Konveyör El Hesabı

ANAHTAR
PLANI
A Onay için 29.11.2017 HAK MSO HB

Rev Değişiklik Tarih Yapan Kontrol Onay
Müşteri: Acacia Maden İşletmeleri A.Ş
ACACIA MADEN GÖKIRMAK

Proje Adı
BAKIR TESİSİ PROJESİ
İsim Tarih İmza
H.A.KISAALIO
Yapan 04.10.2017
Kontrol GLU
Grubu
Kontrol M.S.ÖZTÜRK 04.10.2017
Onay H.BAŞARAN 04.10.2017

Mutlukent Mah. 5. Cad. 1967. Sok No:14 06800
Ümitköy-Ankara Türkiye
Ünite Adı 2200 – Kırma Eleme Bölümü Tel 00-90-312 235 79 00 Fax: 00-90-312-235 76 31
http://www.promerengineering.com.tr
e-mail: info@promerengineering.com
2200-CV-005 KONVEYORU TASARIM Boyut Pafta No Rev.
Rapor
Adı
RAPORU
A4 332-2200-01-MHS-001 A
Page 1 of 30
Proje: ACACIA MADEN GÖKIRMAK BAKIR ZENGİNLEŞTİRME TESİSİ
2200 KIRMA ELEME BÖLÜMÜ YAPISI
2200-CV-005 Konveyorü Hesap Raporu
Doküman No: 332-2200-01-MHS-001
Sayfa No:
Report Control Form
Document Title 2200 Ünitesi (2200-CV-005) Konveyörü Hesap Raporu
Client Name & ACACIA MADEN İŞLETMELERİ A.Ş.

Address
Document No: Status &

332-2200-01-MHS-001
Issue No. Revision A
Issue Date 29.11.2017

Lead Author
H.Arif KISAALIOGLU
29.11.2017
Reviewer
M. Selim ÖZTÜRK
29.11.2017
Project Manager
Approval M. Selim ÖZTÜRK
29.11.2017
Director Approval
Hasan BAŞARAN
04.10.2017
Report Distribution Name No. Of
C opies
PRM-FRM-034-rev0/16.09.09
Page 2 of 30
Doküman No: 332-2200-01-MHS-001
Sayfa No:
Rev. Due to Details
A Onay iç in
PRM-FRM-034-rev0/16.09.09
Page 3 of 30
Doküman No: 332-2200-01-MHS-001
Sayfa No:
Contents
1. GENEL ..................................................................................................................... 5
1.1. KAPSAM ............................................................................................................. 5
1.2. TEKNOLOJİK VE TEMEL BİLGİLER .......................................................................... 5
1.3. BİRİMLER ........................................................................................................... 8
1.4. MALZEME ........................................................................................................... 8
1.4.1. Konveyör Tambur Mil Malzemesi ..................................................................... 8
1.4.2. Konveyör Taşıyıcı Şase ,Şut,Döküş Olukları,Yükleme Tekneleri Malzemesi ......... 8
1.4.3. Konveyör Bant Malzemesi .............................................................................. 8
1.5. REFERANSLAR ....................................................................................................... 9
1.5.1. Referans Standartlar VeKodlar ........................................................................... 9
1.5.2. Referans Dokümanlar ....................................................................................... 9
2. KONVEYOR HESAPLARI ............................................................................................. 11
2.1. KONVEYOR MEKANIK GENEL YERLEŞIM RESIMLERI ............................................... 11
2.2. DETAY HESAPLARI ............................................................................................ 17
PRM-FRM-034-rev0/16.09.09
Page 4 of 30
Doküman No: 332-2200-01-MHS-001
Sayfa No:
1. GENEL
1.1. KAPSAM
Bu döküman, ACACIA MADEN GÖKIRMAK BAKIR TESİSİ PROJESİ’nde bulunan ve PROMER’in

kapsamındaki yapılardan “2200-Kırma Elee Ünitesi Konveyörü (2200-CV-005) ” mekanik
aksam tasarım hesap raporudur.
1.2. TEKNOLOJİK VE TEMEL BİLGİLER
Tasarım aşamasında kullanılan tüm teknolojik dokümanlar ilerleyen sayfalarda verilmiştir.
PRM-FRM-034-rev0/16.09.09
Page 5 of 30
FOR CONSTRUCTION 10.11.2017 S.S
FOR APPROVAL 11.09.2017 S.S
REV. REVISION DESCRIPTION DATE INITIAL
KEY PLAN:
CONCENTRATOR PROJECT
PROJECT NAME DATE SIGN APPROVE NAME DATE SIGN
CHECKED BY
DESIGNED BY 25.05.2017
APPROVED BY
DRAWN BY 25.05.2017
SIZE SCALE: 1/75
CHECKED BY 25.05.2017
A0
APPROVED BY 25.05.2017
(1309x841) REVISION NO: 0
FILE NAME: FILE NO:
FINE ORE BIN AREA
PLAN VIEW 332-2400-01-TMP-001
Page 6 of 30
FOR CONSTRUCTION 10.11.2017 S.S
KEY PLAN:
CHECKED BY
APPROVED BY
DRAWN BY 25.05.2017
SIZE SCALE: 1/75
A0
APPROVED BY 25.05.2017
(1309x841) REVISION NO: 0
FILE NAME: FILE NO:
FINE ORE BIN AREA
SECTION (A-A) 332-2400-01-TMP-002
Page 7 of 30
Doküman No: 332-2200-01-MHS-001
Sayfa No:
1.3. BİRİMLER
Hesaplarda ve detaylarda aşağıda verilen birimler kullanılmıştır:
Birimler Sembol
- Uzunluk Metre m
Millimetre mm
- Alan Metrekare m2
Milimetrekare mm2
- Kuvvet Newton N
Kilo Newton Kn
-Moment kilogram cantimetre kgcm
- Gerilme bar kg/cm2
0
- Sıcaklık Celsius C
- Açı Derece (Ondalıkla) Derece
(5 ondalık sistemle)
1.4. MALZEME
1.4.1. Konveyör Tambur Mil Malzemesi
Tasarımda Tambur mili malzemesi olarak genel makine elemanları yapımında mil ve dönen
aksamlar için kullanılan C1050(SAE1050) malzeme kullanılmıştır.
1.4.2. Konveyör Taşıyıcı Şase ,Şut,Döküş Olukları,Yükleme Tekneleri Malzemesi
Konveyörlerin tasarımı için şaseler,şutlar,Döküş olukları,Yükleme tekneleri ve tambur aksamları

için S235JR yapısal çelik malzemesi ve HARDOX 500 aşınmaya karşı koruyucu çelik malzeme
kullanılmıştır.
1.4.3. Konveyör Bant Malzemesi
Konveyor Bant Malzemesi olarak tarafımıza yayınlanan bant şartnamasindeki bant kullanılmıştır.
Ayrıca tambur kaplamaları için SHORE 60-65 A lastik tanımlanmıştır.
PRM-FRM-034-rev0/16.09.09
Page 8 of 30
Doküman No: 332-2200-01-MHS-001
Sayfa No:
1.5. REFERANSLAR
1.5.1. Referans Standartlar VeKodlar
Aşağıda listelenmiş standardlar ve kodlar tasarımda kullanılmıştır:
 (DIN22101) Continuous conveyors - Belt conveyors for loose bulk materials - Basis for
calculation and dimensioning-standardı kullanılmıştır.
 CEMA (Conveyor Equipment Manufacturers Association ) standardı kullanılmıştır.
* Türk Standartlarının kapsamadığı koşullarda.
 TS EN ISO 14890 bant şartnamesi kullanılmıştır.
1.5.2. Referans Dokümanlar
 332-2400-01-TMP-001~002(PROMER Genel Yerleşim Çizimleri)

 EK6-Band kayışı teknik şartnamesi(Acacias tarafından verilmiştir.)
 EK7-Band konveyör teknik şartnamesi(Acacias tarafından verilmiştir.)
 Att 2_OT Reply_ACACICA Conveyors Questions(PRM-Acacia Konveyör Tasarımı için Antat
Kalınan Toplantı tutanağı)
PRM-FRM-034-rev0/16.09.09
Page 9 of 30
ItemDescription
1 PROMER Question / Approval Request OUTOTEC (OT) REPLY DATED 06-07-2017 Meeting Comments
All conveyors 2400-CV-001 to 003, 2700-CV002 ,003 are described with trough
Please consider only the conveyor center to center length
angle of 35 degree in OU100040788 (conveyor technical spec) as per CEMA.
All conveyor and Lift furnished in the BE outline drawings. 35-degree
1 However, the conveyor section is given in outline drawings different than uygundur
typical section Troughing idlers are the most widely used. Please consider
OU100040788 (conveyor technical spec).So, CEMA 35 degree troughed belt
the same and as per belt conveyor supplier design.
idler section will be followed in derail design stage (Att-1). Please Confirm
No Comments.
During Basic Engineering, OT had considered reversible
As per ACACICA confirmation, 2400-CV-001 conveyor will be detailed as per
conveyor details as furnished by Sandvik.
technical spec used in Crushing/Screening Plant. Please confirmed that the
2 2400-CV001 If Acacia Maden wants to source the 2400-CV-001 reversible uygundur
outline for 2400-CV-001 issued by Outotec is not valid anymore. Please review
conveyor from some other vendor, OT has no comments.
our proposed outline given in Att-2.
Detail engineering drawings to be prepared based on Final
Conveyor supplier information.
As per given Att-2, secondary scraper couldn't be placed due to lack of height. If
No Comments. Belt Conveyor supplier should provide
3 2400-CV001 it is placed, maintenance etc. Will be so difficult. We kindly request to get scraper 2. sıyırıcıların koyulmaması Acacia tarafından uygun görülmüştür. Gergi tarafında 1. sıyırıcı koyulması konusunda sıyırıcı firmasından görüş alınıp promere ileti
information.
vendors information regarding good solution to placed secondary scraper.
1) Hardox thickness = Please refer to our email dated 26-06-

Hardox thickness is given as 20 mm in Outotec spec. Although it was used 12 2017. 12mm liner thickness is Client’s decision. Outotec
mm in previous conveyor. It will be used as per Outotec's spec. Please confirm. recommendation is 20mm at least for the FOB chutes.
4 2400-CV-001 Similarly, Plate thickness will be used as per Outotec's spec. Hardox type is not 2) Plate thickness are indicative. Final Plate thickness and Hardox 500 T=12mm kaplama kullanılacaktır.
specified in Outotec Spec. So, Hardox 500 will be used in accordance with material weight shall be according to Promer's detail
Crushing/Screening Plant engineering.
3) QT Hardox 500 (Refer Tunra's report 8265-2)
As per good engineering practice, at conveyor loading points,
In Outotec Technical Spec (OU100040788), Maximum inclination at loading the maximum inclination of the belt should not be greater
points is limited to 5 degree. However, the inclination is given as 10 degree for than approximately 5 degrees to the horizontal as mentioned
2400-CV-003 in Outotec General Arrangement drawings and related Conveyor in Outotec Technical Spec (OU100040788). However due to
5 2400-CV-003 Aynı şekilde devam edilecektir
outline drawings. Please give your comment/approval which information to be layout and available plant foot print area constraints we had
followed in detail design. If technical spec to be followed, general arrangement to proceed with 10 degree for 2400-CV-003. Belt width,
for FOB and Mill area needs to be updated by Outotec. speed and impact load needs to be properly taken care in
consultation with the final belt conveyor supplier.
It is not mentioned neither equipment list nor in conveyor technical spec. We

2700-CV-001 is Filter cake discharge conveyor and Outotec's
6 2700-CV-001 consider that all design & details are belongs to Outotec or Others. Please Konveyor outotec kapsamındadır.
supply.
clarify.
2700-CV-002 As per Outotec's conveyor spec one sided walk way will be design since the
7 As per EN norms and local regulations (if any). 2700CV002/003 Bant konveyorlerinde tek taraflı yürüme yolu dizayn edilecektir.
& 003 conveyor width is 800 mm. Please confirm
Please note that mechanical outline drawings generated

during Basic engineering are basic guideline drawings for
Although it is specified that pulley face width to be belt width +150 mm for >1000
further detail engineering. All finalized vendor interface needs
mm belt width, The free space at Mill feed chute is just 1350 mm. So the
to be checked during detail engineering and if any
8 2400-CV-003 requirement given in Technical spec could be satisfied. Please confirm either we Çözülmüştür.
modifications to be done to match or suit the final vendors
can use belt width + 100 mm ( But it is also not allowed by CEMA) or Please
information, it has to be done during DE. Kindly provide free
provide updated mill feed chute with enough space.
space in mill feed chute (top most part) during detail
engineering as per final conveyor design.
Please note that mechanical outline drawings generated
during Basic engineering are basic guideline drawings for
The supplied space in Mill feed chute seems not enough to place even first
further detail engineering. All finalized vendor interface needs
scrapers. Please supply detail drawing for first scrapers from vendor considering
to be checked during detail engineering and if any
9 2400-CV-003 free space in Mill feed chute. Moreover, It seems there is no space to place 1. sıyırıcı projelerde görünecektir. Shout'ta alınacak önlem sahada uygulanacaktır.
modifications to be done to match or suit the final vendors
secondary scrapers. We think that secondary scraper will be placed on Mill feed
information, it has to be done during DE. Kindly provide free
chute by Outotec if necessary. Please confirm.
space in mill feed chute (top most part) during detail
engineering as per final conveyor design.
In Technical spec, it is stated that 152.4 (6'') mm of outer diameter to be used for
idler with greater than 650 mm belt width. However, as per CEMA, idler
(carrying, return, etc.) outer diameter is allowed to be used as 5'' mm for belt Please follow CEMA or applicable EN / local regulations (if
10 All Conveyors. Cema'ya göre devam edilecektir.
width 1200 mm. Please confirm that 5'' can be used in all conveyor detail design. any)
Otherwise, All conveyor heights needs to be reconsidered. (It may result in re-
arrangement of elevation due to increase in idler heights).
2400-CV-001 In 3.7 of Outotec Technical Spec (OU100040788), It is stated that back stop for
11 and CV-002, every conveyor. We think that backstop is not necessary for flat conveyors. OK. OK
2700-CV-003 Please confirm.
In all Outotec's outline drawings, Conveyor frames are seem having the same
No comments.
width than conveyor belt width. Conveyor frame width will be greater then belt
12 all Conveyors. Final frame and conveyor belt width to be updated as per uygundur
width as per CEMA . It may result in update in general arrangement and also in
Conveyor Detail Engineering.
Conveyor outlines.
Page 10 of 30
Doküman No: 332-2200-01-MHS-001
Sayfa No:
2. KONVEYOR HESAPLARI
2.1. KONVEYOR MEKANIK GENEL YERLEŞIM RESIMLERI
PRM-FRM-034-rev0/16.09.09
Page 11 of 30
KEY PLAN:
CHECKED BY
APPROVED BY
DRAWN BY 28.11.2017
SIZE SCALE: 1/80
A0 REVISION NO:
APPROVED BY 28.11.2017 A
FILE NAME: FILE NO:
2200-CV-005
BELT CONVEYOR (B=1200) GENERAL 332-2200-CV005-MKG-001
ARRANGEMENT AND SECTIONS-1
Page 12 of 30
KEY PLAN:
CHECKED BY
APPROVED BY
DRAWN BY 28.11.2017
SIZE SCALE: 1/25
A0 REVISION NO:
FILE NAME: FILE NO:
2200-CV-005
Page 13 of 30
KEY PLAN:
CHECKED BY
APPROVED BY
DRAWN BY 28.11.2017
SIZE SCALE: 1/15
A0 REVISION NO:
FILE NAME: FILE NO:
2200-CV-005
Page 14 of 30
KEY PLAN:
CHECKED BY
APPROVED BY
DRAWN BY 28.11.2017
SIZE SCALE: 1/15
A0 REVISION NO:
FILE NAME: FILE NO:
2200-CV-005
Page 15 of 30
KEY PLAN:
CHECKED BY
APPROVED BY
DRAWN BY 28.11.2017
SIZE SCALE: 1/20
A0 REVISION NO:
FILE NAME: FILE NO:
2200-CV-005
Page 16 of 30
Doküman No: 332-2200-01-MHS-001
Sayfa No:
2.2. DETAY HESAPLARI
PRM-FRM-034-rev0/16.09.09
Page 17 of 30
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ANAHTAR

A Onay için 29.11.2017 HAK MSO HB

Müşteri: Acacia Maden İşletmeleri A.Ş

ACACIA MADEN GÖKIRMAK

İsim Tarih İmza

Onay H.BAŞARAN 04.10.2017

Report Control Form

Document Title 2200 Ünitesi (2200-CV-005) Konveyörü Hesap Raporu

Client Name & ACACIA MADEN İŞLETMELERİ A.Ş.

Document No: Status &

Issue Date 29.11.2017

Rev. Due to Details

1.1. KAPSAM ............................................................................................................. 5

1.2. TEKNOLOJİK VE TEMEL BİLGİLER .......................................................................... 5

1.3. BİRİMLER ........................................................................................................... 8

1.4. MALZEME ........................................................................................................... 8

1.4.1. Konveyör Tambur Mil Malzemesi ..................................................................... 8

1.4.2. Konveyör Taşıyıcı Şase ,Şut,Döküş Olukları,Yükleme Tekneleri Malzemesi ......... 8

1.4.3. Konveyör Bant Malzemesi .............................................................................. 8

1.5. REFERANSLAR ....................................................................................................... 9

1.5.1. Referans Standartlar VeKodlar ........................................................................... 9

1.5.2. Referans Dokümanlar ....................................................................................... 9

2. KONVEYOR HESAPLARI ............................................................................................. 11

2.1. KONVEYOR MEKANIK GENEL YERLEŞIM RESIMLERI ............................................... 11

2.2. DETAY HESAPLARI ............................................................................................ 17

Bu döküman, ACACIA MADEN GÖKIRMAK BAKIR TESİSİ PROJESİ’nde bulunan ve PROMER’in

1.2. TEKNOLOJİK VE TEMEL BİLGİLER

Tasarım aşamasında kullanılan tüm teknolojik dokümanlar ilerleyen sayfalarda verilmiştir.

Hesaplarda ve detaylarda aşağıda verilen birimler kullanılmıştır:

1.4.1. Konveyör Tambur Mil Malzemesi

1.4.2. Konveyör Taşıyıcı Şase ,Şut,Döküş Olukları,Yükleme Tekneleri Malzemesi

Konveyörlerin tasarımı için şaseler,şutlar,Döküş olukları,Yükleme tekneleri ve tambur aksamları

1.4.3. Konveyör Bant Malzemesi

1.5.1. Referans Standartlar VeKodlar

Aşağıda listelenmiş standardlar ve kodlar tasarımda kullanılmıştır:

1.5.2. Referans Dokümanlar

 332-2400-01-TMP-001~002(PROMER Genel Yerleşim Çizimleri)

1) Hardox thickness = Please refer to our email dated 26-06-

It is not mentioned neither equipment list nor in conveyor technical spec. We

Please note that mechanical outline drawings generated

2.2. DETAY HESAPLARI

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