PR Elemen Mesin

14-10 & 14-12

Oleh :
Rizkiandeva Nandayouwan
13119016
No. 14-10

Known
∅ = 20°
Full depth
H = 1.5 kW
n = 900 rev/min
N = 18 teeth
𝜎𝑎𝑙𝑙𝑜𝑤 = 75 𝑀𝑃𝑎
No. 14-10
Find
Determine the suitable values for the module and face width!
.

Solution
Module adalah rasio antara pitch diameter terhadap banyaknya gigi

Misal modul = m

Gear diameter : d = m. N = 18m

No. 14-10
Pitch-Line Velocity : V
kecepatan linear suatu titik pada Gear yang berada di radius pitch
circle
𝜋𝑑𝑛 𝜋. 18𝑚 . 900
𝑉= = = 0,848𝑚 𝑚/𝑠
60000 60000

Dynamic Effect : Kv
Asumsi : Cut or milled profile
6,1 + 𝑉 6,1 + 0,848𝑚
𝐾𝑣 = = . . . (𝑖)
6,1 6,1
No. 14-10
Lewis Form Factor, Y

N = 18 T → 𝑌 = 0,309
No. 14-10

Transmitted Load : 𝑊 𝑡
𝑡
60000𝐻 60000. (1,5) 1,768 1768
𝑊 = = = 𝑘𝑁 = 𝑁𝑒𝑤𝑡𝑜𝑛. . . (𝑖𝑖)
𝜋𝑑𝑛 𝜋 18𝑚 . (900) 𝑚 𝑚

Bending Stress : 𝜎
𝐾𝑣. 𝑊 𝑡 𝐾𝑣. 𝑊 𝑡
𝜎= →𝐹= . . . (𝑖𝑖𝑖)
𝐹. 𝑚. 𝑌 𝜎. 𝑚. 𝑌
No. 14-10
(i), (ii)→ (𝑖𝑖𝑖)
6,1 + 0,848𝑚 1768
6,1 .( 𝑚 ) 76,3 10,6
𝐹= = +
75. 𝑚. 0,309 𝑚2 𝑚

Hubungan module (m) dan Face Width (F) :

𝟕𝟔, 𝟑 𝟏𝟎, 𝟔
𝑭= 𝟐
+
𝒎 𝒎
No. 14-10
Hubungan module (m) dan Face Width (F) :
𝟕𝟔, 𝟑 𝟏𝟎, 𝟔
𝑭= +
𝒎𝟐 𝒎
m F (mm) m F (mm)
1 86,90 8 2,52
1,25 57,31 10 1,82
1,5 40,98 12 1,41
2 24,38 16 0,96
3 12,01 20 0,72
4 7,42 25 0,55
5 5,17 32 0,41
6 3,89 40 0,31
50 0,24
 No. 14-12

Known
𝑮𝒆𝒂𝒓 𝑷𝒊𝒏𝒊𝒐𝒏
𝑷𝒊𝒏𝒊𝒐𝒏
Made by cast iron
Made by steel
𝑁𝐺 = 48 T
𝑁𝑃 = 16 T
𝑷𝒊𝒏𝒊𝒐𝒏 𝑮𝒆𝒂𝒓 𝑮𝒆𝒂𝒓
P =12 T/in
𝑁𝑝 = 16𝑇 𝑁𝐺 = 48𝑇
H = 1,5 hp
np = 700 rev/min
𝜎𝑎𝑙𝑙𝑜𝑤 = 100 𝑘𝑝𝑠𝑖 = 100. 103 psi
No. 14-12
Find
Select face width based on an allowable contact stress!

Solution
𝑁𝑃 16
Pitch diameter of pinion : 𝑑𝑃 = 𝑃
=
12
= 1,33 𝑖𝑛
𝑁 48
Pitch diameter of gear : 𝑑𝐺 = 𝑃𝐺 = 12 = 4 𝑖𝑛
𝜋𝑑𝑝 𝑛𝑝 𝜋 1,33 .(700)
Pitch line velocity : 𝑉 = 12 = 12
= 243,735 𝑓𝑡/𝑚𝑖𝑛
No. 14-12
Assumed : Cut or milled profile
1200 + 𝑉 1200 + 243,735
𝐾𝑣 = = = 1,203
1200 1200

Transmitted Load : 𝑊 𝑡
𝐻 1,5
𝑊 𝑡 = 33000 = 33000 = 203,088 𝑙𝑏𝑓
𝑉 243,735
No. 14-12
𝑑𝑝 . sin(∅) 1,33 . sin(20)
𝑟1 = = = 0,227 𝑖𝑛
2 2
𝑑𝐺 . sin(∅) 4 . sin(20)
𝑟2 = = = 0,684 𝑖𝑛
2 2

Table 14-8:
Pinion → 𝑠𝑡𝑒𝑒𝑙
Gear→ 𝑐𝑎𝑠𝑡 iron

Cp=2100 𝑝𝑠𝑖
No. 14-12 1
𝐾𝑣 . 𝑊 𝑡 1 1 2
Contact Stress – Surface Durability 𝜎𝑐 = −𝐶𝑝 +
𝐹. cos ∅ 𝑟1 𝑟2
2
𝜎𝑐 𝐾𝑣 . 𝑊 𝑡 1 1
= +
−𝐶𝑝 𝐹. cos ∅ 𝑟1 𝑟2
𝐾𝑣 . 𝑊 𝑡 1 1
𝐹= 2 +
𝜎𝑐 𝑟1 𝑟2
−𝐶𝑝 . cos ∅

(1,203). (203,088) 1 1
𝐹= 2 +
100. 103 0,227 0,684
−2100 . cos 20
 14-12
No.

(1,203). (203,088) 1 1
𝐹= 2 +
100. 103 0,227 0,684
. cos 20
−2100

𝑭 = 𝟎, 𝟔𝟕𝟑 𝒊𝒏