Working Bored Piles Installation

Construction Method Statement
Project Title:
Texas Instruments Electronics Malaysia
(TIEM2)
WORKING BORED PILES INSTALLATION
Document Ref: TIEM2-SCTKP-SMT-MOS-C&S-0010

Revision Index: 00
Revision Date: 13th March 2023
Project Name: TIEM2-SCTKP-SMT-
Ref.
Texas Instruments Electronics Malaysia MOS-C&S-0010
(TIEM2) Rev. 00
Project Method Statements Working Bored Piles Installation Page 3 of 29
Table of Contents
0 DOCUMENT STATUS LOG ....................................................................................................................... 2
0.1 Document Revision History .................................................................................................................... 2
0.2 Review and Approval Record ................................................................................................................. 2
0.3 Distribution Control: ................................................................................................................................ 2
1 PURPOSE .................................................................................................................................................. 4
2 SCOPE ....................................................................................................................................................... 6
3 REFERENCES DOCUMENTS................................................................................................................... 6
4 RESPONSIBILITIES .................................................................................................................................. 7
5 WORK ACTIVITY INSTRUCTIONS .......................................................................................................... 8
5.1 Tools & Equipment ............................................................................................................................... 8
5.2 Manpower .............................................................................................................................................. 9
5.3 Material and Testing........................................................................................................................... 10
5.3.1 Concrete...…………………………………………………………………………………………10
5.3.2 Steel Reinforcement ……………………………………………………………………………10
5.3.3 Steel Casing ……………………………………………………………………………………..11
5.3.4 Slurry………………………………………………………………………………………………11
5.4 Site Preparation .................................................................................................................................. 11
6 GENERAL WORKING PRACTICES ....................................................................................................... 11
6.1 Working platform ................................................................................................................................ 11
6.2 Storage of materials ........................................................................................................................... 11
6.3 Rig inspections ................................................................................................................................... 11
6.4 Training to workers ............................................................................................................................ 12
6.5 Disposal of Drilling Return and Overcast Concrete ....................................................................... 12
7 WORKING BORED PILES INSTALLATION PROCEDURE .................................................................. 12
7.1 SETTING OUT ......................................................................................................................................... 12
7.2 CASING INSTALLATION ........................................................................................................................ 13
7.3 BORING OF WORKING PILES ............................................................................................................... 14
7.3.1 Drilling……………………………………………………………………………………………..14
7.3.2 Verticality Check………………………………………………………………………………...14
7.3.3 First Bottom Cleaning…………………………………………………………………………..14
7.4 Placing of Reinforcement……………………………………………………………………………..15
7.5 PLACING OF CONCRETE ...................................................................................................................... 16
7.6 EXTRACTION OF CASING ..................................................................................................................... 16
7.7 CONSTRUCTION SEQUENCE FOR BORED PILES (ILLUSTRATION) ............................................... 16
8 ENVIRONMENTAL ISSUES .................................................................................................................... 17
8.1 Air Quality and Noise Level ............................................................................................................... 17
8.2 Waste Management ............................................................................................................................ 17
8.3 Housekeeping ..................................................................................................................................... 18
9 QUALITY CONTROL ............................................................................................................................... 19
9.1 Project Quality Requirement ............................................................................................................. 19
9.2 Quality Assurance .............................................................................................................................. 19
9.3 Quality Records .................................................................................................................................. 20
10 HEALTH AND SAFETY ........................................................................................................................... 21
10.1 Job Safety & Health Analysis ............................................................................................................ 21
10.1.1 Job Safety & Health Analysis………………………………………………………………..21
10.1.2 Information to Personnel…………………………………………………………………….21
10.1.3 Information Emergency Arrangements……………………………………………………22
10.1.4 Risk Assessment ……………………………………………………………………………..22
11 APPENDICES .......................................................................................................................................... 22
Ref.
(TIEM2) Rev. 00
1 Purpose
The Method Statement is to illustrate and outline sequence of the Construction of Working Bored
Piles. The purpose of this method statement is to give a general guideline for the Construction of
Bored Pile. Details of the procedures contained herein may be modified based on actual ground
conditions and site requirements. The methodology also emphasizes on the aspects of meeting
quality, environment, and safety requirements.
Figure: Foundation Layout CUB

Ref.
(TIEM2) Rev. 00
Figure: Foundation Layout FAB

Ref.
(TIEM2) Rev. 00
Figure: 600mm Diameter Piles for L-Shape Retaining Wall
2 SCOPE
The scope of this methodology covering the Construction of Working Bored Pile for CUB, FAB, and
L-Shape retaining wall along site perimeter.
3 REFERENCES DOCUMENTS
REFERENCE NO. TITLE
T18047B-LAY-F0-00-
Foundation Pile Layout Plan & Details
FOUNDC-001
TIEM2-SCTKP-QA-FRM-1401 Method Statement Template
TIEM2-SCTKP -QA-FRM-0401 Inspection and Test plan Template
TIEM2-SCTKP -QA-FRM-0402 Request For Work Inspection (RFWI) Template
TIEM2-SCTKP -QA-FRM-0403 Inspection Checklist Template
TIEM2-SCTKP -QA-FRM-0404 Material Inspection Request (MIR) Template

Ref.
(TIEM2) Rev. 00
4 RESPONSIBILITIES
 Project Manager (PM)
• Approve the customized version, of this procedure, for use on the project.
• Ensure implementation of this procedure and provide necessary resources.
 Construction Manager (CM)
• Project Party responsible for the customization for use of this procedure in accordance with
the project requirements.
• Shall insure that all method statements issued on the project follow the standard guidelines
and templates included in this procedure.
 QA/QC Manager
• Responsible for the entire Project Quality Management System.

• Ensure that all Company Standard Quality Requirements related to this procedure are
implemented.
• Participates in the preparation of the Quality Control section and the Inspection and Test
Plan for all Construction Method Statements issued on the project.
• Responsible for monitoring the effective implementation of project method statement and
the relevant Inspection and Test Plan during the execution of the construction work.
 Safety Manager
• Participates in the preparation of the HSE section for all Construction Method Statements
issued on the project.
• Responsible for monitoring the effective implementation of the HSE requirements during
the execution of the construction works.
 QA/QC Engineer
• The QA/QC Engineer is a key member of the Project QA/QC Team, responsible for
conducting all Project Quality Assurance activities.
• He will assist the PQM in the performance of all Quality Assurance, Appraisal, and
Prevention activities (Project Audits, Trainings, Reporting, updating the QMS
Documentation)
 QC Inspector
• QC Inspector is a key member of the QA/QC Team, responsible for all Inspection and
Testing activities related to construction activities.
 Subcontractor
Ref.
(TIEM2) Rev. 00
• Participates in the preparation of the execution methodology and advising Samsung C&T’s
Construction Team regarding the Materials, Tools and Equipment provisions required for
the successful execution of the related construction activity.
5 WORK ACTIVITY INSTRUCTIONS
5.1 Tools & Equipment

All equipment and tools will be examined and checked whether they are in good working
conditions.
No. Machinery/Equipment Number
1 Hydraulic Crawler Drilling Rig 9 to 12
2 Vibro hammer (if needed) 2
3 Set of Drilling Tools (auger, bucket, rock tools, cleaning bucket) Multiple
4 Crawler Crane (90T) 3 to 5
5 Generator 350KVA 2 to 3
6 Compressor 390 cfm 1
7 Excavator 3 to 5
8 Water Storage Silo (80 m3) 12
9 Mission Pump 5
10 Tsurumi Pump 3
11 Temporary Casing Multiple
12 Welding Set 3 to 5
13 Tremie Pipes Set Multiple

Ref.
(TIEM2) Rev. 00
5.2 Manpower
No. Material Number
1 Drilling rig operator 8 to 15

2 Crawler Crane Operator 3 to 5
3 Riggers and assistants 15
4 Concreting operation team 15
5 Excavator operator 5
6 Welder 5
Figure : Bored Pile Rig

Ref.
(TIEM2) Rev. 00
5.3 Material and Testing
Construction materials and testing are as follow.
5.3.1 Concrete
Concrete specifications
 The requirement for water / cement ratio shall be meeting minimum of engineer’s
specification 0.4 and not in event greater than 0.5.
 The concrete grade G40 Tremie 2 shall be used for piles type as shown in typical details of
bored piles. Slump will be in the range of 175 to 225mm.
 Slump tests will be taken for every truck load of concrete.
Concrete Cube Tests shall be as follow.

Trial Mix 7days (3 cubes)
14days (3 cubes)
Time of Crushing 28days (3 cubes)
Concrete delivered to 7days (3 cubes)
site (every 50m3) 28days (3 cubes)
Number of cubes reserved for further testing 3 cubes
Table : Concrete Cube Sampling
5.3.2 Steel Reinforcement
The minimum yield stress of steel reinforcement shall be in accordance with the following.
 High tensile type 2 deformed bars = 500 N/mm2.
 Mild Steel round bars = 250 N/mm2.
Unless otherwise indicated on drawing, the lapping length of steel bars shall be at least 40 times
the diameter of the smaller steel bar.
Testing: -
 Tensile test
 Bend test
 Re-bend test
1 sample of 3 test pieces per size per consignment for each batch.
Ref.
(TIEM2) Rev. 00
5.3.3 Steel Casing
Temporary steel casings shall confirm to the shape of the pile and dimensions indicated on the
drawings and shall be sufficient strength to maintain shape and location during boring and
placement of concrete.
5.3.4 Slurry
Drilling fluid will be supplied from the site plant for the construction of bored piles.
5.4 Site Preparation
 Setting up of slurry plant is required before commencement of pile drilling
 Platform for pile drilling shall be well established to capacity if drilling plant loading.
 Mobilisation of plants, equipment, tools, and materials shall be planned with proper site
access and space.
 Outside steel fabrication yard shall be allocated in appropriate size and locations.
6 General working practices
6.1 Working platform
Working platforms provided must be sufficiently large and adequate for the rig to move and work.
The platform will be visually inspected on daily basis to ensure that the surface is adequate to place
the rig. Action will be taken to maintain its integrity by site superintendent and rig operator.
6.2 Storage of materials
A storage area will be created to receive the steel deliveries, temporary casing,
bentonite/polymer/water and scrap bin. Its location may change according to the progress of the
piling works.
6.3 Rig inspections
The site equipment, particularly pile installation rig, will be inspected and kept in a safe and
satisfactory condition to carry out the works. The mechanic superintendent is responsible for
ensuring the equipment is in good working order.
Ref.
(TIEM2) Rev. 00
6.4 Training to workers
Before commencement of work, a Pre-task launching meeting will be held by the safety supervisor
and construction manager to remind all key personnel on site regarding the safe working
procedures.
Pre-start briefing to workers shall be held every morning by the safety supervisor and site
supervisor to remind the safety risks relating to the works and to prevent any incident and accident
occur.
6.5 Disposal of Drilling Return and Overcast Concrete
Drilling return and overcast concrete may be temporarily store in a spoil pit on site and transport
directly away after excavation.
7 Working Bored Piles Installation Procedure
The general procedure of pile installation is described as below:
7.1 Setting Out

 The surveyor will peg the position (n&s coordinates) of every pile prior to the
commencement of drilling operation.
 The competent supervisor will offset the position of pile to x and y direction with adequate
distance.
 Level the platform for the boring rig by placing steel plates.
 Check the verticality of the kelly bar of the boring rig by banksman prior to commencement
of boring.
 Position the boring rig at the designated location to commence boring works.
 As-Built survey will be provided before and after drilling in order check the correct casing
position. The as-built coordinates will capture in pile setting out record.
Ref.
(TIEM2) Rev. 00
 According to the specifications, single piles shall not deviate more than 75mm from the
designed position at cut off level.
 As-Built survey of pile position and pile top level will be carried out after the construction of
working bored piles.
7.2 Casing Installation

 To carry out the excavation works for bored piles, a temporary steel casing shall be
installed.
 The insertion of the temporary casing is to ensure the loose and soft soil at ground level
does not erode and collapse into the borehole, thus interfere with the boring process later.
 Installation of temporary casing will be carried out with turntable or placed directly using
vibro hammer & service crane.
 During casing installation, checks are made to correct positioning and verticality. the
necessary adjustment shall be made by extracting and re-driving the casing until the
deviation is within tolerance.
 The surveyor shall verify the position of the steel casing through a series of verticality
checks. the supervisor shall employ the plumb-line method or spirit level to measure steel
casing’s verticality, project downward and verify the correct pile position.
 Tolerance allowance in the eccentricity of piles/steel casing to within ±75 mm at cut-off-level

in any direction on the plan, and verticality of 1/75.
 Casing top shall be left minimum 1000mm protruding above ground subject to site condition
and discretion.
Ref.
(TIEM2) Rev. 00
7.3 Boring Of Working Piles
7.3.1 Drilling
 Excavation of soil inside the casing/bored holes will be carried out using the rotary kelly bar
and the auger or bucket.
 Pile lengths shall be as per construction drawings or as otherwise instructed.
 At the point of encountering the rock head level, for examples, where the soil drilling tools
are unable to penetrate the stratum any further, boring shall cease in order that the client’s
representative may verify the occurrence and confirm the rock socketing criteria.
 For drilling through rock, rock drilling tools shall be applied. this shall include rock auger,
core barrels and cross cutter.
 For rock sample collection, every 1m of drilling in rock PLT test to be carried out on site.
Every PLT sampling and testing on site to be witnessed by Resident Engineer.
7.3.2 Verticality Check
The borehole verticality check should be performed at the following stage:
 Check the casing position during and after placing the casing prior to boring work.
 Adjust the casing if verticality of casing is out of tolerance.
 Record the top level of temporary steel casing to enable measurement of pile depth.
 Vertical alignment of the piles shall not deviate at any point below the cut off level by more
than 1 in 75 from their true vertical position.
7.3.3 Bottom Cleaning
Upon reaching the final depth, loose materials and debris will be removed using cleaning bucket.
Cleaning bucket is a specially designed flat bottom bucket which will pick up all the loose materials
at the bottom of the bored hole.
On top of that, fluid circulation via tremie pipe before pouring of concrete in aid of clearing toe
sediments significantly.
Ref.
(TIEM2) Rev. 00
Above process repeated to satisfactory toe cleanliness where sounding tape reaching toe of bore
hole without significant mud / sand friction. No Air Lifting & No Toe grouting required.
Inspection on final toe of pile and dipping to be done by Resident Engineer.
7.4 Placing of Reinforcement
 Prior placement of reinforcement cage, the cage shall be inspected on ground by client /
consultant representative in accordance to approved construction drawings.
 The cages are lifted from horizontal position to vertical position and lowered into the bored
hole one by one, where they are lapped and assembled.
 To ensure the specified 75mm concrete cover, spacers will be fixed to the reinforcement
cage at intervals not more than 6m with minimum 3 spacers at each level.
 All starter bars from bored piles shall be provided with minimum anchorage length of 40ɸ
from the cut-off level.
Figure : Cage Installation Sequence

Ref.
(TIEM2) Rev. 00
7.5 Placing of Concrete

 Tremie pipe set (min 203mm inside diameter) will be installed until the bottom of the hole.
 Vermiculate to be poured in the tremie pipe prior to concreting.
 Tremie II type of concrete shall be utilized to ensure self-consolidation and well

displacement of slurry during casting.
 When the level of concrete in the borehole rises, the tremie pipe column is shortened while
always ensuring a minimum 3m embedment into the fresh concrete.
 A pump is installed near the hole to recycle the drilling fluid to slurry plant as the concrete
level is going up.
 Overcasting of 1m required to ensure sound concrete at the Cut off level of pile.
7.6 Extraction of Casing
Temporary casing shall start extract once the placing of concrete is completed. After the temporary
casing has been extracted, the concrete shall be top-up into the bored hole when necessary.
7.7 Construction Sequence for Bored Piles (Illustration)
Figure : Construction Sequence For Bored Piles

Ref.
(TIEM2) Rev. 00
8 Environmental Issues
The construction activities carried out shall be in adherence regulatory requirements and guidelines
as stipulated in the Environmental Quality Act, 1974.
Environmental Aspects, Impacts & Control Measures
The significant environmental impacts associated with the site activities shall be identified.
8.1 Air Quality and Noise Level
 All construction machineries shall be well maintained and in good working condition to
reduce emission of soot, smoke and noise.
 All liquids such as diesel, petrol, engine oil and other chemical should keep in deep tray.
Fuel and other construction chemical (Curing compound, Bonding agent, mould oil) should
keep in separate deep tray. In case of any oil spill, need to clean it and keep it separate
from other chemical. Sponge foam could be used for clean of spillage oil. Rubber hand
gloves and face mask should be used during cleaning the spillage oil.
 The following measures shall be implemented if the above mentioned (soot, smoke and
noise) is deteriorating:
- Increase maintenance frequency.
- Replace to better equipment if necessary.
- Switched-off equipment if not in used
- Supply workers on-site with proper PPE
8.2 Waste Management
 Scheduled waste from maintenance works of machineries, vehicles and tools will be placed
in designated area. Schedule wastes must be appropriately segregated stored and
disposed accordingly.
 Storage of the scheduled waste and maintenance of the vehicle must be away from the
nearest water bodies to avoid runoff of spillage if any.
 Scheduled Waste to be labelled, stored and disposed according to Department of
Environment's requirements Ensure that disposal of wastes undertaken by licensed
contractor.
 Food wastage and normal construction wastage should dump in separate bin. Cover
system Food Wastage bin is better to protect air pollution. Its need to clear every week once
or as per condition of the wastage.
 All food wastage firstly needs to put in shopping plastic bags or in the black colour garbage
bags. After that need to tie of garbage bag and dump into the Food Wastage bin.
Ref.
(TIEM2) Rev. 00
8.3 Housekeeping
 Housekeeping is an essential part of safety for the daily routine. Every day before finishing
the work need housekeeping. All materials and hand tools should be cleaned and keep in
proper place.
 Housekeeping would include the following items:
- Maintain the access road to all working area and cleanliness to avoid any kind of
incident
- Park the machineries in designated area and in orderly manner.
Ref.
(TIEM2) Rev. 00
9 QUALITY CONTROL
Project team will establish a Quality Control (QC) System that will be directed to monitor project
deliverables and ensure that all works and products are designed, manufactured, procured, and
built in compliance with the Project QMS requirement and the industry’s best practices.
The QC System will cover as a minimum: Works and materials Inspection and Testing, Samples,
Mock-ups Non-conformance Management, QC Reporting, and QC Records Management.
9.1 Project Quality Requirement
Subcontractor shall comply with all TIEM2 Project Quality requirements as detailed in the Project
Quality Plan (PQP).
Project Quality requirements shall cover all subcontractor/supplier scope of work, and will include
at minimum:
 Inspection, testing and validation requirements for supply and installation of work, materials
and equipment under the supplier/subcontractor scope of work,
 All validation certificates and technical data required to demonstrate compliance of work,
material and equipment to project technical requirements and relevant local and
international codes and standards,
 Make good of any defective work, material or equipment notified to the
subcontractor/supplier, either in Nonconformity Reports or through any formal or informal
manner to the satisfaction of Project QA/QC Manager,
 The subcontractor shall designate from his permanent site team a person who will act as
focal point with whom all site QA/QC matters will be addressed. The subcontractor’s
QA/QC person shall participate in the weekly QA/QC meetings during the subcontract
duration.
9.2 Quality Assurance
Prior to commencement of activities, all relevant staff shall be briefed on the requirements of
this Method Statement and associated Inspection and Test Plan (ITP to be done after
finalizing the design and to be submitted prior starting the works).
The QA/QC team’s responsibilities for concrete control will include:

 Preparation and scheduling of the testing requirements with the suppliers’ laboratory as required
and approved each inspection sheet or concrete docket
Ref.
(TIEM2) Rev. 00
 Implementation of the Quality Plan for concreting to ensure accurate and adequate inspection
and testing of the materials arriving at the job site and directing corrective action as appropriate.
 Perform quality inspection to ensure compliance with contract specification and direct corrective
action upon any occurrence of non-compliance specification.
Inspection of bore piling:

 Pile excavations shall be inspected for rock and toe prior concreting works.
 In case of inspection from ground level – boring base to inspect from loose, disturbed removed
and the boring sides remain stable during concreting works. The verticality and position of the
boring shall be checked to ensure meet the specified tolerance.
 Check and inspect the reinforcement cage by Resident Engineer on site.
 Check of casting procedure during placement of concrete.
9.3 Quality Records

Site records shall be submitted during the progress of work:
• Daily Report
• Pile setting out report
• Piling driller report
• Reinforcement Cage installation record
• Pile concreting record

Ref.
(TIEM2) Rev. 00
10 HEALTH AND SAFETY
10.1 Job Safety & Health Analysis

Job Safety & Health Analysis shall be carried on the project site. Cautions and awareness signs
shall be established at location of works. The hazards in a particular activity and the control
measures implemented shall be briefed to the workers during Safety Induction, Toolbox Meeting
and Job Safety Analysis (JSA) briefing. Safety precautions for stressing and grouting works are as
follows:
10.1.1 Job Safety & Health Analysis
 Nobody can stand under any suspended load during hoisting or shifting by the crane. Rigger
and banksman should control it.
 Housekeeping is required every day after work and before starting the work at least 15 to
20 minutes.
 No fighting will allow in whole compound area.
 Smoking should be in designated area.
 Gambling, Alcohol, Trash etc are not allowed in whole compound area.
 Body harness should be use during work above 2m height.
 Cotton hand gloves should be use during dry work, such as rebar work, formwork, material
shifting work etc. Rubber hand gloves should be use during concreting work, plastering work
etc.
 Dust mask should be use during hacking work, plywood cutting work by the circular saw and
during use broom.
 Face windshield should be use during use grinder, ear plug, and eye goggles should be use
during pipe or hollow cutter.
 Industrial cable will use for temporary electrical work purpose. Male and female plug will use
for connection to the tools.
 Need hard barricade around the excavation pit. GI pipe will use for hard barricade. TSJV will
provide required materials for barricade and Seal Consult will install and shift as per required
location.
 Temporary ladder (Steps) with handrail will use for access of excavation pit.
10.1.2 Information to Personnel
 All workers employed in the project site must have CIDB green card.
 All new workers and staff to attend the Safety Training or Safety Induction Course before
commencing works at site and attendances shall be recorded in an induction checklist.
Ref.
(TIEM2) Rev. 00
 All the personnel will be briefed by the Safety Officer on the JSA of their job before any works
start.
 All site personnel shall wear proper Personnel Protective Equipment (PPE) such as:
- Safety helmets, Safety vest, Safety boots and Wellington boots with steel toe.
- Safety harness with lanyard when working at height greater than 2 meters.
- Goggles and anti-vibration gloves for hacking and drilling activities.
 Monthly safety meetings shall be held with all the contractors' related-to-works.
 All workers to attend the daily Toolbox Meetings conducted by the Safety Officer held at site
and attendances shall be recorded.
10.1.3 Information Emergency Arrangements
 The Specific Emergency Response Plan (ERP) has been developed based on project
requirement.
 Flow chart for the potential emergency such as fire explosion, evacuation, structure collapse,
major injury or fatality from accidents, major chemical spillage, road accident / vehicle
breakdown, flooding and heavy machinery breakdown, protest/riot, food poisoning and
unstable person has been specified in Emergency Response Plan.
 The organization chart, list of emergency contact person and relevant authorities with their
contact numbers shall be posted on the Notice Board. These lists can be obtained from the
Emergency Response Plan. In the event of emergency, the Emergency Coordinator is
responsible for co-coordinating the response strategy and take immediate actions to reduce
or eliminate the threats of the emergency.
10.1.4 Risk Assessment

The occupational hazard, health and environmental risk assessment is attached in Appendix
2.
11 APPENDICES
Appendix - 1: Inspection Test Plan

Appendix - 2: Risk Assessment
Appendix - 3: Checklists/Reports
Appendix - 4: Technical Data - Bored Pile Rig BG40 (one of the rig)
Appendix - 5: Product/Safety Data Sheet - Polymer
Ref.
(TIEM2) Rev. 00
ITP Number: TIEM2-SCTKP-CN-ITP-0010

Inspection and Test Plan for Revision Number: 00
Working Bored Piles Installation Page : 23 of 4
Introduction / Scope / References
 Introduction
Working Bored Piles Installation for Proposed
This inspection and test plan (ITP) has been prepared to define the key activities associated with the
TIEM Bump/Probe/ at Factory Detail Design at Taman Perindustrian Batu Berendam, Free Trade Zone, Melaka
 Scope
Work Activity for Working Bored Piles Installation for Proposed TIEM Bump/Probe/ at Factory Detail Design at
Taman Perindustrian Batu Berendam, Free Trade Zone, Melaka
 References
− Related Method Statement

− IFC Drawing
− Project Specification
Samsung KP-JV
Prepare / Review Samsung KP-JV Review
Rev. Description Approval Date Engineer Approval Date
(Construction Manager) (Quality Manager)
(Project Manager)
Dilapidation Survey for Proposed TIEM
Bump/Probe/ at Factory Detail Design at
0 Taman Perindustrian Batu Berendam, Free
10/3/2023
Trade Zone, Melaka
 Legend:
Sub-Con - Subcontractor, SCTKP-JV Samsung KP-JV, MHT Consulting Engineers, TUR-Project Management Consultant, ER-Client
W – Witness, H – Hold Point, R – Document Record
Appendix – 1 : Inspection Test Plan
Ref.
(TIEM2) Rev. 00
Inspection / Test
Responsible Contrac
Ref Activity Controls Acceptance Criteria Frequency
Party
Verification Record Sub- tor
rd
3 Party MHT TUR ER
Con (SCTKP-
JV)
1 Submission for Approval
About the Company

Corporate Information
Company Profile Core Business & Services R R
1.1 Project Quality Plan Before commencement of work Engineer Approved Company Profile N/A H H H
Approval Completed Projects
Database Management System
Registration & Certificate
Compliance to Project R R
1.2 CIDB Certification Contract Specification Before Commencement of Work Engineer Approved Certification N/A H H H
Specification
Compliance to Project
1.3 Shop Drawing Construction Drawing Before Commencement of Work Engineer Approved Shop Drawing N/A H H H R R
Construction Drawing
Compliance to Project Approved MTS

1.4 Material Approval Project Specification Before Commencement of Work Engineer N/A H H H R R
Specification Submission
Compliance to Project Approved MOS R R

1.5 Method Statement Project Specification Before Commencement of Work Engineer N/A H H H
Specification Submission
2 Pre- Construction
Project Specification, Compliance to Project

2.1 Design Mix Concrete Construction Drawing, Specification, Construction Before commencement of works Engineer Approved Design Mix N/A H H H R R
General Note Drawing, General Note
Project Specification, Compliance to Project
2.2 Trial Mix & Cube Test Construction Drawing, Specification, Construction Before commencement of works Engineer Approved Design Mix N/A H H W R R
General Note Drawing, General Note
Project Specification, Compliance to Project Before commencement of works,
Test Result Tensile, Bend Independen H R R
2.3 Rebar Test Construction Drawing, Specification, Construction Cumulative Tonnage as Engineer H H
& Rebend t Lab
General Note Drawing, General Note specification
Ref.
(TIEM2) Rev. 00
Inspection / Test
Responsible Contrac
Ref Activity Controls Acceptance Criteria Frequency Verification Record Sub- tor
Party 3rd Party MHT TUR ER
Con (SCTKP-
JV)
3 Construction Stage
Project
Density Test (Fresh) Technical Data Approved W R R
3.1 Specification,Material Before & on-going boring Engineer N/A H H
1.00 – 1.05 (g/cm3) Material
Approval
Project
Density Test (Re-used) Before, on-going boring & before Technical Data Approved W R R
3.2 Specification,Material Engineer N/A H H
< 1.10 (g/cm3) concrete casting Material
Approval
Project
Viscosity (Fresh) Technical Data Approved
3.3 Specification,Material Before & on-going boring Engineer N/A H H W R R
50-120 (seconds) Material
Approval
Polymer
Project Before, on-going boring & before
Viscosity (Re-used) Technical Data Approved W R R
3.4 Specification,Material concrete casting Engineer N/A H H
50-120 (seconds) Material
Approval
Technical Data Approved W R R
3.5 Specification,Material PH ( 8-11 ) concrete casting Engineer N/A H H
Material
Approval
Sand Content (Re-used) Technical Data Approved W R R
3.6 Specification,Material concrete casting Engineer N/A H H
<3% Material
Approval
Project Specification, Approved Shop Drawing &
Pile Setting Out
3.7 Method Statement Before Boring Engineer Approved MOS N/A H W W R R
+/- 10mm
Approval & Shop Drawing Submission
Verticality W R R
3.8 Method Statement On-going installation casing Engineer Approved MOS N/A H H
< 1/75
Project Specification, Boring Depth (During Boring & Approved Shop Drawing &
On-going boring & before H R R
3.9 Boring Method Statement Before Casting ) Engineer Approved MOS N/A H H
concrete casting
Approval & Shop Drawing Min Design Depth Submission
Project Specification, Rock Socket Approved Shop Drawing &
On-going boring every 1m with
3.10 Method Statement Min Design Depth QAQC Approved MOS N/A H H H R R
average 3 sample
Approval & Shop Drawing PLT result (Min 1 MPA) Submission
After Finish Boring & after 1 hour
3.11 Method Statement Bottom Cleaning & Circulation Engineer Approved MOS N/A H H H R R
polymer settlement
Approval Submission
U-bolt at all lapping length W R R
3.12 Rebar Cage Method Statement On-going rebar cage installation Engineer Approved MOS N/A H W
40D
Ref.
(TIEM2) Rev. 00
Inspection / Test
Responsible Contrac
Ref Activity Controls Acceptance Criteria Frequency Verification Record Sub- tor
Party 3rd Party MHT TUR ER
Con (SCTKP-
JV)
Hanger Bar
3.13 Method Statement On-going rebar cage installation Engineer Approved MOS N/A H W W R R
Min 500mm overcast
Reinforcement Cage Position
3.14 Method Statement On-going rebar cage installation Engineer Approved MOS N/A H W W R R
+/- 25mm
Reinforcement Cage Length with H R R
3.15 Rebar Cage Method Statement On-going rebar cage installation QAQC Approved MOS N/A H H
40D stater bar Cut Off Pile
Concrete Cover On-going rebar cage installation W R R
3.16 Method Statement Engineer Approved MOS N/A H H
(75mm) (every 6m interval)
3.17 Material Approval & Shop Slump Test G40T2 On-going Concreting Every Batch QAQC Approved MOS N/A H W W R R
Drawing Submission
Cube Sampling W R R
3.18 Concreting Material Approval & Shop On-going Concreting Every 38m3 QAQC Approved MOS N/A H W
12 pcs per sample
Drawing Submission
Trieme Pipe W R R
3.20 Material Approval & Shop On-going Concreting Engineer Approved MOS N/A H H
Min 3m below fresh concrete
Drawing Submission
Theorical & Actual Concrete
3.21 Concrete Material Approval & Shop On-going & After Concreting Engineer Approved MOS N/A H H W R R
Graph
Drawing Submission
Level Concrete
3.20 Finished Level Material Approval & Shop On-going Concreting QAQC Approved MOS N/A H H W R R
Min 1m above design Cut Off Pile
Drawing Submission
Ref.
(TIEM2) Rev. 00
Appendix – 2 : Risk Assessment

Company: GEOTECHNICAL ALLIANCE S/B Location: Texas Instruments Electronics Malaysia – TIEM 2 Type of Activities: Routine/ Non Routine/Emergency
RA Reg. No.: SCTKP-TIEM2-RA- Revision No.: 01
Description of Job: BORE PILING WORKS Date: 06/03/2023
POTENTIAL RISK ASSESMENT RECOMMENDED

NO ACTIVITY POTENTIAL RISK EXISTING CONTROL MEASURE RESPONSIBILITY
HAZARD L S R L CONTROL MEASURES
Heat stress. Headache,
Exposed to hot Use of umbrella or canopy.
fever – Less than 3 days 2 2 4 L
weather. Drinking lots of plain water.
1 Surveying work. m.c.
Safe work procedures.
Slip and trip. First aid, minor injuries. 2 1 2 L
Use of proper shoe.
(Collision) with other
Property damage, Traffic control and flagman. Lane demarcation
machine/public 2 4 8 M FAHMI
injuries or fatality. Driver with valid driving license. Display road signages.
vehicle
Mobilizing machineries
2 Plan the route map
into site. Traffic control and flagman.
No other entry for other
Hit by lorry. Major injury, fatality. Driver with valid driving license. 2 4 8 M VIVI
vehicle
Worker wearing high visibility vest.
Display road signages.
Competent operator.
Unloading machine from Property damage, Condition of the platform to
3 Machine topple. Save work procedures. 3 4 12 M FAHMI & VIVI
lorry. injuries or fatality. unload the machine.
Banksman available.
Check the soil capacity.
Machine topple due Property damage, minor
4 Prepare platform Add steel plate. 2 2 4 L FAHMI
to uneven ground injuries
Competent operator.
Pipeline installation for Check the area before installing pipeline
5 Trip and fall Minor injuries 2 2 4 L FAHMI
polymer Mark/cover with warning tape
Banksman available.
Struck by moving Machine operated by Competent Horn/moving alert before
Major injury, fatality.
Machine moving & operator. 2 4 8 M move VIVI
machine. Damage to property.
6 parking at the boring / Workers stay away from moving Display warning signages.
drilling point machine.
Property damage, minor Check the ground before machine
Machine topple 2 2 4 L FAHMI
injuries moves
Banksman stay away from the bore hole Horn/moving alert before
Operating machine by a competent move
Fall into the bore
7 Pile pre bore Major injury & fatality operator 3 4 12 M Supervisor standby to FAHMI
hole/hit by tools
Barricade the work area and place monitor
signage
Ref.
(TIEM2) Rev. 00
Competent operator and valid PMA. Visual inspect on the lifting

Installation of casing - Load dislodge, loss Crane maintained and serviced gear before use
Major injury.
8 lifting/hoisting of of load. periodically. 3 4 12 M Establish PTW system. FAHMI & SHAHRIL
Damage to property.
material. Struck by load. Only authorized personnel is allowed to Check the rigging before
stand near the work area lifting
Frequently maintain the bolt
Installation of boring/ Ensure proper lifting appliances used. and safety clip
9 Loss of load Major injury. Load secured with the bolt & safety pin. 3 2 6 M FAHMI & SHAHRIL
drilling bucket. Briefing during toolbox meeting. Use ladder if the bucket
exceeds more than 2m
Ensure the casing is 1m out from the Supervisor standby to
Checking the depth & Fall into the bore Major injury. ground level monitor
10 3 4 12 M FAHMI
polymer testing hole Fatality Only trained worker is allowed to check Cover the bore hole when
the depth checking the depth
Competent operator required Horn/moving alert before
Struck by the Major injury, Workers stay away from moving move
2 4 8 M SHAHRIL
machine Damage to property. machine. Check on the track condition
Shifting & lowering the Use tagline before move
11
steel cage Competent operator required
Check on the track condition
Major injury, fatality. Check the load before lowering the cage
Loss of load 3 3 9 M before move SHAHRIL
Damage to property. Lifting supervisor is required
Establish PTW system
Stay away from the lowering cage
Assign Competent operator and worker Check the wire rope before
Major injuries, fatality Only 12 meter of tremie pipe is allowed
12 Tremie pipe installation Loss of load 2 4 8 M use SHAHRIL
Damage to property
to lift at one time Horn before the load move
Banksman is available Provide baton light
13 Concreting works Hit by lorry Major injuries , damage 2 4 8 M Flagman is available if FAHMI & SHAHRIL
Lane demarcation for concrete truck
to property
Sufficient lights for night works required
Assign Competent operator and worker Make sure the tremie rack in
14 Removal of tremie pipe Loss of load Major injuries, fatality 2 4 8 M SHAHRIL
Only 12 meter of tremie pipe is allowed
Damage to property good condition
to lift at one time
Competent operator required If required use power pack
Check the load and use suitable crane vibro to extract the casing
15 Extract the casing Loss of load Major injuries, fatality 3 3 9 M FAHMI & SHAHRIL
Check the lifting gear
Damage to property Sufficient light required for
Lifting supervisor is available
No one is allowed to stand the work area night wok
Ref.
(TIEM2) Rev. 00
Ratin Risk Ranking (R)

Likelihood (L) Severity (S) Severity
g
Most likely Numerous fatalities, irrecoverable property damage and productivity Level Score
5 Likelihood 1 2 3 4 5
Approximately 1 single fatality, major property damaged if hazard L Low 1-4
Possible 4 realized 5 5 10 15 20 25
Non-fatality, injury, permanent disability. Serious bodily injury, serious M Medium 6-12
Conceivable 3 work-related ill health (occupational poisoning / diseases) 4 4 8 12 16 20
Disabling but not permanent injury. Ill health requiring medical H High 13-25
Remote 2 treatment 3 3 6 9 12 15
Minor abrasions, bruises, cuts, first aid type injury. Ill health requiring
Inconceivable 1 first aid treatment only, no loss of work time 2 2 4 6 8 10
1 1 2 3 4 5
Appendix-3 :
Checklists/Reports
Engineer/ Consultant: Contractor Client/ Main Contractor Project Manager
TIEM 2 PILE SETTING OUT RECORD
Pile identification
Pile #: Drawing #:
Pile Diameter: Positional tolerance: 75 mm
Pile setting prior to starting
Platform level (RL)
Coordinates Design
Easting
Northing
Casing as-built after boring
Top of casing level (RL)

Setting Out Checked & Approved
Coordinates Design Centre of Casing Deviation (mm) GA Rep.
Name:
Easting
Signature:
Samsung Rep.
Northing
Name:
Signature:
Date:
QUA.FOR.OPS.12 Rev00
Contractor Sub-Contractor Client Architect
Project Code: BORED PILE RECORD

Drilling Method Conventional Drawing Ref. Pile Ref.
Casing Installation Date Casing length, Bore Date Concrete Date
Start m Start Start
Finish Finish Finish
Pile Details Soil Details

Depth from
Parameter Design Constructed Strata Tools
CTP
Pile type BP 0m
Pile diameter - mm 2m
Cut off level - mRL 4m
Toe level - mRL 6m
Pile length - m 8m
Drilling 10m
Casing Top Level (CTP) - mRL 12m
Platform level - mRL 14m
Rock depth from CTP - m 16m
Boring through rock - m 18m
Boring through cavity - m 20m
Shaft depth from CTP - m 22m
Concreting - tremie method 24m
Casting level - mRL 26m
Concrete Grade / Slump 28m
Concreted Length - m 30m
3 32m
Theoretical Volume - m
34m
Actual Volume - m3
Steel reinforcement 36m
Cage type 38m
Main bar 40m
Link 42m
Top of link - mRL 44m
Cage length - m 46m
Lap length - mm 40Ø - 48m
50m
52m
54m
56m
58m
60m
Remarks
Concrete Overbreak - %
Signed as a correct record
GA Engineer Signature Date
Client Representative Signature Date
Consultant Representative Signature Date

TIEM 2
BORED PILE POLYMER TEST REPORT
WORK PACKAGE: DATE:
Pile No.
POLYMER AS SUPPLIED TO THE PILE ALLOWABLE LIMITS ACTUAL RESULTS
TEST UNITS FRESH RE-USED FRESH RE-USED
Density g/cm³ 1.0-1.05 < 1.08
Marsh Viscocity seconds 50 - 120 50 - 120
pH - 8 - 11 8 - 11
Sand Content % NA <3%
POLYMER IN PILE PRIOR TO PLACING CONCRETE ALLOWABLE LIMITS ACTUAL RESULTS
TEST UNITS
Density g/cm³ < 1.10
Marsh Viscocity seconds 50 - 120
pH - 8 - 11
Sand Content % <3%
NOTE : Figures shown (….) are to be used unless otherwise specified.

Comments:
Measured Pile Depth = m (Measured from casing top level)

Signed as a correct record
Name and signature Name and signature Name and signature

SLURRY PLANT SITE ENGINER EMPLOYER'S
SUPERVISOR REPRESENTATIVE
Rev.00
Date: 23/03/2021
QUA.FOR.OPS.16 Page 1 / 1
TIEM 2 PILE CONCRETING REPORT DATE :
Tremie 0 10 20 30 40 50 60 70
Pipe
Casing Top Elevation: RL
2
4
Depth (m)
10
Pile No. :
12
Concrete Mix:
14
RL
16 Pile toe level
Theor. top of concrete
18 Actual top of concrete
Theor. Vol.: m3 Overbreak
20 m3
Actual Vol.: m3 %
22
D.O. Load Concreting Time Tremie Length Concrete Depth Slump Cube
24 N° m3 From To m from platform - m mm No.
26
28
30
32
34
36
38
40
Inspection by GA Inspection by Client representative
Site Engineer Signature Date R.E. / C.O.W Signature Date

Contractor: Sub-Contractor Client Architect
Contract: PILE REINFORCEMENT CAGE RECORD Date: Drawing Ref:
Pile No Cage type Cage length Main bar Link Lapping Spacer Sonic Tube Top of Link Comment
- - m unit & Ø Ø mm unit unit RL
Inspection by GA Inspection by Client Representative
Site Engineer: Date: Sign. : C.O.W / R.E. : Date: Sign. :
P.E. or representative: Date: Sign. :
QUA.FOR.OPS.10 Rev00
Texas Instruments Electronics Malaysia (TIEM2)
WORK INSPECTION REQUEST
ATTENTION TO: INSPECTION NO: TIEM2-SCTKP-WIR-
NAME :
CONSULTANT :
DISTRIBUTION LIST REQUESTED INSPECTION

Turner Meinhardt TI OTHERS DATE :
TIME :
KCLA H&S Meindhardt ECPM
DETAIL OF WORK
Location :
Description of Works to be inspected :
Discipline / Trade :
C&S ARC M&E ID OTHER
Attached relevant approved contract drawing / shop drawing

Attached Inspection Form Checklist
INSPECTION REQUESTED BY
NSC(if applicable) Sub Contractor (if applicable) Contractor
Signature : Signature : Signature :

Name : Name : Name :
Position : Position : Position :
Date : Date : Date :
ACKNOWLEDGMENT RESPONSE RECEIVED AND ACKNOWLEDGEMENT BY:
Request for inspection incomplete, resubmit request for inspection
Inspection postponed, resubmit request for inspection

Signature :
Inspection date acknowledgement and distribution to: Name:
Other consultant Date :
PMC Company :
INSPECTION RESPONSE COMMENTS
A: Inspection passed - Work allowed to proceed.
Remedial works to be completed without further

B:
inspection required.
Remedial works to be completed and re-

C:
inspection is required.
Inspection canceled - New Request for Work
D : Inspection to be submitted (Revision).
INSPECTED BY [SUPERVISION CONSULTANT]: WITNESS BY [PMC] : Endorsed BY [CLIENT] :
Signature : Signature : Signature :

Name : Name : Name :
Position: Position: Position:
Date : Date : Date :
Company : Company : Company :
FORM NO. SCT-PJT-QA-FRM-0502-00
Appendix-4 :
Technical Data - Bored
Pile Rig BG40
(one of the rig)
BG 40
Großdrehbohrgerät
Rotary Drilling Rig
11/2008
Geräteträger BS 100
Base Carrier BS 100
Courtesy of Crane.Market
Abmessungen Dimensions
Windenvorschub Crowd winch type

Die BG 40, ein Gerät mit einem 27060
Einsatzgewicht von ca. 140 to und einem
Drehmoment von 390 kNm dient zur
Herstellung von
• verrohrten Bohrungen (Eindrehen des 24900
Bohrrohres mit dem Drehgetriebe oder
mit angebauter Verrohrungsmaschine)
• unverrohrten, flüssigkeitsgestützten
Bohrungen
Kelly BK 40/470/3/36 (A= 15,25 m)

• Bohrungen mit langer Hohlschnecke
(SOB) - mit oder ohne Kellyverlängerung
• Sonderverfahren wie VdW-Bohren,
10000
Doppelkopfbohren (“verrohrtes
SOB-Bohren”), Verdrängerbohrungen,
Soil-Mixing Verfahren (CSM und SMW)
The BG 40 rotary drilling rig has an

operating weight of approx. 140 to and a
torque of 390 kNm. It is ideally suited for:
• Drilling cased boreholes (installation of
casing by rotary drive or optionally by
hydraulic oscillator – both are powered
3000
14100
by the drilling rig)
• Drilling uncased deep boreholes that are
stabilised by drilling fluid
• Drilling boreholes with long hollow stem
augers (CFA system), with or without
Hub / Stroke 10100 mm
kelly extensions
• Special drilling systems, such as 10400
FOW piles, double rotary head drilling
(“cased CFA system”), displacement
piles, soil mixing system (CSM and SMW)
9500
7450
1550
Bohrverfahren mit
Serienausstattung:
Kellybohren (ohne Verrohrungsmaschine) 4000
SOB-Verfahren (hydraulisch und

elektrisch vorgerüstet)
1870
FDP Verdrängerbohren (hydraulisch
800
1300
und elektrisch vorgerüstet)

100
4850
Drilling processes with
6000
standard equipment:
Kelly drilling (without casing oscillator) 4800 - 5100 4650
CFA drilling (pre-equipped with

hydraulic and electric installations)
FDP Full-Displacement-Piling
(pre-equipped with hydraulic and
electric installations)
BG 40 (BS 100) – Großdrehbohrgerät BG 40 (BS 100) – Rotary Drilling Rig
Abmessungen Dimensions
Zylindervorschub Crowd cylinder type

27060
24900
Kelly BK 40/470/3/36 (A= 15,25 m)
10000
3000
12070
Hub / Stroke 7650 mm
8200
9500
7450
1550
Bohrverfahren mit
Serienausstattung: 4420
Kellybohren (ohne Verrohrungsmaschine)
SOB-Verfahren (hydraulisch und 2770
elektrisch vorgerüstet)
FDP Verdrängerbohren (hydraulisch
1300
und elektrisch vorgerüstet)

570
4850
Drilling processes with 6000
standard equipment: 4800 - 5100 4650
Kelly drilling (without casing oscillator)
CFA drilling (pre-equipped with
hydraulic and electric installations)
FDP Full-Displacement-Piling
(pre-equipped with hydraulic and
electric installations)
Technische Daten Technical specifications
Windenvorschub Zylindervorschub
Crowd winch Crowd cylinder
Gesamthöhe Overall height 27.060 mm 27.060 mm
Einsatzgewicht ca. Operating weight (approx.)
(mit Kelly BK 40/470/3/36) (with kelly BK 40/470/3/36) 140.000 kg 139.000 kg
Drehantrieb Rotary drive KDK 390 S KDK 390 S
Drehmoment (nominal) bei 300 bar Torque (nominal) at 300 bar 390 kNm 390 kNm
Drehzahl (max.) Speed of rotation (max.) 62 U/min (RPM) 62 U/min (RPM)
Vorschubsystem Crowd system
Druckkraft / Zugkraft (effektiv) Crowd pressure / pull (effective) 460 / 460 kN 270 / 400 kN
Druckkraft / Zugkraft Crowd pressure / pull measured at the
gemessen am Drehteller KDK casing drive adapter on the rotary drive 440 / 375 kN 355 / 315 kN
Hub (Kellysystem) Stroke (kelly system) 10.100 mm 7.650 mm
Hub (SOB-System) Stroke (CFA system) 19.700 mm 19.350 mm
Geschwindigkeit (ab/auf) Speed (down/up) 6,0 / 6,0 m/min 3,5 / 7,0 m/min
Schnellgang (ab/auf) Fast speed (down/up) 21 / 21 m/min 18 / 18 m/min
Hauptwinde Windenklasse Main winch winch classification M6 / L3 / T5 M6 / L3 / T5
Zugkraft (1. Lage) effektiv/nominal Line pull ( 1st layer) effective/nominal 300 / 384 kN 300 / 384 kN
Seildurchmesser / Länge Rope diameter / Length 36 mm / 90 m 36 mm / 90 m
Windengeschwindigkeit (max.) Line speed max. 60 m/min 60 m/min
Hilfswinde Windenklasse Auxiliary winch winch classification M6 / L3 / T5 M6 / L3 / T5
Zugkraft (1. Lage) effektiv/nominal Line pull ( 1st layer) effective/nominal 130 / 162 kN 130 / 162 kN
Seildurchmesser / Länge Rope diameter / Length 22 mm / 60 m 22 mm / 60 m
Windengeschwindigkeit (max.) Line speed (max.) 60 m/min 60 m/min
Mastneigung Mast inclination
nach hinten / vorne Backward / forward 15° / 5° 15° / 5°
quer Lateral Bohrbetrieb 3° Drilling mode 3°
Hilfswindenbetrieb 5° Aux. winch mode 5°
Serienausstattung Standard equipment

• Drehgetriebe KDK 390 S (Schaltgetriebe) • Rotary drive KDK 390 S (multi gear drive)
• Hauptwinde mit hydraulischer Freilaufsteuerung • Main winch with hydraulically operated freewheeling
• Haupt- und Hilfswinde mit Spezialrillung • Main and auxiliary winch with special grooving
• Hubendschalter für Haupt- und Hilfswinde • Hoist limit switch on main and auxiliary winches
• Wirbel für Hauptseil • Swivel for main rope
• Vorschub schnell / langsam • Crowd in fast or slow mode
• Schwenkbarer Anschlagpunkt für Haupt- und Hilfsseil • Pivoted anchor points for main and auxiliary ropes
• Transportstützen für Mastoberteil und Mastunterteil • Transport supports for upper and lower mast sections
Mess- und Steuerungstechnik Measuring and control equipment

• SPS Rechner für alle elektrisch angesteuerten Funktionen • PLC processor for all electrically actuated functions
• B-TRONIC 2.1: • B-TRONIC 2.1:
elektronisches Steuerungs-, Kontroll- und Electronic monitoring -, control -, and
Visualisierungssystem visualization system
• Anzeige von Fehlermeldungen in Klartext • Display of fault messages as plain text
• Schockiereinrichtung für KDK • Uni-directional impact function on KDK (for auger discharge)
• Notsteuerung Bohrgerät (Kernfunktionen) • Emergency mode of operation for drilling rig (core functions)
• Mastneigungsmessung in x/y Richtung (Anzeige digital/ analog) • Mast inclination measurement on x/y axes (digital/analog display)
• Mastautomatik (automatische Vertikalstellung) • Automatic vertical alignment of mast
• Hauptwinde mit elektronischer Seilkraftmessung • Electronic load sensing on main rope
• Hilfswinde mit hydraulischer Seilkraftmessung • Hydraulic load sensing on auxiliary rope
• Tiefenmessung Hauptwinde • Depth measuring device on main winch
• Tiefenmessung Vorschub (bei Windenvorschub) • Depth measuring device (on crowd winch system)
• Funktion „Wirbel aufstellen“ Hauptwinde • Swivel alignment function on main winch
• Drehzahlmessung KDK • Speed measuring device on KDK
• Schlappseilabschaltung Hauptwinde • Rope slack prevention on main winch
• Anpresskraft-Einstellung • Crowd pressure setting
• Abbohrassistent Kelly • Crowd control system Kelly
• Ziehsteuerung • Tool extraction control system
Drehgetriebe Rotary drive
750
2900
2600
1635
0
80
900
2700
1455
1550
2490
230
1900
Gewicht ohne Schlitten 8,2 to

Weight without sledge
KDK 390 S
Serienausstattung: Schaltgetriebe
• integriertes Kellydämpfungssystem Multi gear rotary drive
• Gleitleisten sind ohne Demontage
des Drehgetriebes auswechselbar 1. Gang Standardbetrieb 390
• auswechselbare Kellymitnehmer 1st gear standard mode
• auswechselbare Mitnehmerleisten
M [kNm]
• Kardangelenk
• Hydraulische Verbindungen mit 153
Schnellkupplungen
• 4 einstellbare Betriebsmodi (siehe 0
0 8 21 n [1/min]
Diagramme)
• Transportstützen
1. Gang Einrichten und Felsbohren 390
• Hebegeschirr
1st gear Set up and rock drilling
M [kNm]
Standard equipment:
• Integrated kelly damping system
• Wear pads exchangeable without 0
removal of rotary drive 0 8 21 n [1/min]
• Exchangeable kelly drive adapter
• Exchangeable kelly drive keys 1. Gang MD reduziert 390
• Cardanic joint 1st gear MD reduced
• Quick-release couplers on hydraulic 297
M [kNm]
hoses
• 4 selectable modes of operation 153
(refer to diagrams)
• Transport supports 0
0 11 21 n [1/min]
• Slings gear for rotary drive
2. Gang Standardbetrieb 390
2 nd gear standard mode
M [kNm]
131
51
0
Darstellung nicht maßstäblich 0 24 n [1/min] 62
not to scale
Geräteträger BS 100 Base carrier BS 100
Motor Engine CAT C15

Nennleistung ISO 3046-1 Rated output ISO 3046-1 433 kW @ 1800 U/min (rpm)
Motor spezifiziert nach Abgasnorm Engine conforms to Exhaust Emission Standard EEC 97/68EC Stage 3 und EPA/CARB TIER III
Dieseltank Diesel tank capacity 800 l
Umgebungstemperatur unter Vollast Ambient air temperature (at full power) bis (up to) 42° C
Schalldruckpegel in Kabine Sound pressure level in cabin
(EN 791, Anh. A) (EN 791, Annex A) LPA 79 dB(A)
Schalleistungspegel Sound power level
(2000/14/EG u. EN 791, Anh.A) (2000/14/EG u. EN 791, Annex A) LWA 114 dB(A)
Hydrauliksystem Hydraulic system Dreikreisbohrhydraulik
3-hydraulic circuit system for drilling
Hydraulische Leistung Hydraulic power output
(gemessen am Verteilerblock KDK) (measured at inlet to rotary drive) 325 kW
Hydraulikdruck Hydraulic pressure 300 bar
Fördermengen (Hauptkreise + Hilfskreis) Flow rates (main circuits + auxiliary circuit) 3 x 300 l/min + 1 x 135 l/min
Tankvolumen Hydraulic oil tank capacity 900 l
Unterwagen (Teleskopfahrwerk) Undercarriage (Retractable crawler frames) UW 130
Laufwerksklasse Crawler type B8B
Spurweite (eingefahren/ausgefahren) Track width (retracted/extended) 2.700 / 4.000 mm
Fahrwerksbreite (eingefahren/ausgefahren) Overall width of crawlers (retracted/extended) 3.700 / 5.000 mm
3-Steg Bodenplatten Width of triple grouser track shoes 1.000 mm
Fahrwerkslänge Overall length of crawlers 6.000 mm
Zugkraft effektiv/nominal Traction force effective/nominal 790 kN / 930 kN
Fahrgeschwindigkeit Travel speed 1,1 km/h
Serienausstattung Standard equipment

• Motornotsteuerung • Emergency mode of operation for engine
• Leerlaufautomatik (zur Verbrauchsoptimierung) • Automatic idling mode (to optimise fuel consumption)
• Motordiagnostiksystem • Engine diagnostic system
• Diagnoseleiste für hydraulische Funktionen • Diagnostic panel for hydraulic functions
• abnehmbarer Ballast (6,0 to + 6,5 to + 11,5 to) • Removable counterweight (6,0 to + 6,5 to + 11,5 to)
• abnehmbare Raupenträger • Removable crawler side frames
• Verzurraugen an Raupenträgern • Transport securing lugs on crawler units
• Aufstiegsleiter zum Oberwagen und Begehung am Oberwagen • Access ladder and catwalk on uppercarriage
• Bordbeleuchtungssatz (6 Scheinwerfer) • On-board lighting set (6 spotlights)
• Bordwerkzeugsatz • On-board tool set
• Elektrische Betankungspumpe • Electric refuelling pump
• Komfortfahrerkabine (Breite 950 mm) • High-comfort operator's cab (width 950 mm)
• Kabine mit FOPS Standard • Protective roof grate (FOPS compliant)
• Klimaanlage • Air conditioning system
• Vorbereitung für Radio und CD • Pre-equipped for radio and CD player
• Trittroste (neben und vor der Kabine) • Catwalk (on side and in front of operator's cab)
Zusatzausstattung Optional equipment
Ausstattungserweiterung Additional equipment options

Grundgerät Base carrier
Kompressor (1000 l/min Saugleistung) Compressor (1000 l/min capacity)
Generator (13 kVA) Generator (13 kVA)
Bioölbefüllung Bio-degradable oil
Schraubstockanbau Vise attachment
Panzerverglasung Tempered safety glass panels
Standheizung Independent cab heater
Schutzbelüftung Pressurized air conditioning system
Radio und CD Player Radio and CD player
Bohrgerät Drilling equipment

Freifall Hauptwinde Freefall main winch
Freifall Hilfswinde Freefall auxiliary winch
Wirbel für Hilfsseil Swivel for auxiliary rope
Aufstiegsleiter am Mast Mast access ladder
Mastabstützung Mast support unit
obere Kellyführung Upper kelly guide
Schneckenputzer (Kellysystem) Auger cleaner (for kelly system)
Zentralschmierung Central lubrication system
Zusatzscheinwerfer Additional spotlight set
Kameraanbau Video camera attachment
Automatikdrehteller Automatic casing drive adapter
Drehmomentwandler Kellyverfahren Torque multiplier kelly technique
Drehmomentwandler für DKS Torque multiplier for twin rotary head system
Bohrgutabwurfeinrichtung für DKS BTM Telescopic spoil chute device for DKS BTM
Vorrüstung Automatikdrehteller Pre-equipped for automatic casing drive adapter
Vorrüstung Sonderbohrverfahren Pre-equipped for special drilling systems
Traverse für „Single Pass“ Verfahren Spreader beam for single pass process
Verrohrungsmaschinenanbau (max. BV 2000 HD-07) Oscillator attachment (max. BV 2000 HD-07)
Mess- und Steuerungstechnik Measuring and control equipment

Fernübertragung der Betriebsdaten Remote transmission of process and operating data
Überlastschutz für Hauptseil Overload protection device on main rope
Hilfswinde mit elektronischer Seilkraftmessung Electronic load sensing on auxiliary rope
Abbohr -, und Ziehassistent für „Single Pass“-Verfahren Crowd control assistance and tool extraction assistance for
“Single Pass” systems
Ausstattungsvarianten Alternative equipment options

Hauptwinde 400 kN (Huckepack) Main winch 400 kN (mounted on top of uppercarriage)
Doppelkopfsystem: Sondermastkopf 7,65 m Crowd cylinder 7,65 m
Seilvorschub:Mastverlängerung 4 m (anstatt 3 m) Crowd winch system: mast extension 4 m (replacing 3 m)
Transportdaten Transport data
Gewichtsangaben sind ca. Werte, Zusatzausrüstungen (Optionen) können das Gesamtgewicht verändern
Weights shown are approximate values; optional equipment may change the overall weight
17100
G = 1,9 to
Breite = 900 mm
3480
3700
(Width)
1300
800
6000 3000
70
12450 4650 3240
G = 110 to (Windenvorschub / Crowd winch)

G = 106,5 to (Zylindervorschub / Crowd cylinder)
10000 10000
3400
3400
1400
1400
12300 12500
G = 7 to G = 9 to
Breite = 2000 mm Breite = 2000 mm
(Width) (Width)
16900
3480
3700
1500
1500
1500
1300
6000
70
250 400 800

12450 4450
G= G= G=
6 to 6,5 to 11,5 to
G = 86 to (Windenvorschub / Crowd winch)
G = 82,5 to (Zylindervorschub / Crowd cylinder)
3160
1287
1000 1880 4850

440
2756 2936
3700 4380 6000
7816
G= G=
14,5 to 14,5 to
G = 37 to
3100
G = 16,5 to
Breite = 2450 mm
(Width)
6030
70
715
Ø 350
10600
G = 2 x 1,8 to
Anwendungen Applications
Kellybohrverfahren Kelly drilling system

Standardverfahren: unverrohrt, oder Einbau der Bohrrohre mit Drehgetriebe Zusatzausstattung /
Option: Einbau der Bohrrohre mit angebauter hydraulischer optional equipment:
Verrohrungsmaschine
Anbau Verrohrungsmaschine
Standard system: Uncased drilling or installation of casing with rotary drive Attachment of hydraulic oscillator
Optional: Installation of casing with hydraulic oscillator attached to the drilling rig BV 2000 HD-07
24900
W 4000
Z 4420
Hw
Bohrtiefen Drilling depths

Windenvorschub Zylindervorschub
Crowd winch Crowd cylinder
B
Kellytyp 1 A (m) B (m) Gewicht Hw (m) T (m) Hw (m) T (m)

Type of kelly bar 1 Weight (kg)
BK 40/470/3/30 13,25 33,16 7.650 9,45 30,90 8,20 30,40
T
BK 40/470/3/36 15,25 39,16 8.750 7,45 36,90 7,45 36,40

BK 40/470/3/48 19,25 51,16 10.950 3,45 48,90 3,45 48,40
BK 40/470/4/40 13,25 42,79 10.500 9,45 40,50 8,20 40,10
BK 40/470/4/48 15,25 50,79 12.000 7,45 48,50 7,45 48,10
BK 40/470/4/56 17,25 58,79 13.500 5,45 56,50 5,45 56,10
1700
BK 40/470/4/64 19,25 66,79 15.000 3,45 64,50 3,45 64,10

BK 40/470/4/72 21,25 74,79 16.500 1,45 72,50 1,45 72,10
BK 40/470/4/80 2
23,25 82,79 18.000 0,45 80,50 – –
1
Ab Kelly 4/60 ist 3. Gegengewicht (5,3 to) erforderlich /
From kelly 4/60 and more it's allowed only with 3 rd counterweight (5,3 to)
2
nur mit 4m Mastverlängerung / Only with 4 m mast extension
Bohrdurchmesser Drilling diameter

Unverrohrt Uncased 2.800 mm 3.000 mm
Bemerkungen zur Bohrdatenermittlung Verrohrt Cased 2.500 mm 2.700 mm
siehe „Kellystangen 905.518.1“
For further details on the acquisition of
Bohrrohrlängen Length of casing sections
drilling data please refer to Ohne BV Without casing oscillator Hw – 0,5 m Hw – 0,5 m
“Kelly Bars 905.518.1” Mit BV With casing oscillator Hw – 1,5 m Hw – 1,5 m
SOB – Bohrverfahren CFA – Drilling system

hydraulische Mastabstützung erforderlich / hydraulic mast support required
Zeichnung mit Windenvorschub / Illustration showing crowd winch module
32750
27944
8000
23720 23720
21400 21400
Schlittenhub / Stroke of sledge 19700 mm
Schlittenhub / Stroke of sledge 19700 mm

Schneckenlänge / Auger length 20900 mm
Schneckenlänge / Auger length 20900 mm
1550 1550
1300
300 300 1300

4800 4650 4800 4650
Vorschubsystem Windenvorschub Zylindervorschub

Crowd system Crowd winch Crowd cylinder
Kellyverlängerung -- 8,0 m -- 8,0 m
Kelly extension
Bohrtiefe mit Schneckenputzer 18,00 m 26,00 m 17,40 m 25,40 m
Drilling depth with auger cleaner
Bohrtiefe ohne Schneckenputzer 19,20 m 27,20 m 18,60 m 26,60 m
Drilling depth without auger cleaner
Max. Bohrdurchmesser 1.200 mm 1.200 mm 1.200 mm 1.200 mm
Max. drilling diameter
Max. Zugkraft 460 kN 460 kN 600 kN 600 kN
Max. extraction force
Max. Zugkraft mit Haupt- und Vorschubwinde (effektiv) 1.060 kN 1.060 kN
Max. extraction force with main- and crowd winch (effective) (600 + 460 kN) (600 + 460 kN)
Max. Anpresskraft 440 kN + Schneckengewicht Gewicht KDK + Schnecke
Max. crowd force 440 kN + auger-weight Weight of rotary drive + auger
Schneckenlänge (inkl. Anfänger) 20,90 m 20,90 m
Continuous flight auger length (incl. starter auger)
DKS – Doppelkopfverfahren DKS – Double rotary drive system

Systemvoraussetzungen: zusätzliches Gegengewicht 11,5 to • Windenvorschub • hydraulische Mastabstützung
System requirements: additional counterweight 11,5 to • crowd winch type • hydraulic mast support
DKS mit 2 unabhängigen Drehantrieben DKS mit Drehantrieb (Schnecke)

und Drehmomentwandler (Bohrrohr)
DKS with 2 independent rotary drives
DKS with rotary drive for auger and
torque multiplier BTM for casing
28000
27300
KDK 280 KDK 275 S
BTM 400
KDK 390 S
18800
17270
Schlittenhub / stroke of sledge 18400 mm

Schlittenhub / stroke of sledge 16800 mm
1300 1300
1300
1300
500 500
0 0
4550 5150 4550 5150
KDK 280 + KDK 390 S KDK 275 S + BTM 400

Drehantrieb für Schnecke KDK 280 Drehantrieb für Schnecke KDK 275 S
Rotary drive for auger Rotary drive for auger (max. 180 kNm)
Drehantrieb für Bohrrohr Drehantrieb für Bohrrohr BTM 400
Rotary drive for casing KDK 390S Rotary drive for casing (max. 360 kNm)
Durchmesser (max.) Durchmesser (max.)
Diameter (max.) 1.180 mm Diameter (max.) 1.180 mm
Bohrtiefe Bohrtiefe
Drilling depth 16,30 m Drilling depth 17,90 m
Zugkraft (max.) 1.060 kN Zugkraft (max.)
Extraction force (max.) (600 + 460 kN) Extraction force (max.) 1.060 kN
Vertikale Relativverschiebung der Drehantriebe Vertikale Relativverschiebung der Drehantriebe
Relative vertical movement between rotary drives 550 mm Relative vertical movement between rotary drives 550 mm
Einsatzgewicht (ca.) Einsatzgewicht (ca.)
Operating weight (approx.) 159.000 kg Operating weight (approx.) 155.000 kg
Weitere Verfahren Additional systems
VdW SMW FDP

Vor-der-Wand Bohren Soil Mixing Wand Verfahren Verdrängerbohren
Front-Of-Wall drilling (FOW) Soil Mixing Wall system Full Displacement Piling
Anbauten Fräsverfahren Cutter system attachments
CSM BC / BG
Cutter Soil Mixing Anbau Schlitzwandfräse BC
BC Diaphragm wall cutter on BG
BAUER Maschinen GmbH

Wittelsbacherstraße 5
D-86529 Schrobenhausen
Tel. + 49 (0)82 52/97-0
Fax + 49 (0)82 52/97-11 35
e-mail: BMA@bauer.de
www.bauer-e.de, www.bauer.de
Technische Änderungen ohne Vorankündigung und Technical Specifications are subject to change without
Verpflichtung gegenüber früher gelieferten Geräten prior notice and incurring responsibility for machines
vorbehalten. Die abgebildeten Geräte können previously sold. The shown machines may have special
Sonderausstattungen haben. Technische Daten equipment. Technical data do not consider power losses.
ohne Berücksichtigung des Wirkungsgrades. Error and misprints reserved.
Irrtum und Druckfehler vorbehalten.
905.607.1 11/08
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Appendix-5 :
Product/Safety Data
Sheet - Polymer
1. IDENTIFICATION OF THE MATERIAL AND SUPPLIER
1.1 Product identifier
Product name DFA MUD P
Synonym(s) DFA-MUD P
1.2 Uses and uses advised against

Use(s) INDUSTRIAL APPLICATIONS ● PROCESSING AID
1.3 Details of the supplier of the product

Supplier name MUD LOGIC PTY LTD
Address 72 Ebbern St, Darra, QLD, 4076, AUSTRALIA
Telephone (07) 3376 0155
Fax (07) 3376 0188
Email sales@mudlogic.com.au
Website http://mudlogic.com.au
1.4 Emergency telephone number(s)

Emergency 0477 610 000
2. HAZARDS IDENTIFICATION
2.1 Classification of the substance or mixture
NOT CLASSIFIED AS HAZARDOUS ACCORDING TO SAFE WORK AUSTRALIA CRITERIA
2.2 Label elements
No signal word, pictograms, hazard or precautionary statements have been allocated.
2.3 Other hazards

No information provided.
3. COMPOSITION/ INFORMATION ON INGREDIENTS

3.1 Substances / Mixtures
Ingredient CAS Number EC Number Content
ANIONIC POLYMER - - >60%
4. FIRST AID MEASURES

4.1 Description of first aid measures
Eye If in eyes, hold eyelids apart and flush continuously with running water. Continue flushing until advised to
stop by a Poisons Information Centre, a doctor, or for at least 15 minutes.
Inhalation If inhaled, remove from contaminated area. Apply artificial respiration if not breathing.
Skin If skin or hair contact occurs, remove contaminated clothing and flush skin and hair with running water.
Continue flushing with water until advised to stop by a Poisons Information Centre or a doctor.
Ingestion For advice, contact a Poisons Information Centre on 13 11 26 (Australia Wide) or a doctor (at once). If
swallowed, do not induce vomiting.
First aid facilities None allocated.
SDS Date: 14 Jan 2017

Page 1 of 6
Version No: 3
PRODUCT NAME DFA MUD P
4.2 Most important symptoms and effects, both acute and delayed
Adverse effects not expected from this product under normal conditions of use.
4.3 Immediate medical attention and special treatment needed

Treat symptomatically.
5. FIRE FIGHTING MEASURES

5.1 Extinguishing media
Use an extinguishing agent suitable for the surrounding fire.
5.2 Special hazards arising from the substance or mixture

Non flammable. May evolve toxic gases (carbon oxides, hydrocarbons) when heated to decomposition. Finely divided dust may form
explosive mixtures with air. May evolve nitrogen oxides when heated to decomposition.
5.3 Advice for firefighters

Evacuate area and contact emergency services. Toxic gases may be evolved in a fire situation. Remain upwind and notify those
downwind of hazard. Wear full protective equipment including Self Contained Breathing Apparatus (SCBA) when combating fire. Use
waterfog to cool intact containers and nearby storage areas.
5.4 Hazchem code

None allocated.
6. ACCIDENTAL RELEASE MEASURES

6.1 Personal precautions, protective equipment and emergency procedures
Wear Personal Protective Equipment (PPE) as detailed in section 8 of the SDS. Clear area of all unprotected personnel. Contact
emergency services where appropriate.
6.2 Environmental precautions

Prevent product from entering drains and waterways.
6.3 Methods of cleaning up

Contain spillage, then collect and place in suitable containers for reuse or disposal. Avoid generating dust.
6.4 Reference to other sections

See Sections 8 and 13 for exposure controls and disposal.
7. HANDLING AND STORAGE

7.1 Precautions for safe handling
Before use carefully read the product label. Use of safe work practices are recommended to avoid eye or skin contact and inhalation.
Observe good personal hygiene, including washing hands before eating. Prohibit eating, drinking and smoking in contaminated areas.
7.2 Conditions for safe storage, including any incompatibilities

Store in a cool, dry, well ventilated area, removed from incompatible substances, heat or ignition sources and foodstuffs. Ensure
containers are adequately labelled, protected from physical damage and sealed when not in use. Check regularly for leaks or spills.
Large storage areas should have appropriate ventilation systems. Store between 0°C and 35°C.
7.3 Specific end use(s)

8. EXPOSURE CONTROLS / PERSONAL PROTECTION

8.1 Control parameters
Exposure standards
No exposure standards have been entered for this product.
Biological limits
No biological limit values have been entered for this product.

Page 2 of 6
Version No: 3
8.2 Exposure controls

Engineering controls Avoid inhalation. Use in well ventilated areas.
PPE
Eye / Face Wear dust-proof goggles.
Hands Wear PVC or rubber gloves.
Body When using large quantities or where heavy contamination is likely, wear coveralls.
Respiratory Where an inhalation risk exists, wear a Class P1 (Particulate) respirator.
9. PHYSICAL AND CHEMICAL PROPERTIES

9.1 Information on basic physical and chemical properties
Appearance WHITE GRANULAR SOLID
Odour ODOURLESS
Flammability NON FLAMMABLE
Flash point NOT RELEVANT
Boiling point NOT AVAILABLE
Melting point NOT AVAILABLE
Evaporation rate NOT AVAILABLE
pH 4 to 9 (0.5% solution)
Vapour density NOT AVAILABLE
Specific gravity NOT AVAILABLE
Solubility (water) SOLUBLE
Vapour pressure NOT AVAILABLE
Upper explosion limit NOT RELEVANT
Lower explosion limit NOT RELEVANT
Partition coefficient NOT AVAILABLE
Autoignition temperature NOT AVAILABLE
Decomposition temperature NOT AVAILABLE
Viscosity NOT AVAILABLE
Explosive properties NOT AVAILABLE
Oxidising properties NOT AVAILABLE
9.2 Other information
Bulk density 0.80
10. STABILITY AND REACTIVITY

10.1 Reactivity
Carefully review all information provided in sections 10.2 to 10.6.
10.2 Chemical stability

Stable under recommended conditions of storage.
10.3 Possibility of hazardous reactions

Polymerization is not expected to occur.
10.4 Conditions to avoid

Avoid heat, sparks, open flames and other ignition sources.
10.5 Incompatible materials

Incompatible with oxidising agents (e.g. hypochlorites) and acids (e.g. nitric acid).
10.6 Hazardous decomposition products

May evolve carbon oxides and hydrocarbons when heated to decomposition.

Page 3 of 6
Version No: 3
11. TOXICOLOGICAL INFORMATION

11.1 Information on toxicological effects
Acute toxicity This product is expected to be of low acute toxicity. Under normal conditions of use, adverse health effects
are not anticipated.
Skin Not classified as a skin irritant. Contact may result in mild irritation.
Eye Not classified as an eye irritant. Contact may cause discomfort, lacrimation and redness.
Sensitisation Not classified as causing skin or respiratory sensitisation.
Mutagenicity Not classified as a mutagen.
Carcinogenicity Not classified as a carcinogen.
Reproductive Not classified as a reproductive toxin.
STOT - single Not classified as causing organ damage from single exposure.
exposure
STOT - repeated Not classified as causing organ damage from repeated exposure.
exposure
Aspiration This product does not present an aspiration hazard.
12. ECOLOGICAL INFORMATION

12.1 Toxicity
12.2 Persistence and degradability

12.3 Bioaccumulative potential

12.4 Mobility in soil

12.5 Other adverse effects

13. DISPOSAL CONSIDERATIONS

13.1 Waste treatment methods
Waste disposal Collect and place in sealable containers and dispose of to an approved landfill site. Contact the
manufacturer/supplier for additional information (if required).
Legislation Dispose of in accordance with relevant local legislation.
14. TRANSPORT INFORMATION

NOT CLASSIFIED AS A DANGEROUS GOOD BY THE CRITERIA OF THE ADG CODE, IMDG OR IATA
LAND TRANSPORT (ADG) SEA TRANSPORT (IMDG / IMO) AIR TRANSPORT (IATA / ICAO)
14.1 UN Number None allocated. None allocated. None allocated.

14.2 Proper None allocated. None allocated. None allocated.
Shipping Name
14.3 Transport None allocated. None allocated. None allocated.

hazard class
14.4 Packing Group None allocated. None allocated. None allocated.
14.5 Environmental hazards
14.6 Special precautions for user
Hazchem code None allocated.

Page 4 of 6
Version No: 3
15. REGULATORY INFORMATION

15.1 Safety, health and environmental regulations/legislation specific for the substance or mixture
Poison schedule A poison schedule number has not been allocated to this product using the criteria in the Standard for the
Uniform Scheduling of Medicines and Poisons (SUSMP).
Classifications Safework Australia criteria is based on the Globally Harmonised System (GHS) of Classification and
Labelling of Chemicals.
The classifications and phrases listed below are based on the Approved Criteria for Classifying Hazardous
Substances [NOHSC: 1008(2004)].
Hazard codes None allocated.
Risk phrases None allocated.
Safety phrases None allocated.
Inventory listing(s) AUSTRALIA: AICS (Australian Inventory of Chemical Substances)
All components are listed on AICS, or are exempt.
16. OTHER INFORMATION

Additional information RESPIRATORS: In general the use of respirators should be limited and engineering controls
employed to avoid exposure. If respiratory equipment must be worn ensure correct respirator
selection and training is undertaken. Remember that some respirators may be extremely
uncomfortable when used for long periods. The use of air powered or air supplied respirators should
be considered where prolonged or repeated use is necessary.
PERSONAL PROTECTIVE EQUIPMENT GUIDELINES:

The recommendation for protective equipment contained within this report is provided as a guide
only. Factors such as method of application, working environment, quantity used, product
concentration and the availability of engineering controls should be considered before final selection
of personal protective equipment is made.
HEALTH EFFECTS FROM EXPOSURE:

It should be noted that the effects from exposure to this product will depend on several factors
including: frequency and duration of use; quantity used; effectiveness of control measures; protective
equipment used and method of application. Given that it is impractical to prepare a report which
would encompass all possible scenarios, it is anticipated that users will assess the risks and apply
control methods where appropriate.

Page 5 of 6
Version No: 3
Abbreviations ACGIH American Conference of Governmental Industrial Hygienists

CAS # Chemical Abstract Service number - used to uniquely identify chemical compounds
CNS Central Nervous System
EC No. EC No - European Community Number
EMS Emergency Schedules (Emergency Procedures for Ships Carrying Dangerous
Goods)
GHS Globally Harmonized System
GTEPG Group Text Emergency Procedure Guide
IARC International Agency for Research on Cancer
LC50 Lethal Concentration, 50% / Median Lethal Concentration
LD50 Lethal Dose, 50% / Median Lethal Dose
mg/m³ Milligrams per Cubic Metre
OEL Occupational Exposure Limit
pH relates to hydrogen ion concentration using a scale of 0 (high acidic) to 14 (highly
alkaline).
ppm Parts Per Million
STEL Short-Term Exposure Limit
STOT-RE Specific target organ toxicity (repeated exposure)
STOT-SE Specific target organ toxicity (single exposure)
SUSMP Standard for the Uniform Scheduling of Medicines and Poisons
SWA Safe Work Australia
TLV Threshold Limit Value
TWA Time Weighted Average
Report status This document has been compiled by RMT on behalf of the manufacturer, importer or supplier of the
product and serves as their Safety Data Sheet ('SDS').
It is based on information concerning the product which has been provided to RMT by the
manufacturer, importer or supplier or obtained from third party sources and is believed to represent
the current state of knowledge as to the appropriate safety and handling precautions for the product
at the time of issue. Further clarification regarding any aspect of the product should be obtained
directly from the manufacturer, importer or supplier.
While RMT has taken all due care to include accurate and up-to-date information in this SDS, it does
not provide any warranty as to accuracy or completeness. As far as lawfully possible, RMT accepts
no liability for any loss, injury or damage (including consequential loss) which may be suffered or
incurred by any person as a consequence of their reliance on the information contained in this SDS.
Prepared by Risk Management Technologies

5 Ventnor Ave, West Perth
Western Australia 6005
Phone: +61 8 9322 1711
Fax: +61 8 9322 1794
Email: info@rmt.com.au
Web: www.rmt.com.au
[ End of SDS ]

Page 6 of 6
Version No: 3

Working Bored Piles Installation

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Construction Method Statement

WORKING BORED PILES INSTALLATION

Document Ref: TIEM2-SCTKP-SMT-MOS-C&S-0010

Figure: Foundation Layout CUB

Figure: Foundation Layout FAB

Figure: 600mm Diameter Piles for L-Shape Retaining Wall

REFERENCE NO. TITLE

TIEM2-SCTKP-QA-FRM-1401 Method Statement Template

TIEM2-SCTKP -QA-FRM-0401 Inspection and Test plan Template

TIEM2-SCTKP -QA-FRM-0402 Request For Work Inspection (RFWI) Template

TIEM2-SCTKP -QA-FRM-0403 Inspection Checklist Template

TIEM2-SCTKP -QA-FRM-0404 Material Inspection Request (MIR) Template

 Project Manager (PM)

• Responsible for the entire Project Quality Management System.

5 WORK ACTIVITY INSTRUCTIONS

5.1 Tools & Equipment

No. Machinery/Equipment Number

1 Hydraulic Crawler Drilling Rig 9 to 12

2 Vibro hammer (if needed) 2

4 Crawler Crane (90T) 3 to 5

6 Compressor 390 cfm 1

8 Water Storage Silo (80 m3) 12

11 Temporary Casing Multiple

13 Tremie Pipes Set Multiple

No. Material Number

1 Drilling rig operator 8 to 15

Figure : Bored Pile Rig

5.3 Material and Testing

Construction materials and testing are as follow.

Concrete Cube Tests shall be as follow.

5.3.2 Steel Reinforcement

 High tensile type 2 deformed bars = 500 N/mm2.

 Mild Steel round bars = 250 N/mm2.

5.3.3 Steel Casing

5.4 Site Preparation

 Setting up of slurry plant is required before commencement of pile drilling

6 General working practices

6.1 Working platform

6.2 Storage of materials

6.3 Rig inspections

6.4 Training to workers

6.5 Disposal of Drilling Return and Overcast Concrete

7 Working Bored Piles Installation Procedure

The general procedure of pile installation is described as below:

7.1 Setting Out

7.2 Casing Installation

 Tolerance allowance in the eccentricity of piles/steel casing to within ±75 mm at cut-off-level

7.3 Boring Of Working Piles

 Pile lengths shall be as per construction drawings or as otherwise instructed.

7.3.2 Verticality Check

The borehole verticality check should be performed at the following stage:

 Adjust the casing if verticality of casing is out of tolerance.

7.3.3 Bottom Cleaning

Inspection on final toe of pile and dipping to be done by Resident Engineer.

7.4 Placing of Reinforcement

Figure : Cage Installation Sequence

7.5 Placing of Concrete

 Vermiculate to be poured in the tremie pipe prior to concreting.

 Tremie II type of concrete shall be utilized to ensure self-consolidation and well

7.6 Extraction of Casing

7.7 Construction Sequence for Bored Piles (Illustration)

Figure : Construction Sequence For Bored Piles

Environmental Aspects, Impacts & Control Measures

8.1 Air Quality and Noise Level