Digitally signed

Signature Not Verified

by Dilip Singh
Date: 2018.01.11
15:03:45 IST
Reason: CAT I
Location:
NTPCEOC
 2 × 660 MW TANDA THERMAL POWER PROJECT
NTPC LIMITED
(A GOVERNMENT OF INDIA
Larsen & Toubro Ltd.
ENTERPRISE)
COMMENT SHEET
DOC TITLE SINGLE LINE FLOW DIAGRAM-ASH WATER AND ASH SLURRY DISPOSAL SYSTEM
L&T DOC NO. O16047-M-BM-AH-FD-004
NTPC DOC NO. 9562-162-PVM-L-004
Revision 0
Reviewed By DILIP SINGH
Review Date / Location 22.07.2016

Page No. / Clause NTPC Comment dtd. On UCC-L&T BMH Reply dtd. On UCC-L&T BMH Reply dtd. On
Sl No. NTPC Comment on 22.07.2016 UCC-L&T BMH Reply NTPC Comment dtd. On 25.10.2016 Remarks Item Status
No. / Sheet No. 05.09.2016 07.10.2016 19.04.2017

1 Sheet 1 of 1 Incorporate Nomenclature of Ash Slurry Disposal Pumps Noted and complied. Point closed

2 Sheet 1 of 1 Incorporate Nomenclature of Ash Water Pumps Noted and complied. Point closed

2 nos. LT in each compartment to be provided as per specification

3 Sheet 1 of 1 Noted and complied. Point closed
tender drawing.

These manual valves should be provided with limit switch for open
Noted. The same has been mentioned in note. However please note
feedback status as per system requirement.. This signal will be used
4 Sheet 1 of 1 that it’s a general statement and applicable for all SLFD. LS will be Point closed
in control system for alarm / indication/ interlock-HP seal pump inlet &
indicated whereever applicable.
outlet pump.

These manual valves should be provided with limit switch for open
Noted. The same has been mentioned in note. However please note
feedback status as per system requirement.. This signal will be used
5 Sheet 1 of 1 that it’s a general statement and applicable for all SLFD. LS will be Point closed
in control system for alarm / indication/ interlock for Clarified water
indicated whereever applicable.
pump

We are not incorporating nomenclature for valves, however we confirm

6 Sheet 1 of 1
7 Sheet 1 of 1
Typical comment: Please provide nomenclature/ short description for
each valve, e.g. ASP M/U VLV-1 and so on.
Please clarify and confirm that all the solenoids under this package
are 24V DC operated. Please indicate a note in the document
regarding the same
to provide nomenclature for all major equipment (pump, compressor, Point closed
blower etc).
Solenoids operated through DCS system, shall be 24 vdc rated.
However LCP operated solenoid (like filter separator, V/F pulse jet Point closed
panel etc. ) shall be different voltage rated .

Limit switches shall be provided for manual valves s per the system Noted. The same has been mentioned in note. However please note
8 Sheet 1 of 1 requirement and control philosophy. Please clarify applications for that it’s a general statement and applicable for all SLFD. LS will be Point closed
which these are being provided and indicate in the drawing. indicated whereever applicable.

Provide two nos. (1W+1S) HP Seal Water Pumps for 1st & 2nd stage
of ASP and two nos. (1W+1S) of LP Seal Water PUmp for 3rd Stage
9 Sheet 1 of 1 Noted and complied. Point closed
ASP.
Sizes shall be as per approved sizing calculation.

10 Sheet 1 of 1 Shall be as specified in tech spec-Service water pressure Noted & confirmed Point closed

HP seal water pump is used for sealing of Sludge pump, located at

11 Sheet 1 of 1 Indicate purpose-HP seal water to settling/Surge tank Point closed
Settling tank and surge tank area.
Please check type of actuator for inlet water line from flushing water
12 Sheet 1 of 1 All valve will be manual operated valve. Point closed
to slurry pump

All sizes of pumps & pipe lines shall be as per approved sizing
13 Sheet 1 of 1 Noted Point closed
calculation.

The vendor should brought out any deviation from tech spec
14 Sheet 1 of 1 separately in the document for NTPC approval otherwise no deviation Noted. Point closed
from spec shall be acceptable.

Kindly add a note that instruments for

For cooling water system details refer
Please clarify the requirement of instruments for cooling towers / fan cooling towers / fan permissive / Note 11 : Instrumentation requirement for
Noted. Same will be incorporated after finalisation of cooling tower separate package P&ID for Cooling Tower
15 Sheet 1 of 1 permissive / interlock / alarm and indicate these in the drawing as per interlock / alarm shall be incorporated cooling tower system shall be covered in the Noted and incorporated Point closed
package. package.Note incorporated in revised
system requirement. in the drawing after finalization of OEM document of cooling tower.
SLFD drawig.
cooling Tower package.

16 Sheet 1 of 1 Remove AutoCAD tags. Comments not clear. Point closed

Please review the type of actuator wrt tender specification for
17 Sheet 1 of 1 Per tender document valve actuator has been revised. Point closed
recirculation water line valve.

18 Sheet 1 of 1 As per approved sizing calculation-Ash water sump Noted . Point closed

Page 1 of 3
ADDITIONAL COMMENTS ON REV-01 :

Page No. / Clause NTPC Comment dtd. On UCC-L&T BMH Reply dtd. On
Sl No. NTPC Comment UCC-L&T BMH Reply dtd. On 07.10.2016 Remarks Item Status
No. / Sheet No. 25.10.2016 19.04.2017

Pls check - Disposal of drain from FA SILO AREA and other Ash
19 Sheet 1 of 2 Handling Buildings like Ash Water Pump House etc. Pls show all the Noted & complied Point closed
drains routed to Ash Slurry Sump.

HP seal water over ground tank - Replace 'HP' by 'Ash Slurry Pump
20 Sheet 1 of 2 Noted & complied Point closed
House'
21 Sheet 1 of 2 Provide suction to HP seal water pump directly from tank. Noted & complied Point closed
22 Sheet 1 of 2 Both the pumps shown are HP . Kindly check and update. Noted & corrected Point closed

Individual Pressure/flow regulating station has already been considered

for each slurry pump sealing arrngement instead of common
3 chains of ash slurry pumps - Refer tender drawing & provide
23 Sheet 1 of 2 pressure/flow regulating station dedicated for combine of 1st & 2nd Point closed
pressure/flow regulating station as shown.
stage Slurry pump connected in series as per tender drawing
requirement.

To ash water sump from NTPC raw water pump and from CW blow As per SLFD these Valves are in NTPC Scope. Hence, based on
24 Sheet 1 of 2 Point closed
down : Pls provide Motorized valves. NTPC confirmation valve operation type can be revised to motorised.

25 Sheet 1 of 2 Detail R - Delete the FC. Noted & complied Point closed

For manual isolation valve open & close limit switches for position
The explanation given is not correct. Ash
indication is only required for valves which are remotely located.
water pumps , HP & LP seal water
Following this philosophy, major manual isolation valve located at ash
pumps are also distantly located and
water recovery area has been provided with limit switches inline wit NIT
status of manual valves for these pumps
26 Sheet 1 of 2 Open Limit Switch marked as per confirmation given in reply sheet spefiiation. With same philosophy limit switch for inlet & outlet isolation Noted and incorporated Point closed
are very useful for operator. Hence kindly
valve of the conditioner water pump shall be provided with open limit
provide open limit switch for manual
switches as per NIT specification. Limit switches for any other pumps
valves of these pumps as marked in the
manual isolation valve ae not required from operational point of view
drawing.
and not envisaged. NTPC requested to accept.

ADDITIONAL COMMENTS ON REV-02 :

Page No. / Clause UCC-L&T BMH Reply dtd. On

Sl No. NTPC Comment dtd. On 25.10.2016 UCC-L&T BMH Reply dtd. On 19.04.2017 Remarks NTPC Comment dtd. On 11.10.2017 Remarks Item Status
No. / Sheet No. 27.12.2017

Note 11 : Instrumentation requirement for cooling tower system shall be

27 Sheet 1 of 3 Noted & incorporated Point closed
covered in the OEM document of cooling tower.

Slurry Pump House Area Drain Sump Pump : Pls refer comments
28 Sheet 1 of 3 Could not find any comment on Rev 01 SLFD.Please confirm Point closed
marked on earlier revision & comply/respond.

LP Seal Water Pumps inlet and discharge valves: Open Limit Switch to Open Limit switches have been provided as per MOM dated 25th to 27th
29 Sheet 1 of 3 Point closed
be provided as per system requirement. October 2016

Individual Pressure/flow regulating station has already been considered

for each slurry pump sealing arrngement instead of common pressure/flow
30 Sheet 1 of 3 Slurry Pump Series Stage1 Pump: As marked. Point closed
regulating station dedicated for combining 1st & 2nd stage Slurry pump
connected in series as per tender drawing requirement.

Ash water sump associated pumps and clarified water circulating pumps
Open Limit switches have been provided as per MOM dated 25th to 27th
31 Sheet 1 of 3 (inlet and discharge valves): Open Limit Switch to be provided as per Point closed
October 2016 and NIT drawing.
system requirement.

Recirculation line (with gate and globe valve) indicated for LP Seal, BAHP,
32 Sheet 1 of 3 Internal revision Point closed
BALP, FA and Economiser water pumps.

Capacity and/or TDH updated for FA, Flushing, LP Seal, HP Seal water
33 Sheet 1 of 3 Internal revision Point closed
pumps and Slurry Pump House Area drain sump pump.

34 Sheet 1 of 3 Internal revision Vent line indicated for slurry disposal line. Point closed

Same is already being discussed and

This needs to be discussed with C&I and
included in BA system & AWRS Block Logic
Pneumatic actuator with solenoid valve & IA supply line removed for resolved as per control logic. However, it
Diagram. Refer NTPC doc. no. 9562-162-PVI-
35 Sheet 1 of 3 Internal revision BAHP pump diacharge line unit isolation valves as not required from is felt that at least one position shall be
T-001 & T003. In-line with that one open type
operation point of view. provided with manual valves as marked
limit switch for manual valves as marked
earlier.
included in revised SLFD. Please accept.

Size and quantity of lines from FA silo area drain sump pump, HCSD silo
36 Sheet 1 of 3 Internal revision area drain sump pump and ESP wash area drain sump pump modified as Point closed
per latest sizing calculation. Refer resolution in Annexure-IV of MOM
of TCM dtd 9th-10th May 2017.
Globe valve indicated and reducer removed in slurry sump BALP make-up
37 Sheet 1 of 3 Internal revision Point closed
water line.
38 Sheet 1 of 3 Internal revision Plug valves indicated for slurry line instrument connections. Point closed

39 Sheet 1 of 3 Internal revision Flow gauge indicated in slurry pump seal water lines. Point closed

Page 2 of 3
 40 Sheet 1 of 3 Internal revision Line size indicated for first and second stage slurry pump seal water line. Point closed

Slurry sump capacity updated as per approved calculation and Line size
41 Sheet 1 of 3 Internal revision Point closed
detail modified for basalt lined slurry pipe line.

Line size revised for Slurry Pump House Area drain sump pump seal
42 Sheet 1 of 3 Internal revision Point closed
water line as per latest sizing calculation.

Two no. pressure transmitter indicated for HP seal water pump discharge
43 Sheet 1 of 3 Internal revision Point closed
header.

Limit switches removed for discarge line unit isolation valves of BAHP,
44 Sheet 1 of 3 Internal revision BALP and FA water pumps as these are normally open valves, required to Point closed
be closed only when a particlar unit is in complete shut down.

45 Sheet 1 of 3 Internal revision Line size indicated for instrument air line to Ash Slurry pump House. Point closed
Globe valve indicated for BAHP line to slurry sump and Eco water slurry
46 Sheet 1 of 3 Internal revision Point closed
trough flushing line
Pump suction line size updated for BALP & FA water pumps and
47 Sheet 1 of 3 Internal revision discharge line size indicated for BAHP, BALP, FA & Economiser water Point closed
pumps.

Pneumatic instead of motorised gate valve considered for incoming water

48 Sheet 1 of 3 Internal revision line from ash water recirculation system and instrument air connection Point closed
indicated with IA header to Ash Water Pump house.

Open and close limit switch indicated for pneumatic isolation valve of
incoming servic water line to seal water tank and the same removed for
49 Sheet 1 of 3 Internal revision Point closed
slurry line flushing connection isolation valve as the same is not required
from operation point of view.

ADDITIONAL COMMENTS ON REV-03 :

Page No. / Clause NTPC Comment dtd. On UCC-L&T BMH Reply dtd. On
Sl No. NTPC Comment dtd. On 01.05.2017 UCC-L&T BMH Reply dtd. On 06.05.2017 Remarks Item Status
No. / Sheet No. 11.10.2017 27.12.2017

Same is already being discussed and

This needs to be discussed with C&I and included in BA system & AWRS Block
Some of the important valves were provided with open /close feedback, resolved as per control logic. However, Logic Diagram. Refer NTPC doc. no. 9562-
Open limit switch indicated as per resolution in Annexure-IV of MOM of
50 Sheet 1 of 4 however in this revision same are deleted. in our opinion at least one it is felt that at least one position shall be 162-PVI-T-001 & T003. In-line with that
TCM dtd 9th-10th May 2017.
position (open position) shall be provided with manual valves as marked provided with manual valves as marked one open type limit switch for manual
earlier. valves as marked included in revised
SLFD. Please accept.

So many changes have been done in the basic engineering drawing like
SLFD. Not acceptable at this stage. Any changes shall first be
51 Sheet 1 of 4 discussed and agreed upon between vendor & employer before Refer resolution in Annexure-IV of MOM of TCM dtd 9th-10th May 2017. Point closed
incorporating in the drawing in Rev.3 and subsequent drawings to avoid
delays.

52 Sheet 1 of 4 Internal revision Line size indicated for incoming water line to seal water tank. Point closed

Butterfly valve instead of gate valve indicated for incoming recirculation

53 Sheet 1 of 4 Internal revision Point closed
water header to ash water sump.

54 Sheet 1 of 4 Internal revision Cooling water package arrangement updated as per layout. Point closed

Ash slurry disposal piping arrangement detail updated and ash water
55 Sheet 1 of 4 Internal revision recovery system indicated for ash dyke area. Also note added regarding Point closed
no. of slurry disposal points.

Suction strainer indicated for HP and LP seal water pumps suction at seal
56 Sheet 1 of 4 Internal revision Point closed
water tank.

57 Sheet 1 of 4 Internal revision Drain connection indicated for seal water tank. Point closed

Ash slurry pump house area drain sump overflow connection removed as
58 Sheet 1 of 4 Internal revision Point closed
the same is not required .

Line size indicated for CW blowdown water line and Raw water line to Ash
59 Sheet 1 of 4 Internal revision Point closed
Water Sump.

INTERNAL REVISION ON REV-04 :

Page No. / Clause

Sl No. NTPC Comment ` UCC-L&T BMH Reply dtd. On 27.12.2017 Remarks Item Status
No. / Sheet No.

Internal revision: Cooling Water circuit detail with Cooling Tower Cooling Water Circuit with Cooling Tower arrangement has been deleted
60 Sheet 1 of 4 Arrangement have been removed from this SLFD and incorporated in from this SLFD and incorporated in "SLFD for Cooling Water Circuit "
SLFD no. 9562-162-PVM-L-008 (NTPC Doc. No. 9562-162-PVM-L-008). Please accept.

Internal revision: Butterfly valve at Make up water line to Ash water Per discussion with NTPC,butterfly valve at Make up water line to Ash
61 Sheet 1 of 4 sump from Ash water recirculation pump discharge header will be water sump from Ash water recirculation pump discharge header will be
Motorised type instead of Pneumatic operated Motorised type instead of Pneumatic operated. Please accept.

Page 3 of 3