MARU-A PARTS MONTHLY DATA Date: 03.07.

23

Part Name: PIPE,RR BK HOSE TO RR W/C,L Supplier Name: M/s ALBA

Part Number: 51520-55S00 Date of issue:
June For the month of June,23

MARU-A item Method Frequency 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Appearance Visual check 100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / /

Vernier
Flaring Size Caliper/P.Projecto n=5/Lot / / / / / / / / / / / / / / / / O / / / / / / / / / / / / /
r

Air Pressure Air Gun 100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / / ok

Pressure Resistance Sanoh Report Sanoh Report Attached ok

ok
OK: NG：✕ No production：/

Prepared By Checked By Verified By

 ALBA ENGINEERING
Appearance & Flaring Check sheet
PART NAME: PIPE,RR BK HOSE TO RR W/C,L MARU A SPOT QTY.: DATE: 03.07.23
PART NUMBER: 51520-55S00 STD. REFERENCE: PART STAGE: Regular
MODEL: Y4J MONTH: June June,23

Sample Date
Sr.#. Description Standard Qty Method Result Remarks
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
APPEARANCE

Outer PVDF coating

crack, Flaws, Rust
1
&sticking of foreign
100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / / Visual ok

bodies not allowed

Flaring Vernier Caliper/

2
Size As per Drawing n=5/Lot / / / / / / / / / / / / / / / / O / / / / / / / / / / / / /
P.Projector
ok

3
Air Cleaning of pipe at 80 100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / / Air Gun ok
Pressure psi

Prepared By Checked By Verified By

 ALBA ENGINEERING COMPANY
Purpose:

1- Inspection & MARU "A" Check sheet.

Tube Dia: Ø4.76mm
Part Name: _____PIPE RR BK HOSE TO RR W/C,L
Part N0. 51520-55S00
Model: ______Y4J

Date :
Inspection Sample Units mm
Sr.No. Standard Tool Frequency
Items 1 2 3 4 5 Remarks
Appearance Section
No Burr, No Crack, No
i Scratch,Surface OK
1 Appearance Finishing Visual
flaw or adhesion of
ii foreign particles OK

2 Hardware Quantity Nut (M10x1.0) 100% OK

Heat shrinkable
3 polyethylene tube
Should Be Persent Visual OK

Should be apply to
4 Preton Oil Application OK
both ends

Dimension Section
5 Tube Dia 4.68~4.84 VC 4.73 4.77 4.73 4.76 4.72 OK
6 A 6.6~7.1 VC 5 Psc Per Lot 6.80 6.84 6.89 6.93 6.97 OK
First 2 pcs,
7 B 3.0~3.7 VC Middle 1 pc, 3.37 3.39 3.42 3.40 3.41 OK
8 C 1.2~1.6 VC Last 2 pcs 1.39 1.42 1.44 1.41 1.38 OK
9 Thickness T 0.7±0.08 VC 0.77 0.75 0.76 0.72 0.76 OK
10 Degree 90±30' 90.18 - - - - OK
1 Piece
Per Lot

11 Degree 45±2 P. Projector 45.09 - - - - OK

12 Radius 0.7~1.3 0.7 - - - - OK
13 Leakage Test 1.96 MPa Sanoh Report Attached OK
Air Pressure Cleaning
14 80 psi Air Gun 100% OK
15 Bending Should Qualify on CF CF 5 Psc Per Lot OK

Approved By: Inspected By:

 ALBA ENGINEERING COMPANY
GAP ANALYSIS REPORT
PART NAME: PIPE , FR BK HOSE TO RR W/C,L PART No: 51520-55S00

MODEL: Y4J CUSTOMER: PAK SUZUKI

DATE: ITEM CODE: 640481

E F
D
G
b a
C
B

LOCAL LOCAL LOCAL LOCAL LOCAL LOCAL LOCAL

SAMPLE 1 SAMPLE 2 SAMPLE 3 SAMPLE 4 SAMPLE 5 SAMPLE 6 SAMPLE 7
Sr. No. CHECKING ITEM INSTRUMENT STD
ACTUAL ACTUAL ACTUAL ACTUAL ACTUAL ACTUAL ACTUAL JUD

1 BLOCK A CLAMP 0±0 0.0 0.0 0.0 OK

BLOCK B

a 3.2 2.5 3.4 OK

Taper Gauge 3±3
2 b 2.8 3.5 2.6 OK

c 2.2 3.0 2.2 OK

PP 1 ON CF 5±5 0.0 0.0 0.0 Ok

BLOCK C

a 2.5 3.2 2.0 OK

3 Taper Gauge 3±3
b 3.5 2.8 4.0 OK

c 3.0 2.4 3.1 OK

4 BLOCK D CLAMP 0±0 0.0 0.0 0.0 OK

 BLOCK E

a 2.4 3.0 2.5 OK

5 Taper Gauge 3±3
b 3.6 3.0 3.5 OK

c 2.0 3.0 3.4 OK

BLOCK F

a 3.5 2.2 3.1 OK

Taper Gauge 3±3
6 b 2.5 3.8 2.9 OK

c 2.0 2.4 3.3 OK

PP 2 ON CF 5±5 0.0 0.0 0.0 OK

BLOCK G CLAMP 0±0 0.0 0.0 0.0 OK

8
Length block (G) ON CF 3±3 0.0 0.0 0.0 OK

INSPECTED BY :