Hydrocons

High Purity Water Systems

VALIDATION RECORDS
CLIENT: – M/s BIOTHERA,ALGERIA
SUBJECT: – STANDARD OPERATING PROCEDURE REV: 00
RO-EDI SYSTEM DOCUMENT NO. : – BT/PWG/OSOP/03
Page 1 of 3

STANDARD OPERATING PROCEDURE

RO-EDI

1 OBJECTIVE:
To Establish Standard Operating Procedure for operating RO-EDI System.

2 SCOPE:
This shall be applicable to operate Single pass RO-EDI in Purified Water Generation system.

3 RESPONSIBILITY:
3.1 Doing : Hydrocons Systems Pvt. Ltd.
3.2 Checking : HSPL. / Client

4 PURPOSE:

The purpose of RO-EDI is to generate Purified Water of USP grade.

5 PROCEDURE:

RO System : I
 Turn on the two way switch to normal AUTO mode
 Press log in to operator and also go to manual mode
 First check the level of the Dosing tanks And Soft water storage tank, if level is sufficient then
start the system.
 Open Actuated valve AV-06 and also open ADV-01. By pressing in HMI screen.

Name Signature Date

Prepared By Ibrahim Golandaj
Checked By Ramiz Khatib
  Start Dosing Pumps and DP03 and DP04 (ANTISCALENT),(SMBS).
 Start RO Feed Pump (ROFP01) and let the water go to drain set flow 4.6 m3/hr in RM-02, in this
period check free Chlorine manually using test kit and Inlet Conductivity (<1200 µS/cm), if feed
values are in limit open ADV02 and close ADV01 after 2 minutes start the RO HPP01 also set
reject flow 1.6 m3/hr on RM-03 (RO-I reject)
 Check the RO-I outlet conductivity if the conductivity is in limit open the ADV-03 and Starts PH
dosing and close ADV-02 After 2 minutes starts the RO HPP-02

RO System : II

 Set the Reject flow 0.8 m3/hr on RM-04 maintain PH 7-8 at RO-II so we will get flow 2.2 m3/hr at
RO-II outlet(On RM-05).
 Check the RO-II outlet conductivity is in limit less than 10.
 After open valve DV-08, DV-09 and DV-11 ( DV-11 Always open)
 Through the valve DV-10 set the flow on Rotameter (RM-06)such manner should be 200 L/Hr
 Open the valve BTADV-01 and closed the valve ADV-03
NOTE-All Diaphragm valve operation will be manually.

EDI : I

 After 2 minutes start the EDI system by pressing in HMI screen.

 Set the voltage at 100 – 160 V & current in range of 1.7 – 2.5 Amps.
 Start the UV-01 system.
 Low pressure switch is providing before EDI so as to protect EDI from burning due to low flow
rate at EDI inlet. Whenever EDI low pressure switch will give signal then EDI will be trip
immediately.
 After EDI system USP Grade water will generate and this will be stored in Purified water storage
tank.

Name Signature Date

Prepared By Ibrahim Golandaj
Checked By Ramiz Khatib
 AUTO MODE OPERATION:
 Turn on the two way switch to normal AUTO mode
 Press log in to operator
 First checks for the level of the Dosing tanks if level is sufficient then start the system.
 Set the parameters of dosing in HMI screen
 and also go to AUTO mode
 Press AUTO MODE so the system will run automatically.
 Set the flow on flow meters manually through Diaphragm valves.
 Monitor the system and maintain the Given operational log sheet.

Note:
 If proper flow rate is not maintained in feed line of EDI then EDI will be burn. Hence proper
feed flow rate to be maintained as per above at feed, concentrate & electrolyte chambers.
 The high conductivity of the feed water having more than <20 µs/cm then the scaling will
take place in EDI which will damage EDI unit permanently.
 All instrument of RO-EDI system should be calibrated stringently every year.

Name Signature Date

Prepared By Ibrahim Golandaj
Checked By Ramiz Khatib