Professional Documents
Culture Documents
2022
Great improvement from the draft. It has a professional look with good structure and clear explanations.
Brackets are in general over engineered and need to be reviewed. it is because they have been sized by stress
around fixings, see p73 and 97 for instance.
REV001
24/10/2022 CLL-TP-TS/RP-0000
DOCUMENT VERIFICATION
1
CONTENTS
20-24 CARLTON HOUSE TERRACE – FAÇADE PROFILES STATICS – TYPE 01 .................................................................. 0
CONTENTS .................................................................................................................................................................. 2
1 INTRODUCTION .................................................................................................................................. 4
5 FAÇADE TYPE.................................................................................................................................... 15
6 BRACKETS......................................................................................................................................... 66
Fixing on the bottom.................................................................................................................................................... 66
Calculation model ........................................................................................................................................................ 66
Loads ............................................................................................................................................................................ 67
FEM analysis results ..................................................................................................................................................... 69
Self-drilling screws connecting bracket and Schuco profile ......................................................................................... 69
Anchors ........................................................................................................................................................................ 70
Fixing on the sides ........................................................................................................................................................ 73
Calculation model ........................................................................................................................................................ 74
Loads ............................................................................................................................................................................ 74
FEM analysis results ..................................................................................................................................................... 75
2
Connection of L50x40x4 and Schuco profile - Self-drilling screws ............................................................................... 76
Connection of S355 L50x40x6mm and S355 L50x40x4mm brackets ........................................................................... 76
Anchors ........................................................................................................................................................................ 78
Fixing on the top .......................................................................................................................................................... 81
Calculation model ........................................................................................................................................................ 81
Loads ............................................................................................................................................................................ 82
FEM analysis results ..................................................................................................................................................... 83
Connection of L45x25x4 and Schuco profile - Self-drilling screws ............................................................................... 83
Connection of S355 L50x40x4mm and S355 L45x25x4 brackets ................................................................................. 84
Anchors ........................................................................................................................................................................ 86
Fixing at the bottom of side profiles, Façade type 01-2 .............................................................................................. 89
Calculation model ........................................................................................................................................................ 89
Loads ............................................................................................................................................................................ 90
FEM analysis results ..................................................................................................................................................... 91
Self-drilling screws ....................................................................................................................................................... 92
Anchors ........................................................................................................................................................................ 92
Fixing on the top of side profiles, Façade type 01-2 .................................................................................................... 95
Calculation model ........................................................................................................................................................ 95
Loads ............................................................................................................................................................................ 96
FEM analysis results ..................................................................................................................................................... 97
Connection of L150x90x10 and Schuco profile - Self-drilling screws ........................................................................... 97
Connection of L150x90x10 and S355 L110x90x8 ......................................................................................................... 98
Connection of S355 L110x90x8 and HEA profile ......................................................................................................... 98
Fixing on the top .......................................................................................................................................................... 99
Calculation model ...................................................................................................................................................... 100
Loads .......................................................................................................................................................................... 100
FEM analysis results ................................................................................................................................................... 101
Connection of L65x50x4 and Schuco profile - Self-drilling screws ............................................................................. 101
Connection of S355 L65x50x4mm and S355 L70x70x6mm brackets ........................................................................ 102
Connection of S355 L70x70x6mm bracket and HEA profile ..................................................................................... 103
Fixing on the side (at 1.2m) ........................................................................................................................................ 105
Calculation model ...................................................................................................................................................... 106
Loads .......................................................................................................................................................................... 106
FEM analysis results ................................................................................................................................................... 108
Connection of L50x40x4 and Schuco profile - Self-drilling screws ............................................................................. 108
Connection of S355 L60x40x8mm and S355 L50x40x4mm brackets ........................................................................ 109
Anchors ...................................................................................................................................................................... 111
Stone intel .................................................................................................................................................................. 114
Calculation model ...................................................................................................................................................... 115
Loads .......................................................................................................................................................................... 115
FEM analysis ............................................................................................................................................................... 116
Connection with Schuco profile ................................................................................................................................. 117
Fixing on the bottom.................................................................................................................................................. 117
Calculation model ...................................................................................................................................................... 118
Loads .......................................................................................................................................................................... 118
FEM analysis results ................................................................................................................................................... 119
Self-drilling screws connecting bracket and Schuco profile ....................................................................................... 120
Anchors ...................................................................................................................................................................... 120
Conclusion ...............................................................................................................................................................124
3
1 INTRODUCTION
This report presents the structural calculations of the façade profiles for the facades Pos
20,000 Type 01. series
The wind load values utilized are as per Wind Loading Assessment Report
The facade element analysis is done using the Autodesk Robot Structural Analysis 2023,
Dlubal RFEM and DesignFix software.
4
2 REFERENCE STANDARDS
BS EN 1990: 2002 Basis of structural design
5
3 MATERIAL PROPERTIES
Aluminium Alloy EN AW – 6060 T66
Thickness t fu fo A fu,haz fo,haz Pu,haz Po,haz BC E SW
(mm) (N/mm2) (N/mm2) (%) (N/mm2) (N/mm2) (N/mm2) (kN/m3)
≤3 215 160 8 110 65 0.51 0.41 A 70000 27
3< t ≤25 195 150 8 0.56 0.43 A 70000 27
Deflection limits:
Mullion: L/200 for L≤3m
L/300 + 5mm 3m< L ≤ 7.5m
6
But for FE method acc. to BS-EN-1995-1-5 Annex C:
Limit plastic strains for Aluminium:
acc.to BS-EN-1995-1-5, p.6.1.4(5) εu ≤ 8%)
εlim ≤ 5f0/E = 1.43%
Limit plastic strains for steel:
5% (acc. to BS-EN-1993-1-5, C.8.2)
7
4 LOADS AND COMBINATIONS
4.1 Loads
Wind load:
The wind load values utilized are as per Wind Loading Assessment Report CHT-CLL-XX-
ZZ-RP-X-00010.
Maximum negative and positive wind pressure:
8
Negative and positive wind pressure
Snow
The snow load values utilized are as per Wind and Snow Loading Assessment Report
CHT-CLL-XX-ZZ-RP-X-00010.
S=0.36kPa this value is for roof light (aka atrium) where there is
potential accumulation.
don't need snow here, omit
9
Horizontal imposed loads:
Offices and work areas not included elsewhere, including storage areas: Areas not
susceptile to overcrowding in office and institutional buildings, also industrial and storage
buildings. Loads are applied to the model of one corresponding window.
Acc. to BS-EN 1991-1-1+NA and BS 6180:2011 - Horizontal uniformly distributed line load
0.74 kN/m2
H1 = H2 = P * b/h
P = 0.8kN
H = 0.8 * 1106/2545 = 0.38kN
Dead loads:
Self-weight of glass :
10
Fixed glass: 34 kg
Glass in the door: 121 kg
11
Total weight of the horizontal stone intel with substructure:
(0.02*(0.209+0.189+0.180))*2.856*2400kg/m3*9.81m/s2 /1000 + 0.0029*2.856*27= 1kN
12
Charasteristic permanent load from doors
H1 = H2 = ½*G*b/h
H = 0.67kN
13
4.3 Load cases
DL1 – Self-weight
WIND1 – Wind pressure
WIND2 – Wind suction
LL1 – Horizontal uniformly distributed line load
LL2 – Uniformly distributed load applied to the infill
LL3 – A point load applied to part of the infill
LL4 – Live loads from doors
For façade:
SLS1 – 1*DL1 + 1*WIND2 + 0.7*LL1
SLS2 – 1*DL1 + 1*WIND2 + 0.7*LL2
SLS3 – 1*DL1 + 1*WIND2 + 0.7*LL3
SLS4 – 1*DL1 + 1*WIND2 + 0.7*LL4
For façade:
ULS1 – 1.35*DL1 + 1.5*WIND2 + 1.05*LL1
ULS2 – 1.35*DL1 + 1.5*WIND2 + 1.05*LL2
ULS3 – 1.35*DL1 + 1.5*WIND2 + 1.05*LL3
ULS4 – 1.35*DL1 + 1.5*WIND2 + 1.05*LL4
14
5 Façade type
type
In sketches below Façade tape 01-1 is coloured in green, Façade type 01-2 in yellow,
Facde type 01-3 in blue and Façade type 01-4 in red.
South façade
for structural calculations, windows are grouped in 4 distinct types depending of structure:
type 1-1 in green -> existing concrete
type 1-2 in yellow -> new structure
type 1-3 in blue -> existing steel
type 1-4 in red -> windows with doors
15
West façade
16
show in blue
East façade
North façade
17
5.1 Profiles
18
In Autodesk Robot calculation model, the analysis was done with an RHS90x50x3.5 as an
reinforcement. Later on, it was decided that the reinforcement will be an Aluminium box
which is a part of stone intel. This box has greater moments of inertia than beforementioned
RHS profile, thus the calculation is on the safe side. In figure above, y-axis of Al box is
matching the x-axis of a Schuco profile and similar, the z-axis of Al-box matches the y-axis
of Schuco profile.
19
Profile 355980 + L150x90x10
20
Geometrical charasterics for a composite section:
Iy 492.12 cm4
Iz 1694.18 cm4
21
Profile 504300
Profile 358220
22
5.2 Calculation model
Guidelines of the manufacturer of aluminum Schuco profiles for the maximum distance of
supports.
Model for Façade type 01-1, positions of fixing Model for Façade type 01-1, Profile Scheme
23
Model for Façade type 01-2, positions of fixing Model for Façade type 01-2, Profile Scheme
The position of Façade type 01-2 is fixed laterally in an aluminum vertical that is reinforced with a steel L profile.
bar 11 and 12
Model for Façade type 01-2, side profiles positions of fixing Model for Façade type 01-2, side profiles Profile Scheme
Window type 1-2 have their frame extended at jamb to carry stone columns. this extension is
reinforced to allow fixing only at foot and head to the concrete slab rather on new steel post.
24
Model for Façade type 01-3, positions of fixing Model for Façade type 01-3, Profile Scheme
Model for Façade type 01-4, positions of fixing Model for Façade type 01-4, Profile Scheme
window type 1-3 are fixed all around, on precast concrete at jamb, slab at foot and
steel beam at head
25
5.3 Loads distribution
DL1 – Façade type 01-2 DL1 – Façade type 01-2 side profiles
26
DL1 – Façade type 01-3
27
Wind1 pressure – Façade type 01-1
Wind1 pressure – Façade type 01-2 Wind1 pressure – Façade type 01-2, side profiles
28
Wind1 pressure – Façade type 01-3
29
Wind2 suction – Façade type 01-1
Wind2 suction – Façade type 01-2 Wind2 suction – Façade type 01-2, side profiles
30
Wind2 suction – Façade type 01-3
31
LL1 – Façade type 01-1
LL1 – Façade type 01-2 LL1 – Façade type 01-2, side profiles
32
LL1 – Façade type 01-3
33
LL2 – Façade type 01-1
LL2 – Façade type 01-2 LL2 – Façade type 01-2, side profiles
34
LL2 – Façade type 01-3
35
LL3 – Façade type 01-1
LL3 – Façade type 01-2 LL3 – Façade type 01-2, side profiles
36
LL3 – Façade type 01-3
37
LL4 – Façade type 01-4
38
5.4 Diagrams and section checking
39
My – ULS2, Façade type 01-1 Mz – ULS2, Façade type 01-1
Deformation – DL1, Façade type 01-1 Deformation – WIND2 suction, Façade type 01-1
40
Fx – ULS2, Façade type 01-2 and Façade type 01-2 side profiles
Fy – ULS2, Façade type 01-2 and Façade type 01-2 side profiles
41
Fz – ULS2, Façade type 01-2 and Façade type 01-2 side profiles
My – ULS2, Façade type 01-2 and Façade type 01-2 side profiles
42
Mz – ULS2, Façade type 01-2 and Façade type 01-2 side profiles
Deformation – DL1, Façade type 01-2 and Façade type 01-2 side profiles
43
Deformation – Wind2 suction, Façade type 01-2 and Façade type 01-2 side profiles
44
Fz – ULS2, Façade type 01-3
45
Deformation – DL1, Façade type 01-3 Deformation Wind2 suction, Façade type 01-3
46
Fz – ULS2, Façade type 01-4
47
Deformation – DL1, Façade type 01-4 Deformation – Wind2 suction, Façade type 01-4
Shown internal forces and deformations are taken from most onerous load case. Internal
forces are shown in local coordinate system.
48
Façade type 01-1, bar no.3:
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uy = 0.06mm < ulim = 2644/200 = 13.22mm
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uz = 0.0mm < ulim = 3mm
Maximum deflection at the edge of the glass:
uy = 0.07mm < ulim = 12mm
49
Façade type 01-1, bar no.2:
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uy = 0.01mm < ulim = 3020/200 = 15.1mm
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uz = 0.01mm < ulim = 3mm
Maximum deflection at the edge of the glass:
uy = 0.1mm < ulim = 12mm
50
Façade type 01-1, bar no.5:
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uy = 12.1mm < ulim = 3020/200 = 15.1mm
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uz = 1.4mm < ulim = 3mm
Maximum deflection at the edge of the glass:
uy = 0.01mm < ulim = 12mm
51
Façade type 01-2, bar no.11:
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uy = 0.02mm < ulim = 3095/200 = 15.47mm
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uz = 0.0mm < ulim = 3mm
Maximum deflection at the edge of the glass:
uy = 0.01mm < ulim = 12mm
52
Façade type 01-2, bar no.8:
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uy = 0.01mm < ulim = 3020/200 = 15.1mm
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uz = 0.01mm < ulim = 3mm
Maximum deflection at the edge of the glass:
uy = 0.0mm < ulim = 12mm
53
Façade type 01-2, bar no.9:
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uy = 13.0mm < ulim = 3020/200 = 15.1mm
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uz = 1.6mm < ulim = 3mm
Maximum deflection at the edge of the glass:
uy = 0.01mm < ulim = 12mm
54
Façade type 01-2, bar no.22:
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uy = 5.8mm < ulim = 3025/200 = 15.12mm
55
Façade type 01-4, bar no.1:
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uy = 0.0mm < ulim = 2545/200 = 12.72mm
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uz = 0.0mm < ulim = 3mm
Maximum deflection at the edge of the glass:
uy = 0.2mm < ulim = 12mm
56
Façade type 01-4, bar no.2:
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uy = 0.2mm < ulim = 3014/200 = 15.07mm
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uz = 0.1mm < ulim = 3mm
Maximum deflection at the edge of the glass:
uy = 0.2mm < ulim = 12mm
57
Façade type 01-4, bar no.6:
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uy = 5.3mm < ulim = 3020/200 = 15.1mm
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uz = 0.0mm < ulim = 3mm
Maximum deflection at the edge of the glass:
uy = 0.00mm < ulim = 12mm
58
Façade type 01-4, bar no.5:
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uy = 0.0mm < ulim = 350/200 = 1.75mm
Deflection conditions (deflections measured relative to the chord of the bar, between
support points):
uz = 0.0mm < ulim = 3mm
Maximum deflection at the edge of the glass:
uy = 0.0mm < ulim = 12mm
59
5.5 Reaction forces
60
Façade type 01-1, ULS3
Façade type 01-2 and Façade type 01-2 side profiles, ULS1
61
Façade type 01-2 and Façade type 01-2 side profiles, ULS2
Façade type 01-2 and Façade type 01-2 side profiles, ULS3
62
Façade type 01-3, ULS1 Façade type 01-3, ULS2
63
Façade type 01-4, ULS1
64
Façade type 01-4, ULS3
65
6 Brackets
Calculation model
S275 to be used, bracket
can be larger
66
Loads
Reaction forces
67
Combinations for bracket:
CO1 (SLS): 1G + 1W = 0.485kN
CO2 (ULS): 1.35G +1.5W = 0.868kN
68
FEM analysis results
Ft.Ed,1 = 0.868kN
Ft,Rd = 14.5kN/1.25 = 11.6kN
69
Anchors
70
71
72
Fixing on the sides
Facades Type 01-1, 01-3 and 01-4
73
Calculation model
Loads
74
6mm thick
75
Connection of L50x40x4 and Schuco profile - Self-drilling screws
2xEjot HS5.5x25
Fv.Ed,1 = 0.872kN
Fv,Rd = 9.6kN/1.25 = 7.68kN
76
Internal forces – Vz
Ft.Ed,1 = 0.859kN
Fvy.Ed,1 = 0.577kN
Fvz.Ed,1 = 0.019kN
Fv,Ed,1 = (0.5772 + 0.0192 )0.5 = 0.577kN
77
Anchors
78
79
80
Fixing on the top
Facade type 01-1, 01-3, 01-4
Calculation model
81
Loads
82
FEM analysis results
Fv.Ed,1 = 1.26kN
Fv,Rd = 9.6kN/1.25 = 7.68kN
83
Connection of S355 L50x40x4mm and S355 L45x25x4 brackets
2xEjot HS5.5x25
Internal forces – N
Internal forces – Vy
84
Internal forces – Vz
Ft.Ed,1 = 1.824kN
Fvy.Ed,1 = 0.087kN
Fvz.Ed,1 = 0.748kN
Fv,Ed,1 = (0.0872 + 0.7482 )0.5 = 0.753kN
85
Anchors
86
87
88
Fixing at the bottom of side profiles, Façade type 01-2
Calculation model
89
Loads
Reaction forces
90
FEM analysis results
91
Self-drilling screws
2xEjot HS5.5x25
Ft.Ed,1 = 2.32kN
Ft,Rd = 14.5kN/1.25 = 11.6kN
Anchors
92
93
94
Fixing on the top of side profiles, Façade type 01-2
Side profiles are composite sections made of Schuco profile and steel section
L150x90x10mm.
For the connection of those profiles, two self-drilling screws Ejot HS5.5x25 are to be used.
Calculation model
95
Loads
96
FEM analysis results
Ft,ed = 15.218kN
Fvy,ed = 1.614kN
Fvz,ed = 0.152kN
Fv,ed = (1.6142 + 0.1522)0.5 = 1.62kN
98
Fv,rd = 22.3/1.25 = 17.84kN
99
Calculation model
Loads
From wind,suction:
Fy = 0.94/4 =0.235kN
100
Combinations for bracket:
CO1 (SLS):
Fy,ed = 1W = 0.235kN
CO2 (ULS):
Fy,ed = 1.5W = 0.3525kN
Internal forces – N
Internal forces – Vy
102
Internal forces – Vz
Ft.Ed,1 = 0.561kN
Fvy.Ed,1 = 0.04kN
Fvz.Ed,1 = 0.241kN
Fv,Ed,1 = (0.2412 + 0.042 )0.5 = 0.24kN
103
Ft,1 = 5.808kN
Fv,1y = 0.313kN
Fv,1z = 0.062kN
Fv,Ed = (0.3132 + 0.0622)0.5 = 0.32kN
104
Fixing on the side (at 1.2m)
105
Calculation model
Loads
106
Reactions from Wind2,suction
107
FEM analysis results
Fvy.Ed,1 = 1.425kN
109
Internal forces – Vz
Ft.Ed,1 = 1.49kN
Fvy.Ed,1 = 0.680kN
Fvz.Ed,1 = 0.037kN
Fv,Ed = (0.682 + 0.0372)0.5 = 0.681kN
110
Anchors
111
112
113
Stone intel
114
Cross section characteristics:
Calculation model
Loads
Dead load
115
Wind1, pressure
Snow
ULS combinations:
CO1: 1.35G+1.5W+0.75S
C02: 1.35G+1.5S+0.9W
SLS combinations:
CO3: 1G+1W+0.5S
CO4: 1G+1S+0.6W
FEM analysis
116
Connection with Schuco profile
Ejot HS5.5x25
Ft,ed = 0.062kN
Fvy,ed = 0.163kN
Fvz,ed = 0.223kN
Fv,ed = (0.1632 + 0.2232)0.5 = 0.276kN
117
Calculation model
Loads
Reaction forces
118
Combinations for bracket:
CO1 (SLS): 1G + 1W = 0.485kN
CO2 (ULS): 1.35G +1.5W = 0.753kN
119
Σeqv,Mises,max = 267.2MPa < 355MPa
Ft.Ed,1 = 0.753kN
Ft,Rd = 14.5kN/1.25 = 11.6kN
Anchors
120
121
122
123
Conclusion
This report is compliant within the relevant standards, building regulations and project
specification.
124
125
REV001
24/10/2022 CLL-TP-TS/RP-0000