Condition Based Monitoring - Mining Equipment's - Monthly

Check Sheet (MCL & SAIL Barsua)

Engine Basic Details

1. Engineer Name *

Somiyaranjan Nayek

2. Project Name  *

Jagannath

3. Engine Model *

KTTA19

4. Equipment Model *

BH60

5. Engine Serial Number *

C19i570283

6. Equipment No *

60675

7. Application *

Dumper
 8. CBM Date *

04/07/2023

9. Engine Hours *

7669

10. Equipment Hours *

7669

11. SRN Number *

Format : SR-GP-RK-2324-123456

2424661

Air System

12. Pre Air cleaner Condition *

OK

Damaged - Required replacement

Other

13. Check Air Cleaner Housing for any damages / Cracks *

OK

Damaged

Other

14. Check Air System plumbing alignment from A/C housing to Intake Manifold *
 OK

Alignment required correction 

Other

15. Check any hose is rubbing with platform / others *

No

Yes - Mention details in remarks column

16. All Hoses, clamps for tightness / condition *

OK

Not OK - Details mention in Remarks Column

17. Exh Piping / Silencer Condition *

Proper

Crack / Leakage - Details mention in Remarks Column

18. Turbocharger Housing Bolts / Casing Crack *

OK - No Discrepancies

Cap Screws Broken / Loose / Missing 

Exhaust Casing Crack

19. Vacuum Indicator *

OK

Plugged
 Open Hole

Red Band

Other

20. CAC Condition and Its Mounting *

No Crack

Running with Crack

Not Applicable

CAC Mounting Damaged

21. Air System Remarks *

Ok

Lube Oil System

22.  Lube Oil Level *

Up to H

Up to L

Above H

Below L

Between H and L

23. Oil Brand *

IOCL / Servo
 HPCL

BPCL

Other

24. Oil Grade *

CH4

CI4

CI4 Plus

Other

25. Customer is Using Recommended Brand Oil ? *

Yes

No

26. Any Oil Leakages? *

No

Yes - Mention Leakage area in Remarks column

27. Last Lube oil sampling Date *

Format- (DD/MM/YYYY)

13/10/2022

28. Last Lube oil Sampling HMR *

 7132

29. Oil Pressure @ Low, High Idle RPM (Kg/CM2) *

4.3

30. Oil Temperature @ Low, High Idle RPM (C) *

82

31. Turbo Oil Supply hose Condition - Check whether rubbing with other objects *

OK

Rubbing with other objects

Other

32. Check for fouling of Lube oil hoses to Engine/Chassis to avoid hose burst. *

OK 

Not OK - Details Mention in Remarks Column

33. Check for any Oil leakage from Rear / front Oil seal *

OK 

Not OK - Details Mention in Remarks Column

34. Gauge Oil press/Oil temp/Safeties Fitted /working *

All Gauges working 

Some Gauges not working, details mentioned in remarks column

35. Lube Oil Consumption (liters) *

36. Blowby Hose Condition *

OK

Chocked, Cleaned

37. Lube Oil System Remarks

Ok

Cooling System

38. Coolant Level *

Upto to Neck

Between Top Tank and Neck

Not Visible in Top Tank

Other

39. Type Of Coolant *

Premixed EG50:50

DCA 2

Raw Water

Other
40. Coolant Temperature @ Low, High, On Load Condition (Deg Centigrade)  *

71

41. Any Coolant Leakages? - If Yes, mention in Remarks column *

No

Yes - Mention in Remarks Column

42. Radiator Cap Condition *

OK

Sealing Damaged 

Thread Wornout

Other

43. Fan Blades Condition *

OK

Damaged

Excessive Play

Other

44. Fan Tip Clearance - Visual Check *

Uniform in 12, 3, 6, 9 'O' Clocks

Uneven - Details mention in Remarks Column

Other
45. Fan Belt Condtion *

OK

Condition is Weak - Required replacement

Cut / Damaged - Required replacement

Other

46. Fan Belt Tension - Check by thump rule method - should be <10mm - Yes / No *

Yes

No

47. Condition of Shroud , Fan guard *

OK

Not OK - Details Mention in Remarks Column

48. Condition of Radiator Fins *

OK

Chocked / Damaged - Details Mention in Remarks Column

49. Thermostat to Radiator Top tank Hoses / Clamps Condition *

OK 

Not OK - Details Mention in Remarks Column

50. Radiator Botton tank to Engine and Hydraulic Oil Cooler Hoses / Clamps Condition *

OK
 Not OK - Details Mention in Remarks Column

51. Hoses Connected in Engine (Like After Cooler) *

OK

Not OK - Details Mention in Remarks Column

52. Check the Coolant System Piping allignment - Visually *

OK

Not OK - Details Mention in Remarks Column

53. Condition of vent hoses / Make up pipe (hose) *

OK

Weak - Required replacement

Damaged / Leakage / Seepage 

Other

54. Cooling System Hoses and Clamps Condition *

OK

Cut / Damaged / Weak - Details mention in remarks

55. Check Water Pump Weep Hole *

OK - Not Chocked

Coolant / Oil Leakage from Weep hole

 Chocked - Required cleaning

56. Cooling System Remarks *

Ok

Fuel System

57. Fuel Rail Pressure (Low & High idle, Load Condition)

*

Na

58. Fuel Line tube /hose conditions *

OK

Not OK - Details Mention in Remarks Column

59. Check Fuel Line hoses clamping/supporting brackets *

OK

Not OK - Details Mention in Remarks Column

60. Check any Fuel hose is rubbing with other objects *

OK

Not OK - Details Mention in Remarks Column

61. Diesel tank Cap/Strainer/breather - Fitted/ Last Cleaned *

OK
 Not OK - Details Mention in Remarks Column

62. Drain Water from Water Separator and Check whether water/diesel coming out *

OK - Diesel found 

Not OK - Water found

63. Feed pump - harness , relay condition / clamping, any damages ? *

OK

Not OK - Details Mention in Remarks Column

64. Any Fuel Leakages ? - If Yes, mention in Remarks column *

No

Yes - If Yes, mention in Remarks column

65. Fuel System Remarks *

Ok

Electrical System

66. Condition of Engine Wiring Harness *

Good in Condition

Required proper clamping 

Other

67. Condition of OEM Wiring Harness *

 Good in Condition

Required Proper clamping

Other

68. Battery condition - lead sulphation / corroded, cable condition *

OK

Not OK - Details mention in Remarks column

69. Starter condition - lead loose , connected properly *

OK

Not OK - Details mention in Remarks column

70. Engine Panel  / Murphy condition *

Working / Not working / Any Gauge blurr

OK

Not OK - Details Mention in Remarks Column

71. Charging alternator belt tension , belt condition *

OK

Not OK - Details Mention in Remarks Column

72. Throttle Pedal Condition and Harness *

OK

Not OK - Details Mention in Remarks Column

73. ECM Image Captured *

Yes 

No

Not Quantum 

74. Electrical System Remarks *

Ok

CBM Summary

75. Final Remarks *

Ok

76. Status of Discrepancies *

Open

Closed

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