Structured Method Statement for Concrete

Repair
I. Description of Works

1. Introduction

This method statement defines the sequence and the control procedures for the repair of
concrete defects which include but are not limited to the following:
1. Concrete Cracking (Non-structural and Structural Cracks)
2. Honeycombing or Spalling
3. Pinholes and Blowholes
4. Form Tie Rod/Bolt Holes, Cone Holes, and Voids
5. Removal and Repair of Temporary Construction Embedments

2. Definitions

SE Site Engineer
QC Quality Control Engineer
SF Site Foreman
PM Project Manager
HSE Manager Health, Safety & Environmental Manager
HSE Officer Health, Safety & Environmental Officer
xxxxx Main Contractor
CEMP Construction Environmental Management Plan
QCP Quality Control Plan
HSE Plan Health, Safety, and Environment Plan
Note: All dimensions are in mm unless specified.

3. Reference

Project Specifications
HSE Plan
Company Environmental Management Plan
Approved Repair Materials as attached in Appendix A: Technical Data Sheets
Method Statement for Concrete Works
Material Submittal for Low Viscosity Injection Resin

4. Responsibilities

Project Manager
Responsible for accomplishing the stated project objectives which include creating clear
and attainable project objectives, building the project requirements, and managing the
constraints of the project management triangle, which is cost, time, scope, and quality.

The Project Manager shall be responsible for ensuring that the Project Quality plan and
the Inspection and Testing procedures, method statement, HSE safety, and all contractual
documentation are maintained up to date and accessible to all parties. Construction
Manager

Responsible for overall construction activities ensuring that all method statements,
quality, and safety procedures are implemented and required approval permits are
obtained.

Site Engineer
Supervise operations in accordance with the approved method statement, shop drawings,
specifications, material submittals, and schedules to achieve the acceptance of the project
deliverables.

Site Supervisor 
Supervise closely, the activities designated to them and ensure that all instructions and
safety procedures are followed and strictly adhered to. Supervise the work to ensure that
technical, quality, safety, and purchase order requirements are met; Attend daily site
meetings and communicate his daily report with the Project/Site Engineer; Participate in
the training and development of his subordinates; Organize with the Project/Site Engineer
to ensure the availability of plant, equipment, and labor to his designated work activities;

Closely monitor the usage of consumables and materials by his crew in order to minimize
wastage; Assess the craftsmanship of subordinates under his control.

HSE Manager
Health, Safety, and Environmental (HSE) managers generally plan, coordinate and
implement issues and directives within the organization. He ensures safe environmental
working conditions for all employees.

HSE Engineer
Ensure enforcement of safety procedures in accordance with the approved HSE Plan.
Will be closely monitoring the site engineer’s strict implementation of the MS and Risk
Assessment, the use of proper tools and equipment to maintain safety, certifications of
equipment and their adherence to safety regulations, reporting of any unsafe work or
stopping work that does not comply with ES & H procedures.

HSE Officer
Monitor and control all HSE matters related to project team members and contractors in
ensuring that the Project is in compliance with the project requirement i.e. specification,
safety code, and other policies/guidelines related to the project. Participate in HSE Risk
Assessment and hold the relevant meeting, and workshops internally and with related 3rd
parties. Monitor and update the HSE risks register and ensure all mitigation plans are
strictly adhered to throughout the project execution.

Foreman
Mason
Carpenter
Laborers

II. Concrete Repair

All concrete repairs shall be done in accordance with the approved Method Statement
for Repair of Concrete 

Manual chipping of concrete honeycomb prior to repair

1.1 General
Particular Specifications for Concrete
1. Any defect noticed in concrete shall be rectified by methods approved by the
consultant and client.
2. This method statement shall be adopted when concrete defects are identified at the
site after post-concrete work inspection specifically after stripping of the formed
surface.

3. All materials to be used for repair works shall be submitted for approval thru
Material Transmittal.
4. All proprietary materials shall be used strictly in accordance with the
materials manufacturer’s instruction and/or recommendations.
5. Curing for Concrete Patchwork:
Polyethylene or plastic sheets shall be used to cover concrete patchwork. Unless
otherwise specified in the technical data sheets, curing shall be carried out for 2-3
days. If curing compound/membrane is used, they shall be compatible with the
repair products.
6. Store unmixed materials in a cool (preferably temperature-controlled)
environment, avoiding exposure to direct sunlight.
7. Keep equipment cool, arranging shade protection if necessary. It is especially
important to keep cool those surfaces of the equipment, which will come into
direct contact with the material itself.

1. Pinholes and Blowholes

Probable Cause/s: Insufficient Vibration, High W/C Ratio
a. Attention to the full and proper preparation of the substrate is essential for
complete repair adhesion.
b. The substrate should further be ‘roughened’ to remove excess laitance, to
expose pinholes & blowholes, and to provide a mechanical key for subsequent
application of approved material. This is most effectively achieved by the use of
proprietary blast media, such that the fine aggregate is exposed but not polished.
Where preparation techniques result in voids of greater than 10 mm depth,
alternate methods,s and materials shall be used as an approved material data sheet.
c. Immediately prior to the application of approved material, the prepared substrate
should be blown clean with oil-free compressed air.
d.Substrate priming shall be done following the procedure mentioned in an
approved material-technical datasheet. Small quantities (up to 5 kg) can be mixed
manually but large quantities of special tools referring to the manufacturer’s
procedure shall be obtained and used.
e. The application of repair material shall be done strictly in accordance with the
manufacturer’s datasheet.
f. Curing shall be followed according to the manufacturer’s specifications.

2. Removal and Repair of Construction Temporary Embedments

All temporary construction embedments such as temporary mechanical or
 electrical sleeves, block-outs, etc. shall be removed and repaired using suitable
approved repair materials and as per the manufacturer’s recommendation.
a. After removal of any temporary embedments, remove any loose areas, laitance,
and any foreign materials that will affect the bonding of repaired materials.
b. If the embedded item reached the location of reinforcement, ensure to remove
any rust formation not only on the exposed surface but also on the rear side of the
reinforcement bars.
c. Apply corrosion treatment prior to starting the repair.
d. Proceed with the application of approved suitable materials as required.
e. Curing shall be done as per the approved curing process or as recommended by
the manufacturer.

III. Risk Assessment Please refer to the attached document in Appendix B.

IV. Permit and Licensing Requirements Necessary permits shall be obtained.

V. Drawings, Diagrams, Maps, and Survey Data sketches shall be attached to the

submitted INR.

VI. Pre-Start Safety Briefing Arrangements Refer to Risk Assessment in Appendix B.

1. Protective and Safety Equipment All workers Involved shall be equipped with
adequate PPE as stated below: a. Safety Helmet with Company Logo b. Safety
Boots c. High Visibility Vest d. Safety Goggles e. Face Mask f. Hand Gloves g.
Coveralls

2. Information to Personnel a. Safety Induction b. Job training c. Superintendents

Notices/Memos d. Toolbox talks e. STARRT Card
3. Special Safety Requirements
a. All necessary personal/protective equipment (PPE) be provided.
b. Banksman, wearing distinctive vests, shall be assigned to help operators
maneuver their equipment.
c. The equipment operators shall possess the required licenses and certificates.
d. Generated dust shall be controlled by periodic water spraying.
e. The project safety officer is responsible along with the project zone site
engineer for ensuring that all operations are carried out with due regard to the
safety of all project personnel & property.
f. All working activity shall comply with Client Safety Procedure.
g. First Aid Material.
h. General management of protection/operation hazards is to be observed.
i. In case of working at night, please refer to Method Statement for Night Works
4. Emergency Procedures The Flow Chart below shows the Emergency Contact No.
during work:
 5. Emergency Contact Numbers
Supervision and Monitoring Arrangements
Construction Manager
He is in charge of all construction activities. Schedule the project in logical steps
and budget the time required to meet deadlines. Inspect and review projects to
monitor compliance with building and safety codes and other regulations.
Site Engineer
The Site Engineer shall evaluate the number of materials consumed by each trade
to be compared against the planned quantity.
Site Foreman
A construction foreman is responsible for supervising the workers and also doing
actual construction work. The foreman monitors employees to ensure that the
work is done efficiently and within quality standards.
QA/QC Engineer
The QA/QC Engineer shall monitor whether the installation works are conforming
to the required quality otherwise he shall notify the Site Engineer should he find
nonconformance to the ongoing activities. The Site Engineer shall immediately
rectify the work to avoid receipt of NCR from the QA/QC Engineer.
HSE Engineer
The Safety Engineer shall be full-time at the site and shall frequently visit all the
ongoing works at the site. All safety violations and on-conformance of the HSE
Plan shall be registered and immediate action shall be done in coordination with
the Site Engineer.
HSE Officer
Monitor and control all HSE matters related to project team members and
contractors in ensuring that the Project is in compliance with the project
requirement i.e. specification, safety code, and other policies/guidelines related to
the project. Participate in HSE Risk Assessment and hold a relevant meeting, and
workshop internally and with related 3rd parties. Monitor and update the HSE
risks register and ensure all mitigation plans are strictly adhered to throughout the
project execution. Note: Site Engineers / HSE Staff shall have access on-site to
each MS/RA. Consultants will monitor activities on-site based on the MS/RA. XI.
Environment and Quality Issues
6. Precautionary Measure All precautionary measures shall be briefed to all workers
prior to commencing activity
7. Disposal Requirements All waste shall be disposed of as per the Construction
Environmental Management Plan and as per Government approved disposal areas.

VII. Inspection, Test, and Sampling

Request for Inspection and Testing will be submitted prior to and after execution of
works.
VIII.Quality Assurance Requirements Table
Refer to the Project Quality Plan
a. Project Specifications

IX. Attachments
References (attach here)
Documentation (attach here)
Project Specifications (attach here)
Appendices:
Appendix A-Material Technical Data Sheet (attach here)
Appendix B-Risk Assessment
Appendix C-Inspection and Test Plan