Professional Documents
Culture Documents
VP - Engineering
21 August 2013
Page 1 of 37
Page 2 of 37
1
2
3 Erection weld areas shall be treated in accordance with the paragraph above.
4 For surface areas that operate at a heat level above 200 degrees F the required coating
5 shall be as specified in Painting System No. 7 of this specification.
6 Walkway areas subject to low overhead clearances (beams, moving machinery etc.) or
7 tripping objects such as deck pad eyes, shall be emphasized and coated with paint of
8 contrasting colors, preferably high visibility yellow and black diagonal bands (2” wide) or
9 outlines so as to draw attention to their relative positions.
10 Where Minimum Dry Film Thickness (DFT) has been specified, such thickness
11 measurements shall be determined using a magnetic type gauge such as Micro Test,
12 which has been calibrated against the General Electric film gauge over steel of the same
13 thickness as under consideration.
14 The Contractor shall take extra precautions to insure that the pre treatment employed
15 and the coatings applied are properly executed. The Contractor shall determine and
16 obtain assurance from the manufacturers, that the products to be employed are
17 compatible with each other and with existing coating systems that are to be over coated.
18 6.1.2. REFERENCE DOCUMENTS
19 The following additional documents from those listed in Section 1 shall be applicable for
20 this Section.
21 Codes and Standards Engineering and Construction Standards
22 a. ASTM A153 "Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware,
23 latest edition.”
24 b. SSPC-SP1-63 "Solvent Cleaning"
25 c. SSPC-SP3-63 "Power Tool Cleaning"
26 d. SSPC-SP7-63 "Brush Blast"
27 e. SSPE-SP10-63 "Near White Blast"
28 f. ST-CO-ENG-006 “Pipe Marking Standard”
29
30 g. ASA-A13.1 “American Standard Association Bulletin for recommendations on color-
31 coding for types of materials.”
32 h. ASTM A123 See Structural Section 2
33 6.1.3. DOCUMENTATION REQUIRING SUBMITTAL
34 Table 6-1 "Documents Requiring Submittal" summarizes the additional required
35 documents from Section 1 which are to be submitted to the Owner by the Contractor.
36 The Table also defines the schedule at which documents are to be submitted by the
37 Contractor.
38
39
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 3 of 37
1 TABLE 6-1
2 DOCUMENTS REQUIRING SUBMITTAL
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 4 of 37
1 The topcoats of all tanks and compartments shall be a light color or as specified in each
2 painting system outline for optimal visibility.
3 All galvanized work, which is to be painted shall be thoroughly cleaned and degreased
4 and painted in accordance with Paint System No. 9 as specified below in this
5 specification.
6 6.1.5. SURFACE PREPARATION
7 Surfaces shall be prepared in strict accordance with the recommendations of the paint
8 manufacturer.
9 1.1.1.1 Cleaning
10 Surfaces to be painted shall be washed down with clean fresh water or steam cleaned
11 and allowed to dry prior to application of each coat of paint. Before washing, the grease
12 and residues shall be removed as follows:
13 a) Oil and grease - shall be washed off with suitable solvent as per SSPC-SP1-63
14 "Solvent Cleaning".
15 b) Contamination residues of chemicals, salts and dirt (heavy deposits) - shall be
16 removed by scrubbing with stiff bristle brushes.
17 Residual chlorides shall not exceed < 20mg/cm2 on atmospheric areas, < 5 mg/cm2 for
18 immersion and tank lining areas as tested With a Chlor-Rid or Bresle Kit. Potable water
19 containing less than 10 PPM of chlorides may be used provided the cleaned surface
20 meets the required chloride levels.
2
21 Immersion Areas: < 5mg/cm (Residual Chlorides)
22 1. Internal Surfaces in Ballast, Drill Water, Fuel Oil and Void Tanks,
23 2. All Tanks containing Oils, Oily Water, Brine and BOP fluids
24 3. Active & Reserve Mud Pits, Flow line and Possum Belly Tanks
25 4. Gumbo Boxes, Cutting Troughs, Mud Hoppers, BOP Stacks
26 5. Potable Water Tanks
27 6. Sea Chests
2
28 Non-Immersion Areas: < 20mg/cm (Residual Chlorides)
29 1. Topside Exterior- Bulkheads, Wind Walls & Roof, Generator Buildings,
30 2. Hull- Side, Shell, Leg Wells & Bottom
31 3. Decks- Interior and Exterior
32 4. Underside of Heliport Deck & Substructure
33 5. Underside of Pipe Rack Deck & Substructure
34 6. Skid Base & Cantilever Skid Beams
35 7. Life Boat Davits, Crane Pedestals and related crane components. P-Tanks Exteriors,
36 Handrails, Stairways, Piping and Vents.
37 8. Interior Machinery Spaces – Work Shops, Pump Rooms, Storage
38 9. Rooms, Engine Room and OEM Equipment Spaces.
39 10. Exhaust and Exhaust Lines if not insulated.
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VP - Engineering
21 August 2013
Page 5 of 37
1 11. Engines
2 12. Galvanized Surfaces
3 Weld spatter shall be removed to provide a smooth surface; gouges removed and welded
4 as required by ABS Rules and as specified in Section 2 - "Structural". The treated areas
5 shall be re-coated as specified for bare steel.
6 Sharp edges, burned, abraded or rusted portions of steel work shall be cleaned,
7 smoothed and rounded by power disc-sanding, power wire brushing or spot blasting at
8 Contractor's option after construction and/or assembly of components and before
9 applying the required touch-up primer or next paint coat.
10 Faying surfaces of aluminum or steel shall be prepared with a smooth finish prior to paint
11 application. Faying surfaces of steel-to-steel shall be seal welded all around as specified
12 in Section 2 - "Structural". Faying surfaces of aluminum-to-aluminum shall be protected
13 by Meal Prep or Deoxidine pre-treatment and a coating of zinc chromatic primer. For
14 faying surfaces of aluminum alloys to dissimilar metals, the aluminum shall be pre-
15 treated, both faying surfaces given two coats of zinc chromate primer and the faying
16 surface of aluminum alloy shall be insulated with alumilastic, Permagum, PAW, or other
17 suitable material as reviewed.
18 1.1.1.2 Power Tool Cleaning (SSPC-SP3-63)
19 Power tool cleaning is a method of preparing metal surfaces for painting by removing
20 loose mill scale, loose rust, and loose paint with power wire brushes, power impact tools,
21 power grinders, power sanders, or by a combination of these methods.
22 It is not intended that all mill scale, rust and existing paint be removed by this process;
23 but loose mill scale, loose rust, loose paint, and other detrimental foreign matter present
24 shall be removed. Metal surfaces shall not be burnished or polished, but left with a
25 surface that is conducive to providing and anchor pattern for the applied paint to adhere
26 to. Grinding disc tend to polish the surface where as needle guns tend to provide an
27 anchor pattern.
28 Oil, grease, welding flux residues and salts shall first be removed by the methods
29 outlined in SSPC-SP1-63 "Solvent Cleaning". Other detrimental foreign matter shall be
30 removed by the following operations.
31 In preparing surfaces for repainting, all loose paint shall be removed. Thick edges of
32 remaining old paint shall be feathered so that the repainted surface can have a smooth
33 appearance. The remaining old paint shall have sufficient adhesion so that it cannot be
34 lifted as a layer by inserting the blade of a dull putty knife under it.
35 All accessible weld flux and splatter shall be removed by blast cleaning or by power tools.
36 Any remaining detrimental weld flux deposits shall be removed by blast cleaning,
37 thorough power tool cleaning, or by washing with water or with phosphate solution.
38 Rivet heads, cracks, crevices, lap joints, fillet welds, and re-entrant angels shall be
39 cleaned by the use of power wire brushes, needle guns, sharp chisels used in chipping,
40 scaling hammers, rotary grinders, or sanders, or by a combination of such tools.
41 All tools shall be operated in such a manner that no burrs or sharp ridges are left on the
42 surface and no sharp cuts are made into the steel.
43 1.1.1.3 Sand Blasting - Brush Blast (SSPC-SP7-63)
44 A "brush blast" surface finish is defined as one from which all oil, grease, dirt, rust scale,
45 loose mill scale, loose rust and loose paint or coatings are removed completely, but tight
46 mill scale and tightly adhered rust, paint and coatings are permitted to remain provided
47 that all mill scale and rust have been exposed to the abrasive blast pattern sufficiently to
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VP - Engineering
21 August 2013
Page 6 of 37
1 expose numerous flecks of the underlying metal fairly uniformly distributed over the entire
2 surface.
3 Any thick edges or remaining old paint shall be feathered so that the repaint surface can
4 have a smooth appearance. The remaining oil based paint shall have sufficient adhesion
5 so that it cannot be lifted as a layer by inserting a dull putty knife under it.
6 Blasting shall be done with a sharp abrasive of 16/35-grade mesh or finer. This abrasive
7 shall provide a sufficient profile so that the first layer of paint cannot be lifted as a layer by
8 inserting a dull putty knife under it.
9 The compressed air used for blasting shall be completely dry, free of all water and oil.
10 Adequate traps and separators shall be provided at the compressor by the Contractor.
11 1.1.1.4 Sand Blasting - Near White Blast (SSPC-SP10-63)
12 A "near white surface" is a surface from which all oil, grease, dirt, mill scale, rust,
13 corrosion products, oxides, paint or other foregoing matter have been completely
14 removed from the surface except for very light shadows, very slight streaks, or slight
15 discolorations caused by rust stain, mill scale oxides, or slight, tight residues of paint or
16 coating that may remain. At least 95% of each square inch of surface area shall be free
17 of all visible residues, and the remainder shall be limited to the light discoloration
18 mentioned above.
19 Blasting shall be done with a sharp abrasive of 16/35-grade mesh or finer. This abrasive
20 shall be clean, dry and free of clay particles and other extraneous matter. Abrasive must
21 be reviewed by Owner before blasting.
22 The compressed air used for blasting shall be completely free of water and oil. Adequate
23 traps and separators shall be provided at the compressor.
24 1.1.1.5 Surface Cleaning by Water Jetting Prior to Recoating (SSPC-SP12)
25 Water jetting may be used on previously coated surfaces in areas environmentally
26 sensitive to sand blasting. Water jetting uses high or ultrahigh pressures, above
27 10,000psi, to expose the original abrasive-blasted surface profile for recoating.
28 Flash rust is allowed only as per paint manufacturers recommendations.
29 6.1.6. APPLICATION
30 Coatings shall be applied in strict accordance with Paint Manufacturer's
31 recommendations and may be subject to inspection at any time by the Owner and Paint
32 Manufacturer.
33 Contractor shall submit to the Owner for review a "List of Critical Hold Point". The
34 Contractor shall notify the Owner 24 hours in advance to allow for the Owner’s
35 representative to be present for this inspection in accordance with Section 1.22.
36 All spray equipment shall be inspected and reviewed by the Owner's Representative
37 before application is begun and be in full accordance with the equipment requirements as
38 outlined in each paint system specification.
39 A moisture trap shall be placed in line from air supply to pressure pot and spray gun.
40 This trap shall be opened slightly to provide a continuous bleed.
41 Regulators and gauges shall be provided for air to both pressure pot and spray gun.
42 All abrasive and dust from blasting operation shall be completely removed from surfaces
43 before paint application is begun.
44 Blasted surfaces shall be coated with one coat of primer during the same day that
45 sand/grit blasting was done.
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VP - Engineering
21 August 2013
Page 7 of 37
1 Primer shall not be applied closer than 6 inches to a non-blasted area. Any subsequent
2 blasting operation shall not result in abrasive particles embedded in the paint film.
3 No painting shall take place when the atmospheric temperature is below 50° F or when
4 the surface temperature is below the dew point, or when relative humidity is above the
5 specified by the paint manufacture for each system.
6 Spray guns must be held perpendicular to the surface being painted and handled and
7 adjusted in such a manner that dry over-spray is kept to a minimum. Adequate ventilation
8 shall be applied and available at all times and at all relevant work locations.
9 The sequence to be followed in painting shall be such that a minimum of damage to
10 finished coatings will result.
11 When paint is being applied to the interior of tanks or confined areas, sufficient blowers
12 and fans shall be installed to provide adequate ventilation.
13 The Paint Manufacturer and the Owner shall be consulted on any concerning points not
14 covered herein.
15 1.1.1.6 Protection of Areas around Painting Operations
16 All equipment shall be completely covered during painting of the surrounding spaces to
17 prevent spray, drips or spills from being deposited on the finished painted equipment.
18 All joiner doors and frames and built-in metal furniture shall be carefully masked and
19 protected from damage to the baked enamel finish to minimize the extent of touch-up and
20 recoating with air-dry coatings.
21 All fixtures, adjacent surfaces, label plates, name plates, rubber gaskets, working
22 threads, gauge boards, etc. shall be properly protected during painting and on completion
23 of the work, all paint or other smudges shall be removed from glass, fixtures, equipment,
24 deck covering, etc.
25 All electrical and electronic equipment shall be adequately protected from paint, and shall
26 be tightly covered by a vapor sealing material for the exclusion of resins or paint vapors
27 during any painting operation in the vicinity.
28 All steel shall be shot blasted and coated in accordance with Painting System 00 as
29 outlined in this section. Pre-construction primer shall be applied to all steel prior to cutting
30 and pre-fabrication of the steel.
31 All pre-fabricated steel assemblies shall be painted in full accordance with the system
32 specifications outlined in this specification.
33 6.1.7. DESCRIPTIONS AND SPECIFICATIONS
34 1.1.1.7 Coating Systems
35 All areas of the rig’s interior and exteriors are to be coated in accordance with this
36 specification. Any spaces, fittings, attachments or other items not specifically described
37 herein shall be painted in accordance with one of the described systems to suit that
38 specific application or service and shall be compatible with similar adjoining spaces.
39 1.1.1.8 Piping
40 All piping whether new or existing shall be cleaned and given a primer coat and finish
41 coat to match the space traversed
42 Fire Mains throughout the rig are to be painted with a finish coat of Signal Red.
43 All piping in accessible areas throughout the rig shall be marked by labels and flow
44 arrows, as similar to manufactured by Marking Service Pte Ltd (or equivalent), indicating
45 contents, flow direction, and line origin and destination as specified by ST-CO-ENG-006
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 8 of 37
1 “Pipe Marking Standard”. The Contractor shall provide a pipe color schedule prior to the
2 application of the labels for review and approval by the Owner.
3 1.1.1.9 Inspection
4 The Contractor shall conduct pre-inspections prior to inspection by the Owner and the
5 Paint Manufacturer. The Contractor shall pay for the services of the Paint Manufacturer
6 to provide a paint inspector for the duration of the Contract at no cost to the Owner. The
7 paint inspector shall be available to the Owner on a full time basis (inspector shall work
8 the same hours as Contractor’s painting crews). Services of the paint inspector shall
9 start with the beginning of paint application and shall end with the delivery of the Vessel.
10 The paint inspector shall be solely dedicated to this project only. The paint inspector
11 shall oversee and report to the Owner on a daily basis. The paint inspector shall be
12 considered part of the Owner’s inspection team.
13 The Contractor shall provide safe and adequate staging and lighting for inspections.
14 The Owner and/or Paint Manufacturer’s Representative may conduct inspections as
15 follows:
16 a. After blasting, but before final cleaning
17 b. After final cleaning, prior to application of first coat
18 c. During application of each coat
19 d. After application of each coat
20 e. After adequate dry time, prior to application of next coat
21 An inspection of the entire job will be conducted by, the Contractor, Paint Manufacturer
22 and Owner prior to final acceptance of the job. The Contractor shall correct any defective
23 Work.
24
25 6.1.8. ENSCO COLOR SCHEME
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21 August 2013
Page 12 of 37
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VP - Engineering
21 August 2013
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1 System 14B Void Tanks Non-Painted - Interior Walls, Tank top, and Overhead & Piping
2 System 15: Topcoat – Reapply Topcoat for Cosmetics
3 System 16: Walkway Areas
4
5
6
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VP - Engineering
21 August 2013
Page 15 of 37
25
11 1) Preconstruction primers are used to enhance cutting and welding as required by the
12 fabricator to facilitate production in various phases of construction, but are not required.
13 2) Hempel Shop primer ZS 15890 is a Zinc Silicate Shop Primer that exhibits excellent welding
14 properties with good cutting performance.
15 3) Preconstruction primer may have to be removed depending on type and area of structure.
16 If a waterborne shopprimer is needed please use Hempel’s waterborne zinc shopprimer 18230.
17 A.
18
19
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 16 of 37
1 SYSTEM 1: HULL BOTTOM & SIDE SHELL, LEG WELLS, UNDERSIDE OF HELIPORT &
2 SUPERSTRUCTURE, UNDERSIDE OF PIPE RACK DECK, UNDERSIDE OF DRILL FLOOR &
3 SUBSTRUCTURE, SKID BASE & CANTILEVER SKID BEAMS
4 A high durability (above 15 years) coating specification designed for environments classified by
5 ISO 12944-2 as C5-M very high corrosivity (Marine).
6 1.1.1.9.1.1.1.1 Surface Preparation & Comments
7 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Fresh water
8 washes to remove all dirt and contamination Degrease according to SSPC-SP1 solvent cleaning.
9 Abrasive blast cleans to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
10 between blasting and application, the surface should be reblasted to the specified visual
11 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
12 treated in the appropriate manner.
13 A surface profile of 1.5-2 mils (40-50 microns) is recommended.
Over coating
Coat Product VS WFT DFT TSR
# Comments Interval Min - Max Thinner
Type Name % Mic Mic SQM/LTR
77°F
310
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VP - Engineering
21 August 2013
Page 17 of 37
TSR
Coat VS WFT DFT Over coating Interval
# Product Name Comments SQM/ Thinner
Type % Mic Mic Min - Max 77°F
LTR
Full Hempel
3 Hempaxane 55000 TBD 84 150 125 6.7 4 Hr - 6 D
Coat 08710
310
22
23 Colors: See ENSCO Color Scheme
24 Hempadur zinc 17360: 19830 Reddish
25 Hempadur 45881: 12170 Grey
26 Hempaxane 55000: Hempel color grey 11480
27
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VP - Engineering
21 August 2013
Page 18 of 37
1 SYSTEM 3A: DECKS & FLOORS: MAIN DECK, PIPE RACK DECK, QUARTERS DECKS,
2 DRILL FLOOR, & INTERIOR MACHINERY SPACE FLOORS
3 A high durability (above 15 years) coating specification designed for environments classified by
4 ISO 12944-2 as C5-M very high corrosivity (Marine).
5 Surface Preparation & Comments
6 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Fresh water
7 washes to remove all dirt and contamination Degrease according to SSPC-SP1 solvent cleaning.
8 Abrasive blast cleans to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
9 between blasting and application, the surface should be reblasted to the specified visual
10 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
11 treated in the appropriate manner.
12 A surface profile of 1.5-2 mils (40-50 microns) is recommended.
TSR
Coat VS WFT DFT Over coating Interval
# Product Name Comments SQM/ Thinner
Type % Mic Mic Min - Max 77°F
LTR
245
16
17 3. Film Thickness Range:
18 4. Hempadur zinc 17360: 80 – 125 wet / 50 - 75 dry
19 5. Hempadur 45881: 175 – 250 wet / 125 - 175 dry per coat
20 6. Hempathane 55610: 75 – 125 wet / 60-75 dry
21 7. Colors: See ENSCO Color Scheme
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VP - Engineering
21 August 2013
Page 19 of 37
1 8. STRIPE COAT: To enhance long term protection, a brush (preferred) or spray (wet on wet)
2 applied stripe coat of Hempadur 45881 should be applied on all critical areas such as weld
3 seams, sharp edges, and lips of angles.
4 9. If non-skid surface is desired on any deck, mix recommended amount of non-skid ANTI-
5 SLINT 67500 additive into Hempadur 45881.
6 10. Please review product data sheet
7
8
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VP - Engineering
21 August 2013
Page 20 of 37
1 System 3B: DECKS & FLOORS (2 COATS - HIGH ABRASION) - MAIN DECK, PIPE RACK
2 DECK, QUARTERS DECKS, DRILL FLOOR, & INTERIOR MACHINERY SPACE FLOORS
3 A high durability (above 15 years) coating specification designed for environments classified by
4 ISO 12944-2 as C5-M very high corrosivity (Marine).
5 Surface Preparation & Comments
6 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Fresh water
7 wash to remove all dirt and contamination Degrease according to SSPC-SP1 solvent cleaning.
8 Abrasive blast cleans to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
9 between blasting and application, the surface should be reblasted to the specified visual
10 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
11 treated in the appropriate manner. A sharp, angular surface profile of 3-4 mils (75-100 microns) is
12 recommended. As an alternative to dry abrasive blasting for major refurbishments waterjetting
13 may also be used to equivalent standard.
Full Hempadur
1 Grey 100 2500 2500 0.4 8 Hrs – 54 Hrs N/R
Coat Sprayguard 35490
2550
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VP - Engineering
21 August 2013
Page 21 of 37
Full Hempadur
1 Grey 100 2500 2500 0.4 8 Hrs – 54 Hrs N/R
Coat Sprayguard 35490
2560
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VP - Engineering
21 August 2013
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Full Hempel
1 Hempadur 45751 Grey 79 200 150 5.3 5 Hrs – 0
Coat 08450
Full Hempel
2 Hempadur 45751 Black 79 200 150 5.3 5 Hrs – 0
Coat 08450
300
12
13 Minimum Dry Film Thickness: 300 Mils
14 Film Thickness Range:
15 Hempadur 45751: 175 – 250 wet / 125 - 175 dry/ct
16 Colors: See ENSCO Color Scheme, Section 6.1.8
17 1) STRIPE COAT: To enhance long term protection, a brush applied stripe coat of Hempadur
18 45751 should be applied between coats on all critical areas such as weld seams, sharp
19 edges, and lips of angles
20 2) Like other epoxies, Hempadur 45751 can discolor and chalk when exposed to sun light.
21 3) Please refer to product data sheet.
22
23
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21 August 2013
Page 23 of 37
Full Hempel
3 Hempaxane 55000 TBD 84 150 125 6.7 4 Hr - 6 D
Coat 08710
270
17
18 Film Thickness Range:
19 Hempadur zinc 17360: 75 – 125 wet / 50-75 dry
20 Hempadur 45881: 175-225 wet / 125 - 200 dry
21 Hempathane 55000: 150 - 175 wet / 125 - 150 dry
22 Colors: See ENSCO Color Scheme, Section 6.1.8
23 1) Hempathane 55000 topcoat colors as per ENSCO color scheme.
24 2) STRIPE COAT: To enhance long term protection, a spray (wet on wet) applied stripe coat of
25 Hempadur 45881 should be applied on all critical areas such as weld seams, sharp edges,
26 and lips of angles.
27 4) Please review product data sheet.
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VP - Engineering
21 August 2013
Page 24 of 37
1
2
3 SYSTEM 7: EXHAUSTS
4 This specification is designed for areas exposed to elevated temperatures.
5 Surface Preparation & Comments
6 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Fresh water
7 wash to remove all dirt and contamination. Degrease according to SSPC-SP1 solvent cleaning.
8 Abrasive blast clean to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
9 between blasting and application, the surface should be reblasted to the specified visual
10 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
11 treated in the appropriate manner
12 A surface profile of 1.5-2 mils (40-50 microns) is recommended
Full Hempel’s
1 Grey 61 75 50 12.2 48 Hrs – 0 Hempel 08700
Coat Galvosil
Hempel’s
Full Silicone
2 Light Alum 49 50 25 19.6 21 Hrs – 0 Hempel 08080
Coat Aluminum
5691
Hempel’s
Full Silicone
3 Light Alum 49 50 25 19.6 21 Hrs – 0 Hempel 08080
Coat Aluminum
5691
100
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VP - Engineering
21 August 2013
Page 25 of 37
Full Hempel
2 Hempathane 55610 TBD 65 75 50 13 14 Hrs – 0
Coat 08080
250
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21 August 2013
Page 26 of 37
1 SYSTEM 9: MUD PIT ROOM, SHALE SHAKER ROOM, AND SACK STORAGE ROOM -
2 INTERIOR WALLS, OVERHEAD, & PIPING
3 A high durability coating specification designed for environments classified by ISO 12944-2 as C1
4 very low corrosivity.
5 Surface Preparation & Comments
6 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Fresh water
7 wash to remove all dirt and contamination. Degrease according to SSPC-SP1 solvent cleaning.
8 Abrasive blast clean to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
9 between blasting and application, the surface should be reblasted to the specified visual
10 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
11 treated in the appropriate manner.
12 A surface profile of 1.5-2 mils (40-50 microns) is recommended.
Full Hempel
3 Hempaxane 55000 White 84 150 125 6.7 4 Hr - 6 D
Coat 08710
310
16
17 Hempadur zinc 17360: 80 – 125 wet / 50 - 75 dry
18 Hempadur 45881: 175 – 250 wet / 125 - 175 dry per coat
19 Hempaxane 55000: 150 – 175 wet / 125 - 150 dry
20
21 Colors: See ENSCO Color Scheme
22
23 1) STRIPE COAT: To enhance long term protection, a brush (preferred) or spray (wet on wet)
24 applied stripe coat of Hempadur 45881 should be applied on all critical areas such as weld
25 seams, sharp edges, and lips of angles.
26 2) Please review product data sheet.
27
28
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 27 of 37
1 SYSTEM 10: INTERIOR MACHINERY SPACES - MUD PUMP ROOM, STORAGE ROOMS,
2 SHOPS & WORK ROOMS, & ENGINE ROOM - WALLS, OVERHEAD & PIPING
3 A high durability coating specification designed for environments classified by ISO12944-2 as C1
4 very low corrosivity.
5 Surface Preparation & Comments
6 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Fresh water
7 wash to remove all dirt and contamination. Degrease according to SSPC-SP1 solvent cleaning.
8 Abrasive blast clean to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
9 between blasting and application, the surface should be reblasted to the specified visual
10 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
11 treated in the appropriate manner
Full Hempel
3 Hempaxane 55000 TBD 85 150 125 6.7 4 Hr - 6 D
Coat 08710
310
15
16 Hempadur zinc 17360: 80 – 125 wet / 50 - 75 dry
17 Hempadur 45881: 175 – 250 wet / 125 - 175 dry
18 Hempaxane 55000: 150 – 175 wet / 125 - 150 dry
19
20 1) STRIPE COAT: To enhance long term protection, a brush (preferred) or spray (wet on wet)
21 applied stripe coat of Hempadur 45881 should be applied on all critical areas such as weld
22 seams, sharp edges, and lips of angles.
23 2) Please review product data sheet.
24
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 28 of 37
1 SYSTEM 11A: MUD PITS (2 COAT - HIGH ABRASION) - INTERIOR WALLS, FLOOR &
2 PIPING - 2 COAT SYSTEM
3 A high performance coating specification for exposure in immersed environments.
4 Surface Preparation
5 Sharp edges, fillets corners and welds shall be rounded or smoothened by grinding (mm R =
6 2mm) Hard surface layers, e.g. resulting from flame cutting, shall be removed by grinding prior to
7 blast cleaning.
8 All surfaces must be free from any foreign matter such as weld flux, residue, slivers, dirt, grease
9 and oils, salts etc prior to blast cleaning. Remove loose material and then remove grease and oil
10 by detergent wash and rinsing with fresh clean water in accordance with SSPC-SP- 1.
11 Any major surface defects, particularly surface laminations or scabs detrimental to the protective
12 coating system shall be removed by suitable dressing. Where such defects have been revealed
13 during blast cleaning, and dressing has been performed the dressed area shall be reblasted to
14 the specified standard.
15 Blast Cleaning
16 Blasting abrasives shall be clean, dry, and free from contaminants, which will be detrimental to
17 the performance of the coating. In addition air used for blasting shall be clean, dry, and free from
18 contaminants. This should be verified according to ASTM D4285.
19 Size of abrasive particles for blast cleaning shall be such that the prepared surface profile height
20 (anchor pattern profile) is in accordance with the requirements for the applicable coating system.
21 The surface profile shall be graded in accordance with ISO 8503.
22 The cleanliness of the blast-cleaned surface shall be referred to for each coating system, i.e. Sa 2
23 1/2.
24 Substrate
25 The surface to be coated shall be clean, dry, and free from oil / grease, and have the specified
26 roughness and cleanliness until the first coat is applied.
27 Dust, blast abrasives etc. shall be removed from the surface after blast cleaning such that the
28 particle quantity and particle size do not exceed rating 2 of ISO 8502-3.
29 The maximum content of soluble impurities on the blasted surface as sampled using 150 8502-6
30 and distilled water, shall not exceed a conductivity ISO 8502-9 corresponding to a NaC1 content
31 of 20 mg/in2. Equivalent methods may be used. Frequency of testing should be daily.
32 Carbon Steel Substrate
33 Grit blast, with sand, steel, garnet, plastic or other media, etc. substrate to Swedish Standard SA
34 2 1/2. Substrate may be power tool cleaned to St3. At all times, an anchor profile should be 30 -
35 80 microns. If necessary, blasting for profile may be done in the days prior to the application, but
36 the surface must be additionally sweep or brush off blasted the day of the application to ensure all
37 oxides have been removed.
38 Metalized Substrate
39 Blasting may be used to profile metalized surface if required. Substrate should also be detergent
40 washed and rinsed prior to coating. It may be necessary to apply an additional coat to
41 ensure full thickness. All surfaces must be clean, dry and free of contaminants.
42 Coating Application - General
43 A. A Working Specification is provided for each coating system to be used. This contains the
44 following information:
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 29 of 37
Page 30 of 37
Hempadur Hempel
1 Full Coat Light Red 68 225 150 4.5 27 Hrs – 16 D
85671 08450
Hempadur Hempel
2 Full Coat Off-White 68 225 150 4.5 27 Hrs – 16 D
85671 08450
300
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 31 of 37
1 SYSTEM 11B: MUD PIT EXTERIOR - INTERIOR WALLS, FLOORING & PIPING (2-COATS)
2
3 Surface Preparation & Comments
4 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Fresh water
5 washes to remove all dirt and contamination Degrease according to SSPC-SP1 solvent cleaning.
6 Abrasive blast cleans to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
7 between blasting and application, the surface should be reblasted to the specified visual
8 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
9 treated in the appropriate manner.
10 A sharp, angular surface profile of 2-3 mils (50-75 microns) is recommended.
Full Hempel
2 Hempaxane 55000 TBD 85 150 125 6.7 14 Hrs – 0
Coat 08710
250
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 32 of 37
1 SYSTEM 12: DRILL WATER & BALLAST TANKS - INTERIOR WALLS, TANKTOP,
2 OVERHEAD, & PIPING
3 Surface Preparation & Comments
4 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Degrease
5 according to SSPC-SP1 solvent cleaning as necessary. Fresh water washes to remove all dirt
6 and contamination.
7 Abrasive blast cleans to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
8 between blasting and application, the surface should be reblasted to the specified visual
9 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
10 treated in the appropriate manner.
11 A sharp, angular surface profile of 2-3 mils (50-75 microns) is recommended.
12
320
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 33 of 37
1 SYSTEM 13: POTABLE WATER TANKS - INTERIOR WALLS, TANKTOP, OVERHEAD, &
2 PIPING
3 System 13 is a high performance coating specification for exposure to immersed environments.
4 Surface Preparation & Comments
5 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Fresh water
6 washes to remove all dirt and contamination Degrease according to SSPC-SP1 solvent cleaning.
7 Abrasive blast cleans to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
8 between blasting and application, the surface should be reblasted to the specified visual
9 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
10 treated in the appropriate manner.
WF TSR
Coat VS DFT
# Product Name Binder Comments T SQM/L Thinner
Type % Mic
Mic TR
500
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 34 of 37
1 SYSTEM 14A: VOID TANKS PAINTED- INTERIOR WALLS, TANKTOP, and OVERHEAD &
2 PIPING
3 Surface Preparation & Comments
4 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Fresh water
5 washes to remove all dirt and contamination Degrease according to SSPC-SP1 solvent cleaning.
6 Abrasive blast cleans to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
7 between blasting and application, the surface should be reblasted to the specified visual
8 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
9 treated in the appropriate manner.
10 A sharp, angular surface profile of 2-3 mils (50-75 microns) is recommended.
125
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 35 of 37
1 SYSTEM 14B: VOID TANKS NON- PAINTED- INTERIOR WALLS, TANKTOP, and
2 OVERHEAD & PIPING
3 Surface Preparation & Comments
4 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Fresh water
5 washes to remove all dirt and contamination Degrease according to SSPC-SP1 solvent cleaning.
6 Abrasive blast cleans to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
7 between blasting and application, the surface should be reblasted to the specified visual
8 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
9 treated in the appropriate manner.
10 A sharp, angular surface profile of 2-3 mils (50-75 microns) is recommended.
11
320
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 36 of 37
Hempadur
Full Hempel
1 Mastic Grey 80 150 125 6.4 4 Hrs – 18.5 D
Coat 08450
45881
125
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CORROSION CONTROL - J ACK-UP SP-CO-ENG-CON-06-01
VP - Engineering
21 August 2013
Page 37 of 37
1 SYSTEM 16: WALKWAY AREAS - EXTERIOR MAIN DECK, ROOF TOPS, ETC.
2 A high performance coating specification for walkways exposed to salt water spray.
3 Surface Preparation & Comments
4 Where necessary remove all weld splatter, smooth weld seams and sharp edges. Fresh water
5 washes to remove all dirt and contamination Degrease according to SSPC-SP1 solvent cleaning.
6 Abrasive blasts clean to Sa2.5 (ISO 8501-1:1988) or SSPC-SP10. If oxidation has occurred
7 between blasting and application, the surface should be reblasted to the specified visual
8 standard. Surface defects revealed by the blast cleaning process, should be ground, filled, or
9 treated in the appropriate manner. As an alternative to dry abrasive blasting for major
10 refurbishments waterjetting may also be used to equivalent standard
11
12 A sharp angular surface profile of 3-4 mils (75-100) microns) is recommended.
Over coating Interval
Coat Comment VS WFT DFT TSR
# Product Name Min - Max Thinner
Type s % Mic Mic SQM/ LTR
77°F
Full Hempadur
1 Grey 100 2500 2500 0.4 8 Hrs – 54 Hrs N/R
Coat Sprayguard 35490
Full Hempathane Hempel
2 TBD 65 75 50 13 14 Hrs - 0
Coat Topcoat 55610 08080
2550
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printed documentation is considered uncontrolled.