STP-Ph1-JWWF-P05-00 - 0002 - 2 NATIVE FILE

JEDDAH AIRPORT 2 INDEPENDENT SEWAGE TREATMENT PLANT (ISTP)
CLIENT DOCUMENT NUMBER DOCUMENT TITLE Rev Page

STP-Ph1-JWWF-P05-00-0002 PROCESS DESIGN CALCULATIONS 2 1
PROCESS DESIGN CALCULATIONS
OWNER APPROVE :
NAME :
DATE :
SIGNATURE :
DOCUMENT CLASS : ISSUED FOR CONSTRUCTION
2 24-Feb-22 ISSUED FOR CONSTRUCTION SAMBIT DE THIRUMANISELVAM KARTHIKEYAN S

1 25-Dec-21 ISSUED FOR CONSTRUCTION SAMBIT DE THIRUMANISELVAM KARTHIKEYAN S
0 12-Jun-21 ISSUED FOR CONSTRUCTION SUKLESHWARI S THIRUMANISELVAM KARTHIKEYAN S
D04 2-Apr-21 ISSUED FOR APPROVAL SUKLESHWARI S THIRUMANISELVAM KARTHIKEYAN S
D03 27-Jan-21 ISSUED FOR APPROVAL SUKLESHWARI S THIRUMANISELVAM KARTHIKEYAN S
D02 11-Jan-21 ISSUED FOR APPROVAL SUKLESHWARI S THIRUMANISELVAM KARTHIKEYAN S
D01 3-Dec-20 ISSUED FOR APPROVAL SUKLESHWARI S THIRUMANISELVAM KARTHIKEYAN S
D00 6-Oct-20 ISSUED FOR REVIEW SUKLESHWARI S THIRUMANISELVAM KARTHIKEYAN S
REV DATE STATUS-REVISION MEMO PREPARED BY CHECKED BY APPROVED BY
Pages
85
CONFIDENTIAL – Not to disclose without authorisation
INDEX
SL.NO DESCRIPTION PAGE NO
1 REFERENCES 3
2 GENERAL ABBREVIATIONS 4
3 CONVERSION FACTORS USED 6
4 BASIC DATA 7
5 DESIGN CRITERIA & ASSUMPTIONS 10
PRELIMINARY TREATMENT 12
6 INLET DISTRIBUTION CHAMBER 13
7 FINE SCREEN 15
8 AERATED GRIT & GREASE CHAMBER 18
9 PARSHALL FLUME 22
10 FLOW DISTRIBUTION CHAMBER 24
11 BUFFER TANK 25
PRIMARY TREATMENT 26
12 PRIMARY CLARIFIER 27
BIOLOGICAL TREATMENT 32
13 BIOLOGICAL REACTOR 33
14 AERATION BLOWERS 37
SLUDGE TREATMENT 38
15 SLUDGE PRE THICKENER 39
16 SLUDGE BALANCING TANK 42
17 PRIMARY GRAVITY BELT THICKENER 44
18 SECONDARY GRAVITY BELT THICKENER 46
19 DIGESTER FEED SUMP & PUMPS 48
20 ANAEROBIC DIGESTER 50
21 BIOGAS HOLDER 59
22 CENTRIFUGE FEED SUMP & PUMPS 61
23 CENTRIFUGE 62
24 SLUDGE DRYER 64
TERTIARY TREATMENT 66
25 FERRIC CHLORIDE DOSING 67
26 DISC FILTER 69
27 PLANT WATER SUMP AND PUMPING STATION 72
28 DISINFECTION - CLO2 74
29 HYDROCHLORIC ACID DOSING SYSTEM 76
30 SODIUM CHLORITE DOSING SYSTEM 77
AUXILLARIES 78
31 SUPERNATANT SUMP 79
32 ODOUR CONTROL UNIT 80
33 STRUVITE CALCULATION 81
34 ALKALINITY BALANCE 85
REVISION
1 GENERAL ABBREVIATIONS
2
3 BOP BOTTOM OF PIPE

4 ID INNER DIAMETER
5 LD LIQUID DEPTH
6 MOC MATERIAL OF CONSTRUCTION
7 MLSS MIXED LIQUOR SUSPENDED SOLIDS
8 MLVSS MIXED LIQUOR VOLATILE SUSPENDED SOLIDS
9 OD OUTER DIAMETER
10 VFD VARIABLE FREQUENCY DRIVE
11 AGGC AERATED GRIT & GREASE CHAMBER
12 AOTR ACTUAL OXYGEN TRANSFER RATE
13 CCT CHLORINE CONTACT TANK
14 EOT ELECTRIC OVERHEAD TRAVELLING CRANE
15 EPC ENGINEERING, PROCUREMENT AND CONSTRUCTION
16 ESIA ENVIRONMENTAL AND SOCIAL IMPACT ASSESSMENT
17 FOG FATS, OIL AND GREASE
18 GAMEP GENERAL AUTHORITY FOR METEOROLOGY AND ENVIRONMENT PROTECTION
19 HRT HYDRAULIC RETENTION TIME
20 ISTP INDEPENDENT SEWAGE TREATMENT PLANT
21 JA2 JEDDAH AIRPORT - 2
22 KAIA KING ABDULAZIZ INTERNATIONAL AIRPORT
23 MLD MILLION LITRES PER DAY
24 NTP NORMAL TEMPERATURE AND PRESSURE
25 NTU NEPHELOMETRIC TURBIDITY UNIT
26 NH3-N AMMONIACAL NITROGEN
27 NO3-N NITRATE NITROGEN

28 NWC NATIONAL WATER COMPANY
29 O&M OPERATION AND MAINTENANCE
30 ORP OXIDATION REDUCTION POTENTIAL
31 PLC PROGRAMMABLE LOGIC CONTROL
32 PO4-P PHOSPHATE PHOSPHOROUS
33 RFP REQUEST FOR PROPOSAL
34 SCADA SUPERVISORY CONTROL AND DATA ACQUISITION
35 SOTR STANDARD OXYGEN TRANSFER RATE
36 SWPC SAUDI WATER PARTNERSHIP COMPANY
37 STA SEWAGE TREATMENT AGREEMENT
38 STP SEWAGE TREATMENT PLANT
39 TSE TREATED SEWAGE EFFLUENT
40
41 ACRONYMS FOR WASTEWATER CHARACTERISTICS

42
43 BOD BIOCHEMICAL OXYGEN DEMAND

44 COD CHEMICAL OXYGEN DEMAND
45 DO DISSOLVED OXYGEN
46 TKN TOTAL KJELDAHL NITROGEN
47 TSS TOTAL SUSPENDED SOLIDS
48 VSS VOLATILE SUSPENDED SOLIDS
49 TDS TOTAL DISSOLVED SOLIDS
50 TOC TOTAL ORGANIC CONTENT
51 TP TOTAL PHOSPHOROUS
52 TN TOTAL NITROGEN
53
54 NOTES
55
56
REVISION
1
2 ABBREVATIONS FOR UNITS OF MEASUREMENT

3
4 atm ATMOSPHERE
5 cm CENTIMETER
6 cm² SQUARE CENTI METER
7 d DAY
8 kg KILO GRAMS
9 kJ KILOJOULE
10 kN KILO NEWTON
11 kPa KILO PASCAL
12 kVA KILO VOLT AMPERE
13 kW KILOWATT
14 L LITER
15 LPH LITRE PER HOUR
16 m METRE
17 m² SQUARE METER
18 m³ CUBIC METER
19 mg MILLI GRAM
20 min MINUTES
21 MLD MILLION LITRES PER DAY
22 mm MILLIMETER
23 ML MILLION LITRES
24 MT METRIC TONNE
25 mWC METER OF WATER COLUMN
26 Nos NUMBERS
27 oC DEGREE CELCIUS
28 oK KELVIN
29 s SECONDS
30 deg ANGLE IN DEGREES
31 g GRAM
32 h HOUR
33 hp HORSE POWER
34 J JOULE
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51
52
53
54
55
56
REVISION
1
2 REFERENCES
3
4 1. WASTE WATER ENGINEERING – TREATMENT AND REUSE, 4TH EDITION

5 WASTE WATER ENGINEERING – TREATMENT AND REUSE, 4TH EDITION
6 TATA MCGRAW HILL EDITION
7
8 2. WASTEWATER TREATMENT PLANT - PLANNING, DESIGN AND OPERATION

9 SYED R QASIM
10 CRC PRESS
11
12 3. DESIGN OF MUNICIPAL WASTEWATER TREATMNT PLANTS, 5TH EDITION

13 MCGRAW HILL
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51
52
53
54
55
56
57
REVISION
1
2 CONVERSION FACTORS USED

3
4 ENERGY
5 1 Watt - hour (W-h) = 3.6 kiloJoule (kJ)
6 1 Watt - Second (W-s) = 1 Joule (J)
7
8 FLOW:
9
10 1 CUBIC FEET PER SEC (ft³/s) = 0.0283 CUBIC METER PER SECOND (m³/s)
11
12 LENGTH:
13
14 1 FOOT = 0.3048 METER (m)

15 1 INCH = 0.0254 METER (m)
16
17 POWER:
18
19 1 HORSEPOWER (hp) = 0.7457 KILOWATT (kW)

20
21 PRESSURE:
22
23 1 ATMOSPHERE (atm) = 101.325 KILO PASCAL (kPa)

24 1 ATMOSPHERE (atm) = 101.325 KILO NEWTON PER SQUARE METER (kN / m²)
25 1 METER WATER COLUMN (mH2O) = 9810 N/m²
26 1 MILLIMETER WATER COLUMN (mmH2O) = 9.81 N/m²
27 1 POUND PER SQUARE INCH (psi) = 6.8949 KILO PASCAL (kPa)
28
29 TEMPERATURE:
30
31 1 DEGREE CELSIUS (oC) = C + 273.15

32 1 DEGREE FAHRENHEIT (oF) = 0.555 (F-32)
33
34 VALUES USED FOR STANDARD CONSTANTS:

35
36 ACCELERATION DUE TO GRAVITY, g = 9.81 m/s²

37 UNIVERSAL GAS CONSTANT, R = 8314 N.m/kg-mole.K
38 p (PI) = 3.1416
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51
52
53
54
55
56
REVISION
1
2 FLOW DETAILS
3 Designed as per Contract specifications, Appendix A , Section 4 Design parameters , Page no 9.
4
5 Expansion UNITS
Phase 1
6 Phase
7 DESIGN AVERAGE DAILY FLOW = 300 200 MLD
8 = 300000 200000 m³/d
9 = 12500 8333 m³/h
10 = 3.47 2.31 m³/s
11
12 PEAK FACTOR = 1.50

13 Designed as per Contract specifications, Appendix A , Section 4 Design parameters , Page no 9.
14 PEAK AVERAGE DAILY FLOW = 450 300 MLD
15 = 450000 300000 m³/d
16 = 18750 12500 m³/h
17 = 5.21 3.47 m³/s
18
19 PEAK INSTANTANEOUS HOURLY FLOW(1) = 22500 15000 m³/h

20 = 6.25 4.17 m³/s
21 Note 1 : Peak Instantaneous hourly flow = Estimated at 1.2 x Peak Average Flow
22
23 RETURN FLOW 1 = 12.39 MLD

24 Belt Thickener Filtrate, Centrifuge Centrate = 12392.40 m³/d
25 = 1230.00 m³/h
26 = 0.34 m³/s
27
28 RETURN FLOW 2 = 54.46 MLD

29 Prethickener Supernatant = 54458 m³/d
30 = 2269.08 m³/h
31 = 0.63 m³/s
32
33 INFLUENT WASTEWATER RANGE CHARACTERISTICS

34 Designed as per Contract specifications, Appendix A , Section 4 Design parameters Table 2 , Page no 9.
35 NOTE 1 NOTE 2 NOTE 3
Maximum
Average
Parameters Units Minimum Maximum Monthly
conc.
36 conc.
37 pH 6.0 9.0 - -
38 Temperature C
°
15.0 35.0 - -
39 Total Suspended solids (TSS) mg/L 100.0 600.0 250.0 195.0
40 Chemical Oxygen Demand (COD) mg/L 200.0 900.0 510.0 400.0
41 Biological Oxygen Demand (BOD 5) mg/L 100.0 450.0 320.0 195.0
42 Total Organic Carbon (TOC) mg/L 100.0 400.0 - -
43 Fat, Oil and Grease (FOG) mg/L 10.0 300.0 - -
44 Phenol mg/L 0.0 5.0 - -
45 Detergents mg/L 5.0 15.0 - -
46 Chlorides (Cl-) mg/L 500.0 1000.0 - -
47 Sulfate (SO42-) mg/L 500.0 1000.0 - -
48 Ammonia Nitrogen (NH3-N) mg/L 15.0 60.0 45.0 38.0
49 Phosphate (PO4)-P mg/L 3.0 9.0 5.75 5.60
50 Total Kjeldahl Nitrogen (TKN) mg/L 15.0 60.0 45.0 38.0
51 NOTES:
52 1 TREATMENT PLANT LIQUID STREAM IS DESIGNED FOR THE MAXIMUM INLET CONCENTRATION
53 2 TREATMENT PLANT SLUDGE STREAM FROM DIGESTER TO DRYER IS DESIGNED FOR THE MAXIMUM MONTHLY CONC.
54 3 THE VALUES SPECIFIED ARE THE EXPECTED AVERAGE CONCENTRATION TO THE INLET OF TREATMENT PLANT,
CONFIDENTIAL - Not to disclose without authorization

REVISION
1
2 TREATED EFFLUENT QUALITY

3
4 Functional Guarentee
5 Designed as per Contract specifications, Appendix A , Section 4 Design parameters Table 3 , Page no 10.
6
7 Parameters Units Maximum allowable limits

8 pH 6.0 - 8.4
9 Flotable materials None Detectable

10 Turbidity NTU 5.00
11 Fat, Oil and Grease (FOG) mg/L None Detectable
12 Total Suspended solids (TSS) mg/L 10.00

13 Biological Oxygen Demand (BOD5) mg/L 10.00
14 Total Organic Carbon (TOC) mg/L 50.00
15 Ammonia Nitrogen (NH3-N) mg/L 5.00
16 Nitrate Nitrogen (NO3-N) mg/L 10.00

17 Faecal Coliform (E-Coli) MPN/100 ml 2.20
18 Eggs of intestinal worms No / 1000 ml <1
19 Total Phenol mg/L 0.002
20 Total Phosphorus mg/L 1.00

21
22
23 Hydraullic levels of the Plant

24 Designed as per Contract specifications, Employers Requirements , Section 1.3.1 Topography & Soil Conditions Page no 11
25 Employers Requirements , Section 3.3.10 Hydraulics Page no: 25
26 Employers Requirements, Section 3.6 Works Description and Specific Requirements, Page No: 31
27
28 TOPOGRAPHY LEVEL OF SITE CONSIDERING DATUM @ 100 M = 99.07 - 103.219 mAOD

29 NATURAL GROUND LEVEL = 101.6 mAOD
30 MAXIMUM TOP WATER LEVEL AT EXISTING INLET CHAMBER = 107.8 mAOD
31 EXISTING ISTP OUTFALL AT MANHOLE CH2

32 GROUND LEVEL = 98.33 m
33 INVERT LEVEL = 92.77 m
34 MAXIMUM BUILDING HEIGHT RESTRICTION = 116 mAOD
35
36
37 VELOCITY CRITERIA OF PLANT
38 Designed as per Contract specifications , Employers Requirements , Section 3.3.10 Hydraulics Page no: 25
39 FLOW VELOCITIES WITHIN PIPES, CONDUITS AND CHANNELS = 0.75 - 2.5 m/s
40
41 SITE DETAILS
42 Designed as per Contract specifications, Employers Requirements , Section 1.3.2 Climate Conditions Page no 11
43
44 RELATIVE HUMIDITY
45 MINIMUM = 40 %
46 MAXIMUM = 90 %
47
48 Parameters Units Value

49 Minimum Ambient Temperature C
°
9.00
50 Maximum Ambient Temperature C
°
49.00
51
52
NOTES
53
54

REVISION
STP-Ph1-JWWF-P05-00-0002
STP-Ph1-JWWF-P05-00-0002 10V1688-JWWF-PE-300 2 9
1 Atmospheric Pressure Prevailing at Site at Various Temperatures
2
3 ATMOSPHERIC PRESSURE PREVAILING AT THE SITE Pb = Pa * exp { - g M (zb - za) / RT}

4
5 WHERE
6 Pb = Atmospheric pressure prevailint at the Site, N/m²
7 Pa = Atmospheric pressure (= 101325 N/m²)
8 g = Acceleration due to gravity ( = 9.81 m/s²)
9 M = Mole of air (=28.97 kg/kg-mole)
10 zb = Site Elevation, m
11 za = Elevation for Atmospheric Pressure (= 0 m)
12 R = Universal Gas Constant ( = 8314 N.m/kg-mole.K)
13 T = Temperature, K
14
15 Reference : Waste Water Engineering – Treatment and Reuse, 4th Edition, Metcalf & Eddy. Page no. 1738
16
17 ATMOSPHERIC PRESSURE PREVAILING AT THE SITE Pb = 101325 x exp { - 9.81 x 28.97 ( 30.6 - 0 ) / ( 8314 x ( 35 +273.15) ) }
18 (AT AVERAGE SITE TEMPERATURE) = 100189.44 N/m²
19 = 0.99 atm
20
22 (AT MAXIMUM SITE TEMPERATURE) = 100238.52 N/m²
23 = 0.989 atm
24
26 (AT MINIMUM SITE TEMPERATURE) = 100085.44 N/m²
27 = 0.988 atm
28 INFLUENT FRACTIONS CONSIDERED FOR NEREDA DESIGN 1

29
30 COD BOD 1
31 1
32 Influent Fractions Value (%) Influent Fractions Value (%) 1
33 Biodegradable 85 Biodegradable 100 1
34 Readily biodegradable (rbs) 20 Readily biodegradable (rbs) 100 1
35 Slowly biodegradable (sbc) 65 Slowly biodegradable (sbc) 0 1
36 Non-Biodegradable 15 Non-Biodegradable 0 1
37 Soluble non biodegradable (nbs) 10 Soluble non biodegradable (nbs) 0 1
38 Particulate non biodegradable (nbp) 5 Particulate non biodegradable (nbp) 0 1
39
40 TSS TKN
41
42 Influent Fractions Value (%) Influent Fractions Value (%) 1

43 Organic fraction 80 Soluble organic non biodegradable 0 1
44 Biodegradable Organic 64 Biodegradable 100 1
45 Non Biodegradable Organic 16 Particulate 0 1
46 Inorganic fraction 20 Soluble 100 1
47
48 PHOSPHOROUS
49
50 Influent Fractions Value (%) 1

51 Soluble organic non biodegradable 100 1
52 Particulate 0 1
53
NOTES

54
55

REVISION
2 DESIGN CRITERIA AND ASSUMPTIONS
4 FINE SCREEN CHANNEL
5 CLEAR OPENING OF SCREENS = 6.00 mm CONTRACT
6 MAX. ANGLE INCLINATION OF SCREEN = 60.00 deg VENDOR DATA
7 TYPE OF SCREEN = Perforated
8 VELOCITY THROUGH SCREENS = 0.4 - 1.0 m/s CONTRACT
9 SPECIFIC SCREENINGS RATE = 0.04 m3 / 1000 m3 of influent. CONTRACT
10
11 AERATED GRIT AND GREASE CHAMBER
12 HYDRAULIC RETENTION TIME = 240-360 s
13 GRIT REMOVAL VOLUME = 0.08 m3 / 1000 m3 of influent. CONTRACT
14
15 PARSHALL FLUME DELETED 1
16 THROAT WIDTH = NOT APPLICABLE DELETED 1
17
18 PRIMARY CLARIFIER
19 SURFACE LOADING RATE, SLR AT AVERAGE FLOW = 0.70 m³/m²/h CONTRACT
20 SURFACE LOADING RATE, SLR AT PEAK FLOW = 1.20 m³/m²/h CONTRACT
21 ANGLE OF INCLINATIONS OF PLATES = 55.00 Deg CONTRACT
22 TSS REMOVAL EFFICIENCY = 60.00 %
23 VSS REMOVAL EFFICIENCY = 60.00 %
24 BOD5 REMOVAL EFFICIENCY = 30.00 %
25 COD REMOVAL EFFICIENCY = 30.00 %
26 TP REMOVAL EFFICIENCY = 10.00 %

27 ORG-N REMOVAL EFFICIENCY = 15.00 %
28 SLUDGE CONSISTENCY = 3-4 %
29
30 BIOLOGICAL REACTOR
31 DESIGN SEWAGE TEMPERATURE = 20.00 deg C CONTRACT
32 MAXIMUM SEWAGE TEMPERATURE = 35.00 deg C CONTRACT

33 MLSS = 8.00 g/L LICENSOR INPUT
34
35 SPECIFIC SLUDGE PRODUCTION = 0.28 - 0.4 g DS/g COD removed LICENSOR INPUT
36
37 DISC FILTER
38 FILTER CLOTH OPENING = 10 Microns VENDOR DATA
39
40 CHLORINE CONTACT TANK
41
42 HYDRAULIC RETENTION TIME AT DESIGN AVERAGE FLOW = 30.00 min CONTRACT
43
44 PRE SLUDGE THICKENER
45 MAXIMUM SOLIDS CAPTURE IN PRE-THICKENER = 99 %
46 PRE-THICKENED SLUDGE CONSISTENCY = 0.8 - 1.0 %
47
48
49
50 NOTES:
51
52
53
54
55
56
REVISION
2 GRAVITY BELT THICKENER FOR PRIMARY SLUDGE

3 SOLIDS CAPTURE IN THICKENER = 95 % CONTRACT
4 THICKENED SLUDGE CONSISTENCY = 5-6 %
5
6 GRAVITY BELT THICKENER FOR SECONDARY SLUDGE

7 SOLIDS CAPTURE IN THICKENER = 95 % CONTRACT
8 THICKENED SLUDGE CONSISTENCY = 3-5 % CONTRACT
9
10 ANAEROBIC DIGESTER
11 SOLIDS RETENTION TIME = 15.00 d CONTRACT
12 DESIGN TEMPERATURE FOR DIGESTER = 35.00 deg C
13 GAS PRODUCED PER KG OF VSS DESTROYED ( 1 ATM, 20 DEG C) = 0.9 m3/ kg VSS reduction
14 VSS DESTRUCTION IN DIGESTER = 50.00 %
15
16 BIOGAS HOLDER
17 STORAGE TIME = 30.00% OF GENERATED PER DAY
18
19 BIOGAS SCRUBBER
20 INLET H2S CONCENTRATION = 2000-4000 ppm
21 OUTLET H2S CONCENTRATION < 200 ppm
22
23 SLUDGE DEWATERING CENTRIFUGE

24 SOLIDS CAPTURE IN CENTRIFUGE = 95 %
25 SLUDGE CAKE CONSISTENCY = 25 % CONTRACT
26
27 SLUDGE DRYER
28 DRIED SOLIDS SIZE > 2.00 mm CONTRACT
29 TOTAL DRY SOLIDS (TS) CONTENT > 90 % CONTRACT
30 TYPE = Belt Dryer
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES:
51
52
53
54
55
56
PRELIMINARY TREATMENT
REVISION
1
2 INLET DISTRIBUTION CHAMBER

3
4 THE PURPOSE OF THIS CHAMBER IS TO RECEIVE THE RAW SEWAGE FROM THE EXISTING MAIN DISTRIBUTION CHAMBER AND
5 SPLIT FLOWS FOR INITIAL PHASE AND EXPANSION PHASE. A FUTURE PIPELINE CONNECTION WITH BLIND FLANGE
6 WILL BE PROVIDED FOR EXPANSION PHASE AFTER FLOW SPLIT.
7 INLET DISTRIBUTION CHAMBER IS COVERED AND CONNECTED TO ODOUR CONTROL UNIT
8
9 UNITS
10 DESIGN AVERAGE FLOW = 500 MLD
11 = 20833 m³/h
12
13 PEAK AVERAGE FLOW = 750 MLD

14 = 31250 m³/h
15
16 PEAK INSTATNTANEOUS FLOW (HYDRAULICALLY) = 37500 m³/h

17 = 10.42 m³/s
18
19 DESIGN BASIS
20
21 NO. OF CHAMBERS = 1 No
22 NO. OF WORKING UNITS = 1 No
23 MAXIMUM DESIGN FLOW THROUGH CHAMBER = 10.42 m³/s
24
25
26 SIZING
27 INLET DISTRIBUTION CHAMBER
28
29 WIDTH OF INLET CHAMBER CONSIDERED EXCL. OVERFLOW CHAMBER = 12.00 m

30 LIQUID DEPTH IN THE CHAMBER CONSIDERED = 6.00 m
31 LENGTH OF INLET CHAMBER CONSIDERED EXCL. OVERFLOW CHAMBER = 8.00 m
32
33
34 FINE SCREEN DISTRIBUTION CHAMBER

35 Designed as per Contract specifications, Appendix A, Clause No. 6.1.1, Page no 13.
36
37 THE PURPOSE OF THIS CHAMBER IS TO RECEIVE THE RAW SEWAGE FROM THE INLET DISTRIBUTION CHAMBER AND SEND
38 TO FINE SCREEN CHANNEL
39 FINE SCREEN DISTRIBUTION CHAMBER IS COVERED AND CONNECTED TO ODOUR CONTROL UNIT
40
41 PHASE 1 UNITS
42 DESIGN AVERAGE FLOW = 12500 m³/h
43 = 3.47 m³/s
44
45 PEAK AVERAGE FLOW = 18750 m³/h

46 = 5.21 m³/s
47
48 PEAK INSTATNTANEOUS FLOW(HYDRAULICALLY) = 22500 m³/h

49 = 6.25 m³/s
50 NOTES
51
52
53
54
55
56

REVISION
1
2 DESIGN BASIS
3
4 NO. OF CHAMBERS = 1 No
5 NO. OF WORKING UNITS = 1 No
6 MAXIMUM DESIGN FLOW THROUGH CHAMBER = 6.25 m³/s
7
8 SIZING
9 FINE SCREEN DISTRIBUTION CHAMBER
10
11 WIDTH OF INLET CHAMBER CONSIDERED = 2.50 m

12 LIQUID DEPTH IN THE CHAMBER CONSIDERED = 4.43 m
13 LENGTH OF THE CHAMBER CONSIDERED = 14.90 m
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51
52
53
54
55

56

REVISION
1 FINE SCREEN
2 Designed as per Contract specifications, Appendix A, Clause No. 6.1.1, Page no 13.
3
4 PHASE 1 UNITS
6 = 3.47 m³/s
7

9 = 5.21 m³/s
10
11 PEAK INSTANTANEOUD FLOW (HYDRAULICALLY) = 22500 m³/h

12 = 6.25 m³/s
13
14 DESIGN BASIS
15
16 TYPE = PERFORATED SCREEN

17
18 TOTAL NOS.OF UNITS = 5 Nos

19 TOTAL NOS.OF UNITS (N-1) = 4 Nos
20 CLEAR OPENING OF SCREENS, D = 6 mm
21 ANGLE OF INCLINATION OF SCREENS = 60 deg
22 CLOGGING FACTOR = 30.00 %
23
24 HEAD LOSS THROUGH SCREEN AT CLEAN CONDITIONS 1

25
26
27
𝒉𝒇=𝟎.𝟎𝟕𝟐𝟗 (𝑽𝟏𝟐 −𝒗𝟐𝟐 ) 1
28 WHERE
29 V1 = VELOCITY THROUGH SCREENS = 0.74 m/s 1
30 V2 = VELOCITY IN APPROACH CHANNEL = 0.29 m/s 1
31
32 SUBSTITUTING THE VALUES,

33 HEAD LOSS THROUGH SCREEN AT CLEAN CONDITIONS = 34 mm 1
32
33 HEAD LOSS THROUGH SCREEN AT 30% CLOGGED CONDITIONS 1

34
35
36 𝒉𝒇=𝟎.𝟎𝟕𝟐𝟗 (𝑽𝟏𝟐 −𝒗𝟐𝟐 ) 1

37 WHERE
38 V1 = VELOCITY THROUGH SCREENS = 1.05 m/s 1
39 V2 = VELOCITY IN APPROACH CHANNEL = 0.29 m/s 1
40
41 SUBSTITUTING THE VALUES,

42 HEAD LOSS THROUGH SCREEN AT 30% CLOGGED CONDITIONS = 75 mm 1
43 HEAD LOSS THROUGH CLOGGED SCREENS DESIRED = 0.30 m 1
44
45 SIZING OF SCREEN AND SCREEN CHANNEL

46
47 LIQUID DEPTH IN THE SCREENS = 1.70 m

48 WIDTH OF CHANNEL = 2.50 m
49
50 NOTES
51
52
53
54
REVISION
1 CLEAR OPENING OF SCREENS = 51.01 %
2 INSIDE WIDTH OF SCREEN CHANNEL PROVIDED = 1.7 m
3 CLEAR AREA OF THE SCREEN = 1.70 m2
4 UPSTREAM VELOCITY OF SCREEN DURING PEAK AVERAGE FLOW = 0.208 m/s
5 VELOCITY THROUGH SCREEN DURING PEAK INSTANTANEOUS FLOW = 0.74 m/s
6 VELOCITY THROUGH SCREEN DURING PEAK AVERAGE FLOW = 0.61 m/s
7 VELOCITY THROUGH SCREEN DURING DESIGN AVERAGE FLOW = 0.41 m/s
8 VELOCITY THROUGH SCREEN DURING DESIGN AVERAGE FLOW (N-1) = 0.51 m/s
9 VELOCITY THROUGH SCREEN DURING PEAK AVERAGE FLOW (N-1) = 0.77 m/s
10 VELOCITY THROUGH SCREEN DURING PEAK INSTANTANEOUS (N-1) = 0.92 m/s
11 DOWNSTREAM VELOCITY OF SCREEN DURING PEAK AVERAGE FLOW = 0.25 m/s
12
13 DIMENSIONAL DETAILS OF SCREENS AND CHANNELS

14 DIFFERENCE BETWEEN TOP PLATFORM AND IL OF SCREEN, h1 = 2.50 m
15 HEIGHT OF SCREEN ABOVE TOP OF PLATFORM, h4 = 4.25 m
16 TOTAL VERTICAL HEIGHT OF SCREEN = 6.75 m
17
18
19
20
21
22 NOTES
23 1 DELETED
24 2 DELETED
25
26
27
28
29 HORIZONTAL PROJECTION OF SCREEN IN SCREEN CHANNEL, b2 = 1.44 m

30 = 1.50 m
31
32 LENGTH OF APPROACH CHANNEL U/S OF SCREEN, b1 = 7.50 m

33 LENGTH OF EFFLUENT CHANNEL D/S OF SCREEN, b3 = 5.00 m
34 TOTAL LENGTH OF SCREEN CHANNEL REQUIRED = 14.00 m

35
36
37
38 NOTE 1
39
40
41
42
43 h2
h1 h1
44 h3
45
46
47 w1
b1 b2 b3
48
w2
49
50 MECHANICAL SCREEN, DIMENSIONAL DETAILS,m

51 b1 b2 b3 w1 w2 h1 h2 h3
52 7.50 1.50 5.00 1.70 2.50 2.50 2.00 1.70
53
54
REVISION
1
2 FINE SCREENING HANDLING FACILITY

3
4 SPECIFIC FINE SCREENINGS AMOUNT = 0.04 m³/1000m³

5 Reference: As per Contract Specifications, Appendix H, Page No: 11
6
7 DESIGN AVERAGE FLOW = 300000 m³/d

8
9 DESIGN INSTANTANEOUS FLOW = 22500 m³/h

10
11 QUANTITY OF SCREENINGS = 12.00 m³/d

12 MAX. HOURLY QUANTITY OF SCREENINGS = 0.90 m³/h
13
14 SCREENING CONVEYOR AND COMPACTOR

15 TYPE WASHING LAUNDER AND SCREW COMPACTOR WITH WASHER
16
17 CONVERSION FACTOR FOR HOURLY OPERATION = 4

18 Conversion factor used in the calculations are arrived at considering our operating experience of STPs.
19
20 SCREENINGS COMPACTOR CAPACITY REQUIRED = 3.60 m³/h

21
22 NO. OF UNITS = 2 Nos

23 NO.OF WORKING UNITS = 1 No
24 NO.OF STANDBY UNITS = 1 No
25 CAPACITY OF EACH COMPACTOR PROVIDED = 4.00 m³/h
26
27 NOTES
28 1 THE SKETCH IS NOT TO SCALE. DETAILS SHOWN ARE ONLY FOR REPRESENTATION PURPOSE.
29
30 SKIPS FOR SCREENINGS

31 TYPE = WHEELED FRP SKIPS
32
33 NO.OF UNITS = 4 Nos

34 TOTAL SCREENINGS GENERATED = 12.00 m³/d
35 COMPACTED SCREENING AT THE OUTLET OF COMPACTOR = 6.00 m³/d
36 CAPACITY OF EACH SCREENING SKIPS REQUIRED = 1.50 m³
37 CAPACITY OF EACH SCREENING SKIPS PROVIDED = 5.00 m³
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
REVISION
1
2 AERATED GRIT AND GREASE SYSTEM

3
4 GRIT DISTRIBUTION CHAMBER

5 Designed as per Contract specifications, Appendix A, Section No. 5.3, Page no 14.
6
7 THIS CHAMBER RECEIVES THE SCREENED SEWAGE FROM FINE SCREENS AND DISTRIBUTES TO THE DOWNSTREAM
8 GRIT CHAMBER
9 MOTORIZED SLUICE GATES ARE PROVIDED FOR ISOLATION OF THE AERATED GRIT & GREASE CHANNELS.
10
11 PHASE 1 UNITS
12

14 = 3.47 m³/s
15

17 = 5.21 m³/s
18
19 PEAK INSTANTANEOUS FLOW = 22500 m³/h

20 = 6.25 m³/s
21 NO. OF INSTALLED CHAMBERS = 1.00 No.
22
23
24 LENGTH OF DISTRIBUTION CHAMBER CONSIDERED = 34.25 m

25 WIDTH OF DISTRIBUTION CHAMBER CONSIDERED = 3.00 m
26 LIQUID DEPTH OF THE CHAMBER PROVIDED = 2.00 m
27 FREEBOARD = h5 m
28
29 DESIGN BASIS
30
31 AERATED GRIT & GREASE CHAMBER

33
34 TYPE = AERATED GRIT

35
36 TOTAL NO OF UNITS = 5 Nos

37
38 DESIGN AVERAGE FLOW PER UNIT = 2500.00 m³/h

39 PEAK AVERAGE FLOW PER UNIT = 3750.00 m³/h
40 DETENTION TIME AT PEAK AVERAGE FLOW > 5 min
41 AIR SUPPLY PER UNIT LENGTH = 0.50 m³/m.min
42
43 As per Contract specifications, Appendix H, Page no 11.

44 GRIT QUANTITIES = 0.08 m³/10³ m³
45
46 As per Contract specifications, Appendix A, Section No. 4.1.5, Page no 11.

47 ORGANIC MATTER IN WASTE GRIT (BY WEIGHT) ≤ 5 %
48
49 Reference : Waste Water Engineering – Treatment and Reuse, 4th Edition, Metcalf & Eddy, Page no. 389
50 WIDTH TO DEPTH RATIO = 1:1 to 5:1
51 LENGTH TO WIDTH RATIO = 3:1 to 5:1
52
53 NOTES
54
55
56

REVISION
1 DIMENTIONAL DETAILS OF SELECTED AGGC
2
4 Dimensions 1
5 h1 1.31 m 1
h1 A1 h1
6 h2 2.05 m 1
7 h3 1.00 m 1
h
8 h4 1.35 m 1
A2 h4 h5 0.70 m
9 A4 1
h2 A3 h 4.36 m
10 1
11 A5 b2 3.20 m 1
h5
12 b3 1.00 m 1
13 h3 b4 0.40 m 1
14 b2 b3 b4 w 4.60 m 1
15 1
w
16
17 Sectional Area, A1 = 6.03 m² 1

22 Total Sectional Area, A = 13.04 m² 1
23
24 UNIT SIZING
25
26 SECTIONAL AREA OF THE GRIT CHAMBER = 13.04 m²

27 LENGTH OF GRIT CHAMBER PROVIDED, L = 30.00 m
28
29 WIDTH OF THE GRIT CHAMBER PROVIDED, W = 4.60 m

30 STRAIGHT DEPTH OF THE GRIT CHAMBER PROVIDED, LD = 4.36 m
31 FREE BOARD PROVIDED, FB = 0.50 m
32
33 DESIGN VALIDATION
34
35 VOLUME OF TANK PROVIDED, L X A = 391.08 m³

36 DESIGN PEAK AVERAGE FLOW PER UNIT, QPEAK = 62.50 m³/min
37 RETENTION TIME AT PEAK AVERAGE FLOW (ALL UNITS WORKING) = 6.26 min
38 Hence OK
39
40 UNDER N-1 CONDITIONS

41
42 VOLUME OF TANK PROVIDED, L X A = 391.08 m³

43 DESIGN PEAK AVERAGE FLOW PER UNIT, QPEAK = 78.13 m³/min
44 RETENTION TIME AT PEAK AVERAGE FLOW = 5.01 min
45
46 AIR SUPPLY REQUIREMENT

47
48 AIR REQUIRED FOR ONE METER LENGTH ( 1 ATM, 20 DEG C) = 0.50 Nm³/m.min
49 Reference : Waste Water Engineering – Treatment and Reuse, 4th Edition, Metcalf & Eddy, Page no. 389, Table 5-17.
50 LENGTH OF EACH GRIT CHAMBER = 30.00 m
51 AIR REQUIRED FOR EACH CHAMBER ( 1 ATM, 20 DEG C) = 15.00 Nm³/min
52 = 900.00 Nm³/h
53
54
55
56

REVISION
2 AERATED GRIT & GREASE BLOWER

3 TYPE = TRI LOBE BLOWER
4
5 NO OF WORKING BLOWERS PER STREAM = 1 No

6 NO OF UNITS = 5 Nos
7 CAPACITY OF BLOWER REQUIRED 1 atm 20 = 900.00 Nm³/h
8 1 atm 0 = 839 Nm³/h
9 SUCTION CONDITIONS 1 atm 35 = 947 m³/h
10 BLOWER DISCHARGE PRESSURE = 0.39 kg/cm².g
11
12
13 GRIT GENERATION
14
15 SPECIFIC GRIT AMOUNT = 0.08 m³/ML

16 PEAK INSTANTANEOUS FLOW = 22500 m³/h
17 HOURLY GRIT AMOUNT (PEAK INSTANTANEOUS FLOW) = 1.80 m³/h
18
19 GRIT PRODUCTION BASED ON DESIGN AVERAGE DAILY FLOW = 24.00 m³/d

20
21 GRIT REMOVAL PUMP

22
23 GRIT COLLECTED FROM THE GRIT CHAMBER WILL BE TRANSFERRED BY THE GRIT TRANSFER PUMPS
24 TO THE GRIT CLASSIFIER THROUGH PIPE
25 TYPE = SUBMERSIBLE TYPE PUMPS
26
27 GRIT AMOUNT = 1.80 m³/h

28 DRY MATTER CONTENT = 3 %
29 GRIT-WATER, TOTAL = 60.00 m³/h
30 NUMBER OF OPERATING GRIT CHAMBERS DURING PEAK AVERAGE FLOW = 5 Nos
31 GRIT-WATER FROM EACH GRIT CHAMBER = 12.00 m³/h
32 WORKING TIME OF PUMP PER CHAMBER PER HOUR = 20 min/h
33 PUMP CAPACITY REQURIED BASED ON PUMP OPERATION = 36.00 m³/h
34
35 NO OF GRIT REMOVAL PUMPS = 5 Nos

36 CAPACITY OF EACH GRIT REMOVAL PUMP REQUIRED = 36.00 m³/h
37 CAPACITY OF EACH GRIT REMOVAL PUMPS PROVIDED = 45.00 m³/h
38
39 GRIT & FOG HANDLING FACILITY

40
41 GRIT COLLECTED FROM THE GRIT CHAMBER WILL BE TRANSFERRED BY THE GRIT TRANSFER PUMPS TO THE GRIT CLASSIFIER
42 FOG COLLECTED IN THE GREASE CHAMBER WILL BE COLLECTED BY GRAVITY IN THE FOG STORAGE TANK.
43
44 GRIT CLASSIFIER WITH WASHER

45 TYPE = INDEPENDENT SCREW CLASSIFIER WITH A MIXER
46
47 CAPACITY OF EACH GRIT REMOVAL PUMP = 45.00 m³/h

48 MAXMIMUM NUMBER OF PUMPS IN PARALLEL OPERATION = 2.00 Nos
49 CAPACITY OF EACH GRIT CLASSIFIER PROVIDED = 90.00 m³/h
51 NO OF WORKING UNITS = 1 Nos
52 NO OF STANDBY UNITS = 1 Nos
53 CAPACITY OF EACH GRIT CLASSIFIER REQUIRED = 72.00 m³/h
54 CAPACITY OF EACH GRIT CLASSIFIER PROVIDED = 90.00 m³/h
55

56

REVISION
1 CLIENT DOCUMENT NUMBER DOCUMENT TITLE Rev Page
2 STP-Ph1-JWWF-P05-00-0002 PROCESS DESIGN CALCULATIONS 2 21

3
4 GRIT SKIPS
5
8 Type : WHEELED FRP SKIPS

9 VOLUME OF GRIT PER DAY (DESIGN AVERAGE CONDITIONS) = 24.00 m³/d
10 TOTAL NO. OF SKIPS PROVIDED = 4 Nos.
11 CAPACITY OF SKIPS REQUIRED = 6.00 m³
12 CAPACITY OF EACH CONTAINER PROVIDED = 6.00 m³
13
14
15
16 FOG COLLECTION TANK

17
18 FOG COLLECTED FROM EACH GREASE CHAMBER WILL BE ROUTED TO THE FOG TANK
19 THIS TANK WILL BE COVERED. FOUL AIR WILL BE ROUTED TO THE ODOUR TREATMENT UNIT.
20
21 TYPE = FRP/HDPE TANK

22

24 INLET MAXIMUM FOG CONTENT = 300 mg/L
25 INLET AVERAGE FOG CONTENT = 100 mg/L
26 OUTLET FOG CONTENT = 50 mg/L
27 QUANTITY OF FOG AT DESIGN AVERAGE FLOW = 15000 kg/d
28 CONCENTRATION OF FOG = 75 %
29 FOG DENSITY = 950 kg/m³
30 STORAGE TIME = 24 h
31
32 FOG FLOW RATE AT DESIGN AVERAGE FLOW = 0.87 m³/h

33 CAPACITY OF FOG STORAGE TANK REQUIRED(DESIGN AVERAGE) = 20.88 m³
34 CAPACITY OF FOG STORAGE TANK PROVIDED = 40.00 m³
35
36
37
38
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

REVISION
1
2 PARSHALL FLUME - REPLACED WITH PIPE WITH INSERTION FLOW METER.

3
10
11
12
13
14
15
ED
T
16
E
17
18
E L
D
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52 NOTES
53
54
55
56

REVISION
1
10
D
11
E
12
ET
13
L
14
DE
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51
52
53
54
55
56

REVISION
1
2 FLOW DISTRIBUTION CHAMBER

4
5 THE GRIT FREE SEWAGE FLOWS TO THE FLOW DISTRIBUTION CHAMBER TO DIVERT THE PARTIAL FLOWS TO BUFFER TANK
6 BASED ON THE FEEDBACK FROM THE NEREDA CONTROLLER
7 ANY FLOWS EXCESS OF PEAK DESIGN AVERAGE FLOW WILL BE BYPASSED BEFORE ENTERING PARSHALL FLUME
8 IN CASE OF POLLUTED INFLUENT EVENT, THE INFLUENT FLOW SHALL BE BYPASSED FULLY BEFORE ENTERING THE PARSHALL FLUME
9 A PASSIVE OVERFLOW ARRANGEMENT IS PROVIDED BEFORE PARSHALL FLUME, WHICH ALLOWS OVERFLOW OF FLOWS MORE THAN
10 PEAK HOURLY DESIGN FLOW (18750 M3/H) TO BYPASS.
11 PHASE 1 UNITS
12 DESIGN AVERAGE FLOW = 12500.00 m³/h
13 = 3.47 m³/s
14
15 RETURN FLOW 1 = 516.35 m³/h

16 = 0.14 m³/s
17
18 RETURN FLOW 2 = 2269.08 m³/h

19 = 0.63 m³/s
20
21 DESIGN AVERAGE FLOW INCLUDING RETURNS 1 AND 2 = 15285.43 m³/h

22 = 4.25 m³/s
23
24
25 PEAK AVERAGE FLOW = 18750.00 m³/h

26 = 5.21 m³/s
27
28 RETURN FLOW 1 = 516.35 m³/h

29 = 0.14 m³/s
30
31 RETURN FLOW 2 = 2269.08 m³/h

32 = 0.63 m³/s
33
34 PEAK AVERAGE FLOW INCLUDING RETURNS 1 AND 2 = 21535.43 m³/h

35 = 5.98 m³/s
36
37 SHAPE = RECTANGULAR
38
39 SIZING
40 NO.OF CHAMBERS = 1 Nos
41 RETENTION TIME CONSIDERED = 10.00 sec
42 VOLUME OF TANK REQUIRED = 59.82 m³
43 LENGTH OF THE CHAMBER CONSIDERED = 17.90 m
44 WIDTH OF THE CHAMBER CONSIDERED = 5.70 m
45 LIQUID DEPTH CONSIDERED = 3.03 m
46 FREEBOARD = 0.50 m
47 VOLUME OF CHAMBER PROVIDED = 309.15 m³
48
49
50
51 NOTES
52
53
54
55
56

REVISION
1
2 BUFFER TANK
4
5 *PURPOSE OF THE BUFFER TANK IS TO PROVIDE SUFFICIENT BUFFER TIME DURING PEAK INCOMING FLOWS CONDITIONS IN THE
6 INCOMING INFLUENT
7 *BUFFER TANK IS COVERED & CONNECTED TO OCU
8 *BUFFER TANK IS PROVIDED TO FEED FLOWS TO NEREDA REACTOR BASED ON THE FEED BACK FROM THE NEREDA CONTROLLER
9
10 SIZING
11 NO.OF UNITS = 2 Nos
12 VOLUME OF TANK REQUIRED = 9000 m3
13 VOLUME OF EACH TANK PROVIDED BASED ON GLS VENDOR DATA = 5000 m3
14 LIQUID DEPTH = 4.95 m
15 TOTAL HEIGHT OF THE TANK = 5.45 m
16 AREA REQUIRED = 1010 m²
17 DIAMETER OF THE TANK REQUIRED = 35.86 m
18 DIAMETER OF THE TANK PROVIDED = 36.00 m
20 VOLUME OF EACH TANK PROVIDED = 5036 m³
21
22 BUFFER TANK TRANSFER PUMP

23
24 TYPE = SUBMERSIBLE PUMPS

25 TOTAL NOS.OF PUMPS PROVIDED = 4 Nos
26 NOS.OF WORKING PUMPS = 3 Nos
27 NOS.OF STANDBY PUMPS = 1 Nos
28 CAPACITY OF EACH PUMP PROVIDED = 500.00 m³/h NOTE 1
29
30 BUFFER TANK MIXERS

31
32 TYPE = SUBMERSIBLE MIXERS

33
34 TOTAL NOS.OF UNITS = 6 Nos

35 NOS.OF WORKKING UNITS PER BUFFER TANK = 3 Nos
36
37 FLOATING SKIMMER
38
39 TYPE FLOATING FUNNEL SKIMMER

40
41 NUMBER OF SKIMMER PER BUFFER TANK = 1 No.

42 TOTAL NUMBER OF SKIMMERS PROVIDED = 2 Nos.
43 CAPACITY OF SKIMMER = 1000 LPH
44
45 FOG COLLECTION TANK

46 TANK PROVIDED FOR PROVISIONAL REMOVAL OF FOG FROM BUFFER TANK
47 TOTAL NOS.OF TANK = 1.00 No
48 VOLUME OF A TANK PROVIDED = 10.00 m3
49
50 NOTES
51 1 SHALL BE FINALIZED BASED ON FEED FLOW EXPECTED DURING START UP CONDITION
52 2 DELETED
53
54
55
56

10V1688-JWWF-PE-300 PROCESS DESIGN CALCULATIONS 2 26
PRIMARY TREATMENT
REVISION
1
2 PRIMARY TREATMENT
3
4 PRIMARY CLARIFIER DISTRIBUTION CHAMBER

5
7
8 DISTRIBUTION CHAMBER IS INTEGRAL PART OF PRIMARY CLARIFIER ARRANGEMENT.

9 FLOW ENTERS PRIMARY CLARIFIER THROUGH OPENING PROVIDED IN THE FEED CHANNEL.
10 ISOLATION GATES ARE PROVIDED AT THE INLET OF EACH CLARIFIER TO FACILITATE MAINTENANCE
11
13
14 MASS BALANCE DATA FOR DESIGN - MAXIMUM INFLUENT CONCENTRATION

15
Incoming
Sewage to Return flow Return flow Total Load
Parameters Unit
Primary 1 2 at PST inlet
Clarifier
16
17 Flow (Design average) MLD 300 12.39 54.46 367

18 Flow (Peak average) MLD 450 12.39 54.46 517
19 Total Suspended solids (TSS) kg/d 180,000 15,371.30 645.60 196,017
20 mg/l 600 1240.38 11.86 534.32
21 Volatile Suspended Solids (VSS) kg/d 135,000 9,354 446 144,800
22 mg/l 450 754.82 8.19 394.71
23 Chemical Oxygen Demand (COD) kg/d 224,910 10,088 618 235,616
24 mg/l 749.7 814.06 11.35 642.27
25 Biological Oxygen Demand (BOD5) kg/d 112,455 4,308 216 116,979
26 mg/l 374.85 347.62 3.96 318.87
27 Ammonia Nitrogen (NH3-N) kg/d 18,000 330.38 152.29 18,482.67
28 mg/l 60 26.66 2.80 50.38
29 Organic Nitrogen (Org-N) kg/d - 318.66 34.12 352.78
30 mg/l 0 25.71 0.63 0.96
31 Nitrate Nitrogen (NO3-N) kg/d - 88.05 304.58 392.62
32 mg/l 0 7.10 5.59 1.07
33 Phosphate (PO4) kg/d 2,700 350.64 27.09 3,077.74
34 mg/l 9 28.30 0.50 8.39
35 Total Kjeldahl Nitrogen (TKN) kg/d 18,000 649.04 186.41 18,835
36 mg/l 60 52.37 3.42 51.34
37
38
39
40
41
42
43
44
45
46
47
48
49 NOTES
50
51
52
53
54

55

REVISION
1
2 PRIMARY CLARIFIER
3 Designed as per Contract specifications, Appendix A, Section No. 6.2, Page no 16,17.
4
5 *CLARIFICATION IS A PHYSICAL TREATMENT PROCESS IN WHICH GRAVITY SETTLING OF PARTICLES LEADS TO REMOVAL
6 OF SUSPENDED PARTICLES
7 *EACH OF THE CLARIFIER IS PROVIDED WITH ADEQUATE NUMBER OF PLATES ARRANGED IN ROWS WITH PERIPHERAL LAUNDERS
8 *THE INCLINED PLATE SETTLER HAS SQUARE CONFIGURATION WITH BOTTOM OF CIRCULAR CONFIGURATION SUITABLE
9 FOR SLUDGE SCRAPER MECHANISM
10 *THE COLLECTING LAUNDERS ARE PROVIDED FOR THE CLARIFIER WATER TO OVERFLOW AND RUN TO THE NEXT PROCESS UNIT.
11
12 TYPE = INCLINED PLATE SETTLERS WITH

13 SCRAPPER MECHANISM
14 DESIGN BASIS
15

17 DESIGN PEAK FLOW = 516850 m³/d
18 =
19 NO. OF UNITS = 12 Nos.
20 SURFACE LOADING RATE ON PLATES AT AVERAGE FLOW = 16.8 m³/m²/d
21 = 0.7 m³/m²/h
22 SURFACE LOADING RATE ON PLATES AT PEAK FLOW = 28.8 m³/m²/d
23 = 1.2 m³/m²/h
24 PLATE AREA REQUIRED PER UNIT AT AVERAGE FLOW = 1819.70 m²
25 PLATE AREA REQUIRED PER UNIT AT PEAK FLOW = 1495.52 m²
26 =
27 HENCE, DESIGN PLATE AREA REQUIRED PER UNIT = 1819.70 m²
28
29 PLATE DIMENSIONS
30
31 LENGTH OF PLATE = 2.00 m

32 WIDTH OF PLATE = 1.22 m
33 THICKNESS OF PLATE = 2.0 mm
34 MATERIAL OF CONSTRUCTION = PVC
35 ANGLE OF INCLINATION FOR PLATE = 55 Deg
36
37 PROJECTED AREA OF ONE PLATE = 2 X 1.22 X Cos 55°

38 = 1.400 m²
39 =
40 CLARIFIER SIZING =
41 =
42 NO. OF PLATES REQUIRED PER UNIT = 1300.3 Nos.
43 NO. OF ROWS CONSIDERED = 8 Nos.
44 NO. OF PLATES REQUIRED PER ROW = 163 Nos.
45 TOTAL NO OF PLATES PROVIDED PER CLARIFEIR = 1304 Nos.
46 =
47 VERTICAL SPACING PROVIDED BETWEEN PLATES = 55 mm
48 HORIZONTAL CENTRE-TO-CENTRE PLATE SPACING = ( 55 + 2 ) / Sin 55°
49 = 69.6 mm
50
51 LENGTH & WIDTH OF THE CLARIFIER PROVIDED = 14.50 m

52 WIDTH OF THE PERIPHERAL LAUNDER CONSIDERED = 0.64 m
53
54 NOTES
55
56

REVISION
1
3 DEPTH OF CLARIFIER
4
5 HORIZONTAL VELOCITY BELOW PLATES = 0.03 m/s

6 HORIZONTAL AREA REQUIRED BELOW PLATES = 11.80 m²
7 WIDTH OF THE CLARIFIER PROVIDED = 14.50 m
8 HENCE, DEPTH REQUIRED BELOW PLATES = 0.90 m
9 SPACE REQUIRED ABOVE PLATES = 0.90 m
10 VERTICAL HEIGHT OF PLATES = 2 X Sin 55°
11 = 1.64 m
12 SPACE PROVIDED FOR SLUDGE COMPRESSION = 1 m
13
14 SPACE REQUIRED FOR SLUDGE SCRAPPER = 0.20 m

15 HENCE, TOTAL SIDE WATER DEPTH REQUIRED = 4.64 m
16 SIDE WATER DEPTH PROVIDED = 4.95 m
17 FREEBOARD CONSIDERED = 0.50 m
18 TYPE OF SLUDGE COLLECTION = CENTRAL SCRAPPER
19
20 DIA OF SLUDGE HOPPER AT BOTTOM = 1.2 m

21 SLOPE OF HOPPER = 1 in 12
22
23 HEIGHT OF HOPPER PROVIDED = 0.56 m

24
25 DESIGN VALIDATION
26
27 SURFACE LOADING RATE ON PLATES AT AVERAGE FLOW = 0.6980 m³/m²/h

28 SURFACE LOADING RATE ON PLATES AT AVERAGE FLOW (N-1) = 0.76 m³/m²/h
29
30 SURFACE LOADING RATE ON PLATES AT PEAK FLOW = 0.983 m³/m²/h

31 SURFACE LOADING RATE ON PLATES AT PEAK FLOW (N-1) = 1.07 m³/m²/h
32
33 REMOVAL EFFICIENCY
34
35 Reference : Waste Water Engineering – Treatment and Reuse, 4th Edition, Metcalf & Eddy, Page no.396
36

38 VSS REMOVAL EFFICIENCY = 60.00 %
39 BOD5 REMOVAL EFFICIENCY = 30.00 %
40 COD REMOVAL EFFICIENCY = 30.00 %
41 TP REMOVAL EFFICIENCY = 10.00 %
42 ORG-N REMOVAL EFFICIENCY = 15.00 %
43
44
45
46
47
48
49
50
51 NOTES
52 1 DELETED
53
54
55
56

REVISION
1
2 SOLID BALANCE
3 =
4 INLET TO PRIMARY CLARIFIER = 366850.32 m³/d
5
6 TSS
7 TSS IN TO PRIMARY CLARIFIER = 196016.90 kg/d
8 = 534.32 mg/L
10 TSS IN TO PRIMARY SLUDGE = 117610.14 kg/d
11
12 CONSISTENCY OF SLUDGE = 3.00 %

13
14 Reference : Waste Water Engineering – Treatment and Reuse, 4th Edition, Metcalf & Eddy, Table 5-22, Page no.411.
15
16 DENSITY OF SLUDGE CONSIDERED = 1018.00 kg/m³

17 SLUDGE GENERATED = 3851.02 m³/d
18
19 CLARIFIED SEWAGE FROM PRIMARY CLARIFIER = 362999.30 m³/d

20 TSS IN CLARIFIED SEWAGE = 78406.76 kg/d
21 = 216.00 mg/L
22
23 BOD5
24
25 BOD5 REMOVAL OF 17% IS CONSIDERED IN AERATED GRIT = 17.00% % NOTE 1

26
27 INLET BOD5 TO PRIMARY CLARIFIER = 116978.64 kg/d

28 = 318.87 mg/L
29
30 BOD5 REMOVAL IN PRIMARY CLARIFIER = 30.00 %

31 BOD5 IN SLUDGE = 35094 kg/d
32 = 9112.80 mg/L
33 BOD5 IN CLARIFIED SEWAGE = 81885.04 kg/d
34 = 225.58 mg/L
35
36 VSS
37
38 INLET VSS TO PRIMARY CLARIFIER = 144799.87 kg/d

39 = 394.71 mg/L
40 VSS REMOVAL IN PRIMARY CLARIFIER = 60.00 %
41 VSS IN SLUDGE = 86879.92 kg/d
42 22560.24 mg/L
43 VSS IN CLARIFIED SEWAGE = 57919.95 kg/d
44 = 159.56 mg/L
45
46
47
48
49
50 NOTES
51 1 THE BOD5 REMOVAL OF 17% IS CONSIDERED ONLY UNDER MAXIMUM CONCENTRATION CONDITION.
52 REDUCTION IS NOT CONSIDERED FOR MAXIMUM MONTHLY AND AVERAGE INFLUENT CONCENTRATION
53
54
55
56

REVISION
1
2 PRIMARY CLARIFIER SLUDGE SUMP

3
5
6 *THE SETTLED SLUDGE FROM THE PRIMARY CLARIFIER IS TRANSFERRED TO THE PRIMARY CLARIFIER SLUDGE SUMP
7 *THE WITHDRAWAL OF SLUDGE FROM EACH CLARIFIER IS THROUGH A TIMER CONTROLLED ELECTRICALLY ACTUATED VALVES
8 *THE SLUDGE LINES FROM PRIMARY CLARIFIER ARE PROVIDED WITH MANUAL FLUSHING CONNECTION TO FACILITATE
9 FLUSHING OF PIPELINES.
10 SIZING
11
12 NOS.OF SUMPS = 2 Nos

13 NOS.OF COMPARTMENTS = 1 Nos
14 SLUDGE GENERATION RATE = 160.46 m³/h
15 SLUDGE FLOWRATE TO EACH SUMP = 80.23 m³/h
16 HYDRAULIC RETENTION TIME CONSIDERED = 1.00 h
17 VOLUME OF THE SUMP REQUIRED = 80.23 m³
18 LIQUID DEPTH CONSIDERED = 5.00 m
19 AREA OF THE SUMP REQUIRED = 16.05 m²
20 LENGTH OF THE SUMP = 2.45 m
21 WIDTH OF THE SUMP REQUIRED = 6.55 m
22 WIDTH OF THE SUMP PROVIDED = 8.50 m
24 VOLUME OF THE SUMP PROVIDED = 104.13 m³
25
26 PRIMARY CLARIFIER SLUDGE PUMP

27
28 Designed as per Contract specifications, Appendix A, Section No. 6.3, Table 13, Page no 18.
29
30 PRIMARY CLARIFIER SLUDGE PUMPS ARE PROVIDED FOR TRANSFERRING THE SLUDGE FROM THE PRIMARY CLARIFIER SUMP
31 TO PRIMARY SLUDGE BALANCING TANK
32
33 TYPE = HORIZONTAL CENTRIFUGAL PUMP

34
35 NOS,OF UNITS = 6 Nos

36 NOS.OF WORKING UNITS = 4 Nos
37 NOS.OF STANDBY UNITS = 2 Nos
38 CAPACITY OF EACH PUMP REQUIRED = 40.11 m³/h
39 CAPACITY OF EACH PUMP PROVIDED = 45.00 m³/h
40
41 PRIMARY SLUDGE SUMP MIXERS

42

44
45 NOS.OF WORKING UNITS PER SUMP = 1 Nos

46 TOTAL NUMBER OF UNITS = 2 Nos
47
48
49
50 NOTES
51 1 DELETED
52
53
54
55
56

BIOLOGICAL TREATMENT
REVISION
1
2 BIOLOGICAL TREATMENT
3
4 BIOLOGICAL DISTRIBUTION CHAMBER

5
6 Designed as per Contract specifications, Appendix A, Section No. 7, Page no 19.

7
8 *THE CLARIFIED SEWAGE FROM PRIMARY CLARIFIER IS CONVEYED TO THE BIOLOGICAL DISTRIBUTION CHAMBER THROUGH
A CHANNEL CONNECTING THE PRIMARY CLARIFIER OUTLET CHAMBER TO THE BIOLOGICAL TANK DISTRIBUTION CHAMBER.
9 *THE BIOLOGICAL DISTRIBUTION CHAMBER, VIA FIXED WEIR OVERFLOWS, UNIFORMLY DISTRIBUTES THE PRIMARY TREATED
10 SEWAGE TO THE NEREDA REACTORS
11
12 MASS BALANCE DATA FOR DESIGN

13 MAXIMUM CONC AVERAGE CONC
14 PARAMETERS UNIT TOTAL LOAD AT INLET TOTAL LOAD AT INLET
15 FLOW (DESIGN AVERAGE) MLD 363 335
16 FLOW (PEAK AVERAGE) MLD 513 485
17 TOTAL SUSPENDED SOLIDS (TSS) kg/d 78407 25619
18 CHEMICAL OXYGEN DEMAND (COD) kg/d 164931 86961
19 BIOLOGICAL OXYGEN DEMAND (BOD5) kg/d 81885 42304
20 AMMONIA NITROGEN (NH3-N) kg/d 18483 11607
21 PHOSPHATE (PO4) kg/d 2770 1614
22 TOTAL KJELDAHL NITROGEN (TKN) kg/d 18783 11724
23
24 DESIGN BASIS
25 SHAPE = Rectangular
26 DESIGN FLOW = 362999 m³/d
27 = 4.201 m³/s
28 LENGTH OF DISTRIBUTION CHAMBER CONSIDERED = 72.00 m
29 LIQUID DEPTH OF THE CHAMBER PROVIDED = 3.62 m
30 WIDTH OF DISTRIBUTION CHAMBER CONSIDERED = 3.00 m
31
32 BIOLOGICAL REACTOR - NEREDA

33
34 Designed as per Contract specifications, Appendix A, Section No. 7, Page no 19.

35
36 PHASE 1 UNITS
37 TYPE = RECTANGULAR
38

40 = 4.20 m³/s
42 = 5.94 m³/s
43
44 FEED QUALITY AT THE INLET OF BIOLOGICAL REACTOR MAX CONC AVG CONC
45 BOD5 = 81885 42304 kg/d
46 = 225.58 126 mg/L
47 COD = 164931 86961 kg/d
48 = 454.36 259 mg/L
49 TSS = 78407 25619 kg/d
50 = 216.00 76.45 mg/L
51 TKN = 18783 11724 kg/d
52 = 51.74 34.98 mg/L
53 TP = 2769.96 1614 kg/d
54 = 7.63 4.82 mg/L
55
56

REVISION
1
2 PARAMETERS OF OUTLET FROM BIOLOGICAL REACTOR

3 BOD5 < 20.00 mg/L
4 TSS < 20.00 mg/L
5 NH3-N < 5.00 mg/L
6 NO3-N < 10.00 mg/L
7 TP < 3.00 mg/L
8
9 SIZING
10
11 DESIGN FLOW RATE TO BIOLOGICAL REACTOR = 362999 m³/d

12 = 15125 m³/h
13 NO OF LANES = 6.00 Nos
14 NO OF REACTORS PER LANE = 2.00 Nos
15 TOTAL NO OF REACTORS = 12.00 Nos
16 INLET BOD = 225.58 mg/L
17 BOD REMOVED = 205.58 mg/L
18
19 CYCLE TIME = 210.00 min

20 BIOLOGICAL CYCLE TIME = 100.00 min
21 MLSS = 8000.00 mg/L
22 F/M RATIO (AT MAXIMUM INFLUENT CONC) = 0.36 kgCOD / kgMLSS.d
23 (AT AVERAGE INFLUENT CONC) = 0.19 kgCOD / kgMLSS.d
24
25 PEAK AVERAGE FLOW TO NEREDA REACTOR = 21374.97 m³/h 1

26 NUMBER OF REACTOR OPERATING IN FEED CYCLE SIMULTANEOUSLY = 4.00 Nos 1
27 PEAK AVERAGE FLOW TO EACH NEREDA REACTOR = 5343.74 m³/h 1
28 UPTAKE VELOCITY OF EACH REACTOR = 3.80 m/h 1
29 AREA OFEACH NEREDA REACTOR = 1406.25 m2 1
30 LIQUID DEPTH OF NEREDA REACTOR CONSIDERED = 7.00 m 1
31 TOTAL VOLUME FOR EACH BIOLOGICAL BASIN REQUIRED = 9843.74 m³ 1
32 TOTAL VOLUME PROVIDED FOR EACH BIOLOGICAL BASIN = 10000.00 m³
33 SWD OF EACH BASIN PROVIDED = 7.00 m
34 DECANTING DEPTH = 7.34 m
35 LENGTH OF EACH BASIN = 40.00 m
36 WIDTH OF EACH BASIN = 36.00 m
37 FREEBOARD PROVIDED = 0.80 m
38 PHOSPHOROUS REMOVED BIOLOGICALLY (IN BIOLOGICAL SLUDGE) = 4.40 % OF TSS
39 2701.60 kg/d
40 BIOLOGICAL SLUDGE PRODUCTION
41 MASS BALANCE DATA FOR DESIGN
42 MAXIMUM CONC AVERAGE CONC
43 Parameters Unit Total Load Total Load
44 FLOW (DESIGN AVERAGE) MLD 54.7 27.2
45 TOTAL SUSPENDED SOLIDS (TSS) kg/d 61400 18400
46 CHEMICAL OXYGEN DEMAND (COD) kg/d 58330 17480
47 BIOLOGICAL OXYGEN DEMAND (BOD5) kg/d 18420 5520
48 AMMONIA NITROGEN (NH3-N) kg/d 153.5 18
49 PHOSPHATE (PO4) kg/d 2701.6 773
50 TOTAL KJELDAHL NITROGEN (TKN) kg/d 3561.2 1380
51 SLUDGE MAX CONC AVG CONC
52 SLUDGE RETENTION TIME (SRT) = 8.00 24.00 days
53 BIOLOGICAL BIOMASS FACTOR = 0.45 0.45
54 BIOMASS AVAILABLE = 432000 432000 kg 1
55 SLUDGE GENERATED PER DAY = 54000 18000 kg/d 1
56 SLUDGE GENERATED PER DAY WITH MARGIN = 61400 18400 kg/d
57 HYDRAULIC RETENTION TIME (HRT) = 7.9 8.60 h NOTE 1
58 NOTES
59 1 HRT IS NOT A DESIGN CRITERIA FOR THE BIOLOGICAL REACTOR.ITS ONLY AN INDICATIVE VALUE

REVISION
1
2 FERRIC DOSING (BACKUP)

3 FeCl3 DOSING CONCENTRATION = 10.00 %
4 NO.OF DOSING PUMPS = 3 Nos
5 NOS.OF PUMPS WORKING = 2 Nos
6 NOS.OF PUMPS STANDBY = 1 Nos
7 CAPACITY OF EACH PUMP = 2000.00 LPH
8
9 SECONDARY SLUDGE HOLDING TANK
10
11 SHAPE = SQUARE
12 NO OF HOLDING TANKS PROVIDED = 2 Nos
13 VOLUME OF TANK = 5230 m³
14 VOLUME OF EACH TANK PROVIDED = 2615 m³
15 LENGTH OF TANK PROVIDED = 25.83 m
16 WIDTH OF TANK PROVIDED = 22.3 m
17 DEPTH OF TANK = 4.54 m
18
19 SECONDARY SLUDGE HOLDING TANK BLOWERS FOR MIXING

20 Type : LOBE TYPE
21
22 MIXING REQUIREMENT AT 20 DEG C AND 1 ATM = 2.50 Nm³/m2.h

23 Reference: Chapter 14, WEF - Design of Municipal Wastewater Treatment Plant, Clause 4.5.2.3, Page 14-123
24 SIZE OF SLUDGE BALANCING TANK = 2615 m³
25 TANK AREA = 576.0 m2
26 AIR REQUIREMENT FOR MIXING FOR EACH TANK AT 20 DEG C AND 1 ATM = 1440.0 Nm³/h
27 TOTAL AIR REQUIRED FOR MIXING AT 20 DEG C AND 1 ATM = 2880.0 Nm³/h
28 NO. OF INSTALLED BLOWERS = 2 Nos.
29 NO. OF WORKING BLOWERS = 1 No.
30 CAPACITY OF BLOWER REQUIRED AT 20 DEG C AND 1 ATM = 2881 Nm³/h
31 CAPACITY OF BLOWER PROVIDED AT 20 DEG C AND 1 ATM = 2900 Nm³/h
32
33 SECONDARY SLUDGE HOLDING TANK TRANSFER PUMPS

34 Type : HORIZONTAL CENTRIFUGAL PUMPS
35
36 NO OF PUMPS PROVIDED = 5 Nos

37 NO OF PUMPS WORKING = 4 Nos
38 NO OF PUMPS IN STANDBY = 1 No.
41
42
43
44
45
46
47
48
49
50 NOTES
51
52
53
54
55
56

REVISION
1
2 PHENOL REMOVAL
3 INFLUENT PHENOL = 5.00 mg/l
4 1 KG PHENOL REPRESENTS 2.38 KG COD
5 Reference: Chapter 2, Table 2.1, Handbook biological wastewater treatment by Adrianus Van Haandel
6 EQUIVALENT COD = 11.90 mg/l NOTE 1
7 PHENOL
Refernce:REMOVAL
[1] JournalEFFICIENCY IN BIOLOGICAL
of Environmental REACTOR
Engineering, December 2004, 1415-1421, = 99.96 %
8
[1] Critical Reviews in Biotechnology, 2011; 31(2): 137–152,
9 [1] Bioresource Technology 247 (2018) 1128–1143
10 PHENOL REMOVED IN THE BIOLOGICAL REACTOR = 4.998 mg/l
11
12 OUTLET PHENOL FROM BIOLOGICAL REACTOR = 0.002 mg/l

13
14 MIXING SYSTEM FOR POLYELECTROLYTE

15 NOS.OF MIXERS PROVIDED = 6.00 Nos
16 G VALUE CONSIDERED = 25.00 s-1
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51 1 COD CONTRIBUTED BY PHENOL IS CONSIDERED AS PART OF TOTAL PLANT INFLUENT COD AND GETS REMOVED IN
52 THE BIOLOGICAL REACTOR
53
54
55
56

REVISION
1
2 BIOLOGICAL TREATMENT - AERATION BLOWERS

3
5
6 AERATION BLOWERS SUPPLY AIR TO THE AERATION DIFFUSERS INSTALLED IN THE BIOLOGICAL REACTORS
7 ALL AERATION BLOWERS DISCHARGE INTO A COMMON HEADER SYSTEM
8 THE AIR/OXYGEN SUPPLY TO EACH BIOLOGICAL TANK IS ADJUSTED TO THE REQUIRED DEMAND BY CONTROL VALVES
9 AND FLOW METERS.
10
11 PHASE 1 UNITS
12 OXYGEN REQUIREMENT
13
14 VOLUME OF SEWAGE TREATED = 362999 m³/d
15 COD DEGRADATION = 164890 kg O2/d
16 COD DEGRADATION = -57761 kg O2/d
17 NITRIFICATION = 65331 kg O2/d
18 DENITRIFICATION = -29703 kg O2/d
19 TOTAL OXYGEN DEMAND (AOR) REQUIRED = 142756 kg O2/d
20 ALPHA FACTOR WITH TDS CORRECTION FACTOR = 0.76 1

21 SPECIFIC SOR PER REACTOR REQUIRED = 1938.84 kg O2/h 1
22
23 DIFFUSER SIZING MAX CONC AVG CONC
24 MAXIMUM SOR PER REACTOR (N-1) = 4000 2500 kg O2/h
25 MAXIMUM SOR PER REACTOR CONSIDERED = 3100 2400 kg O2/h
26 MINIMUM SOR PER REACTOR REQUIRED DURING CYCLE = 800 800 kg O2/h
27 TOTAL NOS.OF AIR DIFFUSERS REQUIRED PER BIOLOGICAL REACTOR = 624 624 Nos
28 NOS OF T4 TYPE DIFFUSERS IN EACH BIOLOGICAL REACTOR = 312 312 Nos
29 SIZE OF T4 TYPE DIFFUSER = 4000 X 180 mm
30 NOS OF T3.5 TYPE DIFFUSERS IN EACH BIOLOGICAL REACTOR = 312 312 Nos
31 SIZE OF T3.5 TYPE DIFFUSER = 3500 X 180 mm
32
33
34 BLOWER SIZING
35 MAXIMUM SIMULTANEOUS AIR REQUIREMENT = 13600 10400 kg O2/h
36 MAXIMUM SIMULTANEOUS AIR REQUIREMENT (N-1) REACTORS = 16200.00 10000.00 kg O2/h
37
38 AERATION CAPACITY
39 MINIMUM NET EFFICIENCY OXYGEN INPUT = 18.10 18.10 g O2/(Nm3.m)
40 SOTE = 41.70 41.70 %
41 MAXIMUM SIMULTANEOUS AERATION CAPACITY = 108000 79000 Nm3/h
42 MAXIMUM SIMULTANEOUS AERATION CAPACITY (N-1) = 130000 82000 Nm3/h
43 MAXIMUM AIR FLOW PER REACTOR = 25000 19200 Nm3/h
44 MAXIMUM AIR FLOW PER REACTOR (N-1) = 32000 20000 Nm3/h
45 TOTAL NOS.OF BLOWERS = 10 10 Nos
46 CAPACITY OF EACH BLOWER = 13000 13000 Nm3/h
47 MAXIMUM NOS OF BLOWERS IN DUTY (ALL REACTOR IN OPERATION) = 8.30 6.10 Nos
48 = 9.00 7.00 Nos
49 MAXIMUM NOS OF BLOWERS IN DUTY (N-1) NOS OF REACTORS OPERATION = 10.00 6.31 Nos
50 = 10.00 7.00 Nos
51
52 NOTES
53 1 AIR FLOWRATE SPECIFIED AT CONDITIONS OF 0 DEG C AND 1 ATM PRESSURE.
54
55

56

SLUDGE TREATMENT
REVISION
1
2 SLUDGE PRE THICKENER

3
4 PRETHICKENER DISTRIBUTION CHAMBER

5
6 DISTRIBUTION CHAMBER IS INTEGRAL PART OF PRETHICKENER ARRANGEMENT.

7 FLOW ENTERS PRETHICKENER THROUGH OPENING PROVIDED IN THE FEED CHANNEL.
8 ISOLATION GATES ARE PROVIDED AT THE INLET OF EACH PRETHICKENER TO FACILITATE MAINTENANCE
9
10 PRE THICKENER
11
12 SLUDGE GENERATED FROM THE BIOLOGICAL REACTOR IS DIRECTED TO SECONDARY SLUDGE HOLDING TANK. FROM THIS TANK,
13 AN EQUALIZED FLOW IS PUMPED TO PRE-SLUDGE THICKENER. BACKWASH FROM DISC FILTER IS ALSO FED TO SLUDGE PRE-THICKENER
14 AFTER THICKENING, SUPERNATANT IS RETURNED TO FLOW DISTRIBUTION CHAMBER.
15
16 PHASE 1
17 DESIGN BASIS
18 TYPE = PLATE SETTLERS WITH SCRAPPER MECHANISM
19
20 DESIGN FLOW UNDER AVERAGE FLOW CONDITIONS = 62407 m³/d

21 = 2600.31 m³/h
22
23 DESIGN FLOW UNDER PEAK FLOW CONDITIONS = 70407 m³/d

24 = 2933.65 m³/d
25
23 SIZING
24
25 NO. OF UNITS = 3 Nos.

26 SURFACE LOADING RATE ON PLATES AT AVERAGE FLOW = 16.8 m³/m²/d
27 PLATE AREA REQUIRED PER UNIT AT AVERAGE FLOW = 1238.244 m²
28
29 PLATE DIMENSIONS
30
31 LENGTH OF PLATE = 2.00 m

32 WIDTH OF PLATE = 1.22 m
33 THICKNESS OF PLATE = 2.0 mm
34 MATERIAL OF CONSTRUCTION = PVC
35 ANGLE OF INCLINATION FOR PLATE = 55 Deg
36 =
37 PROJECTED AREA OF ONE PLATE = 2 X 1.22 X Cos 55°
38 = 1.400 m²
39 =
40 PRETHICKENER SIZING =
41 =
42 NO. OF PLATES REQUIRED PER UNIT = 884.8 Nos.
43 NO. OF ROWS CONSIDERED = 6 Nos.
44 NO. OF PLATES PROVIDED PER ROW = 147 Nos.
45 TOTAL NO. OF PLATES PROVIDED PER PRE-THICKENER = 885 Nos.
45 =
46 VERTICAL SPACING PROVIDED BETWEEN PLATES = 55 mm
47 HORIZONTAL CENTRE-TO-CENTRE PLATE SPACING = ( 55 + 2 ) / Sin 55°
48 = 69.6 mm
49
50 LENGTH & WIDTH OF THE PRE-THICKENER PROVIDED = 12.5 m

51 WIDTH OF THE PERIPHERAL LAUNDER CONSIDERED = 0.71 m
52
53 NOTES
54
55

56

REVISION
1
3 DEPTH OF CLARIFIER
4
5 HORIZONTAL VELOCITY BELOW PLATES = 0.03 m/s

6 HORIZONTAL AREA REQUIRED BELOW PLATES = 8.03 m²
7 WIDTH OF THE CLARIFIER PROVIDED = 12.50 m
8 HENCE, DEPTH REQUIRED BELOW PLATES = 0.70 m
9 SPACE REQUIRED ABOVE PLATES = 0.90 m
10 VERTICAL HEIGHT OF PLATES = 2 X Sin 55°
11 = 1.64 m
12 SPACE PROVIDED FOR SLUDGE COMPRESSION = 1 m
13
14 SPACE REQUIRED FOR SLUDGE SCRAPPER = 0.20 m

15 HENCE, TOTAL SIDE WATER DEPTH REQUIRED = 4.44 m
16 SIDE WATER DEPTH PROVIDED = 4.90 m
17 FREEBOARD CONSIDERED = 0.50 m
18 TYPE OF SLUDGE COLLECTION = CENTRAL SCRAPPER
19
20 DIA OF SLUDGE HOPPER AT BOTTOM = 1.2 m

21 SLOPE OF HOPPER = 1 in 12
22
23 HEIGHT OF HOPPER PROVIDED = 0.480 m

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51 1 DELETED
52
53
54
55
56

REVISION
1
2 SOLIDS BALANCE
3 INLET FLOW TO PRE THICKENER = 62407 m³/d
4 SOLIDS REMOVAL EFFICIENCY = 99.00 %
5 TSS IN SLUDGE = 64560 kg/d
6 CONSISTENCY OF PRE THICKENED SLUDGE = 0.80 %
7 DENSITY OF SLUDGE = 1005 kg/m³
8 PRE-THICKENED SLUDGE GENERATED = 7950 m³/d
9 SUPERNATANT FROM PRE THICKENER = 54458 m³/d
10 PRE THICKENED SLUDGE SOLIDS = 63914 kg/d
11 PRE THICKENED SLUDGE FLOW TO SEC. SLUDGE BALANCING TANK = 7950 m³/d
12
13 PRE-THICKENED SLUDGE PIT

14
15 SIZING
17 NO OF COMPARTMENTS = 1 No
18 HYDRAULIC RETENTION TIME (HRT) = 1.00 h
19 DESIGN FLOW PER UNIT = 331 m³/h
20 VOLUME OF THE UNIT REQUIRED = 331 m³
21 LIQUID DEPTH IN THE SUMP = 5.15 m
22 AREA OF SUMP REQUIRED = 64.32 m²
23 LENGTH OF SUMP = 9.00 m
24 WIDTH OF SUMP REQUIRED = 7.15 m
25 WIDTH OF SUMP PROVIDED = 7.30 m
26 VOLUME OF THE UNIT PROVIDED = 338 m³
27
28
29 PRETHICKENED SLUDGE TRANSFER PUMPS

31
35 CAPACITY OF EACH PUMP REQUIRED = 166 m³/h
36 CAPACITY OF EACH PUMP PROVIDED = 170 m³/h
37
38 PRE THICKENED SLUDGE SUMP MIXER

40
43
44
45
46
47
48
49
50 NOTES
51 1 DELETED
52
53
54
55
56

REVISION
1
2 SLUDGE BALANCING TANK AND THICKENER FEED PUMPS

3
4 Designed as per Contract specifications, Appendix A, Section No. 10.1.1, Page no 28

5
6 THE PRIMARY SLUDGE FROM THE PRIMARY CLARIFIER SLUDGE SUMP AND BIOLOGICAL SLUDGE FROM THE PRE-THICKENED SLUDGE PIT
7 TO PRIMARY AND BIOLOGICAL SLUDGE IS COLLECTED IN SEPARATE SLUDGE BALANCING TANKS WHICH ARE PUMPED AND
8 SECONDARY GRAVITY BELT THICKENERS RESPECTIVELY.
9
10 PRIMARY SLUDGE BALANCING TANK AND THICKENER FEED PUMPS

11

13
14 PHASE 1
15 HOURLY PRIMARY SLUDGE FLOW RATE = 3851 m³/d
16
18 SIZING
19 NO OF UNITS = 1 No.
20 DESIGN FLOW TO PRIMARY SLUDGE BALANCING TANK = 3851.02 m³/d
21 RETENTION TIME = 1.00 h
23 LIQUID DEPTH IN THE UNIT = 4.50 m
24 AREA OF THE UNIT REQUIRED = 35.66 m²
25
26 LENGTH OF THE UNIT = 7.00 m

27 WIDTH OF THE UNIT REQUIRED = 5.09 m
28 WIDTH OF THE UNIT PROVIDED = 6.00 m
29 VOLUME OF TANK PROVIDED = 189.00 m³
30
31
32 PRIMARY SLUDGE THICKENER FEED PUMP

34
36 NO OF WORKING UNITS = 2 Nos NOTE 2
37 CAPACITY OF EACH UNIT REQUIRED = 96.28 m³/h
38 CAPACITY OF EACH UNIT PROVIDED = 97.00 m³/h 1
39
40 PRIMARY SLUDGE BALANCING TANK MIXERS

42
44 NO OF UNITS IN WORKING = 1 No.
45
46
47
48
49
50 NOTES
51 1 DELETED
52 2 COMMON STANDBY CONSIDERED FOR PRIMARY THICKENER FEED PUMP AND SECONDARY THICKENER FEED PUMP.
53
54
55
56

REVISION
1
2 SECONDARY SLUDGE BALANCING TANK AND THICKENER FEED PUMPS

3

5
6 HOURLY BIOLOGICAL SLUDGE FLOW RATE = 331.23 m³/h

7
9 SIZING
11
12 DESIGN FLOW TO SECONDARY SLUDGE BALANCING TANK = 331.23 m³/h

13 RETENTION TIME CONSIDERED = 1.00 h
18 WIDTH OF THE UNIT REQUIRED = 10.52 m
20 VOLUME OF TANK PROVIDED = 346.50 m³
21
22 SECONDARY SLUDGE THICKENER FEED PUMP

24
27 NO OF UNITS IN STANDBY = 1 Nos
29 CAPACITY OF EACH UNIT PROVIDED = 133.00 m³/h
30
31 SECONDARY SLUDGE BALANCING TANK AIR BLOWER

32
33 TYPE = LOBE TYPE

34
35 MIXING AIR REQUIREMENT AT 20 DEG C AND 1 ATM = 2.50 Nm³/m2.h

36 Reference: Chapter 14, WEF - Design of Municipal Wastewater Treatment Plant, Clause 4.5.2.3, Page 14-123
37 TOTAL VOLUME OF SECONDARY SLUDGE BALANCING TANK = 331.23 m³
38 AREA OF THE TANK = 77.00 m2
39 AIR REQUIREMENT FOR MIXING @ 20 DEG C AND 1 ATM = 192.50 Nm³/h
40 NO OF INSTALLED BLOWERS = 2 Nos.
41 NO OF WORKING BLOWERS = 1 No.
42 CAPACITY OF BLOWER REQUIRED @ 20 DEG C AND 1 ATM = 192.50 Nm³/h
43 CAPACITY OF BLOWER PROVIDED @ 20 DEG C AND 1 ATM = 200.00 Nm³/h
44
45
46
47
48
49
50
51 NOTES
52
53
54
55
56

REVISION
1
2 PRIMARY GRAVITY BELT THICKENER

3
4 Designed as per Contract specifications, Appendix A, Section No. 10.2, Page no 28

5
7 PHASE 1
8 DESIGN BASIS
9 TYPE = GRAVITY BELT THICKENERS
10 =
11 PRIMARY SLUDGE FROM PRIMARY TREATMENT = 3851 m³/d
12 SOLIDS IN PRIMARY SLUDGE FROM PRIMARY TREATMENT@3% = 117610 kg/d
13
14
15 TOTAL SOLIDS TO THE THICKENER = 117610 kg/d

16
18 NO OF UNITS IN WORKING = 2 Nos NOTE 3
19
20
21 POLYELECTROLYTE DOSING = 5.00 kg/T

22
23
24 BELT THICKENER SIZING

25
26 DESIGN FLOW TO THE THICKENER = 192.55 m³/h

27 MAXIMUM OPERATING HOURS = 20.00 h
28
29 NO OF WORKING UNITS PROVIDED = 2 Nos

32
33 WASH WATER REQUIRED PER THICKENER = 10.00 m³/h

34 WASH WATER PRESSURE REQUIRED = 9.00 kg/cm².g
35
36 BELT WASH WATER TRANSFER PUMPS

37 TYPE = CENTRIFUGAL
38
40 NO OF WORKING UNITS PROVIDED = 3 No.
41 NO OF STANDBY UNITS = 1 No.
42 CAPACITY OF THICKENER WASH WATER PUMP PROVIDED = 17.00 m³/h NOTE - 2
43
44 THICKENED SLUDGE CALCULATION

45
46 SOLID CAPTURE IN SLUDGE THICKENER = 95.00 %

47
48
49
50 NOTES
51
52 1 DELETED
53 2 COMMON BELT WASH WATER PUMPS PROVIDED FOR ALL GRAVITY BELT THICKENERS
54 3 COMMON STANDBY UNIT IS PROVIDED FOR BOTH PRIMARY GBT AND SECONDARY GBT. THE COMMON STANDBY
55 IS ARRIVED BASED ON MAXIMUM HYDRAULIC LOAD AND MAXIMUM SOLID LOAD OF BOTH THE GBT'S.
56

REVISION
2 THICKENED SLUDGE CONSISTENCY = 5.00 %

3 THICKENED SLUDGE DENSITY = 1030 kg/m³
4 TSS FROM PRIMARY SLUDGE = 117610 kg/d

5 TSS IN THICKENED SLUDGE = 111730 kg/d
6 THICKENER SUPERNATANT FLOW RATE = 1682 m³/d
7 HENCE THICKENED SLUDGE FLOW RATE = 2170 m³/d
8
9 POLY DOSING SYSTEM

10 AUTO POLY DOSING UNIT IS PROVIDED WHICH WILL HAVE A TANK WITH THREE COMPARTMENTS IN SERIES AND PREPARES SOLU.
11 OFSTRENGTH 0.5 %. SECONDARY ONLINE DILUTION IS PROVIDED TO FACILITATE THE POLY DOSING HAVING 0.1% STRENGTH
12 THIS IS COMMON FOR PRIMARY & SECONDART BELT THICKENERS
13
14 TYPE = DRY POLYMER AUTO DOSING SYSTEM

15
16 TOTAL SOLIDS TO THE THICKENER (PRIMARY + SECONDARY) = 181525 kg/d

17 POLYMER DOSAGE BASIS = 5.00 kg/T OF SOLIDS
18 POLYMER REQUIRED = 907.62 kg/d
19
20 NO OF INSTALLED DOSING SYSTEMS = 1 No

21 CONCENTRATION OF SOLUTION = 0.50 %
22 CAPACITY OF DOSING SYSTEM REQUIRED = 181.52 m³/d
23 = 9.08 m³/h
24 CAPACITY OF DOSING SYSTEM PROVIDED = 9.50 m³/h
25 = 9500 LPH
26
27 POLYMER DOSING PUMPS - PRIMARY GBT

28 TYPE = SCREW PUMPS
29

31 SOLUTION REQUIRED = 117610 m³/d
32 HOURLY FLOW RATE OF SOLUTION REQUIRED = 5881 m³/h
35
36 CAPACITY OF EACH DOSING PUMP REQUIRED = 2940 LPH

37 CAPACITY OF EACH DOSING PUMP PROVIDED = 3000 LPH
38
39
40
41
42
43
44
45
46
47
48
49
50
51 NOTES
52
53
54
55
56

REVISION
1
2 SECONDARY GRAVITY BELT THICKENER

3

5
6 PHASE 1 UNITS
7 DESIGN BASIS
8 TYPE = GRAVITY BELT THICKENERS
9 =
10 PRETHICKENED SLUDGE = 7950 m³/d
11 SOLIDS IN WASTE ACTIVATED SLUDGE @ 0.8% = 63914 kg/d
12 TOTAL SOLIDS TO THE THICKENER = 63914 kg/d
14 NO OF UNITS IN WORKING = 3 Nos
15 NO OF UNITS IN STANDBY = 1 Nos
16
17 POLYELECTROLYTE DOSING RATE = 5.00 kg/T

18
19 BELT THICKENER SIZING

20
21 DESIGN FLOW TO THE THICKENER = 397.48 m³/h

22 MAXIMUM OPERATING HOURS = 20.00 h
23
24 NO OF WORKING UNITS PROVIDED = 3 Nos

25 NO OF COMMON STANDBY UNIT PROVIDED = 1 No NOTE 2
28 WASH WATER REQUIRED PER THICKENED = 10.00 m³/h
29 WASH WATER PRESSURE REQUIRED = 9.00 kg/cm².g
30
31 BELT WASH WATER TRANSFER PUMPS NOTE 1

32
33 THICKENED SLUDGE CALCULATION

34
35 SOLID CAPTURE IN SLUDGE THICKENER = 95.00 %

38 TSS FROM PRETHICKENED SLUDGE = 63914 kg/d
40 THICKENER SUPERNATANT FLOW RATE = 6771 m³/d
41 HENCE THICKENED SLUDGE FLOW RATE = 1179 m³/d
42

44 COMMON FOR PRIMARY & SECONDART BELT THICKENER PROVIDED
45
46 SOLIDS ENTERING = 63914.47 kg/d

47 DOSING RATE REQUIRED = 5.00 kg/T of Solids
49
50 NOTES
51 1 COMMON BELT WASH WATER PUMPS PROVIDED FOR ALL GRAVITY BELT THICKENERS
52 2 COMMON STANDBY UNIT IS PROVIDED FOR BOTH PRIMARY GBT AND SECONDARY GBT. THE COMMON STANDBY
53 IS ARRIVED BASED ON MAXIMUM HYDRAULIC LOAD AND MAXIMUM SOLID LOAD OF BOTH THE GBT'S.
54
55
56
REVISION
1
3 POLYMER DOSING PUMPS - SECONDARY GBT

5

7 SOLUTION REQUIRED = 63.91 m³/d
8 HOURLY FLOW RATE OF SOLUTION REQUIRED = 3.20 m³/h
11 NO OF STANDBY UNITS = 1 No
12 CAPACITY OF EACH DOSING PUMP REQUIRED = 1065.24 LPH
13 CAPACITY OF EACH DOSING PUMP PROVIDED = 1100.00 LPH
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51
52
53
54
55
56
REVISION
1
2 DIGESTER FEED SUMP AND PUMPS

3

5
6 THIS SUMP RECEIVES THE PRIMARY THICKENED SLUDGE & THE BIOLOGICAL THICKENED SLUDGE ,
7 BEFORE FEEDING THE HOMOGENOUS SLUDGE TO THE ANAEROBIC DIGESTER
8
9 PHASE 1 UNITS
10 INLET SLUDGE LOADS AT MAX MONTH CONCENTRATION TO DIGESTER.
11
12 PRIMARY SLUDGE FROM PRIMARY TREATMENT = 1610 m³/d

13 PRE THICKENED SLUDGE = 3869 m³/d
14 TOTAL FLOW TO THICKENER = 5480 m³/d
15
16
17 SOLIDS IN PRIMARY SLUDGE FROM PRIMARY CLARIFIER = 49181 kg/d

18 VSS FROM PRIMARY SLUDGE = 36435 kg/d
19 SOLIDS PRE THICKENED SLUDGE = 31110 kg/d
20 VSS FROM PRE THICKENED SLUDGE = 21291 kg/d
21 TOTAL SOLIDS = 80291 kg/d
22 TOTAL VSS = 57726 kg/d
23
24
25 THICKENED SLUDGE CALCULATIONS

26 SOLIDS CAPTURE IN SLUDGE THICKENER = 95.00 %
29 TSS FROM PRIMARY SLUDGE AND WASTE ACTIVATED SLUDGE = 80291 kg/d
31 THICKENED SLUDGE FLOW RATE TO DIGESTER = 1481 m³/d
32 VSS IN THICKENED SLUDGE = 54840 kg/d
33
35
36 SIZING
38 RETENTION TIME REQUIRED = 2.00 h
39 VOLUME OF EACH UNIT REQUIRED = 123.42 m³
40 VOLUME OF EACH UNIT PROVIDED = 158.00 m³
44 WIDTH OF THE UNIT = 4.00 m
45
46
47
48
49
50
51 NOTES
52
53
54
55
56

REVISION
1
2 DIGESTER FEED PUMPS

3 TYPE = SCREW PUMP
4
10
11 MIXERS - DIGESTER FEED SUMP

13 NUMBER OF UNITS = 2 Nos
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51
52
53
54
55
56

REVISION
1
2 ANAEROBIC SLUDGE DIGESTER

3

5
6 PHASE 1
7 DESIGN BASIS
8
9 TYPE : ANAEROBIC, MESOPHILIC SINGLE STAGE HIGH RATE DIGESTER, WITH VERTICAL MIXER
10
11 DESIGN SLUDGE FLOW TO DIGESTER = 1481 m³/d

12 SLUDGE RETENTION TIME = 15.00 d
13 NO OF DIGESTERS PROVIDED = 4 Nos
14
15
16 SIZING
17
18 DESIGN FLOW TO DIGESTER = 1481 m³/d

19 DESIGN SRT = 15.00 d
20 VOLUME OF DIGESTER REQUIRED = 22216 m³
21 NO OF WORKING DIGESTERS = 4 Nos
22 VOLUME OF EACH DIGESTER REQUIRED = 5554 m³ 1
23
24
25 CYLINDRICAL PART
26
27 TOTAL HEIGHT OF CYLINDRICAL PART = 11.45 m 1

28 HEIGHT OF CYLINDRICAL PART FOR SCUM AND GRIT ACCULMULATION = 0.80 m 1
29 HEIGHT OF CYLINDRICAL PART CONSIDERED FOR SLUDGE STORAGE = 10.00 m 1
30 DIAMETER OF CYLINDRICAL PART D = 26.67 m 1
31 VOLUME OF CYLINDRICAL PART Vs2 = π D2 h2/4 = 5585 m³
32
33 SRT
34
35 ACTIVE VOL. FOR SLUDGE DIGESTION = 5585 m³ 1

36 ACTUAL RETENTION TIME PROVIDED = 15.08 d
37
38 VOLUME REDUCTION AND GAS PRODUCTION

39
40 ESTIMATED VOLATILE SOLIDS DESTRUCTION Vd = 13.7 ln (SRTdes) + 18.9

41
42 WHERE
43 Vd = VOLATILE SOLIDS DESTRUCTION, %
44 SRT des = TIME OF DIGESTION, d
45
46 SUBSTITUTING THE VALUE IN THE ABOVE EQUATION

47 ESTIMATED VOLATILE SOLIDS DESTRUCTION = 56.08 %
48 VSS DESTRUCTION IN DIGESTER CONSIDERED = 50.00 %
49 DESIGN VOLATILE SOLIDS DESTRUCTION = 27420 kg/d
50
51
52 NOTES:
53 1 DELETED 1
54 2 DELETED 1
55
56
REVISION
1
3 ESTIMATED BIO GAS PRODUCTION

4
6 GAS PRODUCED PER KG VSS DESTROYED (1 ATM & 20 DEG C) = 0.90 m³/kg
7 BIO GAS PRODUCED (1 ATM & 20 DEG C) = 24677.91 Nm³/d
8 = 1028.25 Nm³/h
9
10 FLOW AND SOLID BALANCE

11 CONTINUOUS FEED AND CONTINUOUS WITHDRAWAL DIGESTER IS PROVIDED. HENCE THERE WILL NOT BE ANY SUPERNATANT
12 WITHDRAWAL. INCOMING SLUDGE FLOW RATE WILL BE THE DIGESTED SLUDGE FLOW RATE
13 FOR HOMOGENOUS MIXING IN ANAEROBIC DIGESTERS, EACH DIGESTERS ARE PROVIDED WITH ONE NOS OF VERTICAL MIXERS
14 AND DETAILS OF THE MIXERS WILL BE PROVIDED BASED ON VENDOR DATA DURING DETAILED DESIGN
15 DIGESTED SLUDGE FLOW RATE = 1481.09 m³/d
16 DIGESTED SLUDGE DENSITY = 1030.00 kg/m³
17
18 Quantity of VSS in the digested sludge is arrived based on VSS destruction ratio.
19
20 VSS DESTRUCTION IN DIGESTER CONSIDERED = 50.00 %

21 VSS FROM THICKENED SLUDGE = 54840 kg/d
22 VSS IN DIGESTED SLUDGE = 27420 kg/d
23
24 DIGESTER HEATING
25
26 DESIGN BASIS
27
28 DIGESTER DESIGN TEMPERATURE = 35.00 deg C

29 MINIMUM AMBIENT TEMPERATURE = 9.00 deg C
30 MAXIMUM AMBIENT TEMPERATURE = 49.00 deg C
31 MINIMUM SEWAGE TEMPERATURE = 20.00 deg C
32 MAXIMUM SEWAGE TEMPERATURE = 35.00 deg C
33 AVERAGE WINTER GROUND TEMPERATURE = 20.00 deg C
34 AVERAGE SUMMER GROUND TEMPERATURE = 30.00 deg C
35
36 RAW SLUDGE HEATING

37
38 HEAT REQUIRED, Q = m Cp dT
39
40 RAW SLUDGE TEMPERATURE = 20.00 35.00 °C

41 REQUIRED DIGESTER SLUDGE TEMPERATURE = 35.00 35.00 °C
42
43 DIGESTER FEED SLUDGE FLOW RATE, m = 80.00 80.00 m3/h

44 SPECIFIC HEAT CAPACITY OF SLUDGE, Cp = 1.16 1.16 kWh/(m³.K)
45
46 TOTAL HEAT REQUIRED FOR RAW SLUDGE HEATING, Q = 1392.00 0.00 kW

47
48 HEAT LOSS IN DIGESTER

49
50 HEAT LOSS TO THE SURROUNDINGS FROM THE DIGESTER

51 CONSIDERED OF TOTAL HEAT REQUIRED FOR RAW SLUDGE HEATING = 90.78 kW 1
52
53 NOTES:
54 1 DELETED
55
56
REVISION
1
2 TOP CONE
3
4 SPACE FOR GRIT ACCUMULATION = 0.00 m NOTE-2 1

5 FREE BOARD = 0.00 m NOTE-2 1
6 SPACE ABOVE WATER LEVEL = 0.00 m
7 HEIGHT OF WATER IN TOP CONE = 0.00 m
8 TOTAL HEIGHT OF TOP CONE = 3.10 m 1
9 DIAMETER AT TANK TOP = 4.88 m 1
10 ANGLE OF TOP CONE , α = 15.9 ° 1
11 VOLUME OF TOP CONE = 701.85 m3 1
12
13 BOTTOM CONE - NOT APPLICABLE AS DIGESTER WILL HAVE FLAT BOTTOM 1

14
15 DIAMETER AT TANK BOTTOM = 0 m 1

16 SLOPE OF BOTTOM CONE = 0 0 1
17 HEIGHT OF BOTTOM CONE REQUIRED = 0 m 1
18 HEIGHT OF BOTTOM CONE PROVIDED = 0 m 1
19 ANGLE OF BOTTOM CONE, = 0 ° 1
20 VOLUME OF BOTTOM CONE = 0 m3 1
21
22 VOLUME OF EACH DIGESTER

23 Top water level in the cylindrical part excluding the Space for grit accumulation and scum 1
24
25
26 VOLUME OF CYLINDRICAL PART = 5585.19 m³

27 VOLUME OF CYLINDRICAL PART (FOR GRIT, SCUM & FREE BOARD) = 809.85 m³ 1
28 VOLUME OF TOP CONE PART - NOT PART OF ACTIVE SLUDGE VOLUME = 701.85 m³
29 VOLUME OF BOTTOM CONE PART = 0 m³
30 ACTIVE VOLUME FOR SLUDGE DIGESTION = 5585.19 m³
31 ACTUAL RETENTION TIME PROVIDED = 15.08 d
32
33 DIGESTER DIMENSIONAL DETAILS

34
35 NUMBER OF DIGESTERS = 4 Nos

36 DIAMETER OF CYLINDER PART = 26.67 m
37 HEIGHT OF CYLINDER PART = 11.45 m 1
38 HEIGHT OF CYLINDER ABOVE GROUND = 11.45 m
39 HEIGHT OF CYLINDER BELOW GROUND = 0.00 m
40 HEIGHT OF UPPER DOME = 3.10 m
41 DIAMETER OF UPPER DOME = 4.88 m
42 HEIGHT OF LOWER CONE = 0 m
43 DIAMETER OF LOWER CONE = 0 m
44
45 HEAT LOSS FROM UPPER DOME

46
47 DIAMETER OF UPPER DOME = 4.88 m

48 HEIGHT UPPER DOME = 3.10 m
49 GEOMETRICAL RADIUS FOR TOP DOME = [ (D/2)2 + h12 ] / ( 2 h1)
50 = 1.59 m
51 UPPER DOME SURFACE AREA = 2 p R h1 m2
52 = 46.46 m2
53
54 NOTES:
55 1 DELETED
56 2 GRIT AND SCUM CONSIDERED AS PART OF CYLINDRICAL PORTION AND TOP CONE IS FULLY AVIALABLE FOR GAS COLLECTION.
1
2 Heat transfer co-efficient for upper dome

3
4 Layer l d d/l 1/a k

5 W/(m.K) m m².K/W m².K/W m².K/W W/(m².K)
6 Air/Steel 0.033
7 Steel 2.50 0.45 0 0.009
8 Insulation 0.05 0.05 1.0
9 Outer panes 0 0
10 Steel/Air 0.070
11 Total 0.50** 1 0.113 1.113 0.90
12 ∑1/a + ∑d/l
13
14
15 HEAT LOSS CALCULATION, Q = K A DT

16
17 HEAT TRANSFER COEFFICIENT K1 = 0.90 W/(m².K) 1

18 SURFACE AREA A1 = 46.46 m2
19 DIGESTER TEMPERATURE = 35.00 deg C
20
21 HEAT LOSS, Q1 = 1088 -586 W

22 = 1.09 -0.59 Kw
23 HEAT LOSS FROM CYLINDER PART ABOVE GROUND (OF GRIT, SCUM & FREE BOARD)
24

26 DEPTH OF CYLINDER ABOVE GROUND = 1.45 m 1
27 SURFACE AREA OF CYLINDER ABOVE GROUND = PI x 26.67 x 1.45
28 = 121.48 m2
29
30 Heat transfer co-efficient for Cylinder above ground

31

34 Air/Steel 0.0332181769864
35 Steel 2.50 0.45 0 0.0055162
36 Insulation 0.05 0.05 1
37 Outer panes 0 0
38 Steel/Air 0.0704225352113
39 Total 0.50** 1 0.1091568660439 1.109156866 0.91
40 ∑1/a + ∑d/l
41
42

44
45 HEAT TRANSFER COEFFICIENT K1 = 0.91 W/(m².K) 1

48
49 HEAT LOSS, Q2 = 2875 -1548 W

50 = 2.88 -1.55 Kw
51
52 NOTES:
53 1 DELETED
54
55
56
1
2 HEAT LOSS FROM CYLINDER PART ABOVE GROUND (ACTIVE SLUDGE LIQUID DEPTH')
3

5 DEPTH OF CYLINDER ABOVE GROUND - ACTIVE DEPTH = 10.00 m 1
6 SURFACE AREA OF CYLINDER ABOVE GROUND = PI x 26.67 x 10.00
7 = 837.77 m2
8
9 Heat transfer co-efficient for Cylinder above ground

12 Sludge/Steel 0.13
13 Steel 2.50 0.45 0 0.006
14 Insulation 0.05 0.05 1
15 Outer panes 0 0
16 Steel/Air 0.04
17 Total 0.50** 1 0.1755161538462 1.175516154 0.86
18 ∑1/a + ∑d/l
19
20

22
23 HEAT TRANSFER COEFFICIENT K1 = 0.86 W/(m².K)

26
27 HEAT LOSS, Q3 = 18733 -10087 W

28 = 18.73 -10.09 Kw
29
30 HEAT LOSS FROM CYLINDER PART BELOW GROUND

31

33 DEPTH OF CYLINDER BELOW GROUND = 0.00 m
34 SURFACE AREA OF CYLINDER BELOW GROUND = PI x 26.67 x 0.00
35 = 0.00 m2
36
37 Heat transfer co-efficient for cylinder below ground

38

41 Sludge/Steel 0
42 Steel 0.00 0 0 0.000
43 Insulation 0.00 0 0
44 Outer panes 0 0
45 Steel/Air 0
46 Total 0.00** 0 0 0 0.00
47 ∑1/a + ∑d/l
48
49
50 NOTES:
51 1 DELETED
52
53
54
55
1

3
4 WHERE
5 HEAT TRANSFER COEFFICIENT = 0.00 0.00 W/(m².K)
6 SURFACE AREA OF CYLINED ABOVE GROUND = 837.77 837.77 m2
7 DIGESTER TEMPERATURE = 35.00 35.00 deg C
8 GROUND TEMPERATURE = 20.00 30.00 deg C
9
10 HEAT LOSS, Q4 = 0.00 0.00 W

11 = 0.00 0.00 kW
12
13 HEAT LOSS FROM BOTTOM CONE

14
15 DIAMETER OF BOTTOM CONE, D = 0.00 m

16 HEIGHT BOTTOM CONE, H1 = 0.00 m
17 GEOMETRICAL RADIUS FOR BOTTOM CONE, R = [ (D/2)2 + h12 ] / ( 2 h1)
18 = 0.00 m
19 BOTTOM CONE SURFACE AREA, A1 = 2 p R h1 m2
20 = 0.00 m2
21
22 Heat transfer co-efficient for bottom cone below ground

23

26 Sludge/concrete 0
27 Concrete 0.00 0.35 0.00
28 Insulation 0.00 0.00 0.00
29 Outer panes 0.00 0.00
30 Concrete/ground 0
31 Total 0.35** 0 0 0 0.00
32 ∑1/a + ∑d/l
33

35
36 HEAT TRANSFER COEFFICIENT = 0.00 W/(m².K)

37 SURFACE AREA OF BOTTOM CONE BELOW GROUND = 0.00 m²
39 GROUND TEMPERATURE = 20.00 30.00 deg C
40
41 HEAT LOSS, Q5 = 0.00 0.00 W

42 = 0.00 0.00 Kw
43
44 HEAT LOSS SUMMARY

45 UPPER DOME = 1.09 -0.59 kW
46 CYLINDER ABOVE GROUND = 2.88 -1.55 kW
47 CYLINDER ABOVE GROUND (EXCLUDING GRIT, SCUM AND FREE BOARD) = 18.73 -10.09 kW 1
48 CYLINDER BELOW GROUND = 0.00 0.00 kW
49 LOWER CONE = 0.00 0.00 kW
50 TOTAL HEAT LOSS FOR ONE DIGESTER = 22.70 -12.22 kW
51 NO. OF DIGESTERS = 4.00 4.00 Nos
52 TOTAL HEAT LOSS FOR ALL DIGESTERS = 90.78 -48.88 kW
53 = 90.78 -48.88 kW
54 NOTES:
55
56
1
2 SLUDGE HEAT EXCHANGER

3
4 IN ORDER TO MAINTAIN THE TEMPERATURE OF THE DIGESTERS AT A CONSTANT LEVEL OF ABOUT 35 °C

5 THE WHOLE CONTENT OF EACH DIGESTER IS CIRCULATED BY EXTERNAL CIRCULATION PUMPS VIA A SLUDGE HEAT EXCHANGER
6 FURTHERMORE THE SLUDGE HEATING AND CIRCULATION HELPS IN MIXING.
7
8 TYPE : PIPE IN PIPE HEAT EXCHANGER

9
10 DESIGN BASIS
11 HEAT REQUIRED FOR SLUDGE HEATING = 1392.00 0.00 kW
12 HEAT LOSS FROM ALL DIGESTERS CONSIDERED = 90.78 -48.88 kW
13 TOTAL HEAT REQUIREMENT = 1482.78 -48.88 kW
14
15 SAFETY FACTOR CONSIDERED ON HEAT LOSS = 5.00% 5.00% %

16 = 74.14 -2.44 kW
17 TOTAL HEAT REQUIREMENT CONSIDERING SAFETY FACTOR = 1556.93 -51.33 kW
18
19 HEAT LOSS FOR PIPING CONSIDERED = 5.00% 5.00%

20 HEAT LOSS FOR PIPING = 74.14 -2.44 kW
21 REQUIRED HEAT EXCHANGER CAPACITY = 1631.07 -53.77 kW
22
23 SLUDGE HEAT EXCHANGER

24 TYPE: PIPE IN PIPE HEAT EXCHANGER
25
26 NO. OF DIGESTERS = 4.00 4.00 Nos

27 REQUIRED SLUDGE HEAT EXCHANGER CAPACITY PER DIGESTER = 407.77 -13.44 kW
28
29 NO. OF OPERATING HEAT EXCHANGER PER DIGESTER = 1.00 1.00 No

30 CAPACITY OF EACH HEAT EXCHANGER REQUIRED = 407.77 -13.44 kW
31 HEAT EXCHANGER CAPACITY PROVIDED = 500.00 0.00 kW
32
33 SLUDGE RECIRCULATION PUMPS

34
35 TYPE: HORIZONTAL CENTRIFUGAL PUMP

36
37 NUMBER OF PUMPS = 8
38 NUMBER OF PUMPS IN OPERATION = 4 Nos
39 NUMBER OF STAND-BY PUMPS = 4 Nos
40
41 CHOSEN MIXING FACTOR V CIRC. SLUDGE / V RAW SLUDGE = 3.00

42 AVERAGE RAW SLUDGE FLOW TO ONE DIGESTER = 20.00 m³/h
43 DAILY OPERATION TIME PER CIRCULATION PUMP = 24.00 h
44 REQUIRED CIRCULATION SLUDGE QUANTITY FOR ONE DIGESTER (ACTUAL) = 60.00 m³/h
45
46 CHOSEN CAPACITY OF EACH PUMP (RATED) = 60.00 m³/h

47
48
49
50 NOTES:
51
52
53
54
55
56
REVISION
1
3 SLUDGE INLET TEMPERATURE FOR HEAT EXCHANGER

4
5 RAW SLUDGE TEMPERATURE = 20.00 deg C

6 RAW SLUDGE FLOWRATE TO EACH HEAT EXCHANGER = 20.00 m³/h
7
8 RECIRCULATION SLUDGE TEMPERATURE = 35.00 deg C

9 RECIRCULATION SLUDGE FLOWRATE = 60.00 m³/h
10
11 HENCE,
12 MIXED SLUDGE TEMPERATURE
13 = 31.25 deg C
14
15 MIXED SLUDGE FLOWRATE = 80.00 m³/h

16
17 SLUDGE OUTLET TEMPERATURE FOR HEAT EXCHANGER

18
19 HEAT EXCHANGER CAPACITY = 500.00 kW

20
21 MIXED SLUDGE FLOWRATE = 80.00 m³/h

22 = 1.16 kWh/(m³.K)
23
24 TEMPERATURE RISE IN HEAT EXCHANGER = 500 / ( 80 x 1.16 )

25 = 5.40
26
27 INLET SLUDGE TEMPERATURE = 31.25 deg C

28
29 HENCE,
30 OUTLET SLUDGE TEMPERATURE = 31.25 + 5.4
31 = 36.65 deg C
32
33 WATER FLOWRATE FOR HEAT EXCHANGER

34
35 HEAT EXCHANGER CAPACITY, EACH = 500.00 kW

36
37 WATER TEMPERATURE, IN = 80.00

38 WATER TEMPERATURE, OUT = 60.00
39
40 = 1.16 kWh/(m³.K)
41 HENCE, WATER FLOW TO EACH HEAT EXCHANGER REQUIRED = 500 / [ 1.16 x ( 80 - 60 ) ]
42 = 21.55 m³/h
43
44
45
46
47
48
49
50 NOTES:
51
52
53
54
55
56
REVISION
1
2 HOT WATER TRANSFER PUMPS FOR HEAT EXCHANGER

3
4 TYPE: HORIZONTAL CENTRIFUGAL PUMP

5
6 NUMBER OF PUMPS = 2.00 Nos.

7 NUMBER OF PUMPS IN OPERATION = 1.00 No
8 NUMBER OF STAND-BY PUMPS = 1.00 No
9 WATER FLOW REQUIRED TO EACH HEAT EXCHANGER = 21.55 m³/h
10 NUMBER OF OPERATING HEAT EXCHANGER = 4.00 Nos
11 TOTAL WATER FLOW TO HEAT EXCHANGER REQUIRED = 86.20 m³/h
12
13 CAPACITY OF HOT WATER TRANSFER PUMP PROVIDED = 88.00 m³/h

14
15 HOT WATER RECIRCULATION VESSEL

16
17 TYPE: ATMOSPHERIC INSULATED TANK

18
19 NUMBER OF TANKS = 1.00 No

20 DESIGN FLOW RATE = 88.00 m³/h
21
22 CAPACITY OF TANK PROVIDED = 5.00 m³

23
24 HOT WATER GENERATOR

25
26 DESIGN BASIS
27 HEAT REQUIRED FOR SLUDGE HEATING = 1392.00 0.00 kW
28 HEAT LOSS FROM ALL DIGESTERS CONSIDERED = 90.78 -48.88 kW
29 TOTAL HEAT REQUIREMENT = 1482.78 -48.88 kW
30
31 HEAT LOSS FOR HOT WATER GENERATOR = 5.00% 5.00% %

32 = 74.14 -2.44 kW
33 TOTAL HEAT REQUIREMENT CONSIDERING SAFETY FACTOR = 1556.93 -51.33 kW
34
35 SAFETY FACTOR CONSIDERED ON HEAT LOSS = 5.00% 5.00%

36 HEAT LOSS FOR HOT WATER GENERATOR = 74.14 -2.44 kW
37 REQUIRED HOT WATER GENERATOR CAPACITY = 1631.07 -53.77 kW
38
39 HOT WATER GENERATOR & VAPORISER 1

40
41 TOTAL BIOGAS GENERATED = 1028.25 Nm³/h

42 BIOGAS REQUIRED FOR DRYER = 800.00 Nm³/h
43 BIOGAS REQUIRED FOR EACH DRYER = 400.00 Nm³/h
44 EXCESS BIOGAS IF ONE DRYER OUT OF SERVICE AND DIGESTER HEATING = 628.25 Nm³/h
45 TOTAL HOT WATER GENERATOR/VAPORISER CAPACITY REQUIRED = 3909.09 kW 1
46
47 NO. OF HOT WATER GENERATOR = 1 No NOTE 2 1

48 CAPACITY OF HOT WATER GENERATOR = 2000.00 kW 1
49 HOT WATER GENERATOR CAPACITY PROVIDED = 2000.00 kW NOTE 3 1
50 BIOGAS HANDLED BY HOT WATER GENERATOR FOR DIGESTER HEATING = 328.00 Nm³/h 1
51 HOT WATER VAPORISER CAPACITY TO HANDLE BIOGAS = 500.00 Nm³/h 1
52 NO.OF HOT WATER VAPORISER = 1 No 1
53
54 NOTES
55 1 DELETED
56 2 THE HOT WATER GENERATOR WILL BE USED FOR NORMAL OPRATION i.e DIGESTER HEATING 1
57 AND HOT WATER VAPORISER WILL BE TAKEN TO OPERATION IF ONE SLUDGE DRYER IS OUT OF
58 OPERATION OR MAINTENANCE
59 3 BURNERS IN THE HOT WATER GENERATOR HAS BEEN DESIGNED FOR DUAL FUEL SOURCE (BIOGAS AND DIESEL)
REVISION
1
2 BIOGAS HOLDER
3
4 Designed as per Contract specifications, Appendix A, Section No. 11, Page no 32

5
6 THE PRODUCED BIOGAS WILL BE STORED AND WILL BE UTILIZED AS A PRIMARY SOURCE OF ENERGY FOR THE DRYER
7 EXCESS GAS WILL BE USED IN GENERATION OF HOT WATER.
8 HOT WATER GENERATOR IS DESIGNED TO HANDLE FULL BIOGAS PRODUCED DURING NON-OPERATIONAL
9 PERIOD OF ONE OF THE DRYERS.
10 PHASE 1
11 DESIGN BASIS
12
13
14 TYPE = DOUBLE MEMBRANE

15
16 BIO GAS GENERATED @ 1 ATM & 20 DEG C = 24678 Nm³/d

17 = 1028.25 Nm³/h
18
21
22
23 CAPACITY OF EACH UNIT REQUIRED@ 1 ATM & 20 DEG C = 3735.00 Nm³

24
25 STORAGE CAPACITY PROVIDED = 30.27%

26
27 GAS HOLDER FAN

28
32
33 BIOGAS BLOWER
34 TYPE = LOBE BLOWER
35
38 NO OF STANDBY UNITS = 1 No
39 CAPACITY OF EACH BLOWER REQUIRED, @ 1 ATM & 20 DEG C = 514.12 Nm³/h
40 CAPACITY OF EACH BLOWER PROVIDED, @ 1 ATM & 20 DEG C = 520.00 Nm³/h
41
42
43
44
45
46
47
48
49
50 NOTES
51 1 DELETED
52
53
54
55
56

REVISION
1
2 BIOGAS SCRUBBER
3

5
6 TO REMOVE H2S FROM THE BIOGAS WHICH MIGHT CAUSE CORROSION TO PIPELINES & EQUIPMENT.
7
8 TYPE : CAUSTIC SCRUBBER

9
10 DESIGN BASIS
11
12 BIO GAS GENERATED @ 1 ATM & 20 DEG C = 24678 m³/d

14
15 GAS SCRUBBER
16
17 OPERATING HOURS = 24.00 h

18 CAPACITY OF EACH GAS SCRUBBER REQUIRED = 1028 m³/h
19 CAPACITY OF EACH GAS SCRUBBER PROVIDED = 1030 m³/h
20
21 INLET H2S CONCENTRATION = 2000 - 4000 ppm

22 OUTLET H2S CONCENTRATION < 200.00 ppm
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51 1. DELETED
52
53
54
55
56

REVISION
1
2 CENTRIFUGE FEED SUMP AND PUMPS

3

5
6 DIGESTED SLUDGE FROM SLUDGE DIGESTERS WILL BE TRANSFERRED TO THE CENTRIFUGE FEED SUMP BY GRAVITY
7
8 PHASE 1
10
11 DESIGN FLOW RATE TO THE SUMP = 1481 m³/d

12 DESIGN SOLIDS TO THE CENTRIFUGE FEED SUMP = 52698 kg/d
13
14 SIZING
15 NO OF SUMPS = 1 No.
16 DESIGN FLOWRATE TO THE SUMP = 61.71 m³/h
17 HYDRAULIC RETENTION TIME = 4.00 h
18 VOLUME OF SUMP REQUIRED = 246.85 m³
19 VOLUME OF SUMP PROVIDED = 260.00 m³
20 LIQUID DEPTH IN THE SUMP = 8.65 m 1
21 AREA OF THE SUMP REQUIRED = 30.06 m²
22 LENGTH OF THE SUMP = 6.70 m
23 WIDTH OF THE SUMP REQUIRED = 4.49 m
24 WIDTH OF THE SUMP PROVIDED = 4.50 m
25
26 CENTRIFUGE FEED PUMP

27
28 TYPE = SCREW PUMP

29
30 NO OF PUMPS = 4 Nos
31 NO OF WORKING PUMPS = 3 Nos
32 NO OF STANDBY PUMPS = 1 No
36
37 CENTRIFUGE FEED SUMP MIXER

38

40
43
44
45
46
47
48 NOTES
49 1 DELETED
50
51
52
53
54
55
56

REVISION
1
2 SLUDGE DEWATERING UNIT - CENTRIFUGE

3

5
6 THE DIGESTED SLUDGE FROM ANAEROBIC DIGESTER IS DEWATERED USING CENTRIFUGE AND POLYMER IS ALSO ADDED TO AID
7 DEWATERING.
8
9 PHASE 1 UNITS
10 DESIGN BASIS
11
12 TYPE = SOLID BOWL CENTRIFUGE

13 DIGESTED SLUDGE = 1481 m³/d
14 SOLIDS AT THE INLET = 52698 kg/d
15 SOLID INLET CONSISTENCY TO CENTRIFUGE = 3.56 %
19 CENTRIFUGE CAPACITY REQUIRED = 24.68 m³/h
20 CENTRIFUGE CAPACITY PROVIDED = 30.00 m³/h
21 NO OF OPERATING HOURS = 20.00 h
22 POLYELECTROLYTE DOSING = 5.00 kg/T
23
24 DEWATERED CAKE
25 SOLIDS CAPTURE IN DEWATERING UNIT = 95.00 %
26 DEWATERED SLUDGE CONSISTENCY = 25.00 %
27 DEWATERED SLUDGE DENSITY = 1176 kg/m³
28
29 TSS FROM DIGESTED SLUDGE = 52698 kg/d

30 TSS IN DEWATERED CAKE = 50063 kg/d
31 CAKE FLOW RATE = 170 m³/d
32 CENTRIFUGE CENTRATE FLOW RATE = 1311 m³/d
33 TSS IN FILTRATE = 2635 kg/d
34

36
37 Dry polymer powder is used as coagulant for dewatering purpose.

38

40
41 SOLIDS ENTERING THE UNIT = 52698 kg/d

42 POLYMER DOSING RATE REQUIRED FOR DESIGN = 5.00 kg/T
44
45 DRY POLYMER POWDER IS USED AS COAGULANT FOR DEWATERING PURPOSE. AUTO POLY DOSING UNIT (PDU) IS PROVIDED
46 WHICH WILL HAVE A TANK WITH THREE COMPARTMENTS IN SERIES AND PREPARES SOLUTION OF STRENGTH 0.5 %.
47 ONLINE DILUTION IS DONE TO MAKE IT 0.1%
48
49
50 NOTES
51
52
53
54
55
56

REVISION
1

4 CAPACITY OF DOSING SYSTEM REQUIRED = 2.63 m³/h
5 CAPACITY OF DOSING SYSTEM PROVIDED = 2634.92 LPH
6 = 2700.00 LPH
7
8 POLYMER DOSING PUMPS - CENTRIFUGE

9

11

13 SOLUTION REQUIRED = 2700.00 LPH
14
15
16 NO OF INSTALLED PUMPS = 4.00 Nos

17 NO OF WORKING PUMPS = 3.00 Nos
18 NO OF STANDBY PUMPS = 1.00 Nos
19 OPERATING HOURS PER DAY = 20.00 h
20

22 CAPACITY OF DOSING PUMP PROVIDED = 1000.00 LPH
23
24 CONVEYOR FROM CENTRIFUGE TO WET SILO 1

25 NO.OF CONVEYOR CONSIDERED = 1 No 1
26 CAPACITY OF CONVEYOR REQUIRED = 8.51 m³/h 1
27 CAPACITY OF CONVEYOR PROVIDED = 15.00 m³/h 1
28
29 DEWATERED SLUDGE WET SILO

30
31 WET SILO IS PROVIDED WITH SLIDING FRAME AT THE BOTTOM OF THE SILO TO PREVENT SETTLING OF SLUDGE
32 CONVEYORS ARE PROVIDED AT BOTTOM OF SILO TO TRANSFER THE SLUDGE FROM SILO TO DRYER FEED PUMP SUCTION
33
34 SLUDGE CAKE FROM CENTRIFUGE = 170.28 m³/d

35 NUMBER OF SLUDGE SILO = 2 Nos
36 NUMBER OF WORKING SLUDGE SILO = 2 Nos
37 STORAGE = 1.00 d
38 STORAGE VOLUME OF SINGLE SLUDGE SILO REQUIRED = 85.14 m³
39 STORAGE VOLUME OF SLUDGE SILO PROVIDED PER UNIT = 90.00 m³
40
41 DRYER FEED PUMPS

42 NO OF DRYER FEED PUMPS PROVIDED = 4 Nos
43 NO OF WORKING PUMPS = 2 Nos
44 NO OF STANDBY PUMPS = 2 Nos
45 CAPACITY OF PUMPS REQUIRED = 3.55 m³/h
46 CAPACITY OF PUMPS PROVIDED = 5.00 m³/h
47
48
49
50
51 NOTES
52 1 DELETED
53
54
55
56

REVISION
1
2 SLUDGE DRYER
3

5
6 DEWATERED SLUDGE FROM WET SLUDGE SILO IS TRANSFERRED BY DRYER FEED PUMPS TO SLUDGE DRYER
7
9 PHASE 1 UNITS
10 DESIGN BASIS
11
12 DEWATERED SLUDGE FLOW = 170 m³/d

13 TOTAL SOLIDS AT THE INLET OF DRYER = 50063 kg/d
14 = 2086 kg/h
15
16 NUMBER OF UNITS PROVIDED = 2 Nos

17 NUMBER OF WORKING UNITS PROVIDED = 2 Nos
19
20 DRIED SLUDGE CALCULATION

21
22 SOLIDS CAPTURE IN DRYER = 100.00 %

23 TOTAL DRY SOLIDS (TS) CONTENT > 90.00 %
24 DRIED SOLIDS BULK DENSITY = 800.00 kg/m³
25
26 TSS FROM DEWATERED SLUDGE = 50063.47 kg/d

27 TSS IN DEWATERED CAKE = 50063.47 kg/d
28 DRIED SLUDGE FLOW RATE = 69.53 m³/d
29
30 EVAPORATION RATE
31
32 MASS FLOW RATE OF SLUDGE @25% = 8344 kg/h

33 MASS FLOW RATE OF SLUDGE @90% = 2318 kg/h
34
35 WATER EVAPORATION = 6026 kg/h

36 WATER EVAPORATION RATE PER DRYER REQUIRED = 3014 kg/h
37 WATER EVAPORATION RATE PER DRYER PROVIDED = 3200 kg/h
38
39 DRY SLUDGE SILO

40
41 DRIED SLUDGE FLOW RATE = 69.53 m³/d

42 NUMBER OF SLUDGE SILO = 2 Nos
43 NUMBER OF WORKING SLUDGE SILO = 2 Nos
44 STORAGE = 3.00 d
45 STORAGE VOLUME OF SINGLE SLUDGE SILO REQUIRED = 104.30 m³
46 STORAGE VOLUME OF SLUDGE SILO PROVIDED PER UNIT = 106.00 m³
47
48
49
50 NOTES
51
52
53
54
55
56

REVISION
1
2 BUCKET ELEVATORS ARE PROVIDED TO TRANSFER THE SLUDGE DRYER OUTLET OF DRY SILO
3
4 NO. OF BUCKET ELEVATORS PROVIDED = 2 Nos

5 NO. OF WORKING BUCKET ELEVATORS = 2 Nos
6
8 CAPACITY OF EACH BUCKET ELEVATOR REQUIRED = 1.45 m³/h NOTE 1

9 CAPACITY OF EACH BUCKET ELEVATOR PROVIDED = 2.50 m³/h
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51 1 TYPE OF CONVEYING SYSTEM WILL BE DECIDED DURING DETAILED ENGINEERING
52
53
54
55
56

TERTIARY TREATMENT
REVISION
1
2 FERRIC CHLORIDE DOSING SYSTEM FOR PHOSPHORUS

3
4 DESIGN FLOW TO DISC FILTERS = 308299 m³/d

5
6 DESIGN BASIS
7 CHEMICAL PHOSPHORUS REMOVAL CONSIDERED FOR DESIGN = 2.00 mg/l
8 = 616.60 kg/d
9
10 CONCENTRATION OF FERRIC CHLORIDE SOLUTION = 40.00%

11 DENSITY OF 40% FERRIC CHLORIDE SOLUTION = 1450.00 kg/m³
12 MOLECULAR WEIGHT OF FERRIC CHLORIDE = 162.20 g/mole
13 MOLECULAR WEIGHT OF FE = 55.85 g/mole
14 MOLECULAR WEIGHT OF P = 31.00 g/mole
15
16 AMOUNT OF PHOSPHORUS TO BE REMOVED AT DESIGN AVERAGE FLOW = 616.60 kg/d

17
18 AMOUNT OF FE REQUIRED FOR P REMOVAL = 1.80 kg Fe/Kg P removed

19 MARGIN CONSIDERED = 50%
20 AMOUNT OF FE REQUIRED FOR P REMOVAL CONSIDERING MARGIN = 2.70 kg Fe/Kg P removed
21 FECL3/FE RATIO = 2.90
22 AMOUNT OF FECL3 REQUIRED FOR P REMOVAL = 7.85 kg FeCl3/Kg P removed
23
24 FECL3 REQUIRED = 4839.30 kg/d

25 = 8.34 m³/d
26
27 FERRIC CHLORIDE SOLUTION DOSING TANKS

28 NO. OF INSTALLED TANKS = 2 Nos
29 NO. OF WORKING TANKS = 2 Nos
30
31 STORAGE REQUIRED = 1.00 day

32 CAPACITY OF EACH STORAGE TANK REQUIRED = 4.17 m³
33 CAPACITY OF EACH STORAGE TANK PROVIDED = 15.00 m³
34
35 FERRIC CHLORIDE DOSING PUMPS

36 FERRIC SOLUTION REQUIRED PER HOUR = 0.35 m³/h
37
38 NO. OF INSTALLED PUMPS = 3 Nos

39 NO. OF WORKING PUMPS = 2 No.
40 NO. OF STAND BY PUMPS = 1 No.
41 TYPE OF PUMP PROVIDED Metering Pump
42

44 CAPACITY OF EACH DOSING PUMP PROVIDED = 250.00 LPH
45
46 FERRIC CHLORIDE BULK TANKS

47 NO. OF INSTALLED TANKS = 2 Nos
48 NO. OF WORKING TANKS = 2 Nos
49
50 STORAGE REQUIRED = 15.00 days

51 CAPACITY OF EACH BULK TANK REQUIRED = 62.58 m³
52 CAPACITY OF EACH BULK TANK PROVIDED = 80.00 m³
53
54 NOTES
55
56
REVISION
1
2 FERRIC CHLORIDE BULK TRANSFER PUMPS

3
4 NO. OF INSTALLED PUMPS = 2 Nos

5 NO. OF WORKING PUMPS = 1 No.
6 NO. OF STAND BY PUMPS = 1 No.
7
8 TYPE OF PUMP PROVIDED HORIZONTAL CENTRIFUGAL PUMPS

9
10 CAPACITY OF EACH DOSING PUMP REQUIRED = 8.34 m³/h

11 CAPACITY OF EACH DOSING PUMP PROVIDED = 10.00 m³/h
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51
52
53
54
55
56
REVISION
2 TERTIARY TREATMENT
3
4 Designed as per Contract specifications, Appendix A, Section No. 8, Page no 23

5
6 DISC FILTER DISTRIBUTION CHAMBER

7
8 PHASE 1 UNITS
10 = 85.64 m³/s
11 PEAK AVERAGE FLOW = 458299 m³/d
12 = 127.31 m³/s
13
14 DESIGN BASIS
15
16 DESIGN FLOW TO UNITS = 308299 m³/d

17 DESIGN FLOW TO DF DISTRIBUTION CHAMBER = 308299 m³/d
18 NO OF DISC FILTER DISTRIBUTION CHAMBER = 1 No.
19 LENGTH OF DISC FILTER DISTRIBUTION CHAMBER CONSIDERED = 32.25 m
20 WIDTH OF DISC FILTER DISTRIBUTION CHAMBER CONSIDERED = 6.00 m
21 DEPTH OF DISC FILTER DISTRIBUTION CHAMBER CONSIDERED = 2.70 m
22
23 DISC FILTER
24
27 NO OF STANDY BY UNITS = 1 No.
28 CAPACITY OF EACH DISC FILTER REQUIRED = 34255 m³/d
29 CAPACITY OF DISC FILTER PROVIDED = 34300 m³/d
30 HYDRAULIC CAPACITY PROVIDED DURING PEAK FLOW = 45830 m³/d
31
32 FILTRATION VELOCITY DURING DESIGN AVERAGE FLOW = 233 m³/m²/d

33
34
35 LENGTH OF THE DISC FILTER CHAMBER = 8.385 m

36 WIDTH OF THE DISC FILTER CHAMBER = 3.00 m
37 LIQUID DEPTH OF THE DISC FILTER CHAMBER = 1.35 m
38 FIBER CLOTH OPENINGS SIZE = 10.00 µm
39
40
41 DESIGN PARAMETERS
42 DESIGN INLET TSS CONCENTRATION = 41.00 mg/L
43 OUTLET TSS COCENTRATION = 10.00 mg/L
44 OUTLET TURBIDITY = 5.00 NTU
45
46
47
48
49
50 NOTES
51 1 DELETED
52
53
54
55
56

REVISION
1
2 DISC FILTER BACKWASH PUMPS

3
4 BACKWASH WASTE RATE = 2.50 %

5 BACKWASH WASTE RATE GENERATED = 7707 m³/d
6
7 TYPE = VERTICAL CENTRIFUGAL

8
9 NO OF PUMPS PROVIDED = 10 Nos

11 NO OF STANDY BY UNITS = 1 No
12
13 CAPACITY OF EACH PUMP PROVIDED (VENDOR DATA) = 76.00 m³/h

14
15 DISC FILTER WASTE BACKWASH SUMP

16
18 LENGTH OF SUMP = 12.79 m
19 WIDTH OF SUMP = 8.50 m
20 LIQUID DEPTH OF SUMP = 3.00 m
21 VOLUME OF SUMP PROVIDED = 326 m³
22
23
24 DISC FILTER BACKWASH WASTEWATER TRANSFER PUMPS

25
26 TYPE = SUBMERSIBLE
27
30 NO OF STANDY BY UNITS = 1 No
33
34 DISC FILTER OUTLET CHAMBER

35
36 THIS CHAMBER RECEIVES FLOW FROM ALL DISK FILTERS. AND FROM THERE THE FLOW IS TRANSFERRED TO PLANT WATER SUMP AND
37 TSE FINAL COLLECTION CHANNEL
38 DESIGN FLOW = 12524.66 m³/h
39
40 PEAK FLOW = 458299.30 m³/h

41
42 NO. OF DISTRIBUTION CHAMBER = 1.00

44 DESIGN FLOW = 12524.66 m³/h
45
46 LENGTH OF DISTRIBUTION CHAMBER PROVIDED = 32.25 m

47 WIDTH OF DISTRIBUTION CHAMBER PROVIDED = 4.00 m
48 LD OF DISTRIBUTION CHAMBER PROVIDED = 4.90 m
49
50
51 NOTES
52 1 DELETED
53
54
55
56

REVISION
1

3 AUTO POLY DOSING UNIT IS PROVIDED WHICH WILL HAVE A TANK WITH THREE COMPARTMENTS IN SERIES AND PREPARES SOLU.
4 OFSTRENGTH 0.5 %. SECONDARY ONLINE DILUTION IS PROVIDED TO FACILITATE THE POLY DOSING HAVING 0.1% STRENGTH
5

8
9 FLOW TO THE DISC FILTER = 308299 m³/d

10 POLYMER DOSAGE BASIS = 0.10 mg/L
12

15 CAPACITY OF DOSING SYSTEM REQUIRED = 6.17 m³/d
16 = 0.26 m³/h
17 CAPACITY OF DOSING SYSTEM PROVIDED = 0.50 m³/h
18 = 500 LPH
19
20 POLYMER DOSING PUMPS - DISC FILTER

22

24 SOLUTION REQUIRED = 6.17 m³/d
25 HOURLY FLOW RATE OF SOLUTION REQUIRED = 0.257 m³/h
28
29 CAPACITY OF EACH DOSING PUMP REQUIRED = 257 LPH

30 CAPACITY OF EACH DOSING PUMP PROVIDED = 500 LPH
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51
52
53
54
55
56

REVISION
1
2 PLANT WATER PUMPING STATION

3

5
6 TREATED SEWAGE FROM THE DISC FILTER IS UTILIZED FOR MULTIPLE PURPOSES IN SEWAGE TREATMENT PLANT
7 WHICH ARE LISTED BELOW
8 #SERVICE WATER PUMPS – UTILIZED FOR FLUSHING SLUDGE LINES AND CHEMICAL PREPARATION
9 SERVICE WATER PUMPS ARE THE SOURCE FOR FINE SCREEN CLEANING, SERVICE WATER REQUIREMENTS FOR
10 SCREENING COMPACTOR, GRIT CLASSIFIER AND CHEMICAL ONLINE DILUTION OF AUTOPOLY SYSTEMS IN PLANT.
11 #BELT WASH WATER TRANSFER PUMPS – FOR CLEANING THE BELT IN GRAVITY BELT THICKENER
12 #DILUTION WATER PUMPS FOR CLO2 – FOR CHEMICAL PREPARATION OF CLO2
13 #DRYER SERVICE WATER TRANSFER PUMPS – FOR COOLING THE OFF GAS FROM DRYER.
14
15 PHASE 1 UNITS
16 PLANT WATER SUMP
17
19
20 SIZING
21
22 NO OF UNITS PROVIDED = 1 No.

23 TOTAL PLANT WATER CONSUMPTION = 586.00 m³/h
24 RETENTION TIME CONSIDERED = 30.00 min
25 VOLUME REQURIED FOR PLANT WATER SUMP = 293.00 m
26 LENGTH OF THE UNIT PROVIDED = 29.00 m
28 LIQUID DEPTH PROVIDED = 3.00 m
29 VOLUME OF PLANT WATER SUMP PROVIDED = 365.40 m³
30
31 SERVICE WATER TRANSFER PUMPS HORIZONTAL CENTRIFUGAL

32 SERVICE WATER FOR FINE SCREEN = 72.00 m³/d
33 SERVICE WATER FOR AERATED GRIT AND GREASE CHAMBER = 28.80 m³/d
34 GBT POLYMER PREPARATION = 725.62 m³/d
35 CENTRIFUGE POLYMER PREPARATION = 210.49 m³/d
36 SERVICE FOR CENTRIFUGE = 43.20 m³/d
37 OTHER DEMAND = 108.01 m³/d
38 TOTAL SERVICE WATER DEMAND = 1188.12 m³/d
39 CAPACITY OF PUMP REQUIRED = 49.51 m³/h
40 CAPACITY OF PUMP PROVIDED = 50.00 m³/h
41 TOTAL NO OF PUMPS PROVIDED = 2 Nos
42 NO OF PUMPS IN WORKING = 1 No.
44
45 DILUTION WATER PUMPS FOR CLO2 HORIZONTAL CENTRIFUGAL

46 CAPACITY OF EACH CLO2 GENERATOR = 35.00 kg/h
47 DILUTION WATER REQUIRED (1 KG/H CLO2, 1 M³/H OF DILUTION WATER) = 13.50 m³/h
51 NO OF PUMPS IN WORKING = 2 Nos
52 NO OF PUMPS IN STANDBY = 1 No
53
54 NOTES
55 1 DELETED
56

REVISION
1
2 BELT WASHWATER TRANSFER PUMPS HORIZONTAL CENTRIFUGAL

7
8 DRYER SERVICE WATER FEED PUMPS HORIZONTAL CENTRIFUGAL

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51 1 DATA PROVIDED ARE TENTATIVE. WILL BE UPDATED BASED ON VENDOR DURING DETAILED ENGINEERING
52
53
54
55
56

REVISION
1
2 DISINFECTION - CHLORINE DIOXIDE

3

5
6 TREATED SEWAGE FROM THE DISC FILTER FLOWS TO CHLORINE CONTACT TANK (CCT)
7 TREATED SEWAGE WILL BE DOSED WITH CHLORINE SOLUTION AS CLO2 AT REQUISITE DOSING RATE FOR DISINFECTION IN CCT
8
10 PHASE 1
12 = 3.48 m³/s
14 = 5.30 m³/s
15
16 DESIGN BASIS
17
18 DESIGN AVERAGE DAILY FLOW = 12524.66 m³/h

19 NO OF DIVISIONS = 2.00 Nos
20 FLOW TO EACH CCT = 104.37 m³/min
21 HYDRAULIC RETENTION TIME AT DESIGN AVERAGE FLOW = 30.00 min
22 VOLUME OF EACH CCT TANK REQUIRED = 3131 m³
23
24 CHLORINE MIXING TANK

25
26 TYPE = RCC TANK WITH AN AGITATOR

27
29 HYDRAULIC RETENTION TIME HRT CONSIDERED = 30.00 sec
30 VOLUME OF THE UNIT REQUIRED = 104.37 m³
31 VOLUME OF THE UNIT PROVIDED = 105.00 m³
33 WIDTH IN THE UNIT = 5.00 m
34 LENGTH OF THE UNIT REQUIRED = 4.55 m
35 LENGTH OF THE UNIT PROVIDED = 5.00 m
36
37 DIMENSIONS OF CCT EFFLUENT TANK

38
39 TOTAL WIDTH OF CCT, W = 32.00 m

40 LENGTH OF CCT,L = 26.00 m
41 LIQUID DEPTH OF TANK = 4.50 m
43
44 PASS LENGTH IS ARRIVED DEDUCTING THE LENGTH OCCUPIED BY INLET AND OUTLET CHAMBERS. VOLUME OF CCT IS ARRIVED
45 DEDUCTING THE VOLUME OCCUPIED BY INLET AND OUTLET CHAMBERS.
46
47
48
49
50
51 NOTES
52
53
54
55
56

REVISION
1
2 BAFFLE SIZING
3
4 NO OF BAFFLES = 6.00 Nos

5 BAFFLE WALL THICKNESS = 0.15 m NOTE 1
6
7 LENGTH OF PASS IN CCT, LC = (NB+1)*L = 182.00 m

8 LENGTH OCCUPIED BY CHLORINE MIXING TANK = 4.00 m
9
10 ACTUAL LENGTH OF PASS IN CCT = 178.00 m

11 WIDTH OF PASS IN CCT, W = WC/(NB+1) = 4.44 m
12 WIDTH OF PASS CONSIDERED = 4.45 m
13
14 LC/WC = 40.00
15
16 Reference : Waste Water Engineering – Treatment and Reuse, 4th Edition, Metcalf & Eddy, Page No. 1272.
17 The Recommended length to width ratio for Chlorine contact tank shall be of at least 20 to 1, and Preferably 40 to 1.
18
19 SWD/ PASS WIDTH RATIO = 1.01

20 EFFECTIVE VOLUME OF TANK PROVIDED = 3564.45 m³
21 HYDRAULIC RETENTION TIME PROVIDED = 34.15 min
22
23 CHLORINE DIOXIDE REACTOR

24
25 CHLORINE DIOXIDE REACTOR IS PROVIDED FOR DISINFECTION OF THE TREATED SEWAGE FROM DISC FILTER
26

28 MAXIMUM DOSAGE OF CLO2 PER DISINFECTION = 4.50 mg/L
29 = 56.36 kg/h
30 TOTAL NUMBER OF CLO2 GENERATORS = 3.00 Nos
31 NO OF WORKING CLO2 GENERATORS = 2.00 Nos
32 NO OF STANDBY CLO2 GENERATORS = 1.00 No
33 CAPACITY OF EACH CLO2 GENERATOR REQUIRED = 28.18 kg/h
34 CAPACITY OF EACH CLO2 GENERATOR PROVIDED = 35.00 kg/h
35
36 CHLORINE DIOXIDE IS GENERATED USING ACID-CHLORINE TECHNOLOGY ACCORDING TO THE FOLLOWING REACTION
37
38
39
40
41
42 33% HCL REQUIRED FOR 1 KG/H OF CLO2 GENERATION = 5.70 kg/h

43 TOTAL HCL (33%) REQUIRED = 399.00 kg/h
44
45
46 31% NACLO2 REQUIRED FOR 1KG/H OF CLO2 GENERATION = 5.70 kg/h

47 TOTAL NACLO2 (31%) REQUIRED = 399.00 kg/h
48
49
50 NOTES
51 1 BAFFLE THICKNESS WILL BE BASED ON CIVIL DESIGN CRITERIA
52
53
54
55
56

REVISION
1
2 HYDROCHLORIC ACID DOSING SYSTEM

3
4 COMMERCIAL GRADE CONCENTRATION = 33.00 %

5 DENSITY OF ACID = 1166.00 kg/m³ 1
6 TOTAL HCL (33%) REQUIRED = 399.00 kg/h
7
8 HCl DOSING TANK VOLUME

9
10 STORAGE TIME = 24.0 h

11 NUMBER OF HCL DOSING TANKS PROVIDED = 1.00 No.
12 CONCENTRATION OF HYDROCHLORIC ACID (1) = 33.0 %
13 VOLUME OF HYDROCHLORIC ACID REQUIRED = 399 / 1166
14 = 0.350 m³/h
15 DAILY REQUIREMENT OF HYDROCHLORIC ACID = 0.35 x 24
16 DOSING TANK VOLUME REQUIRED = 8.40 m³
17 DOSING TANK VOLUME PROVIDED = 10.00 m³
18
19 HCl DOSING PUMPS

20
21 TYPE DIAPHRAGM PUMPS

22 HOURLY ACID REQUIREMENT = 350.0 LPH
23 NO. OF PUMPS IN DUTY = 2 Nos.
24 NO. OF PUMPS STANDBY = 1 No.
25 CAPACITY OF EACH PUMP REQUIRED = 350 / 2
26 = 175.00 LPH
27 CAPACITY OF EACH PUMP PROVIDED = 300.00 LPH 1
28
29
30 BULK HYDROCHLORIC ACID TANKS

31
32 STORAGE REQUIREMENT = 15.0 days

33 NUMBER OF HCL BULK TANKS PROVIDED = 2 Nos.
34 EACH BULK TANK VOLUME REQUIRED = 130.00 m³
35 EACH BULK TANK VOLUME PROVIDED = 65.00 m³
36
37
38 BULK HYDROCHLORIC ACID TRANSFER PUMPS

39
40 TYPE HORIZONTAL CENTRIFUGAL PUMPS

41 TOTAL NUMBER OF PUMPS PROVIDED = 2.0
42 NO. OF PUMPS IN DUTY = 1 No.
44

46
47
48
49
50 NOTES
51
52
53
54
55
56

REVISION
1
2 SODIUM CHLORITE DOSING SYSTEM

3
4 COMMERCIAL GRADE CONCENTRATION = 31.00 %

5 DENSITY OF SODIUM CHLORITE = 1285.00 kg/m³ 1
6 TOTAL NACLO2 (31%) REQUIRED = 399.00 kg/h
7
8 SODIUM CHLORITE DOSING TANK VOLUME

9
10 STORAGE TIME = 24.0 h

11 NUMBER OF SODIUM CHLORITE DOSING TANKS PROVIDED = 1.00 No.
12 CONCENTRATION OF SODIUM CHLORITE = 33.0 %
13 VOLUME OF SODIUM CHLORITE REQUIRED = 399 / 1285
14 = 0.350 m³/h
15 DAILY REQUIREMENT OF SODIUM CHLORITE = 0.35 x 24
16 DOSING TANK VOLUME REQUIRED = 8.40 m³
17 DOSING TANK VOLUME PROVIDED = 10.00 m³
18
19 SODIUM CHLORITE DOSING PUMPS

20
21 TYPE DIAPHRAGM PUMPS

22 HOURLY SODIUM CHLORITE REQUIREMENT = 350.0 LPH
23 NO. OF PUMPS IN DUTY = 2 Nos.
25 CAPACITY OF EACH PUMP REQUIRED = 350 / 2
26 = 175.00 LPH
27 CAPACITY OF EACH PUMP PROVIDED = 300.00 LPH 1
28
29
30 BULK SODIUM CHLORITE TANKS

31
32 STORAGE REQUIREMENT = 15.0 days

33 NUMBER OF SODIUM CHLORITE BULK TANKS PROVIDED = 2 Nos.
34 TOTAL BULK TANK VOLUME REQUIRED = 130.00 m³
35 EACH BULK TANK VOLUME PROVIDED = 65.00 m³
36
37
38 BULK SODIUM CHLORITE TRANSFER PUMPS

39
40 TYPE HORIZONTAL CENTRIFUGAL PUMPS

41 TOTAL NUMBER OF PUMPS PROVIDED = 2 Nos
42 NO. OF PUMPS IN DUTY = 1 No.
44

46
47
48
49
50 NOTES
51
52
53
54
55
56

AUXILLARIES

REVISION
1
2 SUPERNATANT SUMP
3

5
6 SUMP IS PROVIDED TO COLLECT THE ENTIRE PROCESS UNIT RECYCLES I.E. SUPERNATANT FROM GRAVITY BELT THICKENERS ,
7 CENTRATE FROM CENTRIFUGE UNITS AND RECYCLED BACK TO FLOW DISTRIBUTION CHAMBER
8
9 PHASE 1 UNITS
10 DESIGN BASIS
11
12 TYPE = SQUARE
13
14 DESIGN FLOW RATE TO THE UNIT (AVERAGE FLOW MAX MONTH) = 10861 m³/d
15 FLOW RATE UNDER AVERAGE FLOW MAX CONDITION = 12392 m³/d
16 (NOT FOR DESIGN CASE ONLY FOR INFORMATION)
17
18 SIZING
20 DESIGN FLOW PER UNIT = 452.54 m³/h
21 HYDRAULLIC RETENTION TIME = 0.50 h
22 VOLUME OF UNIT REQUIRED = 226.27 m³
24 LENGTH OF THE TANK PROVIDED = 13.80 m
25 WIDTH OF THE TANK PROVIDED = 13.80 m
26 VOLUME OF UNIT PROVIDED = 476 m³
27
28
29 SUPERNATANT PUMPS
30
31 TYPE = SUBMERSIBLE
32
39
40
41
42
43
44
45
46
47
48
49
50 NOTES
51 1 PLANT DRAINS WILL BE COLLECTED IN THE SUPERNATANT SUMP AND TO BE PUMPED BACK ALONG WITH RETURNS TO
52 UPSTREAM OF PRIMARY SETTLER.
53
54
55
56
REVISION
1
2 ODOUR CONTROL UNIT

3
4 PRIMARY OCU SIZING

5 NO.OF DIMENSION FREE
SL. NO LOCATION TOTAL
UNITS (m) BOARD NO. OF AIR
6 VOLUME
VOLUME CHANGES
(m3)
7 LENGTH WIDTH FB (m3)
8 1 Inlet Distribution Chamber 1 17.35 7.35 0.50 64 12 765
9 2 Fine screen distribution chamber 1 15.70 3.50 0.50 27 12 330
10 3 Fine screen Channel 5 14.00 2.50 0.65 114 12 1365
11 4 DELETED
12 5 Screening Compactor 2 5.0 5 25
13 6 Screening Container 2 10 5 50
14 7 AGC distribution chamber 1 50.30 3.00 0.50 75 5 377
15 8 Aerated grit & Grease chamber 5 30.00 4.60 0.50 14 4950
16 9 Aerated grit & Grease outlet chamber - 1 1 31.75 3.00 0.50 48 5 238
17 10 Aerated grit & Grease outlet chamber - 2 1 32.50 3.00 0.50 49 5 244
18 11 Bypass outlet 1 15.00 3.00 0.50 23 5 113
19 12 FOG Tank - AGGC 1 5.00 4.00 0.50 10 5 50
13 FOG Tank - Buffer Tank 1 3.00 2.00 0.50 3 5 15
20 14 DELETED
21 15 Flow Distribution chamber 1 18.00 6.00 0.50 54 4 216
22 16 Buffer tank 2 36.00 0.50 9 4750
23 17 Primary Clarifier distribution chamber 1 124.20 2.00 0.50 124 4 497
24 18 Primary Clarifier 12 13.70 15.85 0.50 1303 4 5211
25 19 Primary Clarifier Sludge sump 2 11.00 3.30 1.30 94 4 378
26 Total Air Flowrate, m3/h 19573
27 Design Air Flow rate, m3/h 22000
28 Design Inlet H2S Concentration (ppm) 100
29
30
31
32
33 SLUDGE OCU SIZING

34 NO.OF DIMENSION FREE
SL. NO LOCATION TOTAL
UNITS (m) BOARD NO. OF AIR
35 VOLUME
VOLUME CHANGES
(m3)
36 LENGTH WIDTH FB (m3)
37 1 Sludge balancing tank - Primary 1 7.00 5.50 0.50 19 20 385
38 2 Gravity Belt Thickener - Primary 3 10.00 3.70 0.50 56 10 555
39 3 Digester feed sump 1 9.75 4.00 0.50 20 15 293
40 4 Dewatered Wet Sludge Silo 2 5.00 0.50 20 15 295
41 5 Centrifuge feed sump 1 12.00 4.20 0.50 25 15 378
42 6 Centrifuge 4 - 720
43 7 Sludge dryer - Note 1 2 - - - 36000 - 36000
44 Total Air Flowrate, m3/h 38625
45 Design Air Flow rate, m3/h 45000
46 Design Inlet H2S Concentration (ppm) 25
47
48
49
50 NOTES:
51 1 DELETED
52
53
54
55
56
REVISION
1 STRUVITE CALCULATION 1
2
3 DESIGN BASIS 1
4
5 DESIGN SLUDGE FLOW TO DIGESTER = 1481 m³/d 1
6 1
7 PHOSPHORUS LEVELS IN THE PRIMARY THICKENED SLUDGE = 180 kg/d 1
8 PHOSPHORUS LEVELS IN THE SECONDARY THICKENED SLUDGE = 1116 kg/d 1
9 PHOSPHORUS LEVELS IN THE TERTIARY THICKENED SLUDGE = 212 kg/d 1
10 TOTAL PHOSPHORUS LEVELS TO THE INLET OF ANAEROBIC DIGESTER = 1508 kg/d 1
11
12 SECONDARY PHOSPHORUS RELEASE 1
13 EXPECTED PHOSPHORUS RELEASE IN THE DIGESTER OF TOTAL PHOSPHORUS = 43 - 63 % NOTE-1 1
14 CONSIDERED FOR DESIGN = 53% 1
15
16 SECONDARY SLUDGE TO DIGESTER 1
17 % OF LUXURY PHOSPHORUS UPTAKE IN SEC. THICKENED SLUDGE = 4.40 % NOTE-2 1
18 % OF P IN THE VSS PORTION OF SLUDGE (UNDER NORMAL OPERATION) = 2.57 % NOTE-2 1
19 % OF P IN THE TSS PORTION OF SLUDGE (UNDER NORMAL OPERATION) = 1.80 % NOTE-2 1
20 1
21 TSS IN THE SECONDARY THICKENED SLUDGE FROM NEREDA REACTORS = 25205.40 kg/d 1
22 VSS IN THE SECONDARY THICKENED SLUDGE FROM NEREDA REACTORS = 20226.22 kg/d 1
23 RELEASE OF LUXURY PHOSPHORUS IN THE DIGESTER = 85.00 % 1
24 = 557.04 kg/d 1
25
26 VSS DESTRUCTION OF SEC. THICKENED SLUDGE IN DIGESTER = 25.00 % 1
27 RELEASE OF PHOSPHOURS IN DIGESTER DUE TO VSS DESTRUCTION = 129.95 kg/d 1
28
29 TERTIARY SLUDGE TO DIGESTER 1
30 FERRIC CHLORIDE SLUDGE GENERATED FOR PHOSHPORUS REMOVAL = 1379.81 kg/d 1
31 SOLIDS IN DISC FILTER DIRTY BACKWASH = 4348.86 kg/d 1
32 TP AS METAL SLUDGE IN THE DISC FILTER DIRTY BACKWASH = 211.66 kg/d 1
33
34 PRIMARY SLUDGE TO DIGESTER 1
35 PHOSPHORUS AVAILABLE IN THE VSS OF PRIMARY THICKENED SLUDGE = 179.92 kg/d 1
36 VSS DESTRUCTION OF PRIMARY THICKENED SLUDGE IN DIGESTER = 65.00 % 1
37 RELEASE OF PHOSPHORUS IN DIGESTER DUE TO VSS DESTRUCTION = 116.95 kg/d 1
38
39 TOTAL PHOSPHORUS RELEASE 1
40 TOTAL RELEASE OF PHOSPHORUS FROM DIGESTER = 804 kg/d 1
41 = 542.80 mg/L 1
42 TOTAL RELEASE OF PHOSPHORUS IN RATIO WITH TOTAL PHOSPHORUS = 53% 1
43 Hence OK 1
44
45 STRUVITE FORMATION 1
46
47 PHOSPHORUS AS PO4 AVAILABLE FOR STRUVITE FORMATION = 2460.07 kg/d 1
48 PERCENTAGE OF CONVERSION OF PO4 TO STRUVITE, CONSIDERED = 60.00 % NOTE-3 1
49 PHOSPHORUS AS PO4 CONSUMED FOR STRUVITE FORMATION = 1476.04 kg/d 1
50
51 NOTES 1
DATA AS IN TABLE 18.7 OF PHOSPHORUS IN ENVIRONMENTAL
52 1 1
TECHNOLOGY HANDBOOK EDITED BY EUGENIA VALSAMI-JONES
53 2 DATA AS PER NEREDA DESIGN 1
54 3 SLIGHTLY HIGHER STRUVITE FORMATION POSSIBLE HOWEVER CONSIDERED 60% AS CONSERVATIVE VALUE. 1
55
56
57
58
59
REVISION
1 STRUVITE FORMATION HAPPENS WHEN MAGNESIUM, AMMONIA AND PHOSHPHORUS ARE AVAILABLE IN EQUAL MOLAR RATIO OF 1:1:1 1
2 1
3 MOLES OF PO4 IN THE STRUVITE FORMED = 15.5 kg-mol 1
4 MAGNESIUM REQUIRED FOR STRUVITE FORMATION = 378.00 kg 1
5 MAGNESIUM IN THE INFLUENT = 167 mg/L NOTE-1 1
6 = 247.34 kg 1
7
8 MAGNESIUM RELEASED BY PAO ALONG WITH LUXURY PHOSPHORUS RELEASE = 0.29 mol Mg/mol P 1
9 = 7.52 mol Mg 1
10 = 182.75 kg Mg/d 1
11
12 MAGNESIUM RELEASED DUE TO VSS DESTRUCTION OF PRIMARY SLUDGE & SECONDARY SLUDGE NOT CONSIDERED' 1
13 TOTAL MAGNESIUM AVAILABLE FOR STRUVITE FORMATION = 430.10 >378 kg/d 1
14 = 290.39 mg/L 1
15 EXCESS MAGNESIUM AVAILABLE = 14% 1
16
17 AMMONIUM REQUIRED FOR STRUVITE FORMATION = 280.00 kg/d 1
18 NH4-N AVAILABLE IN THE DIGESTER = 282.55 kg/d 1
19 AS NH4 (AMMONIUM) AVAILABLE IN THE DIGESTER = 366.95 >280 kg/d 1
20 = 247.75 mg/l 1
21 EXCESS AMMONIUM AVAILABLE = 31% 1
22
23 STRUVITE FORMATION = 3808.18 kg/d 1
24 = 2571.20 mg/l 1
25
26 CHECKING BASED ON SOLUBILITY PRODUCT CONSTANT 1
27 1
28 1
29 WHERE, C IS IN MOL/L 1
30 1
31 KSP OF THE STRUVITE FORMED = 6.03 1
32 1
33 1
34 1
35 AT THIS SOLUBILITY PRODUCT CONSTANT 1
36 MOST OF THE STRUVITE WILL BE IN THE 1
37 PRECIPITATED FORM. 1
38 1
39 1
40 1
41 1
42 1
43 1
44 1
45 1
46 1
47 1
48 1
49 1
50
51
52 TOTAL SOLUBLE PHOSPHORUS AVAILABLE AFTER STRUVITE FORMATION = 321.58 kg/d 1
53
54 NOTES 1
55 1 VALUE BASED ON WATER ANALYSIS DONE ON THE EXISTING INFLUENT TO JA1 SITE WWTP. 1
56
57
58
59
REVISION
1 CALCIUM PHOSHPHATE PRECIPITATION 1
2 1
3 PART OF PHOSPHATE IN THE EXCESS SLUDGE WILL BE AS CALCIUM PHOSPHATE AND WILL NOT GET AFFECTED BY ANAEROBIC PROCESS & 1
4 WILL BE PART OF THE DEWATERED SLUDGE. HOWEVER SAME IS NOT CONSIDERED HERE. 1
5
6 TYPE OF CALCIUM PHOSPHATE FORMATION EXPECTED IN DIGESTER WILL BE HYDROXYAPATITE (HAP) FORMATION Ca5. (PO4)3. OH 1
7 1
8 CALCIUM PRESENT IN THE INFLUENT = 385.00 mg/L as CaCO3 1
9 = 154.00 mg/L NOTE-1 1
10 = 228.09 kg/d 1
11
12 CALCIUM RELEASED BY PAO ALONG WITH LUXURY PHOSPHORUS RELEASE = 0.08 mol Mg/mol P 1
13 = 2.07 mol Ca 1
14 = 83.20 kg Ca/d 1
15
16 TOTAL CALCIUM AVAILABLE = 311.28 kg/d 1
17
18 CALCIUM REQUIRED TO FORM HAP OVER THE STOICHIOMETRIC REQUIREMENT = 1.67 1
19 CALCIUM CONSIDERED AVAILABLE FOR HAP FORMATION = 186.40 kg/d 1
20 PHOSPHORUS CONSUMED FOR HAP FORMATION = 86.46 kg/d 1
21
22
23 PERCENTAGE OF PHOSPHORUS CONSIDERED FOR HAP FORMATION DUE TO = 75% 1
24 OTHER INTERFERENCES - ASSUMPTION = 64.84 kg/d 1
25
26 PHOSHPHATE ADSORPTION 1
27
28 CALCIUM WILL BE PRESENT ALSO IN THE FORM OF CALCIUM CARBONATE. 1
29
30 FERRIC CHLORIDE DOSED UPSTREAM OF DISK FILTER AS 1.5 TIMES OF STOICHEMETRIC IRON REQUIREMENT CONSIDERING POSSIBLE 1
31 FORMATION OF FERRIC HYDROXIDE, WHICH IS PART OF TERTIARY SLUDGE 1
32
33 THE FERRIC HYDROXIDE METAL SLUDGE AND CALCIUM CARBONATE AVAILABLE IN THE DIGESTER ACTS AS SITES FOR SOLUBLE 1
34 PHOSPHATES TO ADSORB TO ITS SURFACES. 1
35 1
36 EXPECTED ADSORPTION OF SOLUBLE PHOSPHORUS TO CALCIUM CARBONATE, = 25 - 50% kg/d NOTE-2 1
37 FERRIC HYDROXIDE SLUDGE SURFACES. 1
38 ADSORPTION CONSIDERED ON THE TOTAL RELEASED PHOSPHORUS = 30% 1
39 = 241.18 kg/d 1
40 1
41 REMAINING PHOSPHORUS IN SOLUBLE FORM = 15.55 kg/d 1
42
43
44
45
46
47
48
49
50
51 NOTES 1
52 1 VALUE BASED ON WATER ANALYSIS DONE ON THE EXISTING INFLUENT TO JA1 SITE WWTP. 1
53 2 DATA FROM INTERNATIONAL CONFERENCE ON NUTRIENT RECOVERY FROM WASTEWATER - KEN ASHLEY, DON MAVINIC 1
54 - IWA PUBLISHING 1
55 3 STRUVITE PRECIPITATION ASSESSMENT IN ANAEROBIC PROCESSES - N.MARTI, A.BOUZAS, J.FERRER 1
56
57
58
59
REVISION
1
2 DEWATERING CENTRIFUGE 1
3 FEED FLOWRATE TO CENTRIFUGE = 1483.94 m3/d 1
4 TOTAL SOLIDS FLOWRATE TO CENTRIFUGE = 53272 kg/d 1
5 TSS REMOVAL EFFICIENCY = 95.00 % 1
6 SOLIDS IN THE CENTRATE = 2663.59 kg/d 1
7 CENTRIFUGE CAKE DISCHARGED = 172.14 m3/d 1
8 CENTRATE FLOW RATE = 1311.8 1
9
10 TOTAL PHOSPHORUS FED TO CENTRIFUGE = 1508.26 kg/d 1
11 SOLUBLE PHOSPHORUS IN THE FEED TO CENTRIFUGE = 15.55 kg/d 1
12 = 10.48 mg/L 1
13 TP AS SOLIDS AND PART, ADSORBED TO SOLIDS IN CENTRIFUGE FEED = 1492.71 kg/d 1
14
15 PHOSPHORUS IN THE DEWATERED SLUDGE = 1419.88 kg/d 1
16 PHOSPHORUS IN THE CENTRATE = 88.38 kg/d 1
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51 NOTES 1
52
53
54
55
56
57
58
59
REVISION
1
2 ALKALINITY BALANCE
3 PHASE 1 UNITS
4 DESIGN BASIS
5
6 ALKALINITY IN RAW SEWAGE = 364 mg/l as CaCO3 1

7 = 7.3 mmol/l 1
8 TKN IN EFFLUENT = 60 mg/l 1
9 TKN REMOVAL IN PRIMARY CLARIFIER = 13.74 mg/l 1
10 = 2.20 kg/h 1
11 TKN AFTER PRIMARY CLARIFIER = 51.7 mg/l 1
12 TKN INFLUENT TO BIOLOGICAL TREATMENT = 51.7 mg/l 1
13 = 782.61 kg/h 1
14
15 TKN INFLUENT TO BIOLOGICAL TREATMENT

16
17 ALKALINITY WITH ADDITION RETURN FLOW OF ALKALINITY = 7.3 mmol/l 1

18 TKN IN EFFLUENT IN BIOLOGICAL TREATMENT = 51.74 mg/l 1
19 BOD IN INFLUENT TO BIOLOGICAL TREATMENT = 225.58 mg/l 1
20 N INCORPORATION IN BIOMASS = 5% 1
21 N INCORPORATION IN BIOMASS = 11.28 mg/l 1
22
23 ALKALINITY CONSUMPTION NITRIFICATION

24
25 DESIGN NH4-N IN EFFLUENT = 5.00 mg/l 1

26 ORG-N IN EFFLUENT = 0.50 mg/l 1
27 N AVAILABLE FOR DENITRIFICATION (TO BE NITRIFIED) = 34.96 mg/l 1
28
29 SPECIFIC ALKALINITY CONSUMPTION DUE TO NITRIFICATION = 7.14 mg CaCO3/mg NH4-N 1

30 SPECIFIC ALKALINITY CONSUMPTION DUE TO NITRIFICATION = 0.143 mmol/mg NH4-N 1
31 ALKALINITY CONSUME DUE TO NITRIFICATION = 4.993 mmol/l 1
32
33 ALKALINITY RECOVERY DENITRIFICATION

34
35 SPECIFIC ALKALINITY GENERATION DUE TO DENITRIFICATION = 3.60 mg CaCO3/ mg NO3-N 1

36 SPECIFIC ALKALINITY GENERATION DUE TO DENITRIFICATION = 0.07 mmol/mg NO3-N 1
37 TN IN EFFLUENT = 15.50 mg/l 1
38 NO3-N IN EFFLUENT SELECTED = 10.00 mg/l 1
39 NO3-N DENITRIFIED = 24.96 mg/l 1
40 ALKALINITY RECOVERY DENITRIFICATION = 1.80 mmol/l 1
41
42 NET ALKALINITY CONSUMPTION (NITRIFICATION/DENITRIFICATION)

43
44 NET ALKALINITY CONSUMPTION (NITRIFICATION/DENITRIFICATION) = 3.20 mmol/l 1

45 REMAINING ALKALINITY = 4.1 mmol/l 1
46 = 204.23 mg CaCO3/l 1
47
48 ALKALINITY CONSUMPTION (FOR PHOSPHOROUS)

49
50 MAX. PHOSPHOROUS TO BE REMOVED THROUGH PRECIPITATION = 2.00 mg/l 1

51 BASED ON FECL3 DOSAGE FOR TP REMOVAL MAX. REDUCTION IN ALKALINITY = 13.25 mg CaCO3/l 1
52 REMAINING ALKALINITY AT THE OUTLET OF DISK FILTER = 190.98 mg CaCO3/l 1
53
54 HENCE IT CAN BE CONCLUDED THAT ENOUGH ALKALINITY IS AVAILABLE IN WASTEWATER FOR PLANT PERFORMANCE. MOREOVER 1
55 THE ALKALINITY GAIN FROM THE ANAEROBIC DIGESTER IS NOT CONSIDERED WHICH WILL BE A SIGNIFICANT CONTRIBUTOR. 1
56
57 NOTES 1
58
59

STP-Ph1-JWWF-P05-00 - 0002 - 2 NATIVE FILE

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STP-Ph1-JWWF-P05-00 - 0002 - 2 NATIVE FILE

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JEDDAH AIRPORT 2 INDEPENDENT SEWAGE TREATMENT PLANT (ISTP)

CLIENT DOCUMENT NUMBER DOCUMENT TITLE Rev Page

PROCESS DESIGN CALCULATIONS

DOCUMENT CLASS : ISSUED FOR CONSTRUCTION

2 24-Feb-22 ISSUED FOR CONSTRUCTION SAMBIT DE THIRUMANISELVAM KARTHIKEYAN S

REV DATE STATUS-REVISION MEMO PREPARED BY CHECKED BY APPROVED BY

3 BOP BOTTOM OF PIPE

27 NO3-N NITRATE NITROGEN

41 ACRONYMS FOR WASTEWATER CHARACTERISTICS

43 BOD BIOCHEMICAL OXYGEN DEMAND

2 ABBREVATIONS FOR UNITS OF MEASUREMENT

4 1. WASTE WATER ENGINEERING – TREATMENT AND REUSE, 4TH EDITION

8 2. WASTEWATER TREATMENT PLANT - PLANNING, DESIGN AND OPERATION

12 3. DESIGN OF MUNICIPAL WASTEWATER TREATMNT PLANTS, 5TH EDITION

2 CONVERSION FACTORS USED

14 1 FOOT = 0.3048 METER (m)

19 1 HORSEPOWER (hp) = 0.7457 KILOWATT (kW)

23 1 ATMOSPHERE (atm) = 101.325 KILO PASCAL (kPa)

31 1 DEGREE CELSIUS (oC) = C + 273.15

34 VALUES USED FOR STANDARD CONSTANTS:

36 ACCELERATION DUE TO GRAVITY, g = 9.81 m/s²

12 PEAK FACTOR = 1.50

19 PEAK INSTANTANEOUS HOURLY FLOW(1) = 22500 15000 m³/h

23 RETURN FLOW 1 = 12.39 MLD

28 RETURN FLOW 2 = 54.46 MLD

33 INFLUENT WASTEWATER RANGE CHARACTERISTICS

CONFIDENTIAL - Not to disclose without authorization

2 TREATED EFFLUENT QUALITY

7 Parameters Units Maximum allowable limits

9 Flotable materials None Detectable

12 Total Suspended solids (TSS) mg/L 10.00

16 Nitrate Nitrogen (NO3-N) mg/L 10.00

19 Total Phenol mg/L 0.002

20 Total Phosphorus mg/L 1.00

23 Hydraullic levels of the Plant

28 TOPOGRAPHY LEVEL OF SITE CONSIDERING DATUM @ 100 M = 99.07 - 103.219 mAOD

30 MAXIMUM TOP WATER LEVEL AT EXISTING INLET CHAMBER = 107.8 mAOD

31 EXISTING ISTP OUTFALL AT MANHOLE CH2

34 MAXIMUM BUILDING HEIGHT RESTRICTION = 116 mAOD

37 VELOCITY CRITERIA OF PLANT

48 Parameters Units Value

CONFIDENTIAL - Not to disclose without authorization

3 ATMOSPHERIC PRESSURE PREVAILING AT THE SITE Pb = Pa * exp { - g M (zb - za) / RT}

6 Pb = Atmospheric pressure prevailint at the Site, N/m²

7 Pa = Atmospheric pressure (= 101325 N/m²)

8 g = Acceleration due to gravity ( = 9.81 m/s²)

9 M = Mole of air (=28.97 kg/kg-mole)

11 za = Elevation for Atmospheric Pressure (= 0 m)

12 R = Universal Gas Constant ( = 8314 N.m/kg-mole.K)

18 (AT AVERAGE SITE TEMPERATURE) = 100189.44 N/m²

22 (AT MAXIMUM SITE TEMPERATURE) = 100238.52 N/m²

26 (AT MINIMUM SITE TEMPERATURE) = 100085.44 N/m²

28 INFLUENT FRACTIONS CONSIDERED FOR NEREDA DESIGN 1

42 Influent Fractions Value (%) Influent Fractions Value (%) 1

50 Influent Fractions Value (%) 1

CONFIDENTIAL - Not to disclose without authorization

CONFIDENTIAL - Not to disclose without authorization

2 DESIGN CRITERIA AND ASSUMPTIONS

4 FINE SCREEN CHANNEL

5 CLEAR OPENING OF SCREENS = 6.00 mm CONTRACT

6 MAX. ANGLE INCLINATION OF SCREEN = 60.00 deg VENDOR DATA

7 TYPE OF SCREEN = Perforated

8 VELOCITY THROUGH SCREENS = 0.4 - 1.0 m/s CONTRACT