Causes of Generator Breakdown.

Vikrant S Dalvi.
Generator Service schedule.
SRL SERVICE TYPE / WHEN THE SERVICE
SERVICE DESCRIPTION
NO PARTS REPLACEMENT NEED TO BE DONE

1.OIL CHANGE.
2.OIL & FUEL FILTER CHANGE.
AFTER EVERY 300 HRs OF 3.AIR FILTER CHECK AND REPLACE.
1 B' CHECK
RUNNING. 4.WATER SEPARATOR CHECK AND REPLACE.
5.GENERATOR WIRING CHECK.
6.CT RESISTANCE CHECK.

AFTER EVERY 1000 HRs OF FAN BELT CHECKING AND IF REQUIRED

2 FAN BELT REPLACEMENT
RUNNING. REPLACING.

AFTER EVERY 600 HRs OF

3 AIR FILTER CAIR FILTER CHECK AND REPLACE.
RUNNING.
Generator Service schedule (CONT)
SRL SERVICE TYPE / WHEN THE SERVICE
SERVICE DESCRIPTION
NO PARTS REPLACEMENT NEED TO BE DONE

AFTER EVERY 5000 HRs OF CHECK THE COOLANT AND REPLACE IF NEEDED
4 COOLANT REPLACEMENT
RUNNING. .

COOLANT HOSE AFTER EVERY 5000 HRs OF CHECK THE CONDITION OF HOSE AND IF
5
REPLACEMENT RUNNING. REQUIRED REPLACE IT.

AFTER EVERY 5000 HRs OF CHECK THE CONDITION OF HOSE AND IF

6 FUEL HOSE REPLACEMENT
RUNNING. REQUIRED REPLACE IT.

AFTER EVERY 5000 HRs OF

7 RADIATOR SERVICE 1.RADIATOR CLEANING .
RUNNING.
Generator Service schedule (CONT)
SRL SERVICE TYPE / WHEN THE SERVICE
SERVICE DESCRIPTION
NO PARTS REPLACEMENT NEED TO BE DONE

1.VALVE SETTING
2.ALL BEARING(FAN HUB , TENSIONER , IDLER
PULLEY) CHECKING AND IF REQUIRED REPLACE..
AFTER EVERY 3000 HRs OF
8 C' CHECK 3.FAN BELT CHECKING AND IF REQUIRED REPLACING.
RUNNING.
4.WATER PUMP CHECKING AND IF REQUIRED
REPLACING.
5.TURBO SERVICE.

MAIN ALTERNATOR BEARING AFTER EVERY 5000 HRs OF BEARING CHECKING AND GREASING OR CHENGING
9
SERVICE RUNNING. IF REQUIRED.

MAIN ALTERNATOR AFTER EVERY 1 YEAR OF

10 WINDING RESISTANCE CHECK AND SERVICE.
WINDING SERVICE RUNNING.
COMMON BREAKDOWN AND THEIR CAUSES.
SRL BREAKDOWN SERVICE PARTS REQUIRED TO
CAUSES OF BREAKDOWN
NO DESCRIPTION KEEP IN STOCK.

1) STOP SOLENOID FAILURE.

DUE TO THIS THE THERE ARE
ENGINE NOT 1) STOP SOLENOID .
POSSIBILITIES OF ENGINE GETTING
1 STOPPING(125/62.5 KVA 2) 12V & 24V RELAY .
SEIZED. AS THE ENGINE WILL NOT STOP
VECV)
AT ANY ERROR COMMEND.

1).BREAKING OF FAN BELT.

2). TENSIONER DAMAGED OR 1) FAN BELT.
BREAKDOWN. 2) BELT TENSIONER.
3). IDLER PULLEY / BEARING DAMAGED. 3) BELT TENSIONER BEARING.
2 COOLING SYSTEM FAILURE.
4). FAN HUB DAMAGED. 4) FAN HUB BEARING.
5).WATER PUMP BREAKDOWN 5) IDLER PULLEY BEARING.
THIS CAN RESULT IN ENGINE GETTING 6) WATER PUMP.
SEIZED..
COMMON BREAKDOWN AND THEIR CAUSES.(CONT)
SRL BREAKDOWN SERVICE PARTS REQUIRED TO
CAUSES OF BREAKDOWN
NO DESCRIPTION KEEP IN STOCK.

1.OVER VOLTAGE. 1) AVR AS440

3 2.UNDER VOLTAGE. 1).AVR DEFACTIVE. 2) AVR AS540
3.VOLTAGE FLUCTUATION. 3) R450

1) RADIATOR CHOKED . 1) RADIATOR SERVICE AT SET

4 OVER HEATING 2) THERMISTOR NOT WORKING. INTERVAL OF TIME.
3) WATER PUMP NOT WORKING. 2) WATER PUMP.

1) 100AH BATTERY.
2) 80AH BATTERY
5 GENERATOR NOT STARTING 1) BATTERY WEAK.
3) 150AH BATTERY.

6 BATTERY NOT CHARGING. 1) CHARGING ALTERNATOR Failure. 1) CHARGING ALTERNATOR.

COMMON BREAKDOWN AND THEIR CAUSES.(CONT)

SRL BREAKDOWN SERVICE PARTS REQUIRED TO

CAUSES OF BREAKDOWN
NO DESCRIPTION KEEP IN STOCK.

FUEL SUPPLY IMPROPER 1.) FUEL PUMP AND INJECTOR

7 1). FUEL SUPPLY NOT PROPER.
ENGINE FAILS TO START. SERVICE AFTER EVERY 5000 HRs

30KVA YANMAR & 62.5 KVA

1) 30KVA YANMAR BELLOW.
8 VOLVO EICHER EXHAUST 1) BREAKING OF BELLOW
2) 62.5 KVA VECV BELLOW.
LEAKAGE FROM BELLOW

ELECTRIC SUPPLY SHORT IN

9 1) SUB BREAKER FAULTY 1) 32A & 16A SUB BREAKERS .
CONTROL PANEL.

EMERGENCY STOP BUTTON

10 1) FAILURE IN no/nc CONTACT. 1) NO & NC SWITCH .
NOT WORKING