MARU-A PARTS MONTHLY DATA Date: 03.07.

23

Part Name: PIPE, P VALVE TO RR BK HOSE,R Supplier Name: M/s ALBA

Part Number: 51450-55S50 Date of issue:
June For the month of June,23

MARU-A item Method Frequency 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Appearance Visual check 100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / /

Vernier
Flaring Size Caliper/P.Projecto n=5/Lot / / / / / / / / / / / / / / / / O / / / / / / / / / / / / /
r

Air Pressure Air Gun 100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / / ok

Pressure Resistance Sanoh Report Sanoh Report Attached ok

ok
OK: NG：✕ No production：/

Prepared By Checked By Verified By

1
 ALBA ENGINEERING
Appearance & Flaring Check sheet
PART NAME: PIPE, P VALVE TO RR BK HOSE,R MARU A SPOT QTY.: DATE: 03.07.23
PART NUMBER: 51450-55S50 STD. REFERENCE: PART STAGE: Regular
MODEL: Y4J MONTH: June June,23

Sample Date
Sr.#. Description Standard Qty Method Result Remarks
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
APPEARANCE

Outer PVDF coating

crack, Flaws, Rust
1
&sticking of foreign
100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / / Visual ok

bodies not allowed

Flaring Vernier Caliper/

2
Size As per Drawing n=5/Lot / / / / / / / / / / / / / / / / O / / / / / / / / / / / / /
P.Projector
ok

3
Air Cleaning of pipe at 80 100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / / Air Gun ok
Pressure psi

Prepared By Checked By Verified By

 ALBA ENGINEERING COMPANY
Purpose:

1- Inspection & MARU "A" Check sheet.

Tube Dia: Ø4.76mm
Part Name: _____PIPE P VALVE TO RR BK HOSE,R
Part N0. 51450-55S50
Model: ______Y4J

Date :
Inspection Sample Units mm
Sr.No. Standard Tool Frequency
Items 1 2 3 4 5 Remarks
Appearance Section
No Burr, No Crack, No
i Scratch,Surface OK
1 Appearance Finishing Visual
flaw or adhesion of
ii foreign particles OK

2 Hardware Quantity Nut (M10x1.0) 100% OK

According to
3 Resin Covering
Drawing Visual OK

Should be apply to
4 Preton Oil Application OK
both ends

Dimension Section
5 Tube Dia 4.68~4.84 VC 4.73 4.77 4.72 4.78 4.75 OK
6 A 6.6~7.1 VC 5 Psc Per Lot 6.82 6.84 6.87 6.92 7.01 OK
First 2 pcs,
7 B 3.0~3.7 VC Middle 1 pc, 3.4 3.37 3.39 3.42 3.41 OK
8 C 1.2~1.6 VC Last 2 pcs 1.33 1.39 1.36 1.42 1.39 OK
9 Thickness T 0.7±0.08 VC 0.76 0.77 0.72 0.74 0.76 OK
10 Degree 90±30' 90.14 - - - - OK
1 Piece
Per Lot

11 Degree 45±2 P. Projector 45.07 - - - - OK

12 Radius 0.7~1.3 0.8 - - - - OK
13 Leakage Test 1.96 MPa Sanoh Report Attached
Air Pressure Cleaning
14 80 psi Air Gun 100% OK
15 Bending Should Qualify on CF CF 5 Psc Per Lot OK

Approved By: Inspected By:

 ALBA ENGINEERING COMPANY
GAP ANALYSIS REPORT
PART NAME: PIPE ,P VALVE TO RR BK HOSE,R PART No: 51450-55S50

MODEL: Y4J ITEM CODE: 640419 CUSTOMER: PAK SUZUKI

U DATE:
V T
Z W
AB S
R
AI AF Q b a
P

AK
O
N
M
Y X L
A
A
K
AD J
AJ

LOCAL LOCAL LOCAL LOCAL LOCAL

SAMPLE 1 SAMPLE 2 SAMPLE 3 SAMPLE 4 SAMPLE 5
Sr. No. CHECKING ITEM INSTRUMENT STD
ACTUAL ACTUAL ACTUAL ACTUAL ACTUAL JUD

1 BLOCK A CLAMP 0±0 0.0 0.0 0.0

BLOCK B

a 2.2 3.3 2.1

2 Taper Gauge 3±3
b 3.8 2.7 3.9

c 2.1 3.3 2.0

BLOCK C

a 2.4 3.3 3.5

3 Taper Gauge 3±3
b 2.7 3.6 2.5

c 2.4 3.0 2.0

BLOCK D

a 2.4 3.0 2.4

4 Taper Gauge 3±3
b 3.6 3.0 3.6

c 2.3 3.5 2.1

 BLOCK E

a 2.5 3.1 3.4

5 Taper Gauge 3±3
b 3.5 2.9 2.6

c 2.0 2.3 3.3

BLOCK F

a 3.4 2.3 3.1

6 Taper Gauge 3±3
b 2.6 3.7 2.9

c 3.3 2.2 3.0

7 BLOCK G CLAMP 0±0 0.0 0.0 0.0

BLOCK H

a 3.0 3.4 2.2

8 Taper Gauge 3±3
b 3.0 2.6 3.8

c 2.4 3.0 2.3

BLOCK I

a 2.1 2.0 3.1

9 Taper Gauge 3±3
b 3.9 4.0 2.9

c 2.5 3.0 3.1

BLOCK J

a 2.6 3.8 2.4

10 Taper Gauge 3±3
b 3.4 2.2 3.6

c 2.1 3.0 2.3

BLOCK K

a 3.3 3.0 2.2

11 Taper Gauge 3±3
b 2.7 3.0 3.8

c 3.0 2.5 3.1

 BLOCK L

a 2.4 3.1 2.5

12 Taper Gauge 3±3
b 3.6 2.9 3.5

c 2.0 3.3 2.0

13 BLOCK M CLAMP 0±0 0 0 0

14 BLOCK N

a 3.4 2.2 2.6

Taper Gauge 3±3
15 b 2.6 3.8 3.4

c 2.1 3.3 2.5

16 BLOCK O CLAMP 0±0 0.0 0.0 0.0

BLOCK P

a 2.0 3.3 2.5

17 Taper Gauge 3±3
b 4.0 2.7 3.5

c 3.1 2.4 3.0

BLOCK Q

a 3.5 2.7 2.3

18 Taper Gauge 3±3
b 2.5 3.3 3.7

c 2.0 3.4 2.2

BLOCK R

a 3.3 3.0 2.5

19 Taper Gauge 3±3
b 2.7 3.0 3.5

c 3.1 2.4 3.0

20 BLOCK S CLAMP 0±0 0.0 0.0 0.0

 BLOCK T

a 2.0 3.1 2.2

21 Taper Gauge 3±3
b 4.0 2.2 3.8

c 2.5 3.0 2.3

BLOCK U

a 3.3 3.0 2.5

22 Taper Gauge 3±3
b 2.7 3.0 3.5

c 3.3 2.5 3.0

BLOCK V

a 2.1 3.4 2.2

23 Taper Gauge 3±3
b 3.9 2.6 3.8

c 2.2 3.0 2.3

24 BLOCK W CLAMP 0±0 0.0 0.0 0.0

BLOCK X

a 3.3 2.5 3.1

25 Taper Gauge 3±3
b 2.7 3.5 2.9

c 3.2 2.0 3.4

BLOCK Y

a 3.5 2.1 3.3

26 Taper Gauge 3±3
b 2.5 3.9 2.7

c 2.2 3.3 2.5

 BLOCK Z

a 2.0 3.1 2.4

27 Taper Gauge 3±3
b 4.0 2.9 3.6

c 2.3 3.4 2.2

BLOCK AA

a 3.0 2.5 3.0

28 Taper Gauge 3±3
b 3.0 3.5 3.0

c 2.0 3.3 2.5

BLOCK AB

a 2.5 2.3 3.3

29 Taper Gauge 3±3
b 3.5 3.7 2.7

c 2.0 3.1 2.2

30 BLOCK AC CLAMP 0±0 0.0 0.0 0.0

BLOCK AD

a 3.3 2.6 2.0

31 Taper Gauge 3±3
b 2.7 3.4 4.0

c 3.3 2.5 3.3

BLOCK AE

a 2.4 3.1 2.2

32 Taper Gauge 3±3
b 3.6 2.9 3.8

c 2.3 3.4 2.0

BLOCK AF

a 2.2 3.1 3.4

33 Taper Gauge 3±3
b 3.8 2.9 2.6

c 2.5 3.3 20.0

 BLOCK AG

a 3.3 2.5 3.0

34 Taper Gauge 3±3
b 2.7 3.5 3.0

c 3.3 2.0 3.0

BLOCK AH

a 3.1 2.2 3.4

35 Taper Gauge 3±3
b 2.9 3.8 2.6

c 3.4 2.5 3.1

36 BLOCK AI CLAMP 0±0 0.0 0.0 0.0

BLOCK AJ

a 3.3 2.0 3.5

37 Taper Gauge 3±3
b 2.7 4.0 2.5

c 3.4 2.3 3.0

BLOCK AK CLAMP 0±0 0.0 0.0 0.0

38
Length block (AK) ON CF 3±3 0.0 0.0 0.0

INSPECTED BY :