TOYOTETSU TOYOTETSU I N D I A P V T . L T D.

29-05-2023

DIE MODIFICATION ACTIVITY PLAN-Schedule no.1

Part No : 53735/6-VT010

ACTIVITY : To Change over from existing blank to modified blank PUPRPOSE: To eliminate the usage of Coolant oil in Draw Stage & to eliminate the rejection due to Crack & Crowding
Plan / Jun-23
SL NO List of activities Resp REMARKS
Actual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Existing blank shape change Plan Feasibility trials completed & shape change feasibility found
1 PE & Prabha
feasibility trials Actuals

Modified blank FG part quality PE,QC,TTID & Plan FG part fitment condition checked in TTID, In 53735- minor change point compared to the existing part & 53736- found ok
2
inspection & fitment check Prabha Actuals
FG part stock fill for 53735- Plan Draw, Trim Stage production to be done Qty: 1600 Nos each.
3 VT010 Draw & Trim Die PE,PC,PROD
modifiaction @ Prabha Actuals
Die send to Prabha 53735 & Plan
4 53736 Draw Die, Sample parts PE,PC,PROD
also need to be sent Actuals

Trial & die tuning to fix the die PE,DMD & Plan
5
condition & Blank shape Prabha Actuals

Blanks Laser cut of 100 nos as Plan

6 PRABHA
per the finalised blank size Actuals

Plan Die recieiving From Prabha.

7 Die Receving from Prabha PE,PC
Actuals
Die trial @ TTIA as per the
PE,PC,PROD,DM Plan
8 finalised die condition 53735-
D & PRABHA Actuals
53736

50 nos part production in B-line in PE,PC,PROD,QC Plan

9
Line mode ,DMD & PRABHA Actuals

Final part quality check & fitment PE,PC,PROD,QC Plan ONE VOICE WITH CFT AS PER THE TRIAL RESULT
10
trials ,DMD & PRABHA Actuals

BLANKING DIE MODIFICATION GO AHEAD

Blanking die go ahead as per PE,PC,PROD,QC Plan
11
finalised blank profile ,DMD & PRABHA Actuals

Approved Checked & Approved Checked by Checked by Prepared by

PLANT HEAD PRODUCTION DMD PC PRODUCTION DMD PC P.E

Mr. Deepak WR Mr. Ansar Pasha Mr.Majesh S.R Mr. Sreehari Mr. Sridhar Mr. Sunil Mr.Vijay Mr.Harish.G Mr.Vikas H.A