FEASIBILITY STUDY REPORT – GPP ONLY

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2 - ISSUE FOR FS PHASE 2

Revision
(INCLUDING SGCOC COMMENTS)
Date June 2019
Originated by R.Ziino
Checked by G. Collodi
Approved by G. Collodi
Signature

CONTRACT: 1-BD-1022A
CLIENT: SGCOC- Surhan Gas Chemical Operating Company
PROJECT TITLE: M25 Project
PROJECT LOCATION: Uzbekistan, Surkhandarya region

DOCUMENT NAME: Feasibility Study Report – GPP Only

DISCLAIMER
All information contained in this report is intended for use only by recipient and shall not be used
for any purpose other than that for which it is specifically furnished. It is not intended for use by
recipient for the purpose of design and/or construction. Any use of the information for realization
purposes is forbidden. Amec Foster Wheeler Italiana disclaims any warranty, express or implied, as
to the accuracy of the information, and will have no liability for any loss of profit, loss of contracts,
loss of goodwill, however arising out of the use of this report.

EACH REVISION SUPERSEDES PREVIOUS ISSUE. CHANGES ARE INDICATED IN RED COLOR OR A VERTICAL LINE.

THIS DOCUMENT IS THE PROPERTY OF AMEC FOSTER WHEELER ITALIANA AND HOLDERS CERTIFY THAT DISCLOSURE HAS BEEN LAWFULLY MADE TO THEM AND THAT ANY REPRODUCTION USE OR DISCLOSURE SHALL BE SUBJECT TO SPECIFIC PRIOR AUTHORISATION.
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TABLE OF CONTENT

1. Project Design Basis ........................................................................... 4

Plant capacity ......................................................................................................... 4
Design Life .............................................................................................................. 4
Plant location .......................................................................................................... 5
Site-related meteorological data ............................................................................. 5
Plant availability ...................................................................................................... 7
Project phases ........................................................................................................ 8
Feedstock and products characteristics .................................................................. 9
1.7.1. Feedstock ............................................................................................................ 9
1.7.2. Products ............................................................................................................ 10
Treated Natural Gas ....................................................................................................... 10
Granulated solid sulphur ................................................................................................. 10
M25 GPP configuration ......................................................................................... 12
1.8.1. GPP configuration ............................................................................................. 12
1.8.2. Utilities – Offsites – Facilities ............................................................................. 13
Utilities and Service Fluids .................................................................................... 14
Battery Limits ..................................................................................................... 15
Plant availability ................................................................................................. 16
Operating Plant flexibility ................................................................................... 16
Emissions .......................................................................................................... 16
Software Codes ................................................................................................. 18
2. Basic Engineering Design Data (BEDD) .......................................... 19
Utility and service fluids characteristics/conditions ............................................... 19

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Electric power ....................................................................................................... 31

3. Feasibility Study Report content ...................................................... 32

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1. Project Design Basis

This section describes the general design criteria, used as common bases for
the design of the Gas Processing Plant (hereinafter named GPP) to treat raw
natural gas from gas field to use for direct sale on the domestic or export market.
Part of these bases originates from the information received from Surhan Gas
Chemical Operating Company (hereinafter named SGCOC) before beginning of
the Feasibility Study.
All information contained in this report is intended for use only by recipient and
it is not intended for use by recipient for the purpose of design and/or
construction. All data need to be validated during next engineering phase.

Plant capacity
GPP design capacity is 5.0 BCMA (billion Nm3/y) of raw natural gas from gas
field.

Design Life
The design life for all the facilities is 25 years.

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Plant location
GPP site (plot #9) is a greenfield location in the Baysun district of the
Surkhandarya region of Republic of Uzbekistan, as per following map.

Site-related meteorological data

The climate of the region is continental, arid, with long frost-free periods (250-
270 days). The high average annual air temperature and its sharp daily
fluctuations, hot dry summer, low amount of precipitation determine the desert
nature of the climatic conditions of the area.
The main site-related conditions are the following:
► Site elevation: 747-794 m (a.s.l) site #9 - atm. pressure 658 mbar
► Average annual precipitation: 442 mm
► Average Annual Air Temperature: +14°C
► Minimum Ambient Temperature
► Absolute Minimum (peak value): -15,5 °C
► Average Minimum in Winter (registered for 5 consecutive days): +0,4
► Maximum Ambient Temperature:

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► Absolute Max (peak value): +50 °C

► Average Max in Summer (registered for 5 consec. days): +39.1
► Air Temperature for Air Cooler: +39.1
► Annual average relative humidity: 44 %
► Wind direction: Southwest – Northeast
Wind speed according to КМК 2.01.01-94 is reported in the following table:
January July Maximum monthly
Middle speed [m/s] Middle speed [m/s] average for the year
min max monthly min max monthly [m/s]
mean mean
Meteorological 2.6 3.2 2.9 2.4 3.4 2.7 3.2
observing
station
Sherabad

► Relative humidity according to КМК 2.01.01-94 is reported in the following table:

January July
Average min. relative air humidity Average min. relative air humidity
[%] [%]
Meteorological 53 20
observing station
Sherabad

► Seismicity
The seismicity of the area (MSK-64), according to Appendix #1 KMK
2.01.03 - 96, is estimated:
► in 7 (seven) - with the frequency of earthquakes 1 time in 100
years;
► in 8 (eight) - points with the frequency of occurrence of
earthquakes 1 time in 500 years (for the settlement of Baysun).

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► Solar radiation (for the calculation of the Flare System)

Solar radiation [W / m2] (direct / diffuse) coming in July on a horizontal
surface with a cloudless sky is listed in the following table:
Latitude, Hours of the day before noon (solar time) Amount per
north day
latitude [MJ / (m2 day)]
4-5 6-7 5-6
7-8 8-9 9-10 10-11 11-12
1 2 4 53 6 7 8 9 10
37 -/- 48/42
158/84 326/105 521/119 635/134 758/136 809/140 23.29/5.44
38 -/- 49/42
161/84 328/105 516/119 635/133 754/136 802/140 23.36/5.46
39 -/1 52/42
165/84 332/105 511/119 635/128 748/135 795/140 23.33/5.42
40 1/2 56/42
168/84 338/105 509/119 635/126 743/135 788/140 23.31/5.42
41 2/3 62/45
171/84 344/105 509/119 632/126 739/134 782/140 23.33/5.46
42 3/5 70/49
174/84 349/105 509/119 628/126 733/134 775/140 23.34/5.49
43 6/6 74/49
177/84 349/103 509/117 625/126 725/132 768/137 23.29/5.41
44 9/7 77/49
181/84 349/102 509/112 621/126 718/131 761/133 23.22/5.33
45 12/9 79/49
183/84 349/101 509/106 617/126 709/130 754/130 23.18/5.31
Hours of the afternoon after noon (solar time)
19-20 18-19 17-18 16-17 15-16 14-15 13-14 12-13
Note. The amount of radiation for intermediate values of latitude should be determined by interpolation.

► Snow load: 80 kg/m2

Final parameters of meteorological conditions will be confirmed at the BDP and FEED
stages.

Plant availability
M25 GPP shall be designed, built, operated and maintained for an overall plant
availability of 8000 h/y.

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Project phases
M25 Project shall be executed in two different steps:
► Step 1: 100 % treated gas (504796 Nm3/h, equivalent to 4.0 BCMA) from GPP
for sale (to be realized in 2 consecutive phases, based on 2 GPP parallel trains)
► Phase 1: operation of gas processing line 1 (2.5 billion Nm3/y raw gas design
capacity), treated gas from GPP routed to Shurtan-Sherabad existing gas
pipeline.
► Phase 2: operation of both gas processing lines 1 and 2 (5 billion Nm3/y raw
gas design total capacity), treated gas from GPP routed to line D.
Net treated gas for sale is 480165 Nm3/h, for considering 24630 Nm3/h fuel gas
GPP users demand.
Additional 110600 Nm3/h of treated gas will be received from Early Gas
Treatment Unit, for a total treated gas export of 590765 Nm3/h.
► Step 2: treated gas from GPP for sale will consider
► 24630 Nm3/h GPP fuel gas users demand
► 139317 Nm3/h (1.1 BCMA) natural gas from GPP to GCC for 500 KTA
polyolefin production
► 31300 Nm3/h GCC fuel gas users demand
Net treated gas for sale is 309548 Nm3/h.
GPP and GCC erection schedule is to be intended completely independent; all GPP
Units, both process and U&O units, will not have interfaces with GCC Units.
According to the latest plan, GPP will be built onto the plot #9, following below
planned schedule:
► GPP train #1: by the end of 2021;
► GPP train #2: by the end of 2022;
► One BCM Earlier gas facility: by the end of 2019 (this will be located inside of
GPP);
► Common utility system and auxiliary facilities for GPP train #1 and #2: by the end
of 2021;

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► Related Infra structures (CAMP, raw water supply, raw gas & sales gas pipe line)
for GPP train #1 and train #2: by the end of 2021.

Feedstock and products characteristics

1.7.1. Feedstock
The feed to the GPP is raw natural gas from “Mustaqulligning 25 yilligi” gas field
located in the Surkhandarya region of Republic of Uzbekistan, with the
characteristics and conditions indicated in the following table, to be considered
at GPP inlet battery limits.
No other feedstocks are envisaged.

Natural gas characteristics

Pressure (nor) bar g 55
Temperature
°C 40
(min/nor/max)

Average Natural Gas

Mol %
Composition
CH4 79.07
C2H6 0.25
C3H8 0.06
C4H10 0.09
C5H12 0.10
C6H14 0.08
C7+ 0.02
N2 1.33
CO2 12.0
H2S 7.0
Molecular Weight 21.04

Water content
Water content based on gas field wellhead bottom conditions as 650 barg
and 137°C.

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Mercaptans content
200 mg/Nm3 of Methyl-Mercaptan considered in the raw natural gas.

Mercury content
No Mercury content envisaged in raw natural gas as long as final raw gas
composition will be available.

1.7.2. Products
The M25 GPP will be designed to target the following final product qualities.

Treated Natural Gas

ITEM LIMIT
H2S content 5 mg/Nm3 (max)
CO2 content 1.5% vol.
Mercaptans content 15 mg/Nm3
Water Dew point -7°C max (@ 70 barg, winter condition)
-2°C max (@ 70 barg, summer condition)
Hydrocarbon Dew Point - 5°C max (winter cond.):
(at working pressure) 0°C max (summer cond.)

The treated Natural Gas specifications shall be considered for GPP design
either for treated gas delivered to Shurtan-Sherabad existing gas pipeline and
to new gas pipeline line D and considering the following final delivery pressures:
► Treated Gas to Shurtan-Sherabad existing gas pipeline: 30 barg min.
► Treated Gas to new gas pipeline (line D): 40 barg min.

Granulated solid sulphur

No Characteristics Specification of the good of high quality

1 Form and size Usually domain form from 2 mm to 6 mm
Less than 5 % remain on the net as per standard № 1/4 U.S. (6,3 mm);
Minimum passing 75 % through the net as per standard № 3-1/2 U.S.
2 Size of granules
(5,6 mm); Minimum 75 % remain on the net as per standard № 7 U.S.
(2,80 mm);

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Less than 2 % passes through net as per standard № 16 U.S. (1,18

mm);
Less than 0,5% pass through net as per standard№ 50 U.S. (3,00 mm).
Less than 0,5 % as per weight of moisture (averaged) in the form of
Content of good.
3
moisture Less than 1 % as per weight of moisture (averaged) during shipment of
rail road car.
Less than 1 % of small pieces (№ 50 net material) received as per
standard testing on
4 Breaking breaking as per Level of Load 1.
Less than 2 % of small pieces received as per standard testing on
breaking as per Level of Load 2.
Amount of
5 No less than 1,040 kg/m3 loose, 1,200 kg/m3 of mixed (vibrated)
density
Small pieces received after testing on direct shear at static load 165
kPaa (around 15 meters fill) should not exceed 0,2 % as per amount.
6 Sealing
Small pieces received after testing on direct shear at dynamic load 165
kPaa should not exceed 0,5 % as per amount.
7 Angle of scope No less than 25°
Chemical content should not differ from chemical content of the raw,
8 Other
excluding moisture and entrapped gas
Note: Canadian sulfur Industry found out that testing on breaking as per Level of Load 1
is not considered as substantial parameter and uses harder norms as per Level 2. Apart
9
from that most of the molding goods easily passes tastings on density, which is why those
are carried out in rare cases.

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M25 GPP configuration

M25 GPP will be located in site characterized by the following:
► Distance from SH/SH gas pipeline: approximately 10 km
► Distance from water reservoir: approximately 28 km

1.8.1. GPP configuration

GPP will be fed by Raw Natural Gas, connected from gas field to GPP inlet battery
limits through 20” gas pipeline, not included in AFW scope.

GPP shall consist in two (2) parallel trains, each train designed for 2.5 BCMA and
consisting in the following main process units:

► Process Units
► Acid Gas Treatment Unit made of Sulfinol Unit and ADIP Unit (U-120 and U-
125 / U-220 and U-225)
► Dehydration Unit (U-130 / U-230)
► Sulphur Recovery Unit (SRU), including Tail Gas Treatment Unit (TGTU) (U-
150 / U-250)
Integrated configuration for Acid Gas Treatment Unit and SRU has been selected
according to Shell design.
Additional Process Units included in GPP are the following:
► Sour Water Stripping Unit (U-100, HOLD)
► Raw Gas Metering Unit (U-110 / U-210)
► Treated Gas Metering Unit (U-140 / U-240)
► Sulfur Granulation Unit (U-155)

Treated Gas from GPP shall be connected though dedicated pipelines to:
► Shurtan-Sherabad existing gas pipeline for domestic gas export (Phase
1 of Step 1)
► New 4th gas pipeline of Turkmenistan-China gas pipeline (line D) for gas
export (Phase 2 of Step 1)

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1.8.2. Utilities – Offsites – Facilities

U&O Facilities will consist in the following units.
Utilities Units will consist of the following:
► Raw Water Treatment Unit (U-300/1)
► Demineralized Water Production Unit (U-310/1)
► BFW Unit (U-320/1)
► Steam Generation Unit (U-330/1)
► Condensate Polishing Unit (U-340/1)
► Cooling Water Unit (U-350/1)
► Potable Water Unit (U-360/1)
► Fire Water Unit (U-370/1)
► Instrument and Plant Air Unit (U-380/1)
► Nitrogen Production Unit (U-390/1)
► Fuel Gas System (U-400/1)
► Power Generation System (U-410/1)
► Emergency Diesel Generators (U-420/1)

Offsites Units will consist of the following:

► Electrical Substations (SS)
► HVAC
► Flares Unit (U-500/1)
► Waste Water Treatment Unit (U-510/1)
► 40% wt Caustic Soda Unit (U-520/1)
► Granulated Sulphur Storage (U-600)
► Catalysts and Chemicals Storage Building (U-630/1)
► Main Stepdown Substations (MSS)
► Central Control Room (CCR)
► Remote Instrument Building (RIB)

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► Administration Buildings
► Laboratory Buildings
► Mechanical Repair Shop
► Garage
► Vehicle Repair and Car Wash
► Main Entrance Checkpoint
► Fire Department Station

Utilities and Service Fluids

The main utilities and service fluids available at battery limits are listed below:
► Raw Water: supply from Water Reservoir

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Battery Limits
The main battery limits of M25 GPP are shown in the following table:

Item Battery limit

Raw Natural Gas from Field to Battery Limit at each GPP train inlet, before
GPP liquid separation.
20” gas pipeline (designed for 5 BCMA) from
Gas Field to GPP inlet not included in AFW
scope.
Raw Gas metering stations (2.5 BCMA)
included in GPP.
Treated Natural Gas Battery Limit at pipeline inlet for connection
to SH/SH (Phase 1 of Step 1). Pipeline not
included in AFW scope.
Battery Limit at pipeline inlet for connection
to new line D (Phase 2 of Step 1). Pipeline
not included in AFW scope.
Sulphur Battery Limit at Sulphur Granulation Unit,
close to existing railway. Liquid Sulphur
pipeline from GPP to Sulphur Granulation
Unit included in AFW scope.
Raw water Raw Water pipeline from Water Reservoir.
Water Reservoir and water pipeline not
included in AFW scope.
Exhaust gases Preliminary gaseous emissions from the
following equipment:
• Gas Treatment Unit / SRU Incinerator
• Dehydration Regeneration Heater
exhaust gases
• HVAC
• Steam Generation Unit
• Power Generation Unit
• Flare
Exhaust gases discharged to atmosphere.
Solid effluents Sludges from Waste Water Treatment
disposed off.

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Plant availability
The M25 GPP shall be generally designed to maximize the whole plant
availability.

Operating Plant flexibility

The M25 GPP shall be designed considering turndown plant operation equal to
50% design capacity.
10% overdesign margin on unit design capacities shall be considered.

Emissions
M25 GPP shall be designed with environmental emissions in compliance with
the Law “On protection of atmospheric air” dtd. December 27, 1996, N 353-
I, according to which atmospheric air, as an integral part of natural resources, is
national wealth and protected by the state, as well as by other by laws.
Based on the above document, quotas for pollutants emitted into the
atmospheric air by enterprises of the Republic of Uzbekistan are indicated in the
table below:
Quotas in MPC fractions depending on
Territories of the Republic of Uzbekistan hazard class of emission
1 2 3 4

Regions: Bukhara, Dzhizak, Kashkadarya, Navoi,

0,20 0,25 0,33 0,50
Samarkand, Surkhandarya, Syrdarya

The hazard class of emitted substances is determined by SanPiN 0294-11 dtd.

May 8, 2011. “Hygienic standards. LIST of maximum permissible
concentrations (MPC) of harmful substances in the air of the work area”
and by SanPiN RUz N 0293-11 dated May 16, 2011“Hygienic standards.
LIST of maximum permissible concentrations (MPC) of harmful
substances in the air of populated areas in the territory of the Republic of
Uzbekistan.
Size of the sanitary protection zones in the Republic of Uzbekistan are defined
by SanPiN No. 0350-17 dated 10.25.17. "Sanitary norms and rules for the
air protection in populated areas of the Republic of Uzbekistan".

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The list of main pollutants typical for gas processing plant and gas chemical
complex, their hazard class and specified quotas are presented in the table
below:
Quotas (MPC MPC for work area,
MPC one- Hazard
Name of component fractions) for mg/m3
time, mg/m3 Class
Surkhandarya Region
Hydrogen oxide 5 4 0,5 20
Nitrogen dioxide 0,085 2 0,25 2
Nitrogen oxide 0,6 3 0,33 5
Methane 50 4 0,5 7 000
Sulfur dioxide 0,5 3 0,33 10
10
Hydrogen sulfide 0,008 2 0,25 mixed with
hydrocarbons 3
Hydrocarbon 1,0 4 0,5 900/300
Carbon soot 0,15 3 0,33 4
Elementary sulfur dust 0,07 3 0,33 6

These indicators should be maintained stable at the border of the sanitary

protection zone.

The following requirements have to be considered for limiting noise and the level
of radiation of the flare.
The sound pressure level measured at a height of 1.2 to 1.5 meters above
ground level at the boundary of the property (fencing) must be less than 50 dBA.
The noise level at a distance of 1m from each piece of process equipment and
a control valve is 80 dBA.
The limitation of the radiation level of the Flare stated below is recommended to
adopt under the following conditions in accordance with the Standard of
the Republic of Uzbekistan 12-20-08 “Rules for the Construction and Safe
Operation of Flare Systems”:
► At flare stake ground level: 9.4 [kW/m2];
► In case of evacuation of personnel within 30 seconds: 4.8 [kW/m2];
► At the B.L. of the flare unit and evacuation of personnel within 3 minutes: 2.8
[kW/m2];
► Unlimited staff stay: 1.4 [kW/m2]

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Software Codes
For the development of the study and specific process activity needs, the
following software codes have been used:
► HYSYS v8.6 (by Aspen Technology, Inc.): Process Simulator used for
process simulations activities
► Aspen Capital Cost Estimator: Software simulator for process plants cost
estimate development.

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2. Basic Engineering Design Data (BEDD)

Scope of the Basic Engineering Design Data is the definition of the common
bases for the design of the process units included in the M25 GPP.

Utility and service fluids characteristics/conditions

2.1.1. Raw water

Raw water is supplied to M25 GPP battery limit from Water Reservoir.

► Source: Water Reservoir (Future)

► Service: Demineralized water production, Potable Water production,
Treated water production for Make-up for of Firefighting and Cooling Water
systems.

Field water quality measurements of river Sherabad is reported in the following

table:

Station Period Temp pH pH (Redox, Electrical Muddiness Dissolved TDS SAL

[оС] [mV] Eh) conductivity [NTU] O2 [mg/l] [g/l] [ppt]
[мВ] of water
[mS/cm]
ST 15 March 17.45 8.77 -108 215 2.23 12.2 > 50 1.43 1.1
2018

Data of reduced water chemistry are reported in the following table:

Station Water pH Dry UoM Anions Cations

hardness particles [mg/l] [mg/l]
[mg/l]
Total Test
Carbonated Calculated
Not
carbonated НСО3 Cl SO4 Ca Mg Na K
Autumn 2017 (November)
23 7.1 mg/l 189 213 1032 260 122 174 5
ST-15 3.1 1980 mg-equ/L 310 3 21.51 13 10 7.56 0.13
19.9 1905 %-equ/L 10 20 70 42 33 25 -
Spring 2018 (March)
15.90 mg/l 180 188 669 191 77 144 3
ST-15 2.95 1410 mg-equ/L 2,95 5,3 13,94 9,55 6,35 6,24 0,08
12.95 1366 %-equ/L 13 24 63 43 29 28 -

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Chemical analysis data for nitrogen and iron in water are reported in the
following table:

Station UoM NO3 NO2 NH4 Fe2 Fe3

Autumn 2017 (Nov.)

ST-15 mg/l 5 <0,01 <0.1 <0.1 <0.1

Spring 2018 (Mar.)

ST-15 mg/l 3 <0,01 <0.1 0,3 <0.1

Mass spectrometric analysis data of water content of heavy metals and toxic
elements are reported in the following table:

Station UoM Be Hg Cd Mo As Pb Se Sr Ni Mn Cu Zn Br
Autumn
2017 (Nov.)
ST-15 µg/l <0,07 <0,14 <0,2 1,13 <0,01 0,11 2,21 3521 1,32 0,34 1,00 2,09 170
Spring 2018
(Mar.)
ST-15 µg/l <0,07 <0,14 0,026 1,00 0,81 0,48 1,30 2300 2,70 2,20 2,90 7,10 87

Raw Water Unit design capacity: 240 t/h (216 t/h process requirement plus 10%
overdesign margin).
Treated Water conditions:
► Operating pressure at users’ inlet: 5.0 barg
► Mechanical design pressure: 10.0 barg
► Supply temperature: 25°C
► Mechanical design temperature: 70°C

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2.1.2. Cooling water

Cooling Water is sourced from raw water in closed loop with re-circulating wet
cooling towers, mechanical draft type.

► Operating pressure at users’ inlet: 4.0 barg

► Mechanical design pressure: 7.0 barg
► Maximum allowable ΔP for users: 1.5 bar
► Supply temperature: 32°C
► Maximum temperature difference at user: 10°C
► Mechanical design temperature: 70°C

Typical specification requirements for cooling water are listed here below (to be
confirmed during next engineering phase):

Property UoM Value

pH - 6.5 ÷ 7
Hydrocarbons mg/l 0
Total Suspended Solids (TSS) mg/l ≤1
Total Dissolved Solids (TDS) mg/l 175
Calcium mg/l ≤ 0.5
Magnesium mg/l ≤ 0.5
Sodium mg/l ≤ 56
Potassium mg/l ≤ 4.2
Iron mg/l ≤ 0.1
Copper mg/l ≤ 0.003
Chloride mg/l ≤ 45.4
Sulphate mg/l ≤ 67.1
Phosphate mg/l ≤ 0.8
Silica as SiO2 mg/l ≤ 3.5
Ammonia As N mg/l ≤ 0.5
Conductivity mSi/cm 262

Cooling Water Unit design capacity: 2303 t/h (circulating cooling water flow).

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2.1.3. Demineralized water

Demineralized water is produced through Demineralized Water Production Unit.
Preliminary Characteristics of demineralized water (to be confirmed during next
engineering phase) are shown in table below:

Demineralized water characteristics

TDS (Total Dissolved Solids) (mg/kg) 0.1

Conductance at 25°C, µs 0.15
Iron (mg/kg as Fe) 0.01 max
Na+ (Sodium), mg/kg < 0.05
Total hardness, mg eq./kg < 0.01
Free CO2 (mg/kg as CO2) 0.01 max
Silica, mg/kg SiO2 0.015 max
рH @ 25°С 6.5 – 7.0

Demin Water Unit design capacity: 125 t/h (112 t/h process requirement plus 10%
overdesign margin).
Demin Water conditions:
► Operating pressure at users’ inlet: 7.0 barg
► Mechanical design pressure: 12.0 barg
► Supply temperature: 25°C
► Mechanical design temperature: 70°C

2.1.4. Heating Water

Hot water is heated with low pressure steam; water operating conditions are the
following:
► Water supply pressure: 4.0 barg
► Water return pressure: 3.0 barg
► Mechanical design pressure: 8.0 barg
► Water supply temperature: 95°C max (preliminary)
► Water return temperature: 70°C (preliminary)
► Mechanical design temperature: 120°C

Heating Water is not requested for GPP.

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2.1.5. Potable Water

Potable water specifications according to O’ZDST 950:2011 are listed here
below:

Indicators or components Units Standards Methods of control

1 2 3 4
1. Microbiologic indicators
Quantity of microbes Not more GOST 18963
1.1 Total microbial count in 1 cm3 of water than 100
1)
Quantity of coliform Not more GOST 18963
1.2 Number of coliform bacteria
bacteria in 1 dm3 of than 3
(coliform index)
water 1) 2) 4)
Quantity of Absence GOST 18963
1.3 Escherichia (indicator of
Escherichia in 300 3) 4)
fresh fecal contamination)
cm3 of water
Quantity of PFU in 200 Absence Methodological instructive
cm3 of water 4) 6) regulations approved by the
1.4 Coliphages
Ministry of Health of the
Republic of Uzbekistan
2. Parasitological indicators
Quantity of cysts in 25 Absence Methodological instructive
2.1 The pathogenic intestinal
dm3 of water 6) regulations approved by the
protozoa, lamblia cysts,
Ministry of Health of the
dysenteric amoeba, balantidium
Republic of Uzbekistan
Quantity of eggs and Absence The same
2.2 Helminth eggs larvae in 25 dm3 of 6)
water
3. Toxicological indicators (admissible concentration limit of components)
a) Inorganic components
3.1 Aluminum (Al) mg/dm3 0.2 (0.5) * GOST 18165
3.2 Beryllium (Be) mg/dm3 0.0002 GOST 18294
3.3 Boron (B) mg/dm3 0.5 ISO9390
3.4 Cadmium (Cd) mg/dm3 0.001 ISO5961
3.5 Molybdenum (Mo) mg/dm3 0.25 GOST 18308
3.6 Arsenic (As) mg/dm3 0.05 GOST 4152
3.7 Nickel (Ni) mg/dm3 0.1 ISO 828S
3.8 Nitrates (NO3) mg/dm3 45.0 GOST 18826
3.9 Mercury (Hg) mg/dm3 0.0005 ISO 5666/3

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Indicators or components Units Standards Methods of control

1 2 3 4
3.10 Lead (РЬ) mg/dm3 0.03 GOST 18293
3.11 Selenium (Se) mg/dm3 0.01 GOST 19413
3.12 Strontium (Sr) mg/dm3 7.0 GOST 23950
3.13 Fluorine (F) mg/dm3 0.7 GOST 4386
3.14 Chrome (Сг) mg/dm3 0.05 ISO 9174
b) organic components
mg/dm3 Methodological instructive
regulations approved by the
3.15 Benzol 10
Ministry of Health of Republic
of Uzbekistan
3.16 Benzo (a) pyrene mg/dm3 0.01 The same
3.17 Polyacrylamide mg/dm3 GOST 19355 2.0
mg/dm3 Methodological instructive
regulations approved by the
3.18 Pesticides 5) -
Ministry of Health of Republic
of Uzbekistan
4. Organoleptic indicators and admissible concentration limit of components normalized
according to the influence of organoleptic properties of water
4.1 Flavor balls 2.0 GOST 3351
4.2 Smell balls 2.0 The same
4.3 Muddiness mg/dm3 1.5 (2.0) ** The same
4.4 Colority Degrees 20 (25) *** The same
4.5 Hydrogen index - pH pH 6- 9 Measured with pH - meter
4.6 General mineralization (dry 1000 (1500)
mg/dm3 GOST 18164
residue) ****
4.7 Iron (Fe) mg/dm3 0.3 GOST 4011
4.8 Total hardness mg-equivalent/dm3 7(10) **** GOST 4151
4.9 Manganese (Мn) mg/dm3 0.1 GOST 4974
4,10 Copper (Сu) mg/dm3 1.0 GOST 4388
4.11 Polyphosphates (PO4) mg/dm3 3.5 GOST 18309
400 (500)
4.12 Sulfates (SO4) mg/dm3 GOST 4389
****
250 (350)
4.13 Chlorides (Сl) mg/dm3 GOST 4245
****
4.14 Zinc (Zn) mg/dm3 3 GOST 18293
4.15 Synthetic Surfactants mg/dm3 0.5 ISO 7875/1-2

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Indicators or components Units Standards Methods of control

1 2 3 4
4.16 Phenol mg/dm3 0,001 ***** ISO 6439
mg/dm3 Methodological instructive
regulations approved by the
4.17 Oil products 0.1
Ministry of Health of Republic
of Uzbekistan
4.18 Barium mg/dm3 0.1 GOST 51309
4.19 Permanganate oxygen mg/dm3
5.0 With titrimetric method
consumed
4.20 Cyanides mg/dm3 0.035 Method of photometry
4.21 Formaldehyde mg/dm3 0.05 GOST 22648
5. Indicators of radioactive contamination
5.1 Total alpha radioactivity Bq/dm3 0.1 ISO 9596
5.2 Total beta radioactivity Bq/dm3 1.0 ISO 9697

The concentration of chemicals that are not specified in items 3, 4 and 5 in

above table 2.3, but which are present in the water as a result of industrial,
agricultural and household pollution, shall not exceed the maximum permissible
concentrations approved for the water of basins for household drinking and
cultural-domestic use based on the organoleptic, sanitary-toxicological
characteristics and radiation safety standards.
Note 1. During floods and adverse natural phenomena, a deviation from
normative values is allowed but not more than 5% of the samples in the year
according to total microbial count in 1cm3 and the coliform index.
Note 2. When coliform index is more than 3 on the stage of identification of
grown colonies the Escherichia investigation is also conducted additionally.
When coliform index is over 20 regardless of the detection Escherichia the
repeated water sampling for the analysis of these indicators is performed.
Note 3. Upon detection of a fresh fecal contamination the repeated water
sampling for analysis according to indicators of coliforms and Escherichia is
carried out.
Note 4. According to epidemic indications determined on the facts of morbidity
of population or effect of sanitary indicator control (coliform index is more than
20 or the presence of Escherichia or the presence of coliphage and 2
consecutively taken samples), by decision of the bodies of State Committee for

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Sanitary and Epidemiological Oversight the water research is carried out for the
presence of causative agents of infectious diseases of bacterial and the viral
nature involving for these purposes specialized laboratories.
Note 5. The list of identifying pesticides in drinking water is compiled by bodies
of State Committee for Sanitary and Epidemiological Oversight taking into
account a particular situation in those regions of the republic in accordance with
SanPin of the Republic of Uzbekistan "Hygienic Standards of pesticides in the
environment and food".
Note 6. It is determined only on the water pipelines from surface water sources
and as agreed with the territorial Centres of State Committee for Sanitary and
Epidemiological Oversight according to epidemiological indications.
The values specified in the table in brackets are allowed.
* when processing for reagent containing aluminium.
** at guaranteed reliability of water disinfection.
*** when processing of highly coloured waters and mandatory control of
trihalomethanes in the case of water disinfection with chlorine.
**** for water pipelines feeding water without special treatment.
***** with the absence of water chlorination.

Regulations of decontamination reagents content and method of their control

are listed in the following table:
Time of reagent contact
Standard
Reagents Control Point with water in min not less Control methods
[mg/dm3]
than
1. Free
residual After clean water 0.2 ~ 0.5 30 GOST 18190
chlorine*
2. Fixed
residual 0.8 ~ 1.2 60 -
chlorine
3. Residual After mixing
0.1 ~ 0.3 12 GOST 18301
ozone chamber

Potable Water Unit design capacity: 11 t/h (10 t/h process requirement plus 10%
overdesign margin).

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Potable Water conditions:

► Operating pressure at users’ inlet: 6.0 barg
► Mechanical design pressure: 12.0 barg
► Supply temperature: 25°C
► Mechanical design temperature: 70°C

2.1.6. Steam
Steam is produced/consumed within M25 GPP at the conditions indicated in the
following table:

Name Pressure, barg Temperature, °C

Norm Design Norm Design
Medium Pressure Steam (MPS) 41.0 50.0 460 485
Low Pressure Steam (LPS) 7.0 10.0 180 250

Steam Generation Unit design capacity: 250 t/h (224 t/h process requirement
plus 10% overdesign margin).
Recovered steam condensate will have the following characteristics:

Name Pressure, barg Temperature, °C

Norm Design Norm Design
Medium Pressure Condensate 35.0 50.0 245 270
Low Pressure Condensate 4.0 10.0 105 130

2.1.7. Polished condensate

Polished condensate is produced through Condensate Polishing Unit.
Polished condensate characteristics will be similar to demineralized water ones
(to be confirmed during next engineering phase):

Demineralized water characteristics

TDS (Total Dissolved Solids) (mg/kg) 0.1

Conductance at 25°C, µs 0.15
Iron (mg/kg as Fe) 0.01 max
Na+ (Sodium), mg/kg < 0.05

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Total hardness, mg eq./kg < 0.01

Free CO2 (mg/kg as CO2) 0.01 max
Silica, mg/kg SiO2 0.015 max
рH @ 25°С 6.5 – 7.0

Condensate Polishing Unit design capacity: 420 t/h (381 t/h process requirement
plus 10% overdesign margin).
Polished condensate conditions are the same of demin water ones:
► Operating pressure at users’ inlet: 7.0 barg
► Mechanical design pressure: 12.0 barg
► Supply temperature: 25°C
► Mechanical design temperature: 70°C

2.1.8. BFW
Typical specification requirements for BFW are listed here below (to be
confirmed during next engineering phase):

Property UoM Value

pH at 20 °C - 9.5
Total hardness as CaCO3 ppm 0
Total Alkalinity as CaCO3 ppm -
Calcium as Ca mg/l 0
Hydrocarbons ppm Absent
Free Chlorine ppm 0
Copper as Cu ppm < 0.003
Iron as Fe ppm < 0.01
Total Diss. Solids ppm < 0.1
Suspended solid ppm Nil
Conductivity µS/cm < 0.2
Silica mg/l < 0.02
Hydrazine mg/l -
Sodium and Potassium as Na+K mg/l < 0.01
Oxygen ppb 4 ppb

BFW Unit design capacity: 530 t/h (480 t/h process requirement plus 10%
overdesign margin).

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LP BFW conditions:
► Operating pressure at users’ inlet: 20.0 barg
► Mechanical design pressure: 30.0 barg
► Supply temperature: 115°C
► Mechanical design temperature: 150°C
HP BFW conditions:
► Operating pressure at users’ inlet: 65.0 barg
► Mechanical design pressure: 85.0 barg
► Supply temperature: 115°C
► Mechanical design temperature: 150°C

2.1.9. Instrument and plant air

Instrument and plant air are produced at the following conditions.
► Operating pressure
► Normal: 7.0 barg
► minimum: 6.0 barg
► Operating temperature: 30 °C (max)
► Design pressure: 10.0 barg
► Design temperature: 60 °C
► Dew point at 7 barg: -40 °C
► Quality: Free of Dust, Water Drops and Oil
► Dew point, °C According to ANSI/ISA-s7.3-1975

Instrument and Plant Air Unit design capacity: 1000 Nm3/h (wet air) (905 Nm3/h
process requirement plus 10% overdesign margin).

2.1.10. Nitrogen
Nitrogen is produced by Nitrogen Production Unit at the following conditions:
► Supply pressure: 8.0 barg
► Supply temperature: 15 °C min
► Design pressure: 10.0 barg
► Design temperature: 60 °C
► Nitrogen content: 97 % vol.

Nitrogen Production Unit design capacity: 1000 Nm3/h (produced nitrogen).

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2.1.11. Fuel Gas System

Fuel gas sent to users is treated gas from GPP Unit; fuel gas specification
reflects the same listed on above para 1.7.2.
Fuel Gas Unit design capacity: 27100 Nm3/h (24630 Nm3/h process
requirement plus 10% overdesign margin).
Fuel Gas conditions:
► Operating pressure at users’ inlet: 6.0 barg
► Mechanical design pressure: 15.0 barg
► Supply temperature: 25°C
► Mechanical design temperature: 70°C

2.1.12. Waste Water Treatment Unit

Recovered water from WWT Unit is sent to Raw Water Unit; its specification
reflects the same of raw water feeding the M25 GPP from OSBL listed on above
para 2.2.2.
WWT Unit design capacity: 185 t/h (167 t/h process requirement plus 10%
overdesign margin).

2.1.13. Fire Water

Fire Water demand has been estimated as 1100 t/h, equal to two (2) out of three
(3) Fire Water Pumps in simultaneous operation.
Fire water figure is for reference only and will be confirmed during next
engineering phase.
Fire Water conditions:
► Operating pressure at users’ inlet: 8.0 barg
► Mechanical design pressure: 15.0 barg
► Supply temperature: 25°C
► Mechanical design temperature: 70°C

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Electric power
Power Generation system is designed for power provision to M25 GPP during
normal operation. Power is distributed to different users at the voltage levels
shown in the following table:

Voltage Level Electric Frequency

System description
(kV) Wire (Hz)
Medium voltage distribution
and utilization system (200 kW 10.0 ± 5% 3Ph 50
motors and higher)
Low voltage distribution and
utilization system (lower than 0.4 ± 5% 3Ph 50
200 kW motors)

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3. Feasibility Study Report content

According to Annex A - Contract No. SGC/2018-02/PFA/0025, the following
deliverables are included in the present Feasibility Study Report:
► 0 Basis of Design and Report Index (this document)
► 1 Block Flow Diagrams
► 2 Process Flow Diagrams (PFD)
► 3 Process Description
► 4 Heat and Mass Balance
► 5 Plant Performance Summary
► 6 Preliminary Equipment List
► 7 Electrical System Description
► 8 Preliminary Emission and Effluent Summary
► 9 Preliminary Utility and Chemical Consumptions Summary
► 10 Preliminary Plot Plan
► 11 Project Schedule
► 12 Preliminary Project Risk Review
► 13 Total Investment Cost Estimate
► 14 Operating and Maintenance Costs
► 15 Simplified Financial Model

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