Professional Documents
Culture Documents
Client
Revision Date Description Originator Checker Approver
Approval
TABLE OF CONTENT
TABLE OF CONTENT.......................................................................................................2
1. INTRODUCTION ........................................................................................................3
1.1 Project Background 3
2. SCOPE .......................................................................................................................3
2.1 Scope of Supply 4
APPENDIX 10 - DRAWING
Page 2 of 10
REQUEST FOR PROPOSAL (RFP)
BUILDING & ARCHITECTURAL WORKS
1. INTRODUCTION
1.1 Project Background
Cabot Corporation is a leading global specialty chemicals and performance materials
company headquartered in Boston, Massachusetts, USA. Has manufacturing assets
around the globe with primary products are rubber carbon black and specialty grade
carbon blacks, masterbatches, conductive compounds, inkjet colorants, fumed metal
oxides, aerogels, and activated carbon (Norit).
PT. Cabot Asia Pacific South (hereinafter referred to as the "Cabot") is new entity
which will build new masterbatch manufacturing plant. The new asset will be located
besides existing carbon black unit.
This specific project objective is to build new masterbatch plant with 20,000 MT/year
capacity in order to meet business demand of masterbatch in Asia Pacific South
region.
The main equipment is Twin Screw Extruder technology with capabilities of 1500-3000
kg/hr. Expected product melting temperatures inside extruder will range from 120°C -
330°C having a maximum Temp of 300°C. The extruder design is defined in scope 1.
Raw material handling and product handling capacity is following extruder capacity
under scope 2. Packaging system (scope 3) capacity is able to handle 2 line or twice
as big as extruder capacity.
Some utility will be tied-in from existing Carbon Black plant such as process water, fire
protection water, electricity, waste water and other. The rest is individually built in the
masterbatch plant. Building to contain raw material storage, office area, utility room,
process building, warehouse product storage building and other required
infrastructure.
2. SCOPE
The main scopes of this work package are to perform interior & exterior work, electrical
& instrumentation in the building, HVAC system, and above ground plumbing sanitary
system for the following facilities:
CCR (Central Control Room) and Office Building
WSHE and Shipping Room
Guard House
The scope excludes foundation work, slab floor, and underground plumbing.
Page 3 of 10
REQUEST FOR PROPOSAL (RFP)
BUILDING & ARCHITECTURAL WORKS
Vendor shall quote the Building & Architectural Works according to Scope of Work
stipulated in Section 2.2, Split of Work and Scope of Supply stated in Appendix 1 and
2 respectively.
Page 4 of 10
REQUEST FOR PROPOSAL (RFP)
BUILDING & ARCHITECTURAL WORKS
2. The scope of work are identified by the following types of works according to the
following Functional Work Breakdown Structure:
3. Further details of work categories are broken down as per relevant FWBS code
and detail definitions of scope of work items, and "Details of Work items and typical
sequence". It shall be noted that the work items and work sequences only show
major items and typical sequences. All other associated activities supported the
completion of each work category, shall be including the work but not limited to the
item that are stipulated in item no 4.
Page 5 of 10
REQUEST FOR PROPOSAL (RFP)
BUILDING & ARCHITECTURAL WORKS
including preparation and repair after installation if there are any damaged.
n) Install insulation as per thermal conductivity as per drawing and specification
(if required).
o) Providing and installing waterproof material for roofing unless specified for
other Work Package scope. Further detail about waterproofing roof will be
explained in the drawing and specification,
p) The concrete floor shall be leveled as per requirement from mechanical,
electrical and instrument equipment
q) Supplying and Installation Finishing Floor. Material of the floor shall refer to
building specification.
r) Opening for equipment, ducting, conduit, cabling and other shall have
structural frames and shall be air-tight and water tight. For shelter, opening
shall be finished after cutting for an opening. Finishing result of an opening of
shelter shall meet COMPANY’s satisfaction.
s) Supplying and Installation Structure, Roof covering, Ceiling, and Roof Frame
including Siding, Fascia, and painting, except the item specified to be included
from the Work Package.
t) Supplying and Installation Interior and Exterior walls. Material of the wall shall
refer to building specification.
u) Finishing could be painting, panel or else. All material shall follow
specifications and drawings, and as approved by COMPANY.
v) Supplying and Installation Architectural Accessories shall refer specifications
and drawings, and as approved by COMPANY.
w) Supplying and installation HVAC, Instrument, and Process Safety Items.
x) Supplying and installation Utility piping/plumbing installation and its supports,
including sanitary system and accessories unless specified for other Work
Package scope. It shall exclude underground plumbing system to septic tank.
y) Electrical works including installation of power generation facilities,
communication system, fire alarm system, lightning, etc. unless specified for
other Work Package scope.
For Building - CCR and Office Scope : Will be excluded from Supply and Installation of
Structure Steel Structure, Exterior Wall Corrugated Metal Zincalume, Louver, Roll-up
Doors with complete sets of Hardware, Connection Bolts, Downspout, Gutter, Canopy,
Roof Vent, Flashings, Trims, Closures, Expansion Joints, Roof Panel etc..
5. The SUBCONTRACTOR shall include the following scope for the excavation work
related to the construction of sewer and drainage systems:
a) All required excavation including test excavation either manual or using
machine.
b) All required backfilling either manual or using machine.
c) Dewatering and provide sufficient side wall protection/shoring for the ditches
or holes.
Page 6 of 10
REQUEST FOR PROPOSAL (RFP)
BUILDING & ARCHITECTURAL WORKS
3. V ALIDITY PROPOS AL
- 2 months from issued date of Proposal.
Appendix 10 - Drawing
Vendor shall notify the alternatives and reasons for any deviation made.
Page 7 of 10
REQUEST FOR PROPOSAL (RFP)
BUILDING & ARCHITECTURAL WORKS
No. Description
1 Cover Letter
1. Organization chart showing communication flow and person incharge for execution
2. Key Concept of Execution Plan
3. Scope of work and Split of Work
4. Execution of The Work, including sequential job step from preparation to
completion.
5. Sample of SUBCONTRACTOR’s daily, weekly, & monthly execution report
6. Sample of Method Statement and Specific Construction Procedure (if any)
7. SUBCONTRACTOR Equipment List & Data:
a. Valid Construction equipment certificate by authorized organization
b. Equipment safety operation procedure from equipment manufacturer
c. Valid Operator certificate by authorized organization
d. Valid Tools Calibration Certificate by authorized organization
8. SUBCONTRACTOR’s Direct manpower & Equipment Loading
Page 8 of 10
REQUEST FOR PROPOSAL (RFP)
BUILDING & ARCHITECTURAL WORKS
No. Description
5 Operation Plan
Page 9 of 10
REQUEST FOR PROPOSAL (RFP)
BUILDING & ARCHITECTURAL WORKS
No. Description
6. Safety Performance, Monitoring & Reporting Program including procedure for the
following inspection :
a. Manpower Medical Check Up before mobilization
b. Training and Safety Induction for local recruited employee
c. Pre-mobilization safety inspection for construction equipment
d. Permit to Work System
e. Job safety analysis prior commencement of the work
Technical administration
8
See Instruction to bidders for detail requirement
Commercial Form
10
See Commercial Part of this Requisition
Page 10 of 10
APPENDIX - 1
SPLIT OF WORK
TRIPATRA ENGINEERS & CONSTRUCTORS
Project : CL MASTERBACTH PROJECT
Client : PT CABOT ASIA PACIFIC SOUTH
Job No. : 2920
SPLIT OF WORK
5 IMB X
C MANPOWER MOB/DEMOB
1 SUBCONTRACTOR's Manpower X
2 Construction Management Servise (CMS) - Manpower X
D SAFETY EQUIPMENT
1 Personal Protective Equipment (PPE) X X
2 Fire Extinguisher X
3 Safety Sign and Barricade X
4 Others Safety Equipment Related to Support Construction X
II TEMPORARY FACILITIES
A GENERAL
COMPANY provide space only, SUBCONTRACTOR shall build &
1 Area/Space for temporary facility X
maintenance Temporary Facilities
2 Housing for SUBCONTRACTOR's Staff & Labor X
3 SUBCONTRACTOR's Office & Other Buildings X SUBCONTRACTOR to prepare and maintain
4 Warehouse and Storage X SUBCONTRACTOR to prepare and maintain
B UTILITIES
1 Water X
2 Electricity X
3 Others Utility X
4 Power Backup X
5 Fuel X
6 Temporary Fencing & Road X
7 Temporary Sewer / Drainage X
8 Demolishing of Temporary Facilities X
IV EXECUTION
A ENGINEERING
B CONSTRUCTION
SCOPE OF SUPPLY
31-6 BUILDING & ARCHITECTURAL WORKS
--------------------------------------------------------------------------------------------------------------------------------------------
MATERIALS SUPPLY FORMATION
COMPANY SUBCONTRACTOR
================================================================================
1. Concrete/Soil Works
(1) Concrete - x
(2) Borrow soil - x
(3) Rebar - x
(4) Bricks - x
(5) Concrete Block Wall - x
(6) Timber - x
2. Suspended Ceiling
(1) Acoustic tile - x
(2) False ceiling frame - x
3. Floor
(1) Ceramic tiles - x
(2) Cement Mortar - x
(3) Floor Hardener - x
(4) Epoxy Floor Painting - x
(5) Anti-Static Mat - x
(6) Resilient Vinyl - x
4. Wall
(1) Gypsum Board - x
(2) Ceramic tiles - x
(3) Calcium Silicate Board - x
(4) PVC Wall Lining - x
APPENDIX - 2 Page 2 of 4
REQUEST FOR PROPOSAL (RFP)
BUILDING & ARCHITECTURAL WORKS
--------------------------------------------------------------------------------------------------------------------------------------------
MATERIALS SUPPLY FORMATION
COMPANY SUBCONTRACTOR
(5) Wood Door - x
(6) Door, Windows and glass - x
(7) UPVC - x
(8) Louvers x x
Note: COMPANY provides Louver in Main Building. SUBCONTRACTOR
provide in the CCR room/offices and other building that in scope of CL-
MB(3)-TPE-CV-RFP-5004.
(9) Glazing - x
(10) Melamine Paint - x
(11) Fabrique - x
(12) Anodized - x
(13) Melamine Paint - x
(14) Oil Paint - x
(15) Anodized - x
(5) Fascia - x
(6) Eaves gutters - x
(7) Down spouts x x
Note: COMPANY provides Downspout in Main Building.
SUBCONTRACTOR provide in the CCR room/offices and other building
that in scope of CL-MB(3)-TPE-CV-RFP-5004.
APPENDIX - 2 Page 3 of 4
REQUEST FOR PROPOSAL (RFP)
BUILDING & ARCHITECTURAL WORKS
10. Other
(1) Painting - x
(2) Joint sealant - x
(3) Room name plates - x
Unless otherwise specified in above supply formation for materials and in relevant
specifications/drawings, all the necessary materials for this category of work shall be supplied by the
Contractor.
--------------------------------------------------------------------------------------------------------------------------------------------
MANPOWER SUPPLY FORMATION
COMPANY SUBCONTRACTOR
================================================================================
Unless otherwise specified in above supply formation for manpower, all the necessary manpower for
this category of work shall be supplied by the Contractor
--------------------------------------------------------------------------------------------------------------------------------------------
EQUIPMENT SUPPLY FORMATION
COMPANY CONTRACTOR
================================================================================
1. Heavy Equipment (Excavator, Crane, etc.) - x
Unless otherwise specified in above supply formation for equipment, all the necessary manpower for
this category of work shall be supplied by the Contractor.
APPENDIX - 2 Page 4 of 4
APPENDIX - 3
APPLICABLE DOCUMENT
REQUEST FOR PROPOSAL (RFP)
BUILDING & ARCHITECTURAL WORKS
APPLICABLE DOCUMENT
BUILDING & ARCHITECTURAL WORKS
ATTACHMENT 2 – DRAWINGS
Note: The items above are attached in Appendix of this tender document.
APPENDIX - 3 Page 3 of 3
APPENDIX - 4
SCHEDULE OF PRICE
APPENDIX - 5
SCHEDULE OF WORKS
CLIENT: CONSULTANT:
PROJECT MASTER SCHEDULE
PT CABOT ASIA PACIFIC SOUTH CL MASTERBACTH PROJECT PT. Tripatra Engineers & Constructors
COMMERCIAL PROPOSAL
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
COMMERCIAL PROPOSAL
PROPOSAL KOMERSIAL
1. INTRODUCTION 1. PENGANTAR
The Bidder is required to submit the Peserta Lelang harus mengajukan Proposal
Commercial Proposal, in accordance with the Komersial sesuai dengan Petunjuk kepada
Instructions to Bidders. Peserta Lelang.
The Bidders shall submit their Prices and Peserta Lelang harus mengajukan Harga dan
Rates based on the remark to Schedule of Tarifnya berdasarkan Keterangan Schedule
price included in this Pricing Information. of Prices yang terdapat pada Informasi Harga
ini.
APPENDIX -6 Page 1 of 4
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
providing the same is specified in, or can konstruksi, penyelesaian dan perbaikan
reasonably be inferred from the kesalahan sepanjang kebutuhan untuk
Commerical Proposal Documents. menyediakan hal yang sama yang
disebutkan dalam, atau disimpulkan
secara layak dari dokumen Proposal
Komersial.
3. Pursuant to the General Terms and 3. Sesuai dengan Syarat dan Ketentuan
Conditions and Special Terms and Umum dan Syarat dan Ketentuan
Condition of SUBCONTRACT and Khusus dari SUBKONTRAK serta
Instructions to Bidders, the Subcontractor Petunjuk kepada Peserta Lelang,
is deemed to have visited the Site prior to menurut pendapat COMPANY, dengan
the submission of Tenders. No claims for mengunjungi lokasi proyek,
extra payment will be entertained where, Subkontraktor telah dianggap
in the opinion of COMPANY, a Site visit memahami dan mengerti semua
would have adequately informed the informasi yang berhubungan dengan
Subcontractor of the complexity or nature lingkup pekerjaan tentang kompleksitas
of an item of work. dari sifat dan jenis pekerjaan. Tidak
diperbolehkan adanya tuntutan apapun
untuk pembayaran tambahan atas hal
tersebut.
4. The rates and prices entered against the 4. Tarif dan harga setiap jenis item yang
items in the Schedules of Prices are the diajukan didalam Schedules of Prices
full inclusive value of the finished work adalah sudah mencakup semua dari nilai
shown on the Drawings and/or described total dari penyelesaian pekerjaan yang
or implied in the Specifications and the tercantum pada Gambar Teknis
Schedules of Prices and must cover the dan/atau dijelaskan atau tersirat di
cost of everything necessary for the Spesifikasi dan Schedules of Prices dan
proper execution, completion in harus mencakup biaya dari semua yang
accordance with the requirement of the dibutuhkan untuk pelaksanaan yang
SUBCONTRACT and defects correction benar, penyelesaian yang sesuai
of the Works and all the Subcontractor's dengan persyaratan dari SUBKONTRAK
obligations and liabilities under the dan perbaikan kesalahan dari Pekerjaan
SUBCONTRACT. dan semua kewajiban Subkontraktor dan
pertanggungjawaban menurut
SUBKONTRAK ini.
5. The rate or price entered against each 5. Tarif atau harga setiap jenis item yang
item in these Schedules of Prices is diajukan didalam Schedules of Prices ini
binding throughout the SUBCONTRACT mengikat untuk keseluruhan
and is not subject to revision on account SUBKONTRAK dan tidak akan berubah
of any discrepancies or inaccuracies in karena adanya perbedaan atau
the estimated quantities or the increase in ketidaktelitian ketika memperkirakan
prices of materials, manpower, jumlah atau kenaikan harga material,
consumables, etc., any additional tenaga kerja, material habis pakai, dll.,
compensation to supervisory or semua kompensasi tambahan untuk
operatives, any premiums or bonus paid supervisi atau biaya operasional, premi
to secure or accelerate deliveries of atau bonus yang dibayarkan untuk
APPENDIX -6 Page 2 of 4
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
6. The rates or prices entered in the 6. Tarif dan harga yang tertulis didalam
Schedules of Prices are fixed and not Schedules of Prices adalah tetap dan
subject to revision irrespective of the tidak berubah dikarenakan adanya
difference of any entity (in addition or perbedaan entitas (penambahan atau
reduction) between the final quantities of pengurangan) yang terdapat diantara
work and the estimated quantities jumlah akhir pekerjaan dan perkiraan
indicated in the Tender stage. jumlah yang disebutkan pada tahap
Lelang.
7. The rates and prices shall not be subject 7. Tarif dan Harga tidak tergantung kepada
to any increase or decrease because of: kenaikan atau penurunan dikarenakan
hal sebagai berikut :
i. any error or omission by the i. kesalahan atau kelalaian
Subcontractor in estimating the cost of Subkontraktor pada saat
the work; memperkirakan biaya pekerjaan;
ii. any additional compensation paid to ii. segala bentuk kompensasi
supervisory personnel or operative; tambahan yang dibayarkan untuk
personil supervisi atau biaya
operasional;
iii. any premiums or bonus paid to secure iii. segala bentuk premi atau bonus
or accelerate deliveries of materials, yang dibayarkan untuk
plant, tools or equipment. mengamankan atau mempercepat
pengiriman material, mesin industri,
alat atau perlengkapan.
8. The rates and prices include all fees, 8. Tarif dan harga termasuk semua upah,
duties, taxes and other charges bea cukai, pajak dan ongkos lainnya
(excluding VAT) payable in accordance (tidak termasuk PPN) berdasarkan
with applicable law, including all peraturan yang berlaku, termasuk
insurance as specified in the General semua asuransi yang disebutkan pada
Terms and Conditions and Special Syarat dan Kondisi Umum dan Syarat
Conditions of SUBCONTRACT. dan Kondisi Khusus.
9. All the rates and prices are in specified in 9. Semua bentuk tarif dan harga yang
the Schedule of Price and are firm and tertulis didalam Schedule of Price adalah
fixed for the whole duration of the contract tetap selama jangka waktu kontrak atau
period or extended period. No change perpanjangan waktu kontrak. Tidak ada
due to fluctuation in exchange rate, perubahan akibat fluktuasi nilai tukar
escalation, duties, taxes, freights, mata uang, nilai mata uang, bea cukai,
changes, etc. will be entertained. pajak, ongkos kargo, perubahan, dll.
10. The Bill of Quantity shown in the 10. Jumlah Volume Pekerjaan yang tertulis
Schedule of Price is the SubContractor didalam Schedule of Price adalah
APPENDIX -6 Page 3 of 4
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
11. COMPANY gives two options Schedule 11. COMPANY memberikan 2 pilihan
Of Price to SUBCONTRACTOR and Schedule Of Price kepada
CONTRACTOR has full right to choose SUBKONTRAKTOR dan KONTRAKTOR
between two options. mempunyai hak penuh untuk memilih
antara kedua pilihan tersebut.
APPENDIX -6 Page 4 of 4
APPENDIX 7
HSE REQUIREMENTS
FOR SUB CONTRACTORS
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
TABLE OF CONTENT
Appendix -7 Page 2 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
Appendix -7 Page 3 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
1. PURPOSE
2. REFERENCE DOCUMENTS
SUBCONTRACTORS shall comply with all applicable national (i.e. where the
execution of the SUBCONTRACTOR’s scope of work is performed) laws and
regulations throughout the performance of the Contract.
Furthermore they shall comply with all the applicable HSE regulations and
requirements contained in the following, but not limited, reference documents.
Appendix -7 Page 4 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
In case of conflict between the requirement contained in this document with the
reference rules, codes, and standards; the following order of priority shall apply:
1. Applicable Indonesian Laws and Regulations;
2. Contractual HSE Documents;
3. COMPANY Reference and Standards;
4. International Codes and standards;
5. Best Practice, Industry Guidelines, and Standards.
The reference codes and standards for each activity are listed in the relevant
specifications.
Unless otherwise specified, reference is made to the latest edition of the relevant rules
and standards.
3. DEFINITION
COMPANY PT Cabot Asia Pacific South
CONSULTANT PT Tripatra Engineers and Constructors
Project CL MASTERBACTH PROJECT
Site Boundaries Perimeter of the working area (not necessarily geographic)
where CONTRACTOR has the responsibility to set HSE
Standard and directly supervise & enforce their application.
SUBCONTRACTOR General term to define companies providing services to
COMPANY on the basis of a contract, where COMPANY has
the responsibility to set the HSE standards or to ensure that
SUBCONTRACTOR’s HSE Management System is in line
with COMPANY’s HSE Management System
Appendix -7 Page 5 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
Appendix -7 Page 6 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
SUBCONTRACTOR shall have in place (or adopt COMPANY Policy) and apply
its own HSE Policy that demonstrates its commitment to HSE within all its business
activities and subcontracted scope of work. This Policy statement has to be dated
and signed by the top management.
SUBCONTRACTOR shall have in place and apply its own HSE Management
System for subcontracted activities, which should describe the elements, principles,
and objectives used in implementing its own HSE policy. SUBCONTRACTOR
HSE Management System should include audits of HSE related aspects and shall be
aligned with COMPANY HSE Management System.
SUBCONTRACTOR is contractually obliged to observe and comply with all
currents applicable legislative requirements and additional specific HSE
Requirements (if any) for this scope of work and all other requirements provided by
COMPANY.
SUBCONTRACTOR shall, at its own costs, provide sufficient number of trained
qualified personnel who will responsible to provide guidance and advice regarding
HSE matters.
SUBCONTRACTOR shall have a ‘Drug and Alcohol Policy’ for the work and
communicate the requirements of the policy to all personnel during the HSE
induction. In addition, SUBCONTRACTOR shall conduct random drug and alcohol
test on its employees throughout the duration of the contract.
SUBCONTRACTORS shall develop the HSE Risk Assessment related to the
activities to be performed during the execution of the subcontracted scope and
submitted it to COMPANY for approval.
SUBCONTRACTOR shall maintain the communication with COMPANY
Representatives in dealing with all HSE issues.
SUBCONTRACTOR shall participate in the activities performed by COMPANY
related to HSE issues, such as: Kick-Off Meeting, HSE Regular Meeting, etc.
Appendix -7 Page 7 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
Appendix -7 Page 8 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
Appendix -7 Page 9 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
8.2. Leadership
SUBCONTRACTOR shall encourage all its members to monitor the unsafe acts or
unsafe conditions throughout the course of the work. Where an employee identifies or
observes an unsafe act or situation, work shall be stopped, reported and/or remedied as
appropriate. It is everyone’s right and responsibility to intervene (i.e. SWA Policy)
when safety is being compromised in order to be safe, look after the safety, and well-
being of others.
This mechanism establishes the responsibility and authority of any individual to stop
work when the control of HSE risk is not clearly established or understood. In general
terms, the intervention process involves a stop, notify, correct, and resume approach for
the resolution of a perceived unsafe condition, act, error, omission, or lack of
understanding that could result in an undesirable event.
Appendix -7 Page 10 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
Requirements
HSE Lead 1 (one) qualified HSE Lead for each worksite
HSE Officer 1 (one) qualified HSE Officer per 50 workers
First Aider 1 (one) trained First Aider per 25 workers
Appendix -7 Page 11 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
8.8. Transportation
SUBCONTRACTOR shall ensure all relevant information regarding HSE aspects
of the worksite and the contracted job are properly communicated to each
employees and handed over from shift to shift and at the time of the periodical
reliefs of the COMPANY’s Representative on site (if any).
SUBCONTRACTOR’s HSE Representative shall ensure all personnel who use or is
involved in transportation shall comply with all relevant regulations, policy,
procedure, and standards for transportation.
SUBCONTRACTOR shall ensure all transportations to be used in the PROJECT
are properly assessed and adequate preventative maintenance is scheduled.
Appendix -7 Page 12 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
Appendix -7 Page 13 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
Appendix -7 Page 14 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
All pressurized gas cylinders to be used in the agreement are required to comply
with the following:
- Color coded according to content.
- Content printed clearly on each cylinder body
- Proper label shall be attached to the cylinders
- Each valve must be sealed and provided with a protective cap
- Cylinder must be transported upright in custom built cradles
- Copies of cylinder test certificate shall be provided and have at least one (1)
year before expiry (5 years).
- The expiry date of cylinders must be clearly stamped on each cylinder.
- All electrical and other equipment requiring certification for use in hazardous
areas (Classified Areas).
Appendix -7 Page 15 of 19
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
Appendix -7 Page 17 of 19
Monthly Report Form Sample
Project :
Job No. :
Periode : (cut off date is the last Friday of the reported month)
A. Industrial Injury
This Month Overall Project
No Description Remarks
Jkt Site Sub-Cont Total Jkt Site Sub-Cont Total
1 Fatalities *) (Number)
2 LTI's *) (Number)
3 Days Lost (Day)
4 MTC (Number)
5 RWDC(Number)
6 First Aids (Number)
7 Near Misses (Number)
8 Work Hours (Manhours)
9 LTI R (number / 1 mio mhr)
10 TRIR (number /200 000 mhr)
B. Accident
No Description This Month Total Overall Project Remarks
Jkt Site Sub-Cont Total Jkt Site Sub-Cont Total
1 Equipment Accident
a. Number
b. Operating hour
c. Frequency
= a x 100,000
b
2 Construction Vehicle accident
a. Number
b. Km driven
c. Frequency
= a x 1,000,000
b
3 Support Vehicle accident
a. Number
b. Km driven
c. Frequency
= a x 1,000,000
b
4 Environmental accident
(number)
Note : Construction Vehicle : Heavy transportation vehicle such as, Dumptruck, trailler truck.
Support Vehicle : Employee's transportation, such as minibus (kijang, panther), bus, etc.
Equipment : Excavator, motor grader, vibro, dozer, etc.
C. List of Accident
Appendix -7 Page 18 of 19
D. Activities
This Overall
Project This Year
Month Project
Induction
Total Need
% Completed
Other SHE Training
Total Need
% Completed
Action Management
Total Action
% Completed
Medical examination
Total required
% Completed
Inspection and Audit
Total Finding
% Completed
Housekeeping
% average score
Distribution :
- SHE Corporate
- Project SHE File
Note: the report shall be submitted to corporate on the 3rd day of the following month reported at the latest
Definitions :
A. 1 Work-related fatality
A. 2 Lost Time Injury (LTI) - w here more than one (1) schedule w ork days are lost
A. 3 Total Day lost related to the LTI
A. 4 Medical Treatment Case (MTC) - w here medical/doctor treatments required
A. 5 Restricted Work Day Case (RWDC) - w here employees are assigned w orking duties other than normal to fully recover from a
w orkplace incident
A. 6 First Aid - eg. Treatment administrated by a first and or from first aid kit
A. 7 Near Miss - w here no injuries/property damage occurred but could have if circumstances w ere slightly different
A. 8 The total number or w ork-related hours.
A. 9 Lost time Injury Frequency = (2) multiplied by 1,000,000 divided by (8)
A. 10 Total Recordable Case Frequency = (2) + (4) + (5) multiplied by 200,000 devided by (8)
*) Include the detail of accident chronologist
Appendix -7 Page 19 of 19
APPENDIX 8
QA/QC REQUIREMENTS
OF
ENGINEERING, OPERATION, INSTALLATION SERVICES
FOR SUB CONTRACTOR
REQUEST FOR PROPOSAL (RFP)
GENERAL CIVIL WORKS
TABLE OF CONTENTS
TABLE OF CONTENTS 2
1. PURPOSE 3
1.1 PROJECT BACKGROUND 3
1.2 SCOPE AND PURPOSE 3
2. REFERENCE DOCUMENTS 3
3. DEFINITION 4
4. RESPONSIBILITY 4
5. QUALITY ASSURANCE REQUIREMENT 4
6. QUALITY AUDIT REQUIREMENTS 5
6.1 COMPANY AUDITS 5
6.2 SUBCONTRACTOR AUDITS 6
7. SERVICE REALIZATION (FOR INSTALLATION AND OPERATION SERVICES) 6
7.1 PERSONNEL QUALIFICATION 6
7.2 TOOL & MEASURING EQUIPMENT 7
7.3 MATERIAL USED 8
7.4 PLANNING, SCHEDULING AND REPORTING 8
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1. PURPOSE
1.1 PROJECT BACKGROUND
PT Cabot Asia Pasific South (hereinafter referred to as the “Cabot”) is new entity which will
build New Masterbatch Manufacturing Plant. The new asset will be located at beside of
existing carbon black unit (PT Cabot Indonesia) at Jalan Amerika I kav A-5, KIEC,Cilegon,
Banten, Indonesia. This specific project objective is to build New Masterbatch Plant with
20,000 MT/year capacity in order to meet business demand of masterbatch in Asia Pasific
South region (part of Santa Fe project). Mechanical completion is expected to be completed
in May 2021.
1.2 SCOPE AND PURPOSE
This document defines the quality requirement for the following services:
Engineering services cover for Engineering Study Services (Safety studies, Electrical
studies, architect use studies, dynamic simulation etc.) and HSE Study services
(HAZID, HAZOP, SIL);
Operation services cover for Construction study services (Constructability ITM
Methodology, Load out ITM Methodology) and Commissioning (Leak test, lube oil
flushing, chemical cleaning, flange management, load test, and WIN Pcs training);
Installation Services cover to Berthing, Load out execution, expediting and inspection,
towing tug services, providing crew boat services, catering services etc.
2. REFERENCE DOCUMENTS
2.1 Standard Reference
[1] ISO 9000 : 2005 Quality Management System – Fundamentals and
Vocabulary
[2] ISO 9001 : 2015 Quality Management System – Requirements
[3] ISO 10005 : 2005 Quality Management System – Guideline for Quality
Plan
[4] ISO 10006:2003 “QMSs Guidelines for quality management in
projects”
[5] ISO 19011:2011 “Guidelines for quality and/or environmental
management systems auditing”
2.2 Company Reference
[1] Nil
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3. DEFINITION
COMPANY PT Cabot Asia Pacific South
CONSULTANT PT TRIPATRA ENGINEERS & CONSTRUCTORS
SUBCONTRACTOR Organization, to whom any part of the construction,
fabrication and installation has been subcontracted by
COMPANY.
Quality Management Coordinated activities to direct and control an organization
System (QMS) with regard to quality
Quality Control COMPANY standard documents containing minimum
Requirements (QCR) requirements for Quality Control activities at Site.
Regardless of specific contract/COMPANY obligations, the
QCR include ITP and inspection FORMs to be customized
and improved with contractual obligations when QCR is
transformed into Project QCP.
Quality Control SUBCONTRACTOR standard documents containing
Specifications (QCS) minimum requirements for Quality Control activities at Site.
Regardless of specific contract/COMPANY obligations, the
QCR include ITP and inspection FORMs to be customized
and improved with contractual obligations when QCR is
transformed into Project QCP.
Quality Control Plan Project document to manage inspection activities, derived
(QCP) from SUBCONTRACTOR QCR/QCS and integrated with
all specific contract/COMPANY obligations.
Quality Assurance (QA) Part of quality management focused on providing
confidence that quality requirements will be fulfilled.
Quality Control (QC) Process to verify that the product complies with
requirements. It is ensured by an organization not directly
involved in Product realization.
Non Conformity Report Document recording a non-fulfilment of a requirement.
(NCR)
Non Conformity The non-fulfilment of specified requirements.
4. RESPONSIBILITY
• COMPANY Project Team has the responsibilities to control and supervise that
SUBCONTRACTOR complies with the Quality requirements expressed in this
document and in the other contractual documentation issued for the Project.
• SUBCONTRACTOR is responsible for the implementation and management of the
work process for Quality Assurance and Quality Control relevant to his work scope on
the Project and in particular to apply the Quality Requirements expressed in this
documents and in the Contractual documentation issued for the Project.
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Order or the Subcontract, including those relevant to material or service furnished by its
Tier-Subcontractors.
The Quality Assurance and Quality Control Personnel shall be based at the location where
the Work is carried out, they shall not be involved into the execution process of the Work
and they shall have no other duties or responsibilities, unless prior approval in writing is
granted by COMPANY.
Where elements of Quality Control are part of the responsibilities of workers involved into
the execution process, the SUBCONTRACTOR shall identify independent verification
requirements and provide adequate coverage.
The SUBCONTRACTOR is required to document, or to carry out specifically requested
qualifications of personnel performing special processes, according to applicable related
standard/rules. SUBCONTRACTOR shall furthermore verify/ensure the proper qualification
of tier-subcontractors personnel in charge of special processes and guarantee availability of
relevant documentation/certificates in case of COMPANY’s inspection.
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The following lists of documents shall constitute a minimum set of quality document to be
submitted upon the Contract award.
CONTRACT AWARD Document to be provided within agreed date
Project dedicated Quality Plan
Detailed Quality Control Plan(s) including applicable standard forms and
quality records
Applicable QC and traceability procedures
Project Organization Chart
For simple service (towing tug, crew boat, welder test, etc.) SUBCONTRACTOR shall
provide copy of ISO 9001 certificate during bid only.
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SPECIFICATION
APPENDIX - 10
DRAWINGS