SHAHEEN-COM-ME-SPC-0093-0 - Proportioning Pump of Reciprocating Type

PROJECT SHAHEEN Project
PLANT Steam Cracker & Polymer Complex, TC2C
ENGINEERING SPECIFICATION
FOR
PROPORTIONING PUMPS OF RECIPROCATING TYPE
SHAHEEN-COM-ME-SPC-0093
ES NO. GA-108
0 08-Oct-2021 H. Kulkarni P. Bam T. Hulme Issued for Design
B 12-Aug-2020 H. Kulkarni P. Bam A. Ricevuti Issued for Review

A 19-Jul-2020 H. Kulkarni P. Bam A. Ricevuti Issued for Discipline Review
REV. DATE Prepared By Checked By Approved By Remark
ENGINEERING SPECIFICATION SHAHEEN-COM-ME-SPC-0093
FOR
Revision 0
PROPORTIONING PUMPS OF RECIPROCATING
SHAHEEN PROJECT TYPE PAGE 2 OF 14
*REVISION HISTORY SHEET*

REV.NO. DATE DESCRIPTION
A 19-Jul-2020 Issued for Discipline Review
B 12-Aug-2020 Issued for Review
0 08-Oct-2021 Issued for Design
(Document re-numbered. Was SHAHEEN-COM-ME-SPC-0093.)
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*CONTENTS*
*REVISION HISTORY SHEET* .............................................................................................................................. 2

DEFINITIONS ........................................................................................................................................................ 4
1 GENERAL ...................................................................................................................................................... 5
1.1 Scope................................................................................................................................................... 5
1.2 Codes and Standards ........................................................................................................................... 5
1.3 Data Sheets and Specifications ............................................................................................................ 5
1.4 Drawings and Documents ..................................................................................................................... 5
1.5 Health, Safety and Environmental Requirement .................................................................................... 6
2 BASIC DESIGN .............................................................................................................................................. 7
2.1 General ................................................................................................................................................ 7
2.2 Drivers and Gear Units ......................................................................................................................... 7
2.3 Cylinders .............................................................................................................................................. 8
2.4 Auxiliary Piping ..................................................................................................................................... 8
2.5 Plungers ............................................................................................................................................... 8
2.6 Diaphragms .......................................................................................................................................... 8
2.7 Liquid end Stuffing Boxes ..................................................................................................................... 9
2.8 Heating or Cooling Jacket ..................................................................................................................... 9
2.9 Cylinder Valves..................................................................................................................................... 9
2.10 Bearings and Crank Cases ................................................................................................................... 9
2.11 Couplings ............................................................................................................................................. 9
2.12 Baseplate ........................................................................................................................................... 10
2.13 Relief Valves ...................................................................................................................................... 10
2.14 Pulsation Damping Equipment ............................................................................................................ 10
2.15 Materials ............................................................................................................................................ 10
2.16 Noise Level ........................................................................................................................................ 10
3 INSPECTION AND TESTS ............................................................................................................................ 11
4 NAMEPLATES, MARKING AND PAINTING .................................................................................................. 12
4.1 Nameplates and Rotation Arrows ........................................................................................................ 12
4.2 Marking .............................................................................................................................................. 12
4.3 Painting .............................................................................................................................................. 12
5 PACKING AND SHIPPING ............................................................................................................................ 13
5.1 General .............................................................................................................................................. 13
5.2 Packing and Preparation for Shipping ................................................................................................. 13
5.3 Shipping ............................................................................................................................................. 13
APPENDIX A: MATERIAL SELECTION................................................................................................................ 14
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DEFINITIONS
S-OIL : S-OIL Corporation, the Owner of the PROJECT
Purchaser : Individual or organization that issues the purchase order and
specifications to the vendor. The purchaser may be the owner of the
plant in which the equipment is to be installed or the owner’s appointed
agent
Vendor : The Persons and Firms from whom EQUIPMENT are purchased
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1 GENERAL
1.1 Scope
This specification covers the minimum requirements for the Design, Fabrication, Inspection, Testing
and Delivery conditions of Proportioning Pumps of Reciprocating Type, Drivers and Power
Transmissions.
1.2 Codes and Standards

1.2.1 The following codes and standards when specified in the datasheets/ specifications and those listed
in Engineering Specification, SHAHEEN-COM-ME-SPC-0050 (G-101), except as modified herein,
shall form a part of this specification:
API 675 (3rd edition): Positive Displacement Pumps – Controlled Volume
1.2.2 It shall be the responsibility of Vendor that all aspects of the Design, Fabrication, Inspection and
Testing conform to the requirements of the specified codes and standards, and legal requirements.
1.2.3 Where there are conflicts between the datasheets/ specification and the specified codes and
standards or legal requirements, such conflicts shall be reported to Purchaser in writing at the
proposal stage. Unless otherwise specified, the most severe requirement as interpreted by Purchaser
shall be applied.
1.3 Data Sheets and Specifications

1.3.1 Purchaser will furnish Vendor with datasheets which contain the basic process data and specific
requirements necessary for basic and detailed design of the pumps.
1.3.2 The related Engineering Specification to supplement this specification is as follows.
SHAHEEN-COM-ME-SPC-0050 (G-101) “Job Specification for Rotating Machines”
SHAHEEN-COM-ME-SPC-0096 (GA-208) “Inspection & Tests of Proportioning Pumps”
SHAHEEN-COM-EL-SPC-0013 (N-111) “Induction Motors specification”
SHAHEEN-COM-ML-SPC-0004 (O-301) “Painting”
SHAHEEN-COM-EN-SPC-0001 (R-104) “Noise Control”
SHAHEEN-COM-EM-SPC-0001 (AA-001) “Basic Engineering Design Data”
SHAHEEN-COM-EM-SPC-0003 (R-453-1) “Shipping procedure”
SHAHEEN-COM-EM-SPC-0004 (R-453-2) “Packing procedure”
SHAHEEN-COM-ML-SPC-0017 (R-503) “Rust Preventive Instructions”
SHAHEEN-COM-EM-SPC-0002 (R-201) “General Inspection Requirement”
Where there are conflicts between the Engineering Specifications, SHAHEEN-COM-ME-SPC-0050
(G-101) and this specification, the requirements included in SHAHEEN-COM-ME-SPC-0050 (G-101)
shall govern.
1.3.3 Where requirements in the datasheets/ specification are impractical, suggested alternatives shall
promptly be referred to Purchaser for approval before proceeding with the work.
1.4 Drawings and Documents

1.4.1 Vendor shall submit to Purchaser the drawings and documents as called for in the Purchase order.
1.4.2 Purchaser’s approval on such drawings and documents shall not relieve Vendor of his responsibility
to meet all requirements of the Purchase Order.
1.4.3 All drawings and documents shall contain a reference to S-OIL/ Purchaser, The Project Title, the
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Equipment Item No., and the Service name.

1.4.4 Unless otherwise specified, SI units shall be applied as the measurement system, except for pipe
diameters which shall be in inches (NPS) as referred to Engineering Specification, SHAHEEN-COM-
ME-SPC-0050 (G-101).
1.5 Health, Safety and Environmental Requirement

Vendor shall consider Purchaser’s environmental requirement at the stage of selecting materials,
design, manufacturing, packing and transportation. All deviations for the requirements shall be
approved by Purchaser.
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2 BASIC DESIGN
2.1 General
2.1.1 Pumps, auxiliaries and accessories shall be of a construction suitable for outdoor, unsheltered
installation, unless otherwise specified. The arrangement of the equipment, including piping and
auxiliaries, shall provide adequate clearance area for operation and maintenance.
2.1.2 Pumps shall be designed and constructed so as to run safely up to the trip speed and the
pressure and load that will be obtained at the relief valve set pressure and the accumulation. The
relief valve set pressures shall be 110 % of the pump rated discharge pressure or 0.049 MPa
above the pump discharge pressure, whichever is greater.
2.1.3 The following will be specified on the datasheets:
1. Capacity control range
2. Control method whether manually, pneumatic or electric
3. Control mechanism whether by stroke adjustment or speed variation
2.1.4 Crank case shall be designed so that any leakage of oil is prevented, and oil is drained thoroughly
from the casing through drain connection.
2.1.5 The parts under liquid pulsation shall be carefully designed and constructed against excess
forces and fatigue of the materials due to vibration. Vendor shall state maximum allowable
pulsation (peak-to-peak amplitude) if the pulsation at delivery side greatly affects the performance
of the pump or life of pump parts.
2.1.6 All exposed rotating parts shall be covered with non-sparking guards for personnel protection.
2.1.7 Vendor shall guarantee the pump performance, i.e. steady state accuracy, capacity, pressure and
Shaft power as specified on the datasheets. No negative tolerance is permitted on capacity at
rated speed and differential pressure. The steady state accuracy shall be within ±1% in the range
of 25 to 100% of the specified rated capacity
Tolerance on shaft power shall be follows:
Driver Driver Rating (kW) Tolerance (%)
19 and less +10
Motor 22 to 55 +6
75 and more +4
Turbine - +4
2.1.8 Unless otherwise specified, all pumps shall be so designed that the uninterrupted service period
of at least three years except for normal maintenance period of cylinder valves and/or packing.
2.1.9 All components shall have proven experience in similar duty to the specified one. No prototype
design and application shall be acceptable unless it is approved by Purchaser.
2.1.10 All electrical components shall be suitable for area classification specified on the datasheets.
2.2 Drivers and Gear Units
2.2.1 Motors shall have power rating at least equal to the following percentage of the Shaft power at
pump rated point including all power transmission losses.
Motor Rating (kW) Percent of Shaft Power

19 and less 125 %
22 to 55 115 %
75 and more 110 %
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Motor shall also be sized to cover the power requirement during operation at the relief valve set
pressure including accumulation.
2.2.2 Gear units shall have the power rating at least equal to the rated power of the driver. The gear
unit shall be designed in accordance with AGMA standard as a guide and with a minimum service
factor of 1.5.
2.3 Cylinders
2.3.1 The design pressure of the cylinder shall be not less than the relief valve set pressure.
2.3.2 Pumps which will operate at temperature above 0 °C up to 350 °C shall be designed for the
maximum anticipated operating temperature plus 15 °C. For the maximum operating temperature
of 350 °C and over, 20 °C shall be added for design. Pumps which will operate at temperatures
0 °C and below shall be designed for the minimum operating temperature.
2.3.3 Suction and discharge nozzles shall be provided with flanged connections unless otherwise
specified.
2.3.4 Flange rating and facings will be specified on the datasheets. Pressure ratings of suction and
discharge flanges may be different.
2.3.5 Cast iron flanges shall be flat faced.
2.4 Auxiliary Piping
2.4.1 Auxiliary piping system including all accessories shall be furnished fully assembled and installed
neatly on the pumps.
2.4.2 The piping shall be designed and arranged for easy disassembly and maintenance. Appropriate
flanges or union connections shall be so arranged that the pumps can be isolated with the stop
valves furnished for each service supply and return line and be disconnected from each service
network.
2.4.3 Auxiliary piping sizes shall be 3/8 inch minimum. Connection size shall be 1/2 inch minimum.
2.4.4 Piping sizes of 1-1/4, 2-1/2, 3-1/2, 7 and 9 inches shall not be used, unless otherwise specified.
2.4.5 Copper or its alloys shall not be used for any components of auxiliary piping without Purchaser’s
approval.
2.4.6 Sight flow indicators shall be furnished in each cooling water outlet line.
2.4.7 Cooling water inlet and outlet isolation valves shall be furnished.
2.5 Plungers
2.5.1 Material of plungers shall be specified on the datasheet, and compatible with the fluids they
contact at all specified temperatures.
2.5.2 Surface of plunger in contact with packing shall be hardened, ground, and polished.
2.6 Diaphragms
2.6.1 When pumping temperature is below -5oC or above 250 oC, diaphragms shall not be used.
2.6.2 Diaphragms of PTFE shall not be applied with the pumping liquid above 120 oC.
2.6.3 When double diaphragm is applied, diaphragm failure detector (pressure transmitter) shall be
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provided.
2.7 Liquid end Stuffing Boxes
2.7.1 Liquid end stuffing boxes shall be constructed so as to facilitate the maintenance of gland
packing. Packing shall be removed from the stuffing box for shipping after shop test.
2.7.2 In case of multi-throw pumps, sealing or cooling water shall be separately adjustable for each
cylinder.
2.7.3 Water jackets shall be provided for cooling of stuffing boxes, if pumps are to operate at any of
the following conditions:
1. Pumping temperatures being 80 °C and higher
2. Handling liquids with vapor pressure greater than 0.098 MPa (abs) measured at pumping
temperature or at 40 °C
2.8 Heating or Cooling Jacket
2.8.1 Any required heating or cooling jackets for liquid ends, shall envelop liquid cylinders and stuffing
boxes, and preferably valve chambers.
2.8.2 Inlet and outlet nozzle of jackets shall be preferably flanged.
2.8.3 Heating and cooling jacket systems shall be designed to positively prevent internal or external
leakage. Passages shall not open into cylinder joints. The systems shall include provisions for
complete venting and drainage.
2.9 Cylinder Valves
2.9.1 Valves and seats shall be hardened and be readily accessible for maintenance.
2.9.2 Valves shall have renewable seats designed to be readily replaced.
2.9.3 Valve springs, if provided, shall have satisfactory strength for fatigue and corrosion.
2.10 Bearings and Crank Cases
2.10.1 In general, the bearings shall be of the ball or roller type. When journal type is used, shell or liner
shall be replaceable. The minimum calculated life of ball or roller bearings shall be 25,000 hours
with rated operating conditions or 16,000 hours at maximum axial or radial loads and rated speed.
2.10.2 Bearing lubrication system shall be selected for the service conditions and shall be capable of
continuous operation at any bearing with the temperature not exceeding 70 oC for forced
lubrication and not exceeding ambient temperature plus 40 oC for oil bath type.
2.10.3 Peak-to-peak unfiltered amplitude of vibration in any direction measured on the crank case shall
not exceed 40 µm.
2.10.4 Crank cases shall be effectively sealed against the ingress of water or dust.
2.11 Couplings
2.11.1 Suitable flexible type couplings shall be equipped between drivers and driven equipment.
2.11.2 Couplings shall be completely machined to a tolerance of not more than 0.025 mm on the radius
and face to face.
2.11.3 Removable coupling guards made of non-sparking materials shall be part of the Vendor supply
and mounted in the complete unit. Requirement for coupling cover and safety cover shall be as
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per Appendix D of engineering specification SHAHEEN-COM-ME-SPC-0050 (G-101).

2.12 Baseplate
2.12.1 Pumps shall be provided with baseplates or equivalent arrangement suitable for permanent
mounting.
2.12.2 Baseplate shall be of welded steel plate construction. Mating surfaces shall be completely
machined, and hold-down holes shall be bored to fit the pump and the driver.
2.12.3 Baseplate shall have drain nozzle and upper side of baseplate shall be formed so that all drainage
flows well to the drain nozzle.
2.12.4 Anchor bolts shall be supplied by Vendor.
2.13 Relief Valves
2.13.1 Diaphragm pumps shall have an integral, adjustable hydraulic relief valve. Packed-plunger
pumps shall require external relief valve for mounting in piping. Relief valve shall be of the same
or equal material as cylinders, if required.
2.13.2 Relief valve shall be able to handle the pump rated capacity when fully open.
2.13.3 Relief valve set pressure shall be as stated in Par 2.1.2.
2.13.4 Inlet and outlet nozzles of relief valves shall be flanged unless otherwise specified. Internal relief
valves shall be provided for diaphragm type pumps to avoid over pressure in the hydraulic
system.
2.14 Pulsation Damping Equipment
2.14.1 Vendor shall design and supply the pulsation damping equipment for discharge and if required,
at suction of pumps.
2.14.2 Type of the pulsation damping equipment shall be proposed by Vendor. Dampers shall be
designed as per ASME Sec VIII div 1.
2.14.3 Vendor shall state the performance of the pulsation damper (pressure attenuation ratio and
pressure drop).
2.14.4 Pulsation dampers shall be of same or equal grade materials as cylinders.
2.15 Materials
2.15.1 Materials for the parts in contact with liquid handled shall be selected for the specified operating
conditions by Vendor in accordance with Purchaser’s guideline as specified in the manner of
Appendix-A. Remaining parts shall be per Manufacturer’s standard materials.
2.15.2 Corrosion allowance of pressure holding parts of the pump shall be accordance with Engineering
Specification, SHAHEEN-COM-ME-SPC-0050 (G-101).
2.15.3 Cast iron shall not be used for pressure holding parts including accessories handling flammable
or toxic fluids.
2.16 Noise Level
Noise level shall be in accordance with Engineering Specification, SHAHEEN-COM-EN-SPC-
0001 (R-104) Noise Control.
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3 INSPECTION AND TESTS

All pumps shall be inspected and tested in accordance with the Engineering Specification,
SHAHEEN-COM-ME-SPC-0096 (GA-208) and Engineering Specification SHAHEEN-COM-EM-
SPC-0002 (R-201), unless otherwise specified. Any optional test, if required, will be specified in
Requisition or Purchase Order.
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4 NAMEPLATES, MARKING AND PAINTING

4.1 Nameplates and Rotation Arrows
4.1.1 Nameplates and rotation arrows on proportioning pumps and drivers shall be of 18-8 Stainless
Steel or Monel, attached by pins of similar material and located for easy visibility.
4.1.2 The following data as a minimum shall be clearly stamped on the nameplates.
Pumps Gear Unit

Item No. Manufacturer’s name
Manufacturer's name Serial No.
Serial No. Size and type
Date of manufacture Gear ratio
Size and type Rated power (kW)
Rated flow (m3/hr)
Rated head (mmWC)
Rated speed (rpm)
Rated power (kW)
Relief valve set pressure (MPa)
Hydrostatic test pressure (MPa)
4.2 Marking
All materials shipped separately shall be properly tagged or marked with the Item and Serial No.
for which it is intended.
4.3 Painting
Unless otherwise specified, all external surfaces of ferrous materials shall be painted with not
less than two primer coats, except that all exposed machined surfaces shall be thoroughly coated
with a rust preventive coating. Details of painting shall be as per Engineering Specification,
SHAHEEN-COM-ME-SPC-0050 (G-101), SHAHEEN-COM-ML-SPC-0017 (R-503) Rust
Preventive instructions and Engineering specification for Painting SHAHEEN-COM-ML-SPC-
0004 (O-301).
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5 PACKING AND SHIPPING

5.1 General
Export packing and shipping shall conform to Purchaser’s shipping and packing instruction
specifications - SHAHEEN-COM-EM-SPC-0003 (R-453-1) Shipping Instruction and SHAHEEN-
COM-EM-SPC-0004 (R-453-2) - Packing & Marking.
5.2 Packing and Preparation for Shipping
5.2.1 All components shall be cleaned, preserved, and protected on the basis that the equipment and
all accessories will be stored unprotected in a marine environment for a minimum period of 6
months.
5.2.2 All openings shall be provided with substantial metal closures.
5.2.3 All tapped openings, not otherwise closed, shall be plugged.
5.2.4 All items shall be suitably packed, securely fastened and protected from damage during
shipment.
5.2.5 The interior of the pumps shall be sprayed or flushed with a suitable rust preventive coating as
per Engineering Specification, SHAHEEN-COM-ML-SPC-0017 (R-503) .
5.3 Shipping
5.3.1 Equipment shall not be transported to job site as deck cargo without prior Purchaser’s approval.
5.3.2 Proportioning pumps shall generally be shipped as assembled units.
5.3.3 No equipment shall be released for shipment until it has been approved by Purchaser.
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APPENDIX A: MATERIAL SELECTION

SHAHEEN-COM-ME-SPC-0093-0 - Proportioning Pump of Reciprocating Type

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PROJECT SHAHEEN Project

PLANT Steam Cracker & Polymer Complex, TC2C

0 08-Oct-2021 H. Kulkarni P. Bam T. Hulme Issued for Design

B 12-Aug-2020 H. Kulkarni P. Bam A. Ricevuti Issued for Review

REVISION HISTORY SHEET

REVISION HISTORY SHEET .............................................................................................................................. 2

1.2 Codes and Standards

1.3 Data Sheets and Specifications

1.4 Drawings and Documents

Equipment Item No., and the Service name.

1.5 Health, Safety and Environmental Requirement

Motor Rating (kW) Percent of Shaft Power

per Appendix D of engineering specification SHAHEEN-COM-ME-SPC-0050 (G-101).

3 INSPECTION AND TESTS

4 NAMEPLATES, MARKING AND PAINTING

Pumps Gear Unit

5 PACKING AND SHIPPING

APPENDIX A: MATERIAL SELECTION

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