防止整个系统在
运行过程中由于热膨胀而导致产生轴向力，使电动机轴承损坏最终使电动机损坏。
4.2.6 安装时请确认各安装孔均以钢质螺栓、螺帽稳固地锁定，容易产生锈蚀的场合应该采用不锈钢螺栓，
高振动场合应该加装防震垫。
4.2.7 注意有泄水孔的电动机，应避免其位置不对。在泄水孔开放的情况下，必须确保有必要的保护，防止
任何物体与电动机内部接触。
4.3 电动机接线
4.3.1 电动机及控制器、过载保护以及接地的接线，必须遵守相关配线标准和安全标准。
4.3.2 电动机接线盒内或者直接在铭牌上有接线指示图，请按照接线指示图正确接线。电动机的接线板有 6

－4－
个接线柱（U1、V1、W1、U2、V2、W2）或者 3 个接线柱（U、V、W），6 个接线柱可以按照接线指示图接成
△或 Y。如果是 3 个接线柱说明已经将其余 3 个引接线在电动机内部并头，只要将外面 3 个接线柱按照 A-U、B-V、
C-W 接好。

注意：按照上述相序接线以后，从电动机轴伸端视之，电动机转向为顺时针。
特殊订货有时电动机转向为逆时针，此时请按照订单要求。
4.3.3 热保护器的接线柱（P1、P2）直接接入电动机控制设备。
4.3.4 有加热器或者 PTO 轴承保护装置的电动机一般有辅助接线盒，请按照相应的接线指示图接线。
4.3.5 对于绕线转子（LSR 系列）电动机应该与串入电阻及电源连接，并且接入控制装置。
4.3.6 在正确接线以后，要根据电动机铭牌的电压和频率来确认供电电源是否正确，确认无误以后才能启动电
动机。
4.3.7 多速电动机的接线，请按照随机的接线图连接，其在不同转速时的转向，应该在调试的时候确认，如
有问题请联系雷勃电气（无锡）有限公司。

－5－

4.4 电动机的启动
4.4.1 电动机的空载运行。
4.4.1.1 检查控制设备中的熔断器的额定电流是否符合要求，安装是否可靠。
4.4.1.2 检查启动装置的接线是否正确，启动装置是否灵活，触头接触是否良好，启动装置是否可靠接地。
4.4.1.3 电动机允许全压启动和降压启动。
注意：电动机全压启动时有 5~8 倍的启动电流，降压启动时启动转矩和电压的平方成正比。当电网容量不足
时可以采用降压启动，但是电动机必须是在空载或者轻载情况下启动。而当静止负载较大时只能采用全压启动。
4.4.1.4 确认电动机转向，如果发现电动机的转向不符合要求，只要任意对调二相接线，电动机转向就可以纠
正。
4.4.1.5 经过上述检查以后，电动机可以空载试运转，一般在电动机脱开负载的情况下运转。空载试运转需要
1~2 个小时，期间观察有无异常现象、不正常的噪音和振动、轴承是否过热或者漏油，发现上述问题必须在负载
运行以前及时进行处理。
4.4.2 电动机的负载运行
在空载运行正常以后可以进行电动机的负载运行。
4.4.2.1 在负载的情况下启动电动机，必须注意电动机如果没有很快启动或者平滑运行，应该立即切断电源，
并检查是否安装不良或接线不对。
4.4.2.2 如果有异常振动，可能是联轴器中心未对准、固定螺栓松动、基础刚性差或者是由于其他机械传递过
来的振动等。异常振动会造成电动机的损坏。
4.4.2.3 如果有异常噪音，可能是电压太低、负载被堵住、转子所拖动的负载太大、电气连接没有完全接好或
者以上问题的综合。异常噪音同样会造成电动机的损坏。
4.4.2.4 请确认运转时的电流与铭牌上的额定电流相符，并且三相电流基本平衡。绕线转子（LSR 系列）电
动机也应确认运转时的电流与铭牌上的额定电流相符，并且三相电流基本平衡。

－6－
 4.4.2.5 按照电动机的技术要求，应该限制电动机的启动次数，冷态启动不超过 3~5 次，电动机长期运行或者
在热状态时，停机后再启动应该间隔一段时间，并且不得连续启动二次，否则容易损坏电动机。
4.4.2.6 几台电动机同时使用一台变压器而变压器的容量不够大时，不能同时启动所有的电动机，应由大到小
逐台启动。
5. 检查与维护
为了保证电动机连续安全可靠的使用，必须进行及时的检查和维护，查出隐患防止故障扩大。
请按以下原则进行检查和维护工作。
5.1 电动机在运行时的常规检查。
特别注意：任何噪声和振动的突然增大或者过大，都要立即停机并迅速检查。
在连续运行期间应该定期检查轴承温度，至少每天一次。
5.1.1 电动机应该经常保持清洁，防止油、水等污物进入电动机内部。
5.1.2 电动机应保持良好的通风，进出风口必须保持畅通无阻，风罩的网眼应该经常清理，防止阻塞。
5.1.3 在电动机运行过程中，应该经常监控，如有异常，要立即关机检查，待故障排除以后方可继续运行。
5.2 电动机的停机检查
当发生下列情况必须立即停机检查：
5.2.1 电动机剧烈振动；
5.2.2 电动机拖动设备损坏；
5.2.3 电动机轴承发热严重；
5.2.4 电动机发生窜轴冲击；
5.2.5 电动机发生转速突然下降；
5.2.6 电动机发生扫膛，或者外壳温度迅速上升；
5.2.7 电动机或者起动装置冒烟起火；

－7－

5.2.8 发生人员意外事故。
5.3 电动机的定期检查
根据电动机的使用条件，应该定期对电动机进行检查。
5.3.1 检查电动机的固定螺栓有无松动或者锈蚀等影响固定性能。
5.3.2 检查电气连接是否牢固，有无锈蚀等现象影响接触性能。
5.3.3 检查绕线转子（LSR 系列）电动机滑环的电气连接是否牢固，滑环和电刷是否磨损。
5.3.4 检查电动机接地是否牢固，有无锈蚀等现象影响接地性能。
5.3.5 检查电动机的轴封是否老化，如果老化或者已经磨损，应该更换，如果不了解具体规格可以联系雷勃
电气（无锡）有限公司。
5.3.6 检查联轴器固定牢固并且对心正确。
5.3.7 检查电动机内部是否有有损性能的液体存在，如果有应该将其排除。
5.3.8 检查电动机的轴承，如果已经磨损应该立即更换。
5.3.9 检查电动机的涂漆，如果需要应该重新油漆，防止过度锈蚀。
5.4 电动机的维护
电动机应该周期性的进行保养，发现故障以后及时处理。一般情况每月进行一次小的保养，一年进行一次全
面的保养。
5.4.1 小保养的项目有：
5.4.1.1 清除电动机表面尘埃；
5.4.1.2 测量电动机的绝缘电阻；
5.4.1.3 紧固固定螺栓和接地螺栓，以及各类连接螺栓；
5.4.1.4 清理起动装置和绝缘端子；
5.4.1.5 清理绕线转子（LSR 系列）电动机滑环和电刷部分的尘埃、结碳等；

－8－
 5.4.1.6 清理电动机风罩网孔，确保进风和出风口畅通无阻。
5.4.2 全面保养的项目有：
5.4.2.1 小保养的全部项目；
5.4.2.2 电动机内部的清理，使电动机定子绕组达到整洁、无油污和不露铜；
5.4.2.3 电动机轴承是否完好，如果已经损坏立即更换。在正常使用环境下建议每年更换一次轴承（每年运行
时间在 8000 小时左右）；
5.4.2.4 如果轴承不需要更换，那么应该对轴承进行清洗，并且更换润滑脂；
5.4.2.5 电动机其他部件的清理或更换。
6. 电动机的润滑
电动机的正确润滑将直接影响轴承的寿命，也将影响到电动机的使用寿命。正确和定期给电动机轴承加润滑
脂（油）就非常重要。
6.1 对于小型电动机我公司已经全面采用双密封轴承（轴承型号后面为“ZZ” ），这种轴承为预注油式，不需
要再注油。
6.2 较大电动机（一般在 H280 及以上）及特定要求电动机，带有注排油装置，这些电动机在出厂时已经注
油，但是需要定期更换油脂。更换油脂的周期根据电动机的大小和使用情况而定。
下面是电动机加油建议值（过度或者频繁的加油也可能使电动机受损）

额定功率 电机转速 加油周期建议值

（KW） （转/分） 正常工况 严酷工况 恶劣工况
＜18.5 1500 5年 3年 1年
18.5~90 1500 1年 6 个月 3 个月

－9－

90~200 1500 3 个月 3 个月 1 个月
200~630 1500 3 个月 1 个月 15 天
＜18.5 3000 5年 3年 1年
18.5~90 3000 1年 6 个月 3 个月
90~200 3000 3 个月 1 个月 1 个月
200~630 3000 3 个月 1 个月 15 天

注：
正常工况：在干净的环境中以额定或者低于额定功率使用，每天 8 小时。
严酷工况：以额定或者低于额定功率使用，每天 24 小时。或在比较肮脏和有尘埃的环境中。或电动机承受
振动或者轻冲击负荷。
恶劣工况：在非常肮脏和尘埃的环境中，或者有重冲击负荷和大的振动。
6.3 加油方法
6.3.1 打开注油嘴和排油口防尘盖，确认注油嘴干净，用手动油枪或者气压油枪接入注油嘴并且打入油脂，
直到从排油口排出新的油脂为止。
6.3.2 移开油枪，让电动机运行 10~20 分钟，确认多余的油脂已经排出，将注油嘴和排油口防尘盖盖好，加
油结束。
6.4 润滑油脂的类型
使用正确的润滑油脂。如果加入的油脂和原来的油脂不相容，将大大降低轴承的寿命，如果不能确定是什么
牌号，请联系雷勃电气（无锡）有限公司。
雷勃电气（无锡）有限公司给可注油电动机使用的轴承润滑油脂牌号是嘉德士 SRI-2（进口轴承），津脂中小

－10－
型电机轴承润滑脂 2 号（国产轴承） 。
特别注意：如果电动机在不停机的情况下加油，必须有经过训练的人员进行，并且带电部分和旋转部件有完
整的保护。
7. 电动机的储存
7.1 电动机应该储存在清洁、干燥和无腐蚀性气体的环境中。
7.2 储存地点应该避免周围环境剧烈变化。
7.3 储存时间不能太长，不宜堆得过高，以免损坏电动机。
7.4 如果电动机长期储存在潮湿的环境中，使用必须确认电动机的绝缘电阻大于 1 兆欧，如果低于 1 兆欧应
该进行烘干处理，经过烘干处理以后仍然达不到 1 兆欧，电机必须送修。
注：电动机烘干方法
方法 1：将电动机拆开，把定子绕组置于烘房内，绕线转子电动机将转子同时置于烘房内，烘房温度不超过
100℃。注意烘房内、外必须保持良好通风。一般当绝缘电阻大于 1 兆欧以及绝缘电阻停止变化，说明烘干结束。
方法 2：将电动机转子堵住，对电动机绕组加低电压，一般要求施于电动机绕组的电流约为铭牌额定电流的
1/3~1/2。注意确保电动机绕组的温度不要超过 120℃，当绝缘电阻大于 1 兆欧以及绝缘电阻停止变化，说明烘
干结束。
7.5 电动机经过长期储存，应检查轴承是否生锈，如果生锈必须更换新品。同时要补充新的润滑脂。
7.6 有加热装置的电动机在电动机储存期间必须接通加热器，防止电动机在储存期间受潮。
8. 报废电动机的处理
根据国家对环境保护的要求，电动机寿命终了以后应该根据电动机材料进行分别处理，以免在处理过程中对
环境造成影响。
电动机主要的材料是铸铁、钢铁、铜、铝和绝缘材料。
一般金属材料可以回收利用。非金属材料无法回收，可以通过燃烧等方法处理，但是必须确保燃烧过程对环

－11－

境不造成污染。
请根据国家相关法规进行处理。
9. 电动机常见故障与分析排除

序号 常见故障 原因分析 排除方法

1. 电源未接 1. 检查连接线等是否有断开。
2. 定子绕组故障 2. 检查绕组是否短路或开路。
1 不能起动 3. 负载过大或设备被卡死 3. 选择大一档电机或减轻负荷；如果传动设备卡
4. 接错线 死，消除故障。
4. 校准接线。
带负载运行转速 1. 电源电压过低。 1. 检查电动机接线柱电压。
2
低 2. 负载过大。 2. 选择大一档电机或减轻负荷。
1. 电源线和接地线搞错。 1. 纠正接线。
2. 绕组老化或受潮。 2. 绕组进行干燥处理，绝缘老化更换绕组。
3 电动机外壳有电
3. 引接线与外壳碰。 3. 检查引接线与外壳是否碰。如果碰立即加绝
缘纠正。
1. 电动机缺相运行。 1. 检查电气连接，排除缺相故障。
运转时声音不正 2. 轴承损坏和缺油。 2. 更换轴承或更换润滑油。
4 3. 定转子相擦。 3. 检查电动机定子内膛，有无漆瘤等杂物，检
常
查后处理。

－12－
 1. 电机或负载安装松动。 1. 检查并紧固底脚螺栓。
2. 联轴器或皮带轮偏心或平 2. 校准偏心或重新平衡。
5 振动异常 衡不好。
3. 轴伸撞击后弯曲。 3. 更换转子或轴。
4. 转子平衡不好。 4. 重新平衡。
1. 轴承损坏。 1. 更换轴承。
2. 轴承润滑脂充填量不当或 2. 更换润滑脂，润滑脂充填量为 1/2~2/3 之间。
润滑脂质量不好。 3. 校准联轴器或者调整皮带轮张力。
3. 联轴器不对中心或皮带轮 4. 更换已经磨损的端盖、轴或者转子。
6 轴承过热
太紧。 5. 重新装配电动机。
4. 轴承室和轴磨损引起走钢
圈。
5. 电动机装配不良。
1. 负载太大。 1. 选择大一档电机或降低负载。
2. 环境温度太高。 2. 降低环境温度或降低负载。
3. 电源电压太高或过低。 3. 检查原因，确认电压太高或过低，可以降低
7 温升高或冒烟
负载或停机。
4．电动机二相运行。 4. 检查电气连接，排除缺相故障。
5．电动机通风道堵塞。 5. 清除电动机进出风口的污垢和杂物。

－13－

3-Phase Induction Motors

Operation and Maintenance Manual
1. Warnings! Note before installation.
1.1 Confirm that the parameters in the nameplate meet your requirement.
1.2 Confirm that the motor is not damaged.
1.3 Remove the shaft holder (if the motor has) from the shaft extension, and reinstall it before
transportation once more.
1.4 Lifting eyebolts and other lifting devices must be tightened before lifting, and they are only
used for lifting the motor. If there are more than one lifting lug, they must be used together to bear the
weight.
1.5 After installation, confirm that the mounting (IM) is in line with the identification on the
nameplate. Check that the drain holes are at the lowest position. Any question, please contact Regal
Beloit(Wuxi)Co.,Ltd .
1.6 Rotate the motor shaft extension slowly to verify that the motor can have free rotation.
2. Warnings! Follow below safety precaution.
2.1 Person who’s in charge of installing, debugging, operating, maintaining, and repairing motors
must be completely trained, so that he can understand the dangerousness to human beings, and the
harmfulness to equipments. If the motor is not installed, operated and maintain correctly, it will harm
the health and life of human being.
Special safe specifications must in line with relative national rules.

－14－
 2.2 Before maintaining, must turn off all supply connected with motor and its auxiliary parts.
Confirm that the motor is already standstill.
2.3 The motor and protection devices must be grounded to prevent accidents or failures in service.
2.4 The protection devices should not be open circuit and should be used. The protection devices
can ensure the life of motor.
2.5 The motor must have proper protective device to prevent operators from getting close to the
rotating parts; Do not touch the rotating parts when the motor is running.
2.6 No contact with live parts. Under the occasions of auto-starting, auto-shutting and remote
starting, must set a sign plate to note that the motor will start at any time before turn off.
2.7 Before starting, confirm that all shaft and keys are fitted firmly.
2.8 In order to prevent overload, you’d better to install the monitor of winding temperature. Regal
Beloit(Wuxi)Co.,Ltd . can install the temperature protector of winding, its lead wires connect directly
with controller to provide the protection of automatic power off.
2.9 No phase operation in service. It is recommended to install the phase failure protection device.
2.10 Never fit a coupling or pulley by a hammer, so as not to damage the bearing.
2.11 When access to the noise source, must wear the earhood.
For more information about noise limits, please contact Regal Beloit(Wuxi)Co.,Ltd . or reference
the relevant product standard of Regal Beloit(Wuxi)Co.,Ltd .
2.12 Protection against the ingress of water.
2.13 When motor used in varied speed mechanism, confirm that it do not exceed the maximum
safety speed of motor and operate without overload. (At lower speed, the ventilation of the
totally-enclosed fan-cooled motor will decrease. The auxiliary cooling fan should be added). Any

－15－

questions, please contact Regal Beloit(Wuxi)Co.,Ltd .

2.14 Confirm safety measure to avoid accidents in brake failure.
2.15 Some motors of Regal Beloit (Wuxi) Company provide continuous operation regreasing
nipples. The machine is intended for lubrication during operation by qualified personnel, familiar with
relevant safety requirements. Internal rotating parts or live parts should be integral protected.
3. Environmental requirements and operating conditions
3.1 Normal ambient temperatures cannot exceed 40℃, and the relative humidity is less than 90%.
3.2 Maximum altitude 1000 m above sea level.
NOTE!
If there is deviation between upper environment conditions and practice, such as normal
ambient temperatures are lower than -20℃ or higher than 45℃, or the relative humidity is more
than 95%, or altitude above sea level is more than 1000 m, or high vibration occasion, Suitability
of motor for operation must be checked. Any question, please contact Regal Beloit(Wuxi)Co.,Ltd .
3.3 The deviation between supply frequency and rated frequency is no more than 2%, the deviation
between supply voltage and rated voltage is no more than 5% (except the special design according to the
agreement).
3.4 The open-drip-proof motor (IP23, IP21) is suitable for operating in clean, dry, ventilation and
no-corrosive air indoor. More detail, see GB 755.
3.5 The totally-enclosed fan-cooled motor (IP44, IP54,IP55) is suitable for operating in relative
dirty, humidity, dust environment. More detail, see GB 755.
3.6 The outdoor anticorrosive motor is suitable for operating outdoor or in corrosive air, high
humidity environment.

－16－
 Note： All operating environment cannot stop motor from normal ventilation.
If there are other ventilators, assure they do not affect the ventilation of motor. If it
is affected, must adjust the air volume of ventilator or change the ventilating path of
motor to ensure the ventilation effectively.
4. Installation and Starting
4.1 Check before Installation
4.1.1 Check all rating data of nameplate, and winding connection.
4.1.2 Measure the insulation resistance of the motor by the use of a “Megger”. If the resistance is
below 1 megohm, the stator coil must be dried out thoroughly.The drying temperature do not exceed
+120℃.
4.1.3 Check the motor for damage, distortion, loose. Rotate the rotor by hand to check no abnormal
occurrence.
4.1.4 Check whether the motor mounting mode is in line with the requirements. The basic type of
construction IM B3 can be modified as other type of construction IM V5 by additional support or
changing bearing to bear the axial force.
4.1.5 Clean dust and other thing on the motor.
4.1.6 For long period storage motor (usually over 1 year), check the lubrication and replace it if
necessary.
4.2 Installation
4.2.1 Foundation of motor should be rigid. If motor is not connected with other equipment, both
are installed on foundation made in concrete. The suitable type of construction should be chosen for
frequent remotion.

－17－

4.2.2 Any height differences between the motor and the driven machine should be adjusted. The
surface for the shims must be bigger than that for the feet. The amount of the shims is less than 3.
Note: Insufficient rigidness or improper structure of foundation will lead to abnormal
vibration and noise and even shaft fracture, further to accident when the motor is running.
4.2.3 The place should be spacious enough for daily operation, maintenance.
4.2.4 Motors can be connected by coupling joints, belt pulleys or gearings, and must insure the
radial force at motor’s shaft end to protect the motor from damages. Any questions, please contact Regal
Beloit(Wuxi)Co.,Ltd .
NOTE: The flat belts do not apply to 2P motor above 4kW and 4P motor above 30Kw for
power transmission. The length of the sheave should not be greater than the shaft extension,
otherwise can lead to shaft fracture. The fan end of the double shaft extension motor should be
connected with the coupling only.
4.2.5 When belt pulley is adopted, ensure the parallelism of the motor shaft and the bearing shaft.
And keep the vertical of the motor shaft and the belts.
When coupling is adopted, make the motor shaft and bearing shaft coincide.
NOTE: When coupling is adopted, there must be enough space between couplings of motor
and of driven machine to prevent axial force caused by heat expanding and further to lead to
bearing failure.
4.2.6 Please confirm that all mounting holes are locked by steel bolts, and nuts. At the place which
is easy to get rust, stainless steel bolts should be used, and for the high vibration situation, anti-vibration
pad must be used.
4.2.7 For the motors which have drain holes, ensure that the drain holes are at the right position.

－18－
When the drain holes are open, measure must be done to protect against the ingress of any object.
4.3 Connection
4.3.1 Connections of motors, controllers, over-load protections, and groundings must in line with
related wiring standard and safety standard.
4.3.2 Note nameplate markings and connection diagram in the terminal box. The 6 terminals are
marked with letters U1, V1, W1 and U2, V2, W2 or the 3 terminals are marked with letters U, V, W. The
6 terminals may be connected △ or Ｙaccording to the connection diagram. The 3 terminals are
connected according to A-U, B-V, C-W.

Note：Check the phase sequence from the connection diagram, the phase sequence for
clockwise rotation looking from the D-end of the motor. For counter-clockwise rotation, the phase
sequence is in accordance with ordering.

－19－

4.3.3 Connect terminals of thermal protector (P1, P2) to the motor control equipment directly.
4.3.4 Generally, there’re auxiliary terminal boxes for those motors which have heaters or PTO
bearing protective devices, please connect according to the connection diagram.
4.3.5 For the wound rotors (LSR series), motor should be connected to the resistance and the power
supply, and inset to the control device.
4.3.6 It is important to verify that the supply voltage and the frequency are the same as the values
indicated on the nameplate of the motor before starting.
4.3.7 For multi-speed motor, please connect as per the random connection diagrams. The rotation
direction at different speed should be confirmed during debugging. Any question, please contact Regal
Beloit(Wuxi)Co.,Ltd ..
4.4 Starting up
4.4.1 No-load running
4.4.1.1 Check whether the rated current of control equipment’s fuse complies with the requirement,
and whether it is safe.
4.4.1.2 Check whether the connection of starter is correct, flexible, the contact is in good condition,
and the starter has reliable earthing.
4.4.1.3 The motor can have direct-on-line starting or auto-transformer starting.
Note：There is 5-8 times starting current when direct-on-line starting, and starting torque is
direct proportion with the square of voltage when auto-transformer starting. Adopt
auto-transformer starting for under-voltage, but it must in the situation of no-load running or
light-load running. If the static load is heavy, only adopt direct-on-line starting.
4.4.1.4 Check the direction of rotation of the motor, if it is wrong, exchange the two-phase wire

－20－
randomly, then the problem will be solved.
4.4.1.5 After the above inspections, motor can have no-load test run, which will cost 1~2 hours.
During that period, observe whether there’s any abnormal phenomenon, noise or vibrations, and
whether the shaft is overheated or has oil leakage problem. Any of such problems must be solved
immediately before load running.
4.4.2 Running with load
After no-load test run, load running can be carried out.
4.4.2.1 Start up the motor with load, if the motor doesn't start immediately, or runs smoothly, shut
off the power supply and check the installation or the wirings.
4.4.2.2 Coupling misalignment, fixed bolts loose, poor foundation stiffness or vibration transferred
from other machines all may lead to motor abnormal vibration, which will cause damages to the motor.
4.4.2.3 Low voltage, over-load for rotors and uncompleted electric connections or combination of
such problems may lead to abnormal noise, which will also cause damages to the motor.
4.4.2.4 When the motor is running, make sure the current is identical to the ratings shown on the
nameplate. Keep current balance of 3-phase windings. The same for wound rotor motor (LSR series).
4.4.2.5 According to the technical specs, starting times should be controlled. Cold start must be not
more than 3~5 times. If the motor have run for a long time or is under heat condition, should not restart
it immediately after a shut-off, and cannot restart continuously, otherwise, the motor will get damaged.
4.4.2.6 If one transformer is shared by several motors, and its capacity is not large enough, then,
start motors in the order of large motor to small motor.
5. Inspection and Maintenance
In time inspection and maintenance are needed to find out hidden dangers and to prevent failures

－21－

for safe and reliable motors.

Please check and maintain the motors as per below principles.
5.1 Routine inspections during the running.
NOTE：Any sudden increasing noise and vibration happens, shut off the machine and
inspect it immediately.
Do periodic inspection during the continuous running, at least once a day.
5.1.1 Motors should keep clean to prevent oil, water or other dirt from entering the motor.
5.1.2 Keep good ventilation to the motor, the air inlet and outlet should be unobstructed, and
meshes should be cleaned frequently.
5.1.3 When the motor is running, keep monitoring. Any abnormal phenomena happen, shut off the
machine immediately, inspect to clear the failures.
5.2 Shutdown Inspection
Any following abnormal conditions occur, should shut down immediately to check.
5.2.1 Heavy vibration,
5.2.2 The driven machine damaged
5.2.3 Bearing wear or overheat
5.2.4 Bearing misalignment, axial vibration
5.2.5 Speed descend suddenly
5.2.6 Friction between stator and rotor, enclosure overheat
5.2.7Motor or starting equipment breathing air fumes
5.2.8 Personnel accident
5.3 Regular inspection

－22－
 According to service conditions, regular check should be taken to motors.
5.3.1 Check whether the fixed screws are loose or rusted, which will affect the fixing performance.
5.3.2 Check whether the electric connection is fastened, and whether is rusted which will affect the
performance.
5.3.3 Check whether the electric connection for the slip ring of wounded rotor (LRS series) motor
is fastened, and whether the slip ring and brush is wore out.
5.3.4 Check whether the earthing is fastened, and whether is rusted which will affect the earthing
performance.
5.3.5 Check whether the shaft seal is aged, if it is aged or wore out, change it. You can contact
Regal Beloit(Wuxi)Co.,Ltd . for any detailed spec.
5.3.6 Check the coupling is fastened, and ensure the concentricity.
5.3.7 Check whether there’s liquid that will affect motor performance inside the motor, if there is,
discharge it.
5.3.8 Check the bearing, if it is worn out, change it immediately.
5.3.9 Check paint on the motor, if needed, re-paint the motor to prevent over-rusted.
5.4 Motor Maintenance
Motors should have periodic maintenance, and the failures should be disposed immediately.
Generally, a rough maintenance per month, and an overall maintenance per year is needed.
5.4.1 Rough maintenance includes:
5.4.1.1 Clear the dust on the motor surface;
5.4.1.2 Measure motor’s insulation resistance;
5.4.1.3 Fasten the fixed bolts, earth studs, and other connecting bolts;

－23－

5.4.1.4 Clear up the starting devices and insulation terminals;

5.4.1.5 Clear up the dust and carbons on the slip ring and brush for wounded rotor (LSR series)
motor.
5.4.1.6 Clear up the meshes on the fan cover to ensure the air inlet and outlet are not jammed.
5.4.2 Overall maintenance includes:
5.4.2.1 All the items included in rough maintenance;
5.4.2.2 Clear up inside of the motor to keep the stator winding clean, with no greasy dirt, and no
exposed copper.
5.4.2.3 Change the shaft if it is damaged. In the normal service environment, suggest changing the
shaft once a year (runtime is approx. 8000 hours every year).
5.4.2.4 If there’s no need to change the shaft, should clean the shaft and change the grease.
5.4.2.5 Clean or change other parts of motor.
6. Lubrication
Correct lubrication will directly affect the lifetime of the bearings and motors. So it’s important to
grease the bearings correctly and regularly.
6.1 Bearings of ZZ types are usually permanently greased for the smaller machines. Such are
pre-greasing bearings, and no need to re-grease.
6.2 The re-greasing device is designed for the large motors (above H280) and specific motors. It is
still necessary to change the lubrication at regular intervals, though the motors have been greased when
leave factory. The exact period depends on the motor size and the service condition.
The recommended lubrication intervals are as follow.（Over-greasing and frequent-greasing can
also cause damage to motor.）

－24－
 Rated Power Speed The recommended lubrication intervals
（KW） （rpm） Normal condition Severity condition Bad condition
＜18.5 1500 5 Years 3 Years 1Year
18.5~90 1500 1Year 6 Months 3 Months
90~200 1500 3 Months 3 Months 1Month
200~630 1500 3 Months 1Month 15 Days
＜18.5 3000 5Years 3Years 1Year
18.5~90 3000 1Year 6 Months 3 Months
90~200 3000 3 Months 1 Month 1Month
200~630 3000 3 Months 1 Month 15 Days

NOTE：
Normal condition refers to the motor operate at rated power or below in clean environment.
Duty cycle is no more than 8h per day.
Severity condition refers to the motor operate at rated power or below in dust environment
with the lighter shock load and vibration. Duty cycle is 24h per day.
Bad condition refers to the motor operate in very dirty environment with heavy shock load
and vibration.

－25－

6.3 Re-greasing method

6.3.1 Before re-greasing, open the dust seals at lubricator fittings and oil discharge outlets to assure
the lubricator fittings are clean. Use a grease gun to pump grease until fresh grease vent out.
6.3.2 After re-greasing, operate the motor for 10-20 minutes to allow any excess grease to vent out.
Close the grease inlet and outlet plug if fitted.
6.4 Types of grease
Grease with the correct properties is available from all major lubricant manufacturers. If the make
of grease is changed and compatibility is uncertain, consult the Regal Beloit (Wuxi) Company.
Galtex SRI-2 grease is used for the motors with import shafts, and No2 grease is used for medium
and small-sized motors with domestic shafts.
NOTE: If relubrication is to be performed by the authorized personnel when the motor is
running, rotating parts and live parts must be protected.
7. Motor Storage
7.1 The motor should always be stored in clean, dry, and corrosive free conditions.
7.2 The storage place should not be located in the uncertainty environment.
7.3 Storage period is not too long and storage pile is not too high to damage motors.
7.4 If the motor is stored in a humid environment, measure insulation resistance before starting.
Resistance shall exceed the 1M ohm. If the 1M ohm resistance value is not attained, the winding is too
damp and must be oven dried. After oven dried, the 1M ohm resistance value is still not attained, the
motor must be repaired.
Note: Oven dried method:

－26－
 Method 1：Dismantle motor and put the stator winding into the oven. For the wound-rotor motor,
rotor should be put into the oven at the same time. Oven temperature should be less than 100℃. Keep
good ventilation inside and outside oven. When insulation resistance exceeds the 1M ohm or insulation
resistance value gets steady, oven dried is over.
Method 2：Stall the rotor and apply lower voltage to winding, ensure that the applied current is 1/3
to 1/2 of rated current. Winding temperature should be less than 120℃. When insulation resistance
exceeds the 1M ohm or insulation resistance value gets steady, oven dried is over.
7.5 Check rust on the bearings after long period storage, if has, replace with new shaft, and add
fresh grease.
7.6 If the motor is equipped with space heater, the space heater must be switched on to prevent
motor from dampness.
8. Handling for discarded motor
According to the national environment protection requirements, when the motor is at the end of its
service life, it should be disposed separately as per its materials, so as to avoid environment pollution.
The material content used in the manufacturing of the motor is as follows: cast iron, steel, copper,
aluminium, insulation materials.
General metal materials can be recycled. The nonmetal should be either incinerated, but attention
should be paid to ensure that such process will not adversely affect environment.
Please dispose the motors in line with the national regulations.
9. Common Failures and Troubleshooting

－27－

No TROUBLE CAUSE WHAT TO DO

1. Power-off 1. Check wiring.
2. Stator winding failure 2. Check windings short circuit or broken.
Motor fails to
1 3. Motor may be overloaded 3. Choose a larger motor or reduce load.
start
4. Wrong wiring clear the fault of driving equipments
4. Check lead.
low speed with 1. Voltage is too low. 1. Check voltage for motor’s terminals.
2
load 2. Over loaded. 2. Choose a larger motor or reduce load.
1. Confusing the wiring of 1. Correct the wiring.
power line and earthing. 2. Drying or replace winding.
Electricized
3 2. Insulation moistered or aged. 3. Check lead and enclosure and insulate
enclosure
3. Connection between lead and them.
enclosure.
1. Motor runs with no phase. 1. Check electric connection to clear the
Abnormal noise 2. Bearing is damaged or lack failure of no phase.
4 in of oil. 2. Change bearing or grease.
running 3. Stator and rotor rub. 3. Check the stator bore, clean the
sundries if there is.

Vibration 1. Motor or loaded installation 1. Check and fasten the foot bolts.
5 abnormal is loose. 2. Align central points or rebalance.

－28－
 2. Coupling or belt pulley is off
center or is unbalanced.
5 3. The shaft extension gets bent
after being hit.
4. Unbalanced rotor.
1. Damaged bearing.
2. Poor lubrication.
3. Misalignment between motor
Bearing
6 and driven machine shafts.
overheating
4. Friction between bearing and
bearing house or shaft.
5. Improper assembly.
1. Over loaded.
2. Ambient temperature is too
high.
3. Supply voltage is too high or
High
too low.
7 temperature
4. Motor runs with 2 phase.
rising or faming
5. Airways are blocked.
－29－
－30－
3. Change rotor or shaft
4. Rebalance
1. Replace the damaged bearing.
2. Changing grease, and the grease takes
up 1/2~2/3.
3. Adjust belt tension or align couplings.
4. Replace the damaged end-shield, shaft
or rotor.
5. Re-assembly motor.
1. Choose a larger motor or reduce the
load.
2. Lower the ambient temperature or
reduce the load.
3. Confirm the reason, and reduce the
load or shut off the machine.
4. Check the electric connection, and
clear the failure of lacking of phase.
5. Clean the sundries at the inlet and
outlet.
6.2 Coupling 联轴器
*Origin 产地：China 中国
*Manufacturer 制造商： Wuxi Trumy Transmission Engineering Co., Ltd.
无锡创明传动机械有限公司
*Model 型号： LJQ-270
 Assembly Instructions
LJQ Series Disc Coupling

D-SM137

1st Edition

无锡创明传动工程有限公司
WUXI TRUMY TRANSMISSION ENGINEERING CO.,LTD.

No.8 Second Huayou Road Wuxi New District，Jiangsu China 214142 Phone:+86 510 85701227 Fax:+86
510 85706330 http://www.trumy.com
Outline Drawings of coupling
 LJQ Series Assembly Instructions

1. Technical Instructions
The technical data such as basic dimensions, rating torques, maximum permissible speed, compensating

abilities, operating temperature range etc. mentioned in this assembly instruction are documented in the product

catalogues. These catalogues are available on request or can be seen and downloaded at any time in the World

Wide Web at www.trumy.com.

In case of differences between the coupling design and the corresponding product catalogue, the delivery

contains a dimension drawing which includes all necessary technical data.These data and the contractual

agreement for the coupling determine the limits of its intended use.

For use in hazardous areas restricted temperature ranges are valid.

Caution:In order to ensure continuous, trouble-free operation, the coupling has to be selected with a

service factor, adequate to the application. In case of changes in operating conditions (power rating, speed,

changes on driver or driven machine), re-examination of the design is urgently necessary.

Caution:TRUMY will not be bound by the terms of the guarantee or otherwise be responsible in cases

of improper use of the coupling, modifications carried out without TRUMY’s agreement, or use of spare

parts not supplied by TRUMY.

Notice: All persons involved in the installation, operation, maintenance and repair of the coupling

must have read and understood this Assembly Instruction and must comply with them at all times. We

accept no responsibility for damage or disruption caused by disregard of this Instruction.

The contents of this instruction are subject to change without notice.

2. Condition on delivery
2.1 The coupling components which are delivered with this instruction are coated with corrosion preventative.

2.2 The disc packs are factory assembled and should not be disassembled.

2.3 The coupling components have been assembled in line with the mounting condition. And the fasteners are

to be tightened in site have been hand tightened.

3. Transport and storage

3.1 Scope of supply
The scope of supply is listed on the transport documents. Its completeness should be checked on delivery.

第 1 页共 9 页
 LJQ Series Assembly Instructions

Possible transport damage and/or missing parts should be reported immediately in writing and we will settle it

immediately.

3.2 Transport

Notice: When handling TRUMY products, use only lifting and handling equipment of sufficient

load-bearing capacity! The coupling must be transported using suitable transport equipment only.

Subject to transport route and size, the coupling is packed differently. Possible symbols on the packaging

should be noted. They have the following meaning:

3.3 Storage

The couplings are not to be stored together with corrosive chemicals, acids, alcaline solutions etc. The

coupling is supplied with a protective coating and can be stored for up to 6 months, indoors at a dry location. In

case longer storage is intended, refer to TRUMY.

Caution: Damp storage places (relative humidity above 65%) are unsuitable. Care should be

taken that no condensation develops.

4. Hub assembly
4.1 Preparations

4.1.1 Read the assembly instructions carefully and understand the assembly process.

4.1.2 Check the coupling for possible transport damage and missing parts. Clean the coupling components.

4.1.3 Proper lifting and assembling devices should be on hand.

4.2 Mounting of hub

Before starting assembly, the bore holes and the shaft ends must be recovered from dirt and all kinds of

rust-preventative such as paint.The key(s) should have a snug side-to-side fit with a small clearance over the top.

Notice: The clearance of shaft and bore is essential. Any foreign matter on the counterface may lead to

misalignment.

Notice: Trumy’s products are oxygenized or black-phosphorized and coated with rust-preventative oil

before shipment. After the installation of hubs or coupling halves take rust prevention treatment

第 2 页共 9 页
 LJQ Series Assembly Instructions

immediately, e.g. cover with rust-preventative oil.

Declare: Heating may influence the color of the surface, recover it with rust-preventative oil. Test shows

rust-preventative oil coating after hot charging is crucial.

4.2.1 Cylindrical-bore hub

z Mounting position of hubs refer to assembly drawing. Place distance blocks to bridge the gap between

coupling and shaft shoulder.( refer to Fig.4.1)

z For hub with clearance fit, install the hub on the shaft directly, use soft hammer to hit the hub.

Fig.4.1 Outline Drawings of Hub Installation

z For hub with transition fits, warm the hubs moderately and oil the shaft ends slightly.

z For hub with shrink fit, warm the hub in oil or oven to facilitate mounting. The heating temperature is

restricted by the shrinkage value, usually 120℃ to 250℃. To avoid premature binding, joining should be

carried out speedily in a draught-free space.

z An open flame is not recommended. However, if flame heating is necessary, use a very large rose bud tip

to give even heat distribution.

Caution: Take care not to get burned by hot components!

Calculation of heating temperature θ (℃) for steel hub:
δ
θ=θ0 + 84000 × + 40
D
Signification: θ0 ：Environment temperature （℃）
。

δ：Actual shrinkage （mm）

。
D：Shaft diameter （mm）。

4.2.2 Tapered-bore hub with key-connection

第 3 页共 9 页
 LJQ Series Assembly Instructions

Put the hub on the shaft. Lightly tap hub up the shaft with a soft hammer. This will assure a metal-to-metal

fit between shaft and hub. This is the starting point for the axial draw. Record this position between shaft end

and hub face with a depth micrometer. Mount a dial indicator on the shaft to read axial hub movement. Set the

indicator to “0”. Drawing the hub up the shaft to the desired axial position. Use the indicator as a guide only. A

pre-set axial stop device can be helpful. Check the final results with depth micrometer. The axial pulling or

pushing force must maintain adequate time after installation so that the hub retaining at the position. Install shaft

locknut or endplate to hold hub in place(if used).

Axial-advance = Shrinkage / Taper K

The shrink of hole and shaft should refer to installation drawing or standard specification.

5. Mounting of ring spacer

After hubs are fixed on the shaft, put the ring spacer on hub before driving and driven

equipment is ready for installation. (refer to fig. 5.1)

Fig.5.1 Outline Drawings of Ring Spacer Installation

6. Alignment of shafts
6.1 Axial spacing

Place the rotors of driving and driven machines onto the operating positions, measure F (refer to

fig. 7.1)-the distance between the two mounting surfaces of flanges. Take 4 readings along circumferences with

almost 90° interval and adopt the average value. F dimension must in accordance with the dimension labeled in

第 4 页共 9 页
 LJQ Series Assembly Instructions

assembly drawing, and the deviation in range of 0~0.4mm.

6.2 Angular/parallel alignment

Misalignment adjusting is an important step of assemble, according to the alignment requirements of

SDBSE, we suggest using one of the following methods:

Alignment should be checked by caliper, ruler or gage, ect. (refer to fig. 6.1)

Angular misalignment (ΔKw) Radial misalignment(ΔKr)

ΔKw=Lmax-Lmin

Fig.6.1

6.3 Acceptable misalignments

Table 1 permissible misalignment

misalignment (mm) misalignment (mm)

Type Type
ΔKw ΔKr ΔKw ΔKr
LJQ-011 0.15 0.15 LJQ-580 0.20 0.20
LJQ-027 0.15 0.15 LJQ-1500 0.20 0.20
LJQ-047 0.15 0.15 LJQ-2700 0.25 0.25
LJQ-130 0.15 0.15 LJQ-4200 0.30 0.30
LJQ-270 0.15 0.15 LJQ-6600 0.35 0.35
Note: For hub with clearance fit, tolerance of misalignment could be 0.05mm higher than the value in

the table above.

Caution: Less misalignment, longer the coupling works.

第 5 页共 9 页
 LJQ Series Assembly Instructions

7. Assembly of disc packs

7.1 Put the ring spacer on hub after Misalignment adjusting. (refer to fig. 7.1)

Fig.7.1 Outline Drawings of Ring spacer Installation

7.2 Insert disc packs and tighten the bolts with the specified tightening torque（see table 2），Slightly grease the

bolts with neutral oil prior to mounting .(refer to fig. 7.2)

Fig.7.2 Outline Drawings of Disc packs Installation

Table 2 Tightening torque

Tightening Torque Tightening Torque
Type Type
（Nm） （Nm）
LJQ-011 14 LJQ-580 300
LJQ-027 30 LJQ-1500 920
LJQ-047 60 LJQ-2700 1800
LJQ-130 65 LJQ-4200 2900
LJQ-270 120 LJQ-6600 4500

Caution: Ensuring the tightening torque is important for the coupling safety ,torque wrench

第 6 页共 9 页
 LJQ Series Assembly Instructions

is recommended for the tightening torque.

Caution: Check the tightening torque before the coupling operation.

7.3 Turn the drive train for 2 or 3 rounds gently to make sure that the drive train rotates freely.

7.4 Mount the protective guard of coupling.

Caution: All rotating parts are potentially danger, must be enclosed with protecting guards. For use in

hazardous areas the protecting guards must be conform to type of protection IP2X at least.

8. Disassembly
Caution: Secure coupling components to be loosened! Danger of injury due to drop down of coupling

components.

8.1 Get familiar with the structure of coupling and the disassembling processes prior to disassembly. Take care

to protect the disc surfaces from scratching.

8.2 Remove the bolts and disc packs first and then place the ring on the driven shaft ,take out the ring spacer

post to removing the driver.

8.3 For hub with key-connection, pull out the hub by placing a pulling device in the threaded holes. Heat the

hub if necessary.

Caution: Heating the hub speedily and uniformly. Heating temperature not exceed 400℃.

9. Failures, causes and remedies

During all operating phases, the coupling should run with low noise and without excessive vibration.

Different operating behaviour should be seen as a fault, which has to be remedied promptly.

9.1 Possible failures

Table 3 Possible failures
Phenomena Causes Remedies
Stop drive
Change Remedy reason for change in alignment (e.g. tighten
Sudden change in in alignment loose foundation bolts)
noise level and/or Check for wear
suddenly Stop drive
occurring Disassemble coupling and remove remainder of disc
Broken disc
vibrations packs
packs
Check coupling components and replace damaged parts
Check alignment and correct it, if necessary

9.2 Incorrect use

第 7 页共 9 页
 LJQ Series Assembly Instructions

Experience has shown that the following faults can result in incorrect use of the coupling. In addition to

observing the other instructions in this Assembly Instructions, care must therefore be taken to avoid these faults.

A damaged coupling becomes an explosion hazard. Operation of the coupling with damaged coupling

components is inadmissible.

Caution: Incorrect use of the coupling may result in damage to the coupling and then the stoppage of

entire system.

9.2.1 Possible faults when selecting the coupling

·Important information for describing the drive and the environment will not be communicated to others.

·System torque too high.

·System speed too high.

·Application factor not correctly selected.

·Chemically aggressive environment not taken into consideration.

·The ambient temperature is not permissible.

9.2.2 Possible faults when installing the coupling

·Components with damage are being fitted.

·When mounting coupling parts in a heated condition, the parts are being excessively heated.

·The shaft diameter is outside the specified tolerance range.

·Coupling components have been interchanged.

·Prescribed tightening torques or rotation angles are not being adhered to.

·Alignment or shaft misalignment values do not match the specifications of these operating or assembly

instructions respectively.

·The coupled machines are not correctly fastened to the foundation, so a shifting of the machines arose.

·Disc packs are not installed correctly.

·The coupling guard used is not suitable for operation within the meaning of the explosion protection

requirements.

·Operating conditions are being changed without authorization.

9.2.3 Possible faults in maintenance

·Maintenance intervals are not being adhered to.

·Original TRUMY disc packs and fasteners are not being used.

·Damaged TRUMY disc packs and fasteners are being used.

第 8 页共 9 页
 LJQ Series Assembly Instructions

·Leakage in the vicinity of the coupling is not being identified and as a result chemically aggressive media are

damaging the coupling.

10. Maintenance
TRUMY couplings should be visually checked corresponding to the maintenance schedules of the plant,

but at least once a year. Special attention is to be paid to the following:

·Defects such as bruise marks, cracks and permanent deformations on the outside surfaces of disc packs.

·The coupling flanges for damage.

·Changing on alignment of the drive train. In case the disalignment value exceeds that of the specified, align the

drive train again.

第 9 页共 9 页
6.3 Pressure gauge 压力表
*Origin 产地：China 中国
*Manufacturer 制造商： Shanghai Automation Instrumention CO., Ltd.
上海自动化仪表厂
*Model 型号： Y-100B
 英文说明书

SERIOUS Y-B STAINLESS STELL

PRESSURE GAUGE
FEATURES
All stainless stellconstruction
High accuracy ＆durability
Superior corrosion resistance
Available oil filled for vibraion
damping ＆ extended life
Stem ＆panel mount
APPLICATIONS
Chemical ＆ petrochemical plants
Industrial machinery
Pumps ＆ compressors
HVAC systems
Power plants ＆ steam boilers
High virbrations, pulsation ＆ shock
environment
SPECIFICATIONS
Measuring Range ＆ Accuracy
Measuring Ranges
MODEL accuracy Case: Polished 304 Stainless stell
(MPa) (Hg~Psi)
Bourdon Tube: 316 Stainless stell
Y-60B-F
0~0.6、1、1.6、2.5、4、6 Connection: 316 Stainless stell 1/8’’NPT
Y-60B-FZ
10、16、25、40、60 2.5 for 60mm gauge ＆ 1/4’’NPT or 1/2’’NPT
Y-63B-F
-0.1~0.5、0.9、1.5、2.4 for 100mm ＆ 150mm gauges
Y-63B-FZ
Movement Parts: 304 Stainless stell
0~0.1、
0.16、
0.25、
0.4、
0.6、
1、
Dial: Aluminum
Y-100B-F 1.6
Dial Arc: 270O
Y-100B-FZ 2.5、4、6、10、16、25、40、60
Pointer: Aluminum
Y-150B-F -0.1~0、0.06、0.15、0.3
1 Window: Dual glass
Y-150B-FZ 0.5、0.9、1.5、2.4
Oil Fill: Glycerin or silicone
Y-103B-F (-30″~0、15、30、60、100、
1.5 Operating Temperatures:
Y-103B-FZ 150;0~150、
30、
60、
100、
200、
-40 ~ 70 ℃ (No oil-filled in the enclosure)
Y-153B-F 300、400、600、800、1000、
-25 ~ 70 ℃ (Oil-filled in the enclosure)
Y-153B-FZ 1500、
2000、
3000、
4000、
6000、
10000)
DIMENSIONS
Unit: Length in mm(inch)
D d0 d1 H1 H2 L L1 L2
60 72 4.5 <60 <18 14 30 55
2.36 2.83 0.18 0.71 0.71 0.55 1.18 2.17
100 116 4.8 <35 <35 20 50 98
3.94 4.57 0.19 1.38 1.38 0.79 1.97 3.86
150 165 5.8 <125 <60 20 50 98
5.91 6.5 0.23 4.92 2.36 0.79 1.97 3.86

Lower Mounter Pancl Mount

TO ORDER

Please specify the model, name, accuracy, mount, size of connection screw,
measuring range＆whether or not with oil-filled.
6.4 Pressure switch 压力开关

*Origin 产地：USA 美国
*Manufacturer 制造商： UE
*Model 型号：H100-218-1519-M201
6.5 Bimetallic thermometer 双金属温度计

*Origin 产地：China 中国
*Manufacturer 制造商： Shanghai Automation Instrumention CO., Ltd.
上海自动化仪表厂
*Model 型号： WSS-471
 SERIES WSS

BIMETAL THERMOMETERS

INSTRUCTION MANUAL

SHANGHAI AUTOMATION INSTRUMENTATION CO., LTD.

NO.3 AUTOMATION INSTRUMENTATION FACTORY

 SERIES WSS

BIMETAL THERMOMETERS

1. INTRODUCTION

Model WSS bimetal thermometers are compacted industrial temperature indicators, ruggedly built
and engineered for years of trouble-free operation, Other than routine attention to cleaning and
checking, no maintenance or lubrication whatever is required .Stem ,case ,process connection
and connectors are constructed 1Cr18Ni9Ti stainless steel with a clear glass lens .The bezel and
case thermometers are guaranteed to remain excellent watertight and corrosion resistance under
harsh conditions . With elbow construction, the bottom versions exhibit original in constructions
with attractive overall appearance and lightness. All models feature a silicon dampened
bimetal helix and a balanced pointer for quick, accurate readings. Compared with
mercury-in-glass thermometers, bimetal thermometers are free of poisonous mercury, ease of
reading and durability, ideal for in-field temperature indicating.
Other bimetal thermometers with additional measuring ranges and stem lengths not shown in this
pamphlet are also available. Consult factory for details.
.
2. OPERATING PRINGIPLE

The bimetal thermometers are operated on base that , one end of the bimetal strips made of
spiral tube, is fastened and the other free end is connected with the pointer. The free end rotates
in pace with the variation of the temperature and the pointer on the dial, thus, indicating the
temperature.

3.SPECIFICATIONS

Measuring Range: -80℃ to 500℃

Accuracy : ±1.5 % full scale
Dial Diameter: φ60、 φ100 orφ150mm
Stem Length: 100 to 1250mm
Stem Diameter: φ6、 φ10mm
Process Connection: M27*2 or 3/4’’NPT
Enclosure: IP65

4.DIAL STYLES
4.1 Back Connected Style
The axle of the sensing element is in perpendicular with the dial plane as shown in Figure 1.
4.2 bottom connected Style
The axle of the sensing element is in parallel with the dial plane as shown in Figure 2
4.3 Adjustable Angle Style
The bimetal thermometers with adjustable angle style are of ease of viewing and reading by
bending.
4.4 With electro-contacts, give electricity contacts for autocontrol or alarm. The contacts are
upper limit and lower limit or two upper limit .the contact rating power is 10VA, maximum working
voltage is 220V, maximum working current is 1A, The bimetal thermometer with contact is shown
in Figure 4 to Figure 6.
 Bimetal Thermometer With contacts Wiring Diagram

yellow/ yellow/
green green
3 4 1 2 3 4
1 2
Brown Black Blue Brown Black Blue

Upper Lower Limit Duai Upper Limit

C C
D B D
B

90°
S
A
h

h1

d1

A
T
A'
A

S
S
h
h1

h2
h3
H

d1
T
L

d1
T
L
L

d d d

Figure 1 Back connected Figure 2 Bottom connected Figure 3 Adjustable angle

 C C
D B D

B
A

90°
D
h1
h

A
h3
h2
H

A
d1

A'
T

h
h1

h
h1
h3
h2
H

h3
h2
H
d1
T
L

d1
T

L
d d d

Figure 4 Figure 5 Figure 6

Back connected with contact Bottom connected with contact Adjustable Angle with contact

5.MODEL SPECIFICATIONS AND MEASURING RANGE unit(mm)

Dial Measuring Gradu- Stem Stem Fix

Model Size Rang ation Length Dia. Thread
D ℃ ℃ L d T
Male 301 67 6 M16*1.5,G1/2’’
Back Thread WSS 401 107 -80~40 2 75 M27*2
Connected 501 157 10 G3/4’’
Female 302 67 100 6 M16*1.5,G1/2’
Thread WSS 402 107 -10~40 1 M27*2
502 157 150 10 G3/4’’
Male 311 67 6 M16*1.5,G1/2’
Bottom Thread WSS 411 107 0~50 1 200
Connected 511 157 10
Female 312 67 250 6 M16*1.5,G1/2
Thread WSS 412 107 0~100 2
512 157 300 10
Male WSS 481 107
0~150 3 400
Adjustable Thread 581 157
Angle Female WSS 482 107 500
Thread 582 157 0~200 5
Back Male WSSX 750
Connected Thread 401
M27*2
With Female WSSX 0~300 5 1000 G3/4’’
Contact Thread 402
Bottom Male WSSX 1250
Connected Thread 411 0~400 10 12
107 1500
With Female WSSX
Contact Thread 412
Adjustable Male WSSX 0~500 10 1750
Angle Thread 481
2000
With Female WSSX
Contact Thread 482
 6. OVERALL AND MOUNTIN DIMENTATION unit(mm)

Dial D A A’ B C d d1 H h h1 h2 h3 S S’ T
Style
Back φ67 64 26 φ6 φ M16*1.5
connected 14 G1/2’’
φ107 68 25 φ φ M27*2
φ157 27 10 24 G3/4’’
Bottom φ67 69 26 43 φ6 φ M16*1.5
connected 14 G1/2’’
3 24 16 28 24 30 32
φ107 88 25 58
φ157 114 27 60
Adjustable φ107 156 98 25 68 φ
Angle 10 M27*2
φ157 182 122 27 70
φ G3/4’’
Back with 101
24
contact
Bottom 88 93
with φ107 60 φ
Contact 10
Angle with 186 98 104
contact

7.ORDERING INFORMATION
W S S _ -- _ _ _

Process Connection
1) Adjustable male thread connector
2) Adjustable female thread connector

Dial Style
0) Back connected
1) Bottom connected
8) Adjustable angle
5) Back connected with thermowell
6) Bottom connected with thermowell

Dial Size
3) 60mm
4) 100mm
5) 150mm

X with contact

Bimetal Thermometer

Metal Expansion Type

Temperature Measurement Instrument

8.OPERATION AND MAINTENANCE
8.1 The stem should be immersed at least 95mm for accurate measurement
8.2 The viewing line should be in perpendicular with the dial plane.
8.3 The bimetal thermometers in operation should be calibrated at regular intervals, normally
once a year, in accordance with the relative verification regulation.
8.4 The stem should be guarded against shock, collision and bending during transportation,
storage, installation and/or operation.
8.6 The normal operating conditions for the bimetal thermometers should be in conformance with
the following:

Indoors: Temperature -25~+55℃

Relative Humidity 5~100%

Outdoors: Temperature -40~85℃

Relative Humidity 5~100%

9.HOW TO ORDER

To order a bimetal thermometer, please specify the dial style ,dial size ,stem length. Other
requirements, such as stem materials(0Cr18Ni12Mo2ti,SUS304 or SUS316 stainless steel), ANA
abrasion and corrosion resistance coating, connection mode, should also be specified if
necessary.

SHANGHAI AUTOMATION INSTRUMENTATION CO., LTD.

NO.3 AUTOMATION INSTRUMENTATION FACTORY
6.6 Solenoid valve 电磁阀

*Origin 产地：Japan 日本
*Manufacturer 制造商： SMC
*Model 型号：VXD242
6.7 Heat exchanger 换热器

*Origin 产地：China 中国
*Manufacturer 制造商： Funke 风凯
*Model 型号：FP10
6.8 Rotameter 转子流量计

*Origin 产地：China 中国
*Manufacturer 制造商：ChangZhou 常州
*Model 型号：FA20-40F
 7 Drawings, Lists, Diagrams, etc
图纸，清册，图表

7.1 General arrangement drawing… 总装图

7.2 P&ID drawing…… 流程图
7.3 Foundation drawing……基础图
7.4 Terminal wiring diagram……接线端子图
7.5 Logic drawing…… 运行逻辑图
7.6 DCS IO list……DCS IO 清单
7.7 Instrument list…… 仪表清单
 Samra Phase IV Add-On Combined
Cycle Project
DCS/PLC Input/Output List

Digital Analog Signal Signal Purpose

Signal Input Input Input
Rev P&ID Controller Tag Number Full Description DCS/PLC Description Output Range- Range- Range Power Signal Contents Notes
Type Range- Range- Range IND CNT INT ANN TRIP SOE
Type Start End Units Source Range
Start End Units
Rev.G G320014 TURBINE 40MAJ41CP001-XG02 VACCUM PUMP A INLET PRESSURE LOW VAC PMP A INL PRESS LOW DI -1 0 BAR Y Y

Rev.G G320014 TURBINE 40MAJ41CL001-XG02 VACCUM PUMP A SEPARATOR LEVEL NORMAL VAC PMP A SEP LVL NORMAL DI Y Y
Y
Rev.G G320014 TURBINE 40MAJ41CL001-XG01 VACCUM PUMP A SEPARATOR LEVEL LOW VAC PMP A SEP LVL LOW DI Y Y Y
Y
Rev.G G320014 TURBINE 40MAJ41CT001-XQ50 VACCUM PUMP A SEALING WATER TEMPERATURE HIGH VAC PMP A SEAL WATER TEMP HI AI 0 100 °C Y Y

Rev.G G320014 TURBINE 40MAJ41AA101-XB01 VACUUM PUMP A INLET VALVE OPENED VAC PMP A INLT VLV OPD DI Y

Rev.G G320014 TURBINE 40MAJ41AA101-XB02 VACUUM PUMP A INLET VALVE CLOSED VAC PMP A INLT VLV CLSD DI Y

Rev.G G320014 TURBINE 40MAJ41AA101-XB03 VACUUM PUMP A INLET VALVE FAULT VAC PMP A INLT VLV FAL DI Y

Rev.G G320014 TURBINE 40MAJ41AA101-XB04 VACUUM PUMP A INLET VALVE REMOTE VAC PMP A INLT VLV RMO DI Y

Rev.G G320014 TURBINE 40MAJ41AA101-XB91 VACUUM PUMP A INLET VALVE OPEN COMMAND VAC PMP A INLT VLV OP CMD DO 24VDC Y

Rev.G G320014 TURBINE 40MAJ41AA101-XB92 VACUUM PUMP A INLET VALVE CLOSE COMMAND VAC PMP A INLT VLV CL CMD DO 24VDC Y

Rev.G G320014 TURBINE 40MAJ41AA102-XB91 VACUUM PUMP A MAKE-UP VALVE OPEN COMMAND VAC PMP A MK-UP VLV OP CMD DO 24VDC Y

Rev.G G320014 TURBINE 40MAJ41AP001_XQ50 VACCUM PUMP A MOTOR WINDING TEMPERATURE U VAC PMP A MOT WDG TEMP U PTC 150 °C Y
MCC
Rev.G G320014 TURBINE 40MAJ41AP001_XQ51 VACCUM PUMP A MOTOR WINDING TEMPERATURE V VAC PMP A MOT WDG TEMP V PTC 150 °C Y
MCC
Rev.G G320014 TURBINE 40MAJ41AP001_XQ52 VACCUM PUMP A MOTOR WINDING TEMPERATURE W VAC PMP A MOT WDG TEMP W PTC 150 °C Y
MCC
Rev.G G320014 TURBINE 40MAJ42CP001-XG02 VACCUM PUMP B INLET PRESSURE LOW VAC PMP B INL PRESS LOW DI -1 0 BAR Y Y

Rev.G G320014 TURBINE 40MAJ42CL001-XG02 VACCUM PUMP B SEPARATOR LEVEL NORMAL VAC PMP B SEP LVL NORMAL DI Y Y
Y
Rev.G G320014 TURBINE 40MAJ42CL001-XG01 VACCUM PUMP B SEPARATOR LEVEL LOW VAC PMP B SEP LVL LOW DI Y Y Y
Y
Rev.G G320014 TURBINE 40MAJ42CT001-XQ50 VACCUM PUMP B SEALING WATER TEMPERATURE HIGH VAC PMP B SEAL WATER TEMP HI AI 0 100 °C Y Y

Rev.G G320014 TURBINE 40MAJ42AA101-XB01 VACCUM PUMP B INLET VALVE OPENED VAC PMP B INLT VLV OPD DI Y

Rev.G G320014 TURBINE 40MAJ42AA101-XB02 VACCUM PUMP B INLET VALVE CLOSED VAC PMP B INLT VLV CLSD DI Y

Rev.G G320014 TURBINE 40MAJ42AA101-XB03 VACCUM PUMP B INLET VALVE FAULT VAC PMP B INLT VLV FAL DI Y

Rev.G G320014 TURBINE 40MAJ42AA101-XB04 VACCUM PUMP B INLET VALVE REMOTE VAC PMP B INLT VLV RMO DI Y

Rev.G G320014 TURBINE 40MAJ42AA101-XB91 VACCUM PUMP B INLET VALVE OPEN COMMAND VAC PMP B INLT VLV OP CMD DO 24VDC Y

Rev.G G320014 TURBINE 40MAJ42AA101-XB92 VACCUM PUMP B INLET VALVE CLOSE COMMAND VAC PMP B INLT VLV CL CMD DO 24VDC Y

Rev.G G320014 TURBINE 40MAJ42AA102-XB91 VACCUM PUMP B MAKE-UP VALVE OPEN COMMAND VAC PMP B MK-UP VLV OP CMD DO 24VDC Y

Rev.G G320014 TURBINE 40MAJ42AP001_XQ50 VACCUM PUMP B MOTOR WINDING TEMPERATURE U VAC PMP B MOT WDG TEMP U PTC 150 °C Y
MCC
Rev.G G320014 TURBINE 40MAJ42AP001_XQ51 VACCUM PUMP B MOTOR WINDING TEMPERATURE V VAC PMP B MOT WDG TEMP V PTC 150 °C Y
MCC
Rev.G G320014 TURBINE 40MAJ42AP001_XQ52 VACCUM PUMP B MOTOR WINDING TEMPERATURE W VAC PMP B MOT WDG TEMP W PTC 150 °C Y
MCC

252 1 of 1 Rev.g/Issued 2017.06.21

 EQUIPMENT: VENDOR: DOCUMENT NUMBER: JO003-10-MAG-Y-SPX-098
PROJECT:
Samra Phase IV Add-On Combined
Holding Vacuum Pump INSTRUMENT LIST Cycle Project
REV.G DATE:2017.06.21

P&ID LINE INSTRUMENT ISA RANGE REFERENCE DOCUMENTATION

MANUFAC. MODEL REMARKS
ID REV. TAG SERVICE
PROCESS PNEUMATIC WIRING
NUMBER REV. EQUIPMENT TYPE CODE LOWER UPPER UNITS DATA SHEET TECH. SPECIFIC. LAY-OUT
HOOK UP HOOK UP DIAGRAMS

H. VACUUM SYSTEM
Single switch with internal
40MAJ41CP001 H100-218-1070-
1 VAC PMP A INL PRESS LOW G320014 C Pressure Switch -1 0 Bar(g) adjustment,single UE
40MAJ42CP001 M201
conduits,IP65,±1.0％;125VDC/10A
40MAJ41CL001 L=300mm/ANSI B16.5 3/4" 150#,RF BM26/P/C
2 VAC PUM A SEP LVL IND G320014 C Level Indicator 0 300 mm KROHNE
40MAJ42CL001 Flange;SS304,IP67,IP65,±10mm 3/4"/150lb

40MAJ41CL001
3 VAC PMP A SEP LVL LOW G320014 C Level Switch N/A N/A N/A 24VDC/5A,1A, IP65,SPDT. ±10mm KROHNE MS15/MC,SPDT
40MAJ42CL001

40MAJ41CL001
4 VAC PMP A SEP LVL NORMAL G320014 C Level Switch N/A N/A N/A 24VDC/5A,1A, IP65,SPDT. ±10mm KROHNE MS15/MC,SPDT
40MAJ42CL001

40MAJ41CF501 ANSI B16.5 150# 1-1/2" RF,Variable-

5 AIR LEAKAGE FLOW INDICATOR G320014 C Flow Indicator 10 120 Kg/h CHANGZHOU FA20-40
40MAJ42CF501 area Flowmeter,IP65,±2.5％

40MAJ41CP501 1/2"NPT(M),316SS,Diameter Y-100B-FZ,-1-

6 VAC PMP A INL PRESS G320014 C Pressure Gauge -1 0 Bar(g) SAIC
40MAJ42CP501 100mm,IP65,±1.0％ 0Bar

40MAJ41CP502 1/2"NPT(M),316SS,Diameter Y-100B-FZ,-1-

7 VAC PMP A SEAL WATER PRESS G320014 C Pressure Gauge -1 3 Bar(g) SAIC
40MAJ42CP502 100mm,IP65,±1.0％ 3Bar

40MAJ41CT501 VAC PMP A SEAL WATER INL Temperature 1/2"NPT(M),Thermowell WSS-

8 G320014 C 0 100 ℃ SAIC
40MAJ42CT501 TEMPERATURE Gauge 316SS,IP65,±1.0％ 471,L=75mm

40MAJ41CT502 VAC PMP A SEAL WATER OUT Temperature 1/2"NPT(M),Thermowell WSS-

9 G320014 C 0 100 ℃ SAIC
40MAJ42CT502 TEMPERATURE1 Gauge 316SS,IP65,±1.0％ 471,L=75mm
4-20mA+PT100;1/2"NPT(M),
40MAJ41CT001 VAC PMP A SEAL WATER OUT
10 G320014 C RTD+ Transmitter 0 100 ℃ Thermowell SAIC SBWZ-2486
40MAJ42CT001 TEMPERATURE2
316SS,IP65,±1.0％

2BW4 252 Page 1 of 1