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Abstract—In this paper, radio frequency (RF), dc, and relia- passive devices in packaging substrates has been considered as
bility performance have been studied on metal–insulator–metal the core technology for the realization of system-on-package
(MIM) capacitors embedded in organic substrates. The MIM (SoP), which is particularly critical for next-generation radio-
structure including ∼74-nm SiN dielectric was prefabricated on
Si and then transferred onto organic substrates (FR-4) by wafer- frequency (RF) systems [2], [4].
transfer technology (WTT). The RF characteristics up to 30 GHz Embedding capacitors into organic packaging substrates
were investigated by equivalent lumped circuit modeling, showing has been frequently realized by thick-film technology [5], [6]
that the parameters associated with the MIM layers including because of the incompatibility of organic substrates with high-
the main capacitance, parasitic inductance, and resistance were temperature processes. Typically, the capacitor electrodes and
only slightly changed by the WTT process. The substrate-related
parasitics were reduced as a result of the replacement of lossy Si dielectric layer are directly defined on the organic substrates by
with insulating FR-4 substrates. Excellent capacitance linearity, screen printing and curing in sequence. The dielectric thickness
low voltage coefficient (∼2.2 ppm/V2 ), and temperature coef- is usually at mil level, and hence, the capacitance density is
ficient (∼38 ppm/◦ C) were obtained for capacitors on FR-4 lower compared to those fabricated by thin-film technology.
substrates. Current–voltage and time-dependent dielectric break- The precision control of the dimension and roughness of
down tests verified that, after the harsh processes of WTT, the
MIM structures maintained the intrinsic reliability as those orig- the dielectric layer is also poor, resulting in high deviation
inally fabricated on Si. This paper, along with earlier reports, from specifications and inferior dielectric reliability. On the
proved that WTT presented a new dimension to realize embedded other hand, the capacitor electrode is often made of printable
capacitors for high-density circuit board and system-on-package conductive paste or ink, which demonstrates > 4 times higher
applications. electrical resistivity than pure metals [7]. As a result, the thick-
Index Terms—Embedded capacitor, leakage, radio frequency film capacitors suffer from higher parasitic resistance and lower
(RF), reliability, system on package (SoP), temperature coefficient Q-factor, and hence, their application in RF systems is limited.
of capacitance (TCC), voltage coefficient of capacitance (VCC). To overcome the above described drawbacks, wafer-transfer
technology (WTT) [8], [9] has been recently developed to
I. INTRODUCTION
achieve high-performance metal–insulator–metal (MIM) ca-
TABLE I
EQUIVALENT CIRCUIT PARAMETER COMPARISON FOR CAPACITORS BEFORE AND AFTER WTT PROCESS
Fig. 9. Capacitances as a function of plate area on Si and FR-4 substrates. Fig. 11. Normalized capacitance change as a function of temperature mea-
sured at 100 kHz with zero bias. Capacitance changes are normalized to the
capacitance obtained at 297 K. The inset table shows that no clear trend exists
between TCC and bias voltage and sweeping frequency.
Fig. 10. Quadratic VCC and loss tangent as a function of frequency for
capacitors on FR-4 (T = 24 ◦ C).
Fig. 12. Leakage characteristics as a function of electric field measured at
On the other hand, the embedded capacitors on FR-4 demon- different temperatures. The perfect P–F fitting of measurement results is clear
strated a linear capacitance dependence on the temperature, as since they are quite parallel to one of the dotted straight lines, which were drawn
shown in Fig. 11, which is much lower than the previously as references.
reported on pure silicon nitride but quite close to the ON
and NO dielectrics [20]. The inset table indicated no obvious 126.7 × 126.7 µm2 . In the case of 50% probability of failure,
correlation between the temperature coefficient of capacitance the breakdown voltage is reduced from ∼50 to ∼48 V as a
(TCC) and either bias voltage or applied frequency. Once again, result of increased defects originating from the wafer-transfer
the low values of TCC as well as its stability are particularly process. Like the case of gate oxide, the dielectric may be
advantageous for SoP applications where a system-level capac- degraded from a number of mechanisms including impact ion-
itor typically works within a wide range of conditions including ization, anode hole injection, or trap creation, in which the hot
temperature, voltage, and frequency range. electrons and holes can be thermally activated with or without
assistance of electrical field to overcome the energy barrier,
for example, ∼5 eV for SiN bandgap. It is therefore assumed
C. Dielectric Leakage and Reliability Characteristics
that the wafer-transfer processes, including mechanical grind-
The leakage current has been characterized under different ing, thermo-compression bonding, and consequently the wafer
temperatures, as shown in Fig. 12. The leakage current was deformation, are possible sources for providing the threshold
erratic at low field range and increased with temperature at energy.
high field. For the case of 297 K, there was no discernable The time-dependent dielectric breakdown (TDDB) test was
difference in the leakage before and after transferring to FR-4 conducted on capacitors with an area of 109.5 × 109.5 µm2 .
substrate. For capacitors embedded on FR-4, the perfectly fitted Fig. 14 shows the results in terms of Weibull probability as a
curves indicated that, with the increased temperatures, the function of time to failure. A tail was noticeable at low failure
leakage characteristics still followed the Poole–Frenkel (P–F) time region, which could be attributed to extrinsic breakdown
conduction mechanism [22], and no excess leakage was found. [23] due to latent defects. Hence, to describe the intrinsic
With current–voltage measurement, the breakdown-voltage breakdown behavior of the dielectric, the Weibull slope was
distribution for MIM capacitors on Si and transferred to extracted by linear fitting of the segment with higher failure
FR-4 was obtained as Fig. 13. The capacitor plate area is time. It was found that the Weibull slope decreased from
430 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 54, NO. 3, MARCH 2007
Fig. 13. Comparison of cumulative failure probability as a function of break- Fig. 15. Comparison of Weibull probability as a function of critical charge to
down voltage. dielectric breakdown.
Fig. 14. Comparison of Weibull probability as a function of lifetime to Fig. 16. Leakage-current variation with stress time during TDDB test
breakdown. (Voltage: 48 V).
2.67 to 2.25, signifying a mild degradation of the dielectric by ferred to FR-4. However, a short period of current increase was
the wafer-transfer process. The failure time data were translated recorded at the beginning stage of TDDB test. After reaching
into critical charge to failure (QBD ) by multiplying the time a peak value by ∼70 s, the leakage current decreases with the
to leakage current during TDDB test, and the results were stress time as reported in [24]. The initial current increase may
illustrated in Fig. 15. Interestingly, a much longer tail was be induced by hole trapping in the dielectric close to the cathode
observed at low-to-intermediate range of QBD . In fact, the electrode and, hence, the effectively higher electrical field.
Weibull failure probability as a function of QBD can be divided
into two segments: one with lower QBD and extending over
IV. CONCLUSION
magnitude of two orders and the other one with higher QBD
but with a much narrower distribution. The long tail was also Embedded MIM capacitors have been realized on organic
observed on capacitors fabricated on Si, probably revealing substrates (FR-4) by a novel process platform, so-called WTT.
presence of latent defects before the wafer-transfer process. No significant degradation has been observed through the WTT
One can actually note from Fig. 15 that, in higher QBD region, process in terms of the RF, dc, and reliability characteristics
the capacitors on Si and transferred to FR-4 almost demonstrate associated with the MIM layers. This approach opens up a new
the same statistical breakdown behavior. Therefore, the intrinsic way of embedding capacitors for high-density circuit board and
insulating performance of the MIM dielectric probably may not SoP applications.
be degraded as much as the Weibull slope reduction manifested
in Fig. 14.
ACKNOWLEDGMENT
Finally, the typical leakage-current variation with stress time
during TDDB test (Voltage: 48 V) was also shown in Fig. 16, The authors would like to thank the staffs of Semiconductor-
which was measured on samples with time to failure corre- Process-Technology laboratory of Institute of Microelectronics
sponding to 63.2% Weibull probability. A very close leakage in Singapore, particularly J. Y. K. Woo for her efforts on TEM
current was obtained on capacitors fabricated on Si and trans- and C. H. M. Chua for his assistance on reliability testing.
LIAO et al.: RF, DC, AND RELIABILITY PERFORMANCE OF MIM CAPACITORS EMBEDDED IN SUBSTRATES 431
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Dec. 2005. of Science, Changchun, China in 1999, with a major
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processing-induced phase transformations and residual stress in silicon,” in 1987, and the M.S. and Ph.D. degrees in electrical
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[16] S.-J. Ding, H. Hu, C. Zhu, S. J. Kim, X. Yu, M.-F. Li, B. J. Cho, of Texas at Austin, 1989, and 1992, respectively.
H. Chan, M. B. Yu, S. C. Rustagi, A. Chin, and D.-L. Kwong, “RF, He was with the Integrated Device Technology,
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capacitors for Si RF IC applications,” IEEE Trans. Electron Devices, ing in Si semiconductor areas in process and integra-
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[17] M. Y. Yang, D. S. Yu, and A. Chin, “High-density RF MIM capacitors he has been with the Institute of Microelectronics,
using high-κ La2 O3 dielectrics,” J. Electrochem. Soc., vol. 151, no. 7, Singapore. His research interests are in novel semi-
pp. 162–165, 2004. conductor device and integration technology. He has authored or coauthored
[18] S.-S. Song, S.-W. Lee, J. Gil, and H. Shin, “Simple wide-band more than 50 articles and more than ten granted patents.
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[19] S. Dalmia, J. M. Hobbs, V. Sundaram, M. Swaminathan, S. H. Lee, Rakesh Kumar received the B.S. (Hons.) degree in
F. Ayazi, G. White, and S. Bhattacharya, “Design and optimization of high electronics and electrical communication engineer-
Q RF passives on SOP-based organic substrates,” in Proc. 52nd Electron. ing from Punjab University, Chandigarh, India and
Compon. and Technol. Conf., 2002, pp. 495–503. the MBA degree from Indira Gandhi National Open
[20] S. V. Huylenbroeck, S. Decoutere, R. Venegas, S. Jenei, and University (IGNOU), Delhi, India. He is currently
G. Winderickx, “Investigation of PECVD dielectrics for nondispersive working toward the Ph.D. degree at Nanyang Tech-
metal–insulator–metal capacitors,” IEEE Electron Device Lett., vol. 23, nological University, Singapore.
no. 4, pp. 191–193, Apr. 2002. He is currently a Deputy Lab Head at Semicon-
[21] C. H. Ng, K. W. Chew, and S. F. Chu, “Characterization and compari- ductor Process Technology, Institute of Microelec-
son of PECVD silicon nitride and silicon oxynitride dielectric for MIM tronics, Singapore. He has been working in the area
capacitors,” IEEE Electron Device Lett., vol. 24, no. 8, pp. 506–508, of CMOS process technology for the last 24 years.
Aug. 2003. His areas of interest are Cu interconnects, CMOS, and MEMS technologies.
432 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 54, NO. 3, MARCH 2007
N. Balasubramanian (M’96) received the Ph.D. Dim-Lee Kwong (A’84–SM’90) received the B.S.
degree in physics from the Indian Institute of Tech- degree in physics and the M.S. degree in nuclear
nology, Madras, India, in 1990. engineering from the National Tsing Hua University,
Since 1998, he has been with the Institute of Taipei, Taiwan, R.O.C., in 1977 and 1979, respec-
Microelectronics (IME), Singapore, where he cur- tively, and the Ph.D. degree in electrical engineering
rently heads the Semiconductor Process Technology from Rice University, Houston, TX.
Laboratory. Prior to joining IME, he was with Char- He is the Executive Director and a Professor of
tered Semiconductor Manufacturing, Singapore, as electrical and computer engineering with the Insti-
a Section Manager of the diffusion/implant process tute of Microelectronics, Singapore. He also holds
modules. He has broad experience in Si process tech- the Earl N. and Margaret Brasfield Endowed Profes-
nology through different roles in CMOS front-end sorship at the University of Texas at Austin. Under
process development, R&D, manufacturing, technology transfer, and program his supervision, 50 students have received their Ph.D. degrees. He is the author
management. His current research interests are in Si nanowire technology, and of more than 410 referred archival journals and 350 referred archival conference
application of Si devices and technology in bioelectronics and photonics. proceedings publications and the holder of more than 25 U.S. patents. He has
also presented more than 60 invited talks at international conferences. His
current research interests include Si narrow-wire-based CMOS nanodevices
and its applications, Si-based ultrasensitive biosensors and lab-on-chip, and Si
micro- and nanophotonics technology.