MACHINE ELEMENTS-1

Number: ____________________ Full Name: ____________________

Duration is 80 minutes.
Good luck, Department of Design

Figure 1 Figure 2

Q-1: In figure 1, the shaft is mounted at “B” and “C”. The torsional moment (Mb=120 Nm) enters from “A”
and exits from “D”. The diameter of the pulley at “D” is Dk= 250 mm, the forces acts from pulley to the shaft
are Fa=8 kN and Fr=10 kN. L1=250 mm; L2=250 mm; Shaft material Fe60; safety factor S=1,8; (Kb.Ky/Kç)=0,35
Note: Ignore the tensile and compressive stresses.
a) Calculate the reactional forces (10P)
b) Draw the bending and torsional moment diagrams. (20P)
c) Calculate the diameter of the shaft for the cross section of “D”. (20P)

Q-2: In figure 2, a welded joint is given in detailed. To the joint; a force as a value of F=10 kN and a bending
moment as a value of Me= 200 Nm are affected. The welded throat is a= 5mm; the welded components Fe50;
the welding quality is III. Quality and safety factor is S= 1,6.
a) Calculate the maximum stresses acts over the welded joint. (15P)
b) Control the strength of the welded joint. (15P)

Q-3: Answer the below questions:

a) Draw the stress-strain diagram for a ductile material. When you need to design a machine element which
is under the static loads, how do you interpret this diagram? (10P)
b) Draw a “B” type parallel key between shaft and hub connection in detailed. (10P)
ÇK (N/mm2) ÇAk ÇD eAk eD bAk bD

Fe37 370 240 170 340 190 140 110

Fe 50 500 320 220 450 250 180 150
Fe 60 600 380 260 540 320 220 180