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PROJECT Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital City
DATE Oct-18 REVISION 1 Design code span =37 m ow=12.5 m skew 0 deg.
REMARKS WITH RESPECT TO REVISION DESIGNS SUBMITTED FOR GETTING APPROVAL FROM PC/CLIENT
Structure details
span 37.00 m c/c of exp joint
34.80 m c/c of supports Simply supported
c/w 12.50 m
o/w 11.50 m designed
No of long girders 4.00 nos
No of cross girders 3.00 nos one each at supports and one at centre
bearings Pot / POT CUM PTFE
Design Data
Concrete PSC BEAM M50 m= 10 , Q = 2.755 , J = 0.86
Concrete CAST IN SITU SLAB M50 cover to reinforcement = 40 mm
Untensioned steel Fe 500 confirming to IS:1786
Grade of PSC steel Un coated stress relieved low relaxation steel confirming to IS:14268
Sheathing HDPE Sheathing ducts
Reference Codes
IRC:6-2017,IRC;112-2011
PROJECT Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital
REMARKS WITH RESPECT TO REVISION DESIGNS SUBMITTED FOR GETTING APPROVAL FROM CLIENT
Structure details
span 30.00 m c/c of exp joint
28.80 m c/c of supports Simply supported
c/w 14.50 m
o/w 13.50 m
No of long girders 5.00 nos
No of cross girders 3.00 nos one each at supports and one at centre
bearings Elastomeric bearings
Design Data
Concrete PSC BEAM M45 m= 10 , Q = 2.755 , J = 0.86
Concrete CAST IN SITU SLAB M45 cover to reinforcement = 40 mm
Untensioned steel Fe 500 confirming to IS:1786
Grade of PSC steel Un coated stress relieved low relaxation steel confirming to IS:14268
Sheathing HDPE Sheathing ducts
Reference Codes
IRC:6-2014, IRC:18-2000,IRC:21-2000,A-4 of IRC;112
SUBJECT DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) SPAN = 37.00 m
This chapter of the design note pertains to Longitudinal Design of PSC I-Girder superstructure. The longitudinal design covers
stress check under Serviceability Limit State (SLS) and shear and flexure design under Ultimate Limit State (ULS).
The Contents of this Particular chapter are as Under:
Basic Design Data
Properties of Different Sections
Bending Moment & Shear Forces due to various loads
1.0 Prestressing
Basic Design Forces
Data& its effects
Check for Flexural Stresses under SLS Girder-G1
Check for Ultimate Shear & Moment under ULS
Type of Bridge Proposed PSC I-Girder
Span of Bridge (c/c of Exp Joints) 37000 mm
Effective Span (C/C spacing of Bearing) 34800 mm
Distance between C/L of Brg. and C/L of Exp. Joint 1100 mm
Expansion gap 40 mm
Carriageway Width 11500 mm
O/O of Crash Barrier 12500 mm
Width of the footpath 0 mm
Width of Crash Barrier 450 mm
No of I-Girders 4 No
Centre to Centre spacing of girders 3250 mm
Cantilevered Projection 1375 mm (at location c/l of bearings)
Depth of Deck Slab 225 mm
Depth of Girder 2025 mm
Overall Depth of the Girder 2250 mm
Web thickness (Running Xn) 325 mm
Web thickness (End Block Xn) 800 mm
Thickness of End Diaphragm 400 mm
Density of Concrete 25.0 kN/m3
Density of Wearing Course 22.0 kN/m3
Thickness of Wearing course 65.0 mm (avg)
Weight of Crash Barrier 7.5 kN/m
Weight of Railing 0.0 kN/m
Grade of Concrete Used M50
Characteristic Compressive Strength 50 N/mm2
Modulus of Elasticity of Concrete "Ec" 35000 N/mm2 Table 6.5 of IRC 112
Grade of Steel Used Fe 500
Yield strength of Steel 500 N/mm2
Modulus of Elasticity of Steel "Es" 200000 N/mm2
Age of concrete for girder at transfer Single stage 21 days
Strength of girder concrete at the time of transfer Single stage 48 Mpa To be achieved)
Modulus of Elasticity of Concrete "Ec" Single stage 34600 N/mm2
Age of girder at the time of casting of Deck Slab 28 days
Age of girder at the time of casting of SIDL 50 days
Relaxation loss at 1000hrs for initial prestress of 70% of Characteristic strength 2.5 %
Relaxation loss at infinity/Relaxation loss at 1000hrs 3.0 %
Type of Cables 19 T13 (low relaxation strands)
Nominal Diameter D 12.7 mm Ref:Table-1 of IS 14268
Nominal Area A 98.7 sq.mm Ref:Table-2 of IS 14268
Nominal Mass Pu 0.775 Kg/m Ref:Table-2 of IS 14268
Yield Strength Fy 1670 MPa
Tensile Strength Fu 1860 MPa
a) Jacking Force (% Breaking Load) 76.5 %
Cross-sectional Area of each Tendon
19 T13 1875.3 mm2
19 T13 1875.3 mm2
UTS per Cable
19 T13 3488 kN
19 T13 3488 kN
Minimum Breaking Load 183.7 kN
HBS
PROJECT
SUBJECT
DESIGN CRITERION - FOR HIGHWAY STRUCTURES (BRIDGES/FLYOVERS/UNDERPASSES/ROB's etc.)
ANALYSIS AND DESIGN OF SUB STRUCTURE & FOUNDATION USING IRC:112-2011 , IRC:6-2016 & IRC:78-2014
march-2017
HBS
remarks/comments
DESIGN OF PSC GIRDER
Input Data
Thickness of cantilever deck slab 225 mm (at face of Girder)
225 mm (at tip of cantilever)
Thickness of wearing coat 75 mm
Effective span of cantilever 0.875 m
Crash barrier/hand rails width 0.50 m
crash barrier/hand rails+kerb weight 0.83 t/m
Calculation of Bending moment due to Live load: (Class A vehicle governs the Design)
Contact area of wheel along span direction 500 mm
along traffic direction 250 mm
Effective widht of dispersion 'e' is given by as per cl. 305.13.2 of IRC:21-2000
e 1.2a+w Err:511 0.37 m
e for design Err:511 0.37 m
Design load Err:511 5.70 t
Live load per 'm' width incl. IF Err:511 23.11 t IF=1.5
Max. BM due to Live load (mid zone) Err:511 0.00 tm
Data
Width of the section mm 1000
Depth of the section mm 225
Clear cover mm 50
Effective depth mm 169
Grade of concrete Mpa 50
Grade of steel Mpa 500
Modulus of elasticity of steel Mpa 200000
Modulus of elasticity of Concrete Mpa 34000
Stress limit check in concrete and steel for Verification of Crack width (incl. Creep effects)
Design BM for stress check tm Err:511 0.75
Concrete stress at top - segma c mpa Err:511 1.4
resultant stress - segma s mpa Err:511 38.4
As per table 12.2 and 12.3 OK for crack width with respect to steel stress
Provide
For normal bridge Reinforcement 139 sqmm Y16-150
For skew span bridge angle 0 deg Reinforcement along skew Err:511 139 sqmm Y16-150
PROJECT Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital City
SUBJECT DESIGN OF VARIOUS COMPONENTS USING IRC:112-2011 & IRC:6-2017 HBS
Analysis of Intermediate deck slab using SERC tables
Mxe'
CG Mxc Along long span at bottom
Myc Along short span at bottom
Mxc Mxe' Along long span at support at top
LG LG long Mye' Along short span at support at top
Mye' Myc span LG main long. Girder
Mye' CG cross girder
Mxe' CG
Mxe'
short span
Stress limit check in concrete and steel for Verification of Crack width (incl. Creep effects)
Design BM for stress check tm Err:511 0.06 0.34 0.45 0.68
Concrete stress at top - segma c mpa Err:511 0.19 0.74 1.01 1.29
resultant stress - segma s mpa Err:511 10.6 25.6 29.4 35.0
As per table 12.2 and 12.3 OK for crack width with respect to steel stress
a) precast beam (simply supported for selfweight & load from slab) BM1,BM2 & SF1,SF2
A2 A1+A2 A1 A1+A2 A2
2 2
b) Composite beam - Analysed using STAAD 3D model (for SIDL, LL ) BM3,BM4 & SF3,SF4
Load Factor
Rare Combination:
BM due to (+ve) sec 1 sec 2 sec 3 sec 4 sec 5 Rare Freq. Strength
SW of Precast girder BM1 0.00 175.00 284.00 352.40 375.10 1.00 1.00 1.35
Construction Load BM1' 0.00 73.80 122.61 153.24 163.40 1.00 1.00 0.00
Cast in situ slab BM2 0.00 115.43 191.90 239.80 255.70 1.00 1.00 1.35
SIDL (+ve) - 1 BM3-1 0.00 42.00 63.00 66.00 66.00 1.00 1.00 1.35
SIDL (+ve) - 2 BM3-2 0.00 44.40 74.40 94.80 104.40 1.20 1.20 1.75
LL (70 R inc IF) BM4 0.00 177.00 297.00 374.00 410.00 1.00 0.75 1.50
Frequient Combination
BM due to (+ve) sec 1 sec 2 sec 3 sec 4 sec 5
SW of Precast girder BM1 0.00 175.00 284.00 352.40 375.10
Construction Load BM1' 0.00 73.80 122.61 153.24 163.40
Cast in situ slab BM2 0.00 115.43 191.90 239.80 255.70
SIDL (+ve) - 1 BM3-1 0.00 42.00 63.00 66.00 66.00
SIDL (+ve) - 2 BM3-2 0.00 44.40 74.40 94.80 104.40
LL (70 R inc IF) BM4 0.00 132.75 222.75 280.50 307.50
Strength Combination
BM due to (+ve) sec 1 sec 2 sec 3 sec 4 sec 5
SW of Precast girder BM1 0.00 236.25 383.40 475.74 506.39
Construction Load BM1' 0.00 0.00 0.00 0.00 0.00
Cast in situ slab BM2 0.00 155.83 259.07 323.73 345.20
SIDL (+ve) - 1 BM3-1 0.00 56.70 85.05 89.10 89.10
SIDL (+ve) - 2 BM3-2 0.00 64.75 108.50 138.25 152.25
LL (70 R inc IF) BM4 0.00 265.50 445.50 561.00 615.00
Total BM 0.00 779 1282 1588 1708
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital City
a) precast beam (simply supported for selfweight & load from slab) BM1,BM2 & SF1,SF2
A2 A1+A2 A1 A1+A2 A2
2 2
b) Composite beam - Analysed using STAAD 3D model (for SIDL, LL ) BM3,BM4 & SF3,SF4
Load Factor
Rare Combination:
BM due to (+ve) sec 1 sec 2 sec 3 sec 4 sec 5 Rare Freq. Strength
SW of Precast girder BM1 0.00 175.00 284.00 352.40 375.10 1.00 1.00 1.35
Construction Load BM1' 0.00 80.00 132.90 166.00 177.10 1.00 1.00 0.00
Cast in situ slab BM2 0.00 124.90 207.53 259.40 276.60 1.00 1.00 1.35
SIDL (+ve) - 1 BM3-1 0.00 14.00 30.00 51.10 76.10 1.00 1.00 1.35
SIDL (+ve) - 2 BM3-2 0.00 49.44 81.13 99.60 103.37 1.20 1.20 1.75
LL (70 R inc IF) BM4 0.00 170.70 249.20 276.00 266.00 1.00 0.75 1.50
Frequient Combination
BM due to (+ve) sec 1 sec 2 sec 3 sec 4 sec 5
SW of Precast girder BM1 0.00 175.00 284.00 352.40 375.10
Construction Load BM1' 0.00 80.00 132.90 166.00 177.10
Cast in situ slab BM2 0.00 124.90 207.53 259.40 276.60
SIDL (+ve) - 1 BM3-1 0.00 14.00 30.00 51.10 76.10
SIDL (+ve) - 2 BM3-2 0.00 49.44 81.13 99.60 103.37
LL (70 R inc IF) BM4 0.00 128.03 186.90 207.00 199.50
Strength Combination
BM due to (+ve) sec 1 sec 2 sec 3 sec 4 sec 5
SW of Precast girder BM1 0.00 236.25 383.40 475.74 506.39
Construction Load BM1' 0.00 0.00 0.00 0.00 0.00
Cast in situ slab BM2 0.00 168.62 280.17 350.19 373.41
SIDL (+ve) - 1 BM3-1 0.00 18.90 40.50 68.99 102.74
SIDL (+ve) - 2 BM3-2 0.00 72.10 118.32 145.25 150.75
LL (70 R inc IF) BM4 0.00 256.05 373.80 414.00 399.00
Total BM 0.00 752 1196 1454 1532
HBS
PROJECT Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital City
SUBJECT DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM)
Cable Details
Cable Stress-
no. Area y1 y2 y3 x x1 x2 x3 Angle Stress-1 2 Type c/l of symmetry
1 16.78 0.125 0.40 0.30 17.65 12.9 3.75 1.0 5.46 14010 13345 17T13
2 16.78 0.125 0.40 0.30 17.65 12.9 3.75 1.0 5.46 14010 13345 17T13 y2
3 18.75 0.125 0.80 0.724 17.65 1 15.65 1.0 4.37 14113 13441 19T13 y1 y3
4 18.75 0.325 1.20 1.10 17.65 1 15.65 1.0 5.66 14086 13415 19T13 x1 (straight length) x2 (perabola) x3(St. length)
5 18.75 0.525 1.60 1.48 17.65 1 15.65 1.0 6.95 14059 13385 19T13
6 0 0 0 17.65 0 0 0 0 0 0 x
Area 89.82 Avg stress of all cables before anchorage 14058 Typical cable profile (vertical) no spaly in plan
Avg stress of all cables After anchorage 13388
y1 = m ecc of cable at centre of span PSC steel Un coated stress relieved low relaxation steel confirming to IS 14268
y2 = m ecc of cable at anchorage Applied prestressing force 76.5 % UTS
x1 = m straight length of cable Sheathing Corrugated HDPE ( k = 0.0020/m , m =0.17)
x2 = m Perabolic length of cable Stressing Simultaneously applied from both ends
x= m Half length of cable Anticipated slip 6 mm
Angle deg. Emergance angle for considering reverse friction near the anchorage ends the values of
coeff. Of friction and wobble coeff. Shall be taken same as those
stress 1 stress before anchorage (Kg/sqcm) stipulated positive friction
stress 2 stress after anchorage (Kg/sqcm)
No of longitudinal girders = 4
Average width of Deckslab = 3.250 m
C/C spacing of Cross Girder = 3.250 m
3.250 m
1.000 m
0.225
0.150 0.15 0.300
0.35
2.025 0.300
fcj = 50.00 MPa
Y E of Deck Slab = 33541.00 MPa
0.200 E of Girder = 33541.00 MPa
0.300
0.800
SL.No. Io Ix
A y Ay Ay2 Io Io + Ay2 Ix b
1. Deck Slab 0.73125 2.13750 1.56305 3.34101 0.003085 3.34410 0.00553 3.250
2. Rctangular top Flange 0.15000 1.95000 0.29250 0.57038 0.000281 0.57066 0.00099 1.000
3. Triangular top Flange 0.05250 1.77500 0.09319 0.16541 0.000033 0.16544 0.00009 0.700
4. Web + top & bottom rec. Haunch 0.47250 1.08750 0.51384 0.55881 0.097675 0.65648 0.01116 0.300
5. Bottom Bulb, Triangle 0.05000 0.36667 0.01833 0.00672 0.000111 0.00683
0.01547 0.800
6. Bottom Bulb, Rectangle 0.24000 0.15000 0.03600 0.00540 0.001800 0.00720
3.250 m
1.000 m
0.225
0.150 0.193
2.025
fcj = 50.0 MPa
Y E of Deck Slab = 33541.00 MPa
E of Girder = 33541.00 MPa
0.800
SL.No. Io Ix
A y Ay Ay2 Io Io + Ay2 Ix b
1. Deck Slab 0.73125 2.13750 1.56305 3.34101 0.003085 3.34410 0.00553 3.250
2. Rctangular top Flange 0.15000 1.95000 0.29250 0.57038 0.000281 0.57066 0.00099 1.000
3. Triangular top Flange 0.00429 1.84643 0.00791 0.01461 0.000000 0.01461 0.00000 0.200
4. Web + top & Haunch, rectangle 1.50000 0.93750 1.40625 1.31836 0.439453 1.75781 0.24365 0.800
0.438
Ix
d
0.225
0.150
0.021
1.875
SECTION PROPERTIES OF GIRDER & COMPOSITE SECTION
END GIRDER
Longitudinal Member (Girder at Mid Span)
C/C spacing of Bearing = 3.250 m
No of longitudinal girders = 4
Average width of Deckslab = 3.000 m
C/C spacing of Cross Girder = 3.250 m
3.000 m
1.000 m
0.225
0.150 0.15 0.300
0.35
2.025 0.300
fcj = 50.00 MPa
Y E of Deck Slab = 33541.00 MPa
0.200 E of Girder = 33541.00 MPa
0.300
0.800
SL.No. Io Ix
A y Ay Ay2 Io Io + Ay2 Ix b
1. Deck Slab 0.67500 2.13750 1.44281 3.08401 0.002848 3.08686 0.00510 3.000
2. Rctangular top Flange 0.15000 1.95000 0.29250 0.57038 0.000281 0.57066 0.00099 1.000
3. Triangular top Flange 0.05250 1.77500 0.09319 0.16541 0.000033 0.16544 0.00009 0.700
4. Web + top & bottom rec. Haunch 0.47250 1.08750 0.51384 0.55881 0.097675 0.65648 0.01116 0.300
5. Bottom Bulb, Triangle 0.05000 0.36667 0.01833 0.00672 0.000111 0.00683
0.01547 0.800
6. Bottom Bulb, Rectangle 0.24000 0.15000 0.03600 0.00540 0.001800 0.00720
3.000 m
1.000 m
0.225
0.150 0.193
2.025
fcj = 50.0 MPa
Y E of Deck Slab = 33541.00 MPa
E of Girder = 33541.00 MPa
0.800
SL.No. Io Ix
A y Ay Ay2 Io Io + Ay2 Ix b
1. Deck Slab 0.67500 2.13750 1.44281 3.08401 0.002848 3.08686 0.00510 3.000
2. Rctangular top Flange 0.15000 1.95000 0.29250 0.57038 0.000281 0.57066 0.00099 1.000
3. Triangular top Flange 0.00429 1.84643 0.00791 0.01461 0.000000 0.01461 0.00000 0.200
4. Web + top & Haunch, rectangle 1.50000 0.93750 1.40625 1.31836 0.439453 1.75781 0.24365 0.800
0.438
Ix
d
0.225
0.150
0.021
1.875
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital City
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) SPAN = 37.00 m HBS
Design Data for PSC design (END GIRDER) Service PF factor =1.0
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
Section location from anchorage end 0.25 4.75 8.95 13.3 17.65 13.3 8.95 4.75 0.25
Sectional properties precast
A (sqm) 1.660 0.965 0.965 0.965 0.965 0.965 0.965 0.965 1.660
yt (m) 0.992 1.034 1.034 1.034 1.034 1.034 1.034 1.034 0.992
yb(m) 1.033 0.991 0.991 0.991 0.991 0.991 0.991 0.991 1.033
Iz (m4) 0.585 0.468 0.468 0.468 0.468 0.468 0.468 0.468 0.585
Zb (m3) 0.566 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.566
Zt(m3) 0.590 0.453 0.453 0.453 0.453 0.453 0.453 0.453 0.590
overall D 2.025 2.025 2.025 2.025 2.025 2.025 2.025 2.025 2.025
Sectional properties composite
A (sqm) 2.333 1.640 1.640 1.640 1.640 1.640 1.640 1.640 2.333
ytg (m) 0.672 0.562 0.562 0.562 0.562 0.562 0.562 0.562 0.672
yb(m) 1.353 1.463 1.463 1.463 1.463 1.463 1.463 1.463 1.353
yts (m) 0.897 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.897
Iz (m4) 1.173 0.993 0.993 0.993 0.993 0.993 0.993 0.993 1.173
Zb (m3) 0.867 0.679 0.679 0.679 0.679 0.679 0.679 0.679 0.867
Ztg(m3) 1.746 1.767 1.767 1.767 1.767 1.767 1.767 1.767 1.746
zts(m3) 1.308 1.262 1.262 1.262 1.262 1.262 1.262 1.262 1.308
overall D 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250
E of concrete at t/sqm 3460000
E of concrete during service t/sqm 3500000
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
BM's due to various loads
BM due to self weight of beam M1™ 0 175 284 352 375 352.4 284 175 0
BM due to Construction Load M 1' ™ 0 74 123 153 163 153.24 122.61 73.8 0
BM due to Cast-in-situ slab M2 ™ 0 115 192 240 256 239.8 191.9 115.43 0
BM due to SIDL M3 ™ 0 86 137 161 170 160.8 137.4 86.4 0
BM due to Live load M4 ™ 0 177 297 374 410 374 297 177 0
Basic data
1) cg of of cables from bottom (m) 0.88 0.53 0.37 0.273 0.250 0.27 0.37 0.53 0.88
2) ecc. Of cables (m) e1 0.16 0.46 0.62 0.72 0.74 0.72 0.62 0.46 0.16
3) prestressing force (PF1) after friction and PF1 1116 1141 1156 1171 1181 1171 1156 1141 1116
slip losses (in t) ***
4) Avg. stress in cables (in kg/sqcm) 12862.81
5) no. of cables in 1 st stage 5
6) Area of cables (sqcm) As1 89.82
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
Section location from anchorage end 0.25 4.75 8.95 13.3 17.65 13.3 8.95 4.75 0.25
Estimation of prestressing losses 1 (i.e between prestressing operation & just after casing of cast in situ deck slab)
a) Elastic shortening loss in cables
stress at cg. of cables PF1/A+PF1*e12/I-M1*e1/I1 (t/sqm) 718 1528 1779 1962 2015 1962 1779 1528 718
5055.2 6945.5 8137.4 8650.2 8650.2 8137.4 6945.5 5055.2
Average stress at cg of cables (t/sqm) 1654.4963
loss(a) (Stress*Es*As1)/(Ec1*2) (t) 33.5
Net force PF1 PF1(a) = (PF1-loss (a)) (t) 1083 1108 1123 1137 1148 1137 1123 1108 1083
b) Losses due to creep in cables
stress at cg.Of cables (PF1(a)/A+PF1(a)*e12/I-M1*e1/I) 697 1478 1716 1891 1941 1891 1716 1478 697
4894.3 6709.4 7845.7 8333.5 8333.5 7845.7 6709.4 4894.3
Avg. stress along the girder (t/sqm) 1597
0.48 Loss
loss creep ceff * m * stress * As1 (t) 38.7960
c) Losses due to shrinkage in cables
Concrete shrinkage strain(IRC-112, Cl. 6.4.2.6)
1.23E-05 differential shrinkage strain x= (s1-s2) 0.0000123
loss x*Es*As1 2.15
d) Relaxation loss in cables Low relaxation
Avg stress in prestressing cables (fp =18900) 12863
from IRC:112 table 6.2 & 6.3(based on 1000 hr) %r 2.257
loss Re1 = %r1 * Avg. stress * As1 26.08
75.44 loss in this period 19.67
loss under service condition Re1l = 3*Re1 78.23
losess 1 94.1
net PF1 upto this level PF1 (a) 1022 1047 1062 1077 1087 1077 1062 1047 1022
Estimation of prestressing losses 2 (i.e between just after casting of cast in situ deck slab & after getting composite action)
a) losses due to creep
stress at cg of cables 658 1274 1348 1393 1402 1393 1348 1274 658
4347.5 5506.9 5962.1 6080.2 6080.2 5962.1 5506.9 4347.5
(PF1(b))/A+(PF1(b)*e12)*/I-(M1+M2)*e1/I
Average stress at cg of cables (t/sqm) 1258.4
0.250
loss creep ceff * m * stress * As1 (t) 15.743
b) loss due to shrinkage
3.14E-05 differential strain x= (s1-s2) 3.1E-05
loss x*Es*(As1) 5.4995
24.56 c) relaxation loss in cables 6.4045
losess 2 27.6
net PF1 upto this level PF1 (b) 994 1020 1034 1049 1059 1049 1034 1020 994
Estimation of prestressing losses 3 (i.e between getting composite action & infinity)
a) losses due to creep
stress at cg of cables 640 1193 1221 1238 1237 1238 1221 1193 640
4123.5 5067.7 5347.0 5382.9 5382.9 5347.0 5067.7 4123.5
(PF1(b))/A+(PF1(b)*e12/I-(M1+M2)*e1/I
Average stress at cg of cables (t/sqm) 1144.9
1.150
loss creep ceff * m * stress * As1 (t) 65.8853
b) loss due to shrinkage
3E-04 differential strain x= (s1-s2) 2.8E-04
loss x*Es*(As1) 48.1644
200 c) relaxation loss in cables 52.1537
losess 3 166.2
total losses after friction and slip losses 288.0
(losses 1+2+3) % 24.926
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital City
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) HBS
Stresses due to Differential shrinkage
S1 S2 S3 S4 S5 S6 S7 S8 S9
ecs 1.00E-04
Ai 0.675 sqm thickness of slab (m) 0.225
Nsh (ecs*Ec*Ai) 2E+02 t 238.65 238.65 238.65 238.65 238.65 238.65 238.65 238.65 238.65
Moment tm 187.22 160.97 160.97 160.97 160.97 160.97 160.97 160.97 187.22
Uniform tensile stress 3.536E+02 t/sqm
P/A 102.3 145.5 145.5 145.5 145.5 145.5 145.5 145.5 102.3
M/Zb 215.9 237.2 237.2 237.2 237.2 237.2 237.2 237.2 215.9
M/ztg 107.3 91.1 91.1 91.1 91.1 91.1 91.1 91.1 107.3
M/zts 143.2 127.6 127.6 127.6 127.6 127.6 127.6 127.6 143.2
differential shrinkage stresses (in precast beam)
Stress at bottom of beam -113.7 -91.6 -91.6 -91.6 -91.6 -91.6 -91.6 -91.6 -113.7
stress at top of beam 209.5 236.6 236.6 236.6 236.6 236.6 236.6 236.6 209.5
differential shrinkage stresses (in slab)
Stress at bottom of slab -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02
stress at top of slab -108.1 -80.5 -80.5 -80.5 -80.5 -80.5 -80.5 -80.5 -108.1
Stress at top and bottom of girder due to various forces & moments (Case-1 with respect to applied Prestressing force )
S1 S2 S3 S4 S5 S6 S7 S8 S9
Prestressing force PF 1 (t) 1116.2 1141.3 1156.2 1170.9 1181.0 1170.9 1156.2 1141.3 1116.2
Ecc e 1 (m) 0.155 0.461 0.623 0.718 0.741 0.718 0.623 0.461 0.155
stress at top of girder (PF1/A-PF1*e/zt) 379 20 -393 -644 -709 -644 -393 20 379
stress at bottom of girder (PF1/A+PF1*e/zb) 978 2297 2723 2993 3076 2993 2723 2297 978
M1 M1 ™ 0 175 284 352.4 375.1 352.4 284 175 0
stress at top of girder (M1/zt) 0.00 386.65 627.47 778.59 828.75 778.59 627.47 386.65 0.00
stress at bottom of girder (-M1/Zb) 0.00 -370.57 -601.38 -746.21 -794.28 -746.21 -601.38 -370.57 0.00
losses 1 loss 94 94 94 94 94 94 94 94 94
ecc e1 (m) 0.16 0.46 0.62 0.72 0.74 0.72 0.62 0.46 0.16
stress at top of girder -32 -1.69 32.03 51.76 56.50 51.76 32.03 -1.69 -31.92
stress at bottom of girder -82.50 -189.40 -221.71 -240.62 -245.16 -240.62 -221.71 -189.40 -82.50
M1' 0 73.8 122.61 153.24 163.4 153.24 122.61 73.8 0
stress at top of girder (M1/zt) 0 163.05 270.89 338.57 361.02 338.57 270.89 163.05 0.00
stress at bottom of girder (-M1/Zb) 0.00 -156.27 -259.63 -324.49 -346.00 -324.49 -259.63 -156.27 0.00
M2 M2 ™ 0 115 192 240 256 240 192 115 0
stress at top of girder (M2/zt) 0.00 255.03 423.98 529.81 564.94 529.81 423.98 255.03 0.00
stress at bottom of girder (-M2/Zb) 0.00 -244.43 -406.35 -507.78 -541.45 -507.78 -406.35 -244.43 0.00
losses 2 loss 28 28 28 28 28 28 28 28 28
ecc e1 (m) 0.155 0.461 0.623 0.718 0.741 0.718 0.623 0.461 0.155
stress at top of girder -9.38 -0.50 9.41 15.20 16.60 15.20 9.41 -0.50 -9.38
stress at bottom of girder -24.23 -55.63 -65.12 -70.68 -72.01 -70.68 -65.12 -55.63 -24.23
M3 M3 tm 0 86.4 137.4 160.8 170.4 160.8 137.4 86.4 0
stress at top of slab (M3/zts) 0.00 68.48 108.90 127.44 135.05 127.44 108.90 68.48 0.00
stress at top of girder (M3/ztg) 0.00 48.90 77.76 91.01 96.44 91.01 77.76 48.90 0.00
stress at bottom of girder (-M3/Zb) 0.00 -127.29 -202.43 -236.91 -251.05 -236.91 -202.43 -127.29 0.00
Differential shrinkage(after reduction for Creep Coeff. =0.43)
stress at top of slab -46.48 -34.60 -34.60 -34.60 -41.52 -34.60 -34.60 -34.60 -46.48
stress at top of girder 28.18 51.46 51.46 51.46 61.76 51.46 51.46 51.46 28.18
stress at bottom of girder -48.87 -39.40 -39.40 -39.40 -39.40 -39.40 -39.40 -39.40 -48.87
losses 3 loss (t) 166 166 166 166 166 166 166 166 166
in cables ecc. 0.475 0.933 1.095 1.190 1.213 1.190 1.095 0.933 0.475
stress at top of slab -10.84 21.54 42.90 55.40 58.40 55.40 42.90 21.54 -10.84
stress at top of girder -25.99 -13.59 1.66 10.59 12.73 10.59 1.66 -13.59 -25.99
stress at bottom of girder -162.35 -329.78 -369.49 -392.72 -398.30 -392.72 -369.49 -329.78 -162.35
M4 M4 ™ 0 177 297 374 410 374 297 177 0
stress at top of slab (M4/zts) 0.00 140.28 235.39 296.41 324.94 296.41 235.39 140.28 0.00
stress at top of girder (M4/ztg) 0.00 100.18 168.09 211.67 232.04 211.67 168.09 100.18 0.00
stress at bottom of girder (-M4/Zb) 0.00 -260.78 -437.57 -551.02 -604.06 -551.02 -437.57 -260.78 0.00
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital City
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) HBS
Check for Stresses at various stages Case - 1 Under applied Prestressing force condition
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
Check for Permissible temporary stress in conc. 21 day as per clause 12.1 & 12.2.1 of IRC:112-2011 (after Elastic shortening loss)
at top of beam t/sqm 367 407 245 153 140 153 245 407 367
at bottom of beam t/sqm 949 1859 2043 2162 2195 2162 2043 1859 949
Per. Stress at top -330 -330 -330 -330 -330 -330 -330 -330 -330
Per. Stress at Bottom 2304 2304 2304 2304 2304 2304 2304 2304 2304
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
1 After prestressing operation
stress at top of girder (t/sqm) 379 407 234 135 120 135 234 407 379
stress at bottom of girder (t/sqm) 978 1926 2122 2247 2282.0 2247 2122 1926 978
Remarks : Just after prestressing all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
just before casting of cast in situ deck slab 27 day
stress at top of girder (t/sqm) 347 405 266 186 176 186 266 405 347
stress at bottom of girder (t/sqm) 896 1737 1900 2007 2036.9 2007 1900 1737 896
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
just before casting of deck with construction load 27 day
stress at top of girder (t/sqm) 347 568 537 525 537 525 537 568 347
stress at bottom of girder (t/sqm) 896 1580 1641 1682 1690.8 1682 1641 1580 896
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Just after casting of cast in situ deck slab 29 day
stress at top of girder (t/sqm) 347 824 961 1055 1102 1055 961 824 347
stress at bottom of girder (t/sqm) 896 1336 1234 1174 1149 1174 1234 1336 896
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
After getting composte action & Rel. of Const. Load 49 day
stress at top of slab (t/sqm) -46 -35 -35 -35 -42 -35 -35 -35 -46
stress at top of girder (t/sqm) 365 711 751 783 820 783 751 711 365
stress at bottom of girder (t/sqm) 823 1397 1389 1389 1384 1389 1389 1397 823
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
After application of SIDL (before final losses) & no live load
stress at top of slab (t/sqm) -46 34 74 93 94 93 74 34 -46
stress at top of girder (t/sqm) 365 760 829 874 916 874 829 760 365
stress at bottom of girder (t/sqm) 823 1270 1187 1152 1133 1152 1187 1270 823
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
During service with out live load and with final losses
stress at top of slab (t/sqm) -57 55 117 148 152 148 117 55 -57
stress at top of girder (t/sqm) 339 747 830 885 929 885 830 747 339
stress at bottom of girder (t/sqm) 660 940 818 759 735 759 818 940 660
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
During service with final losses and with live load RARE COMBINATION
stress at top of slab (t/sqm) -57 196 353 445 477 445 353 196 -57
stress at top of girder (t/sqm) 339 847 998 1096 1161 1096 998 847 339
stress at bottom of girder (t/sqm) 660 679 380 208 130.6 208 380 679 660
Per. Stress at top 2304 2304 2304 2304 2304 2304 2304 2304 2304
Per. Stress at Bottom -330 -330 -330 -330 -330 -330 -330 -330 -330
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Max. Tensile stress in bottom of beam (Temperature Rise/fall) -121 t/sqm Ref. Temp. sheets.
Max. Compressive stress in top of deck (Temperature Rise/fall) 205 t/sqm
Resultant stesses including temperature (as accompanying load)
at bottom of beam Err:511 57.97 t/sqm < allowable stress , Ok
at top of deck Err:511 599.88 t/sqm < allowable stress , Ok
During service with final losses and with live load FREQUENT COMBINATION
stress at top of slab (t/sqm) -57 161 294 371 396 371 294 161 -57
stress at top of girder (t/sqm) 339 822 956 1043 1103 1043 956 822 339
stress at bottom of girder (t/sqm) 660 744 489 346 281.6 346 489 744 660
Per. Stress at top 2304 2304 2304 2304 2304 2304 2304 2304 2304
Per. Stress at Bottom 0 0 0 0 0 0 0 0 0
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Max. Tensile stress in bottom of beam (Temperature Rise/fall) -121 t/sqm Ref. Temp. sheets.
Max. Compressive stress in top of deck (Temperature Rise/fall) 205 t/sqm
Resultant stesses including temperature (as accompanying load)
at bottom of beam Err:511 221.09 t/sqm < allowable stress , Ok
at top of deck Err:511 498.14 t/sqm < allowable stress , Ok
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capi
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) HBS
Design data for site length
of
curve
cable length length of horiz. vertcial vertcial horz Avg Length of Length ofelongation net appiled emergance
no. half of inclined splay splay splay stress Cable cable for elongation PF (t) angle
length curve vertical
of vertica Curve inclined before elongation in deg.
cable l anchorage calc
1 & 2 17650 3750 1000 200 179 96 0 13460 18660 18320 126.46 120 233 5.46 17T13
3 17650 15650 1000 200 599 77 0 13560 18668 18328 127.45 121 261 4.37 19T13
4 17650 15650 1000 200 776 99 0 13534 18680 18340 127.29 121 261 5.66 19T13
5 17650 15650 1000 200 953 122 0 13508 18696 18356 127.15 121 261 6.95 19T13
STRESS EXPLANATORY REPORT:
MID Section
of Girder
Net Prestress in cable after friction and slip P Err:511 12862.8 Kg/Cm2
loss
No of strands Err:511 91 nos
Immediate Losses:
No of cables n= 5 nos
EC Err:511 35 Gpa
Relaxation Loss:
Creep Loss :
Err:511 38.796 t
Shrinkage Loss:
Es 195 Gpa
Stress in cable due to Releaving effect for Construction Load 1495.4 t/m2
Creep Loss
15.74 t
Shrinkage loss
Differential Shrinkage
Creep Loss :
Rare Combination
Stress at Bottom of girder after temp effect:
Frequent Combination
Stress at Bottom of girder after temp effect:
Tension at bottom
21.95
SAFE
Tension
Tension
Bottom of Girder
(PF-BM-DL-BM-Deck
slab-Losses up to
28th day)
(PF-BM-DL-BM-Deck
slab-Losses up to
28th day)
Tension
Tension
Tension
Tension
Comp.
Tension
Comp.
tension
Tension
Comp.
tension
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital C
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) SPAN = 37.00 m HBS
Design Data for PSC design (END GIRDER) ϒinf case i.e PF factor =0.90
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
Section location from anchorage end 0.25 4.75 8.95 13.3 17.65 13.3 8.95 4.75 0.25
Sectional propertiesprecast
A (sqm) 1.660 0.965 0.965 0.965 0.965 0.965 0.965 0.965 1.660
yt (m) 0.992 1.034 1.034 1.034 1.034 1.034 1.034 1.034 0.992
yb(m) 1.033 0.991 0.991 0.991 0.991 0.991 0.991 0.991 1.033
Iz (m4) 0.585 0.468 0.468 0.468 0.468 0.468 0.468 0.468 0.585
Zb (m3) 0.566 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.566
Zt(m3) 0.590 0.453 0.453 0.453 0.453 0.453 0.453 0.453 0.590
overall D 2.025 2.025 2.025 2.025 2.025 2.025 2.025 2.025 2.025
Sectional propertiescomposite
A (sqm) 2.333 1.640 1.640 1.640 1.640 1.640 1.640 1.640 2.333
ytg (m) 0.672 0.562 0.562 0.562 0.562 0.562 0.562 0.562 0.672
yb(m) 1.353 1.463 1.463 1.463 1.463 1.463 1.463 1.463 1.353
yts (m) 0.897 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.897
Iz (m4) 1.173 0.993 0.993 0.993 0.993 0.993 0.993 0.993 1.173
Zb (m3) 0.867 0.679 0.679 0.679 0.679 0.679 0.679 0.679 0.867
Ztg(m3) 1.746 1.767 1.767 1.767 1.767 1.767 1.767 1.767 1.746
zts(m3) 1.308 1.262 1.262 1.262 1.262 1.262 1.262 1.262 1.308
overall D 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250
E of concrete at t/sqm 3460000
E of concrete during service t/sqm 3500000
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
BM's due to various loads
BM due to self weight of beam M1™ 0 175 284 352 375 352.4 284 175 0
BM due to Construction Load M 1' ™ 0 74 123 153 163 153.24 122.61 73.8 0
BM due to Cast-in-situ slab M2 ™ 0 115 192 240 256 239.8 191.9 115.43 0
BM due to SIDL M3 ™ 0 86 137 161 170 160.8 137.4 86.4 0
BM due to Live load M4 ™ 0 177 297 374 410 374 297 177 0
Basic data
1) cg of of cables from bottom (m) 0.88 0.53 0.37 0.273 0.250 0.27 0.37 0.53 0.88
2) ecc. Of cables (m) e1 0.16 0.46 0.62 0.72 0.74 0.72 0.62 0.46 0.16
3) prestressing force (PF1) after friction and PF1 1005 1027 1041 1054 1063 1054 1041 1027 1005
slip losses (in t) ***
4) Avg. stress in cables (in kg/sqcm) 11576.53
5) no. of cables in 1 st stage 5
6) Area of cables (sqcm) As1 89.82
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
Section location from anchorage end 0.25 4.75 8.95 13.3 17.65 13.3 8.95 4.75 0.25
Estimation of prestressing losses 1 (i.e between prestressing operation & just after casing of cast in situ deck slab)
a) Elastic shortening loss in cables
stress at cg. of cables PF1/A+PF1*e12/I-M1*e1/I1 (t/sqm) 647 1358 1563 1712 1754 1712 1563 1358 647
4510.9 6135.3 7123.8 7538.5 7538.5 7123.8 6135.3 4510.9
Average stress at cg of cables (t/sqm) 1454.5129
loss(a) (Stress*Es*As1)/(Ec1*2) (t) 29.5
Net force PF1 PF1(a) = (PF1-loss (a)) (t) 975 998 1011 1024 1033 1024 1011 998 975
b) Losses due to creep in cables
stress at cg.Of cables (PF1(a)/A+PF1(a)*e12/I-M1*e1/I) 628 1314 1508 1649 1689 1649 1508 1314 628
4369.5 5927.8 6867.4 7260.1 7260.1 6867.4 5927.8 4369.5
Avg. stress along the girder (t/sqm) 1404
0.48 Loss
loss creep ceff * m * stress * As1 (t) 34.1067
c) Losses due to shrinkage in cables
Concrete shrinkage strain(IRC-112, Cl. 6.4.2.6)
1.23E-05 differential shrinkage strain x= (s1-s2) 0.0000123
loss x*Es*As1 2.15
d) Relaxation loss in cables Low relaxation
Avg stress in prestressing cables (fp =18900) 11577
from IRC:112 table 6.2 & 6.3(based on 1000 hr) %r 1.406
loss Re1 = %r1 * Avg. stress * As1 14.62
75.00 loss in this period 10.97
loss under service condition Re1l = 3*Re1 43.87
losess 1 76.7
net PF1 upto this leve PF1 (a) 928 950 964 977 986 977 964 950 928
Estimation of prestressing losses 2 (i.e between just after casting of cast in situ deck slab & after getting composite action)
a) losses due to creep
stress at cg of cables 597 1130 1165 1180 1180 1180 1165 1130 597
3887.0 4819.7 5100.4 5133.3 5133.3 5100.4 4819.7 3887.0
(PF1(b))/A+(PF1(b)*e12)*/I-(M1+M2)*e1/I
Average stress at cg of cables (t/sqm) 1088.5
0.250
loss creep ceff * m * stress * As1 (t) 13.618
b) loss due to shrinkage
3.14E-05 differential strain x= (s1-s2) 3.1E-05
loss x*Es*(As1) 5.4995
25.00 c) relaxation loss in cables 3.6559
losess 2 22.8
net PF1 upto this leve PF1 (b) 905 928 941 954 963 954 941 928 905
Estimation of prestressing losses 3 (i.e between getting composite action & infinity)
a) losses due to creep
stress at cg of cables 583 1056 1046 1035 1026 1035 1046 1056 583
3686.3 4414.9 4527.8 4482.2 4482.2 4527.8 4414.9 3686.3
(PF1(b))/A+(PF1(b)*e12/I-(M1+M2)*e1/I
Average stress at cg of cables (t/sqm) 983.4
1.150
loss creep ceff * m * stress * As1 (t) 56.5918
b) loss due to shrinkage
3E-04 differential strain x= (s1-s2) 2.8E-04
loss x*Es*(As1) 48.1644
200 c) relaxation loss in cables 29.2474
losess 3 134.0
total losses after friction and slip losses 233.5
(losses 1+2+3) % 22.453
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital C
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) HBS
Stresses due to Differential shrinkage
S1 S2 S3 S4 S5 S6 S7 S8 S9
ecs 1.00E-04
Ai 0.675 sqm thickness of slab (m) 0.225
Nsh (ecs*Ec*Ai) 2E+02 t 238.65 238.65 238.65 238.65 238.65 238.65 238.65 238.65 238.65
Moment tm 187.22 160.97 160.97 160.97 160.97 160.97 160.97 160.97 187.22
Uniform tensile stress 3.536E+02 t/sqm
P/A 102.3 145.5 145.5 145.5 145.5 145.5 145.5 145.5 102.3
M/Zb 215.9 237.2 237.2 237.2 237.2 237.2 237.2 237.2 215.9
M/ztg 107.3 91.1 91.1 91.1 91.1 91.1 91.1 91.1 107.3
M/zts 143.2 127.6 127.6 127.6 127.6 127.6 127.6 127.6 143.2
differential shrinkage stresses (in precast beam)
Stress at bottom of beam -113.7 -91.6 -91.6 -91.6 -91.6 -91.6 -91.6 -91.6 -113.7
stress at top of beam 209.5 236.6 236.6 236.6 236.6 236.6 236.6 236.6 209.5
differential shrinkage stresses (in slab)
Stress at bottom of slab -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02
stress at top of slab -108.1 -80.5 -80.5 -80.5 -80.5 -80.5 -80.5 -80.5 -108.1
Stress at top and bottom of girder due to various forces & moments (Case-1 with respect to applied Prestressing force )
S1 S2 S3 S4 S5 S6 S7 S8 S9
Prestressing force PF 1 (t) 1004.5 1027.1 1040.5 1053.8 1062.9 1053.8 1040.5 1027.1 1004.5
Ecc e 1 (m) 0.155 0.461 0.623 0.718 0.741 0.718 0.623 0.461 0.155
stress at top of girder (PF1/A-PF1*e/zt) 341 18 -354 -580 -638 -580 -354 18 341
stress at bottom of girder (PF1/A+PF1*e/zb) 881 2067 2451 2694 2769 2694 2451 2067 881
M1 M1 ™ 0 175 284 352.4 375.1 352.4 284 175 0
stress at top of girder (M1/zt) 0.00 386.65 627.47 778.59 828.75 778.59 627.47 386.65 0.00
stress at bottom of girder (-M1/Zb) 0.00 -370.57 -601.38 -746.21 -794.28 -746.21 -601.38 -370.57 0.00
losses 1 loss 77 77 77 77 77 77 77 77 77
ecc e1 (m) 0.16 0.46 0.62 0.72 0.74 0.72 0.62 0.46 0.16
stress at top of girder -26 -1.38 26.09 42.17 46.03 42.17 26.09 -1.38 -26.01
stress at bottom of girder -67.21 -154.30 -180.62 -196.03 -199.73 -196.03 -180.62 -154.30 -67.21
M1' 0 73.8 122.61 153.24 163.4 153.24 122.61 73.8 0
stress at top of girder (M1/zt) 0 163.05 270.89 338.57 361.02 338.57 270.89 163.05 0.00
stress at bottom of girder (-M1/Zb) 0.00 -156.27 -259.63 -324.49 -346.00 -324.49 -259.63 -156.27 0.00
M2 M2 ™ 0 115 192 240 256 240 192 115 0
stress at top of girder (M2/zt) 0.00 255.03 423.98 529.81 564.94 529.81 423.98 255.03 0.00
stress at bottom of girder (-M2/Zb) 0.00 -244.43 -406.35 -507.78 -541.45 -507.78 -406.35 -244.43 0.00
losses 2 loss 23 23 23 23 23 23 23 23 23
ecc e1 (m) 0.155 0.461 0.623 0.718 0.741 0.718 0.623 0.461 0.155
stress at top of girder -7.72 -0.41 7.75 12.52 13.67 12.52 7.75 -0.41 -7.72
stress at bottom of girder -19.96 -45.83 -53.64 -58.22 -59.32 -58.22 -53.64 -45.83 -19.96
M3 M3 tm 0 86.4 137.4 160.8 170.4 160.8 137.4 86.4 0
stress at top of slab (M3/zts) 0.00 68.48 108.90 127.44 135.05 127.44 108.90 68.48 0.00
stress at top of girder (M3/ztg) 0.00 48.90 77.76 91.01 96.44 91.01 77.76 48.90 0.00
stress at bottom of girder (-M3/Zb) 0.00 -127.29 -202.43 -236.91 -251.05 -236.91 -202.43 -127.29 0.00
Differential shrinkage(after reduction for Creep Coeff. =0.43)
stress at top of slab -46.48 -34.60 -34.60 -34.60 -41.52 -34.60 -34.60 -34.60 -46.48
stress at top of girder 28.18 51.46 51.46 51.46 61.76 51.46 51.46 51.46 28.18
stress at bottom of girder -48.87 -39.40 -39.40 -39.40 -39.40 -39.40 -39.40 -39.40 -48.87
losses 3 loss (t) 134 134 134 134 134 134 134 134 134
in cables ecc. 0.475 0.933 1.095 1.190 1.213 1.190 1.095 0.933 0.475
stress at top of slab -8.74 17.37 34.59 44.67 47.09 44.67 34.59 17.37 -8.74
stress at top of girder -20.95 -10.96 1.34 8.54 10.26 8.54 1.34 -10.96 -20.95
stress at bottom of girder -130.90 -265.89 -297.90 -316.64 -321.13 -316.64 -297.90 -265.89 -130.90
M4 M4 ™ 0 177 297 374 410 374 297 177 0
stress at top of slab (M4/zts) 0.00 140.28 235.39 296.41 324.94 296.41 235.39 140.28 0.00
stress at top of girder (M4/ztg) 0.00 100.18 168.09 211.67 232.04 211.67 168.09 100.18 0.00
stress at bottom of girder (-M4/Zb) 0.00 -260.78 -437.57 -551.02 -604.06 -551.02 -437.57 -260.78 0.00
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital C
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) HBS
Check for Stresses at various stages Case - 1 Under applied Prestressing force condition
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
1 After prestressing operation
stress at top of girder (t/sqm) 341 405 273 199 191 199 273 405 341
stress at bottom of girder (t/sqm) 881 1696 1850 1948 1974.4 1948 1850 1696 881
Remarks : Just after prestressing all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
just before casting of cast in situ deck slab 27 day
stress at top of girder (t/sqm) 315 404 299 241 237 241 299 404 315
stress at bottom of girder (t/sqm) 813 1542 1669 1752 1774.7 1752 1669 1542 813
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
just before casting of deck with construction load 27 day
stress at top of girder (t/sqm) 315 567 570 580 598 580 570 567 315
stress at bottom of girder (t/sqm) 813 1386 1409 1427 1428.7 1427 1409 1386 813
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Just after casting of cast in situ deck slab 29 day
stress at top of girder (t/sqm) 315 822 994 1110 1163 1110 994 822 315
stress at bottom of girder (t/sqm) 813 1141 1003 920 887 920 1003 1141 813
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
After getting composte action & Rel. of Const. Load 49 day
stress at top of slab (t/sqm) -46 -35 -35 -35 -42 -35 -35 -35 -46
stress at top of girder (t/sqm) 335 710 783 835 877 835 783 710 335
stress at bottom of girder (t/sqm) 744 1212 1170 1146 1134 1146 1170 1212 744
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
After application of SIDL (before final losses) & no live load
stress at top of slab (t/sqm) -46 34 74 93 94 93 74 34 -46
stress at top of girder (t/sqm) 335 759 860 926 974 926 860 759 335
stress at bottom of girder (t/sqm) 744 1085 967 910 883 910 967 1085 744
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
During service with out live load and with final losses
stress at top of slab (t/sqm) -55 51 109 138 141 138 109 51 -55
stress at top of girder (t/sqm) 314 748 862 935 984 935 862 748 314
stress at bottom of girder (t/sqm) 614 819 669 593 562 593 669 819 614
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
During service with final losses and with live load RARE COMBINATION
stress at top of slab (t/sqm) -55 192 344 434 466 434 344 192 -55
stress at top of girder (t/sqm) 314 848 1030 1146 1216 1146 1030 848 314
stress at bottom of girder (t/sqm) 614 558 232 42 -41.8 42 232 558 614
Per. Stress at top 2304 2304 2304 2304 2304 2304 2304 2304 2304
Per. Stress at Bottom -330 -330 -330 -330 -330 -330 -330 -330 -330
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Max. Tensile stress in bottom of beam (Temperature Rise/fall) -121 t/sqm Ref. Temp. sheets.
Max. Compressive stress in top of deck (Temperature Rise/fall) 205 t/sqm
Resultant stesses including temperature (as accompanying load)
at bottom of beam Err:511 -114.36 t/sqm < allowable stress , Ok
at top of deck Err:511 588.56 t/sqm < allowable stress , Ok
During service with final losses and with live load FREQUENT COMBINATION
stress at top of slab (t/sqm) -55 156 285 360 384 360 285 156 -55
stress at top of girder (t/sqm) 314 823 988 1093 1158 1093 988 823 314
stress at bottom of girder (t/sqm) 614 624 341 180 109.3 180 341 624 614
Per. Stress at top 2304 2304 2304 2304 2304 2304 2304 2304 2304
Per. Stress at Bottom 0 0 0 0 0 0 0 0 0
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Max. Tensile stress in bottom of beam (Temperature Rise/fall) -121 t/sqm Ref. Temp. sheets.
Max. Compressive stress in top of deck (Temperature Rise/fall) 205 t/sqm
Resultant stesses including temperature (as accompanying load)
at bottom of beam Err:511 48.75 t/sqm < allowable stress , Ok
at top of deck Err:511 486.83 t/sqm < allowable stress , Ok
STRESS EXPLANATORY REPORT:
MID Section
of Girder
Net Prestress in cable after friction and slip P Err:511 11576.5 Kg/Cm2
loss
No of strands Err:511 91 nos
Immediate Losses:
No of cables n= 5 nos
EC Err:511 35 Gpa
Relaxation Loss:
Creep Loss :
Err:511 34.107 t
Shrinkage Loss:
Es 195 Gpa
Stress in cable due to Releaving effect for Construction Load 1233.0 t/m2
Creep Loss
13.62 t
Shrinkage loss
Differential Shrinkage
Creep Loss :
Rare Combination
Stress at Bottom of girder after temp effect:
Frequent Combination
Stress at Bottom of girder after temp effect:
Tension at bottom
18.98
SAFE
Tension
Tension
Bottom of Girder
(PF-BM-DL-BM-Deck
slab-Losses up to
28th day)
(PF-BM-DL-BM-Deck
slab-Losses up to
28th day)
Tension
Tension
Tension
Tension
Comp.
Tension
Comp.
tension
Tension
Comp.
tension
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital C
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) SPAN = 37.00 m HBS
Design Data for PSC design (END GIRDER) ϒsup case i.e PF factor =1.1
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
Section location from anchorage end 0.25 4.75 8.95 13.3 17.65 13.3 8.95 4.75 0.25
Sectional propertiesprecast
A (sqm) 1.660 0.965 0.965 0.965 0.965 0.965 0.965 0.965 1.660
yt (m) 0.992 1.034 1.034 1.034 1.034 1.034 1.034 1.034 0.992
yb(m) 1.033 0.991 0.991 0.991 0.991 0.991 0.991 0.991 1.033
Iz (m4) 0.585 0.468 0.468 0.468 0.468 0.468 0.468 0.468 0.585
Zb (m3) 0.566 0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.566
Zt(m3) 0.590 0.453 0.453 0.453 0.453 0.453 0.453 0.453 0.590
overall D 2.025 2.025 2.025 2.025 2.025 2.025 2.025 2.025 2.025
Sectional propertiescomposite
A (sqm) 2.333 1.640 1.640 1.640 1.640 1.640 1.640 1.640 2.333
ytg (m) 0.672 0.562 0.562 0.562 0.562 0.562 0.562 0.562 0.672
yb(m) 1.353 1.463 1.463 1.463 1.463 1.463 1.463 1.463 1.353
yts (m) 0.897 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.897
Iz (m4) 1.173 0.993 0.993 0.993 0.993 0.993 0.993 0.993 1.173
Zb (m3) 0.867 0.679 0.679 0.679 0.679 0.679 0.679 0.679 0.867
Ztg(m3) 1.746 1.767 1.767 1.767 1.767 1.767 1.767 1.767 1.746
zts(m3) 1.308 1.262 1.262 1.262 1.262 1.262 1.262 1.262 1.308
overall D 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250
E of concrete at t/sqm 3460000
E of concrete during service t/sqm 3500000
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
BM's due to various loads
BM due to self weight of beam M1™ 0 175 284 352 375 352.4 284 175 0
BM due to Construction Load M 1' ™ 0 74 123 153 163 153.24 122.61 73.8 0
BM due to Cast-in-situ slab M2 ™ 0 115 192 240 256 239.8 191.9 115.43 0
BM due to SIDL M3 ™ 0 86 137 161 170 160.8 137.4 86.4 0
BM due to Live load M4 ™ 0 177 297 374 410 374 297 177 0
Basic data
1) cg of of cables from bottom (m) 0.88 0.53 0.37 0.273 0.250 0.27 0.37 0.53 0.88
2) ecc. Of cables (m) e1 0.16 0.46 0.62 0.72 0.74 0.72 0.62 0.46 0.16
3) prestressing force (PF1) after friction and PF1 1228 1255 1272 1288 1299 1288 1272 1255 1228
slip losses (in t) ***
4) Avg. stress in cables (in kg/sqcm) 14149.10
5) no. of cables in 1 st stage 5
6) Area of cables (sqcm) As1 89.82
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
Section location from anchorage end 0.25 4.75 8.95 13.3 17.65 13.3 8.95 4.75 0.25
Estimation of prestressing losses 1 (i.e between prestressing operation & just after casing of cast in situ deck slab)
a) Elastic shortening loss in cables
stress at cg. of cables PF1/A+PF1*e12/I-M1*e1/I1 (t/sqm) 790 1698 1995 2213 2276 2213 1995 1698 790
5599.5 7755.6 9150.9 9761.9 9761.9 9150.9 7755.6 5599.5
Average stress at cg of cables (t/sqm) 1854.4796
loss(a) (Stress*Es*As1)/(Ec1*2) (t) 37.5
Net force PF1 PF1(a) = (PF1-loss (a)) (t) 1190 1218 1234 1250 1262 1250 1234 1218 1190
b) Losses due to creep in cables
stress at cg.Of cables (PF1(a)/A+PF1(a)*e12/I-M1*e1/I) 766 1642 1925 2132 2193 2132 1925 1642 766
5419.2 7491.0 8824.0 9407.0 9407.0 8824.0 7491.0 5419.2
Avg. stress along the girder (t/sqm) 1790
0.48 Loss
loss creep ceff * m * stress * As1 (t) 43.4854
c) Losses due to shrinkage in cables
Concrete shrinkage strain(IRC-112, Cl. 6.4.2.6)
1.23E-05 differential shrinkage strain x= (s1-s2) 0.0000123
loss x*Es*As1 2.15
d) Relaxation loss in cables Low relaxation
Avg stress in prestressing cables (fp =18900) 14149
from IRC:112 table 6.2 & 6.3(based on 1000 hr) %r 3.108
loss Re1 = %r1 * Avg. stress * As1 39.50
75.00 loss in this period 29.62
loss under service condition Re1l = 3*Re1 118.49
losess 1 112.8
net PF1 upto this leve PF1 (a) 1115 1143 1159 1175 1186 1175 1159 1143 1115
Estimation of prestressing losses 2 (i.e between just after casting of cast in situ deck slab & after getting composite action)
a) losses due to creep
stress at cg of cables 718 1417 1529 1604 1622 1604 1529 1417 718
4802.1 6185.3 6812.9 7015.2 7015.2 6812.9 6185.3 4802.1
(PF1(b))/A+(PF1(b)*e12)*/I-(M1+M2)*e1/I
Average stress at cg of cables (t/sqm) 1426.2
0.250
loss creep ceff * m * stress * As1 (t) 17.842
b) loss due to shrinkage
3.14E-05 differential strain x= (s1-s2) 3.1E-05
loss x*Es*(As1) 5.4995
25.00 c) relaxation loss in cables 9.8739
losess 2 33.2
net PF1 upto this leve PF1 (b) 1082 1109 1126 1142 1153 1142 1126 1109 1082
Estimation of prestressing losses 3 (i.e between getting composite action & infinity)
a) losses due to creep
stress at cg of cables 696 1327 1391 1436 1444 1436 1391 1327 696
4551.3 5706.9 6149.4 6265.4 6265.4 6149.4 5706.9 4551.3
(PF1(b))/A+(PF1(b)*e12/I-(M1+M2)*e1/I
Average stress at cg of cables (t/sqm) 1303.0
1.150
loss creep ceff * m * stress * As1 (t) 74.9864
b) loss due to shrinkage
3E-04 differential strain x= (s1-s2) 2.8E-04
loss x*Es*(As1) 48.1644
200 c) relaxation loss in cables 78.9914
losess 3 202.1
total losses after friction and slip losses 348.2
(losses 1+2+3) % 27.397
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital C
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) HBS
Stresses due to Differential shrinkage
S1 S2 S3 S4 S5 S6 S7 S8 S9
ecs 1.00E-04
Ai 0.675 sqm thickness of slab (m) 0.225
Nsh (ecs*Ec*Ai) 2E+02 t 238.65 238.65 238.65 238.65 238.65 238.65 238.65 238.65 238.65
Moment tm 187.22 160.97 160.97 160.97 160.97 160.97 160.97 160.97 187.22
Uniform tensile stress 3.536E+02 t/sqm
P/A 102.3 145.5 145.5 145.5 145.5 145.5 145.5 145.5 102.3
M/Zb 215.9 237.2 237.2 237.2 237.2 237.2 237.2 237.2 215.9
M/ztg 107.3 91.1 91.1 91.1 91.1 91.1 91.1 91.1 107.3
M/zts 143.2 127.6 127.6 127.6 127.6 127.6 127.6 127.6 143.2
differential shrinkage stresses (in precast beam)
Stress at bottom of beam -113.7 -91.6 -91.6 -91.6 -91.6 -91.6 -91.6 -91.6 -113.7
stress at top of beam 209.5 236.6 236.6 236.6 236.6 236.6 236.6 236.6 209.5
differential shrinkage stresses (in slab)
Stress at bottom of slab -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02
stress at top of slab -108.1 -80.5 -80.5 -80.5 -80.5 -80.5 -80.5 -80.5 -108.1
Stress at top and bottom of girder due to various forces & moments (Case-1 with respect to applied Prestressing force )
S1 S2 S3 S4 S5 S6 S7 S8 S9
Prestressing force PF 1 (t) 1227.8 1255.4 1271.8 1288.0 1299.1 1288.0 1271.8 1255.4 1227.8
Ecc e 1 (m) 0.155 0.461 0.623 0.718 0.741 0.718 0.623 0.461 0.155
stress at top of girder (PF1/A-PF1*e/zt) 416 23 -433 -708 -780 -708 -433 23 416
stress at bottom of girder (PF1/A+PF1*e/zb) 1076 2526 2996 3293 3384 3293 2996 2526 1076
M1 M1 ™ 0 175 284 352.4 375.1 352.4 284 175 0
stress at top of girder (M1/zt) 0.00 386.65 627.47 778.59 828.75 778.59 627.47 386.65 0.00
stress at bottom of girder (-M1/Zb) 0.00 -370.57 -601.38 -746.21 -794.28 -746.21 -601.38 -370.57 0.00
losses 1 loss 113 113 113 113 113 113 113 113 113
ecc e1 (m) 0.16 0.46 0.62 0.72 0.74 0.72 0.62 0.46 0.16
stress at top of girder -38 -2.02 38.39 62.04 67.72 62.04 38.39 -2.02 -38.26
stress at bottom of girder -98.88 -227.00 -265.73 -288.40 -293.84 -288.40 -265.73 -227.00 -98.88
M1' 0 73.8 122.61 153.24 163.4 153.24 122.61 73.8 0
stress at top of girder (M1/zt) 0 163.05 270.89 338.57 361.02 338.57 270.89 163.05 0.00
stress at bottom of girder (-M1/Zb) 0.00 -156.27 -259.63 -324.49 -346.00 -324.49 -259.63 -156.27 0.00
M2 M2 ™ 0 115 192 240 256 240 192 115 0
stress at top of girder (M2/zt) 0.00 255.03 423.98 529.81 564.94 529.81 423.98 255.03 0.00
stress at bottom of girder (-M2/Zb) 0.00 -244.43 -406.35 -507.78 -541.45 -507.78 -406.35 -244.43 0.00
losses 2 loss 33 33 33 33 33 33 33 33 33
ecc e1 (m) 0.155 0.461 0.623 0.718 0.741 0.718 0.623 0.461 0.155
stress at top of girder -11.27 -0.60 11.30 18.27 19.94 18.27 11.30 -0.60 -11.27
stress at bottom of girder -29.11 -66.84 -78.24 -84.92 -86.52 -84.92 -78.24 -66.84 -29.11
M3 M3 tm 0 86.4 137.4 160.8 170.4 160.8 137.4 86.4 0
stress at top of slab (M3/zts) 0.00 68.48 108.90 127.44 135.05 127.44 108.90 68.48 0.00
stress at top of girder (M3/ztg) 0.00 48.90 77.76 91.01 96.44 91.01 77.76 48.90 0.00
stress at bottom of girder (-M3/Zb) 0.00 -127.29 -202.43 -236.91 -251.05 -236.91 -202.43 -127.29 0.00
Differential shrinkage(after reduction for Creep Coeff. =0.43)
stress at top of slab -46.48 -34.60 -34.60 -34.60 -41.52 -34.60 -34.60 -34.60 -46.48
stress at top of girder 28.18 51.46 51.46 51.46 61.76 51.46 51.46 51.46 28.18
stress at bottom of girder -48.87 -39.40 -39.40 -39.40 -39.40 -39.40 -39.40 -39.40 -48.87
losses 3 loss (t) 202 202 202 202 202 202 202 202 202
in cables ecc. 0.475 0.933 1.095 1.190 1.213 1.190 1.095 0.933 0.475
stress at top of slab -13.18 26.20 52.18 67.38 71.03 67.38 52.18 26.20 -13.18
stress at top of girder -31.61 -16.53 2.02 12.88 15.48 12.88 2.02 -16.53 -31.61
stress at bottom of girder -197.45 -401.10 -449.38 -477.64 -484.43 -477.64 -449.38 -401.10 -197.45
M4 M4 ™ 0 177 297 374 410 374 297 177 0
stress at top of slab (M4/zts) 0.00 140.28 235.39 296.41 324.94 296.41 235.39 140.28 0.00
stress at top of girder (M4/ztg) 0.00 100.18 168.09 211.67 232.04 211.67 168.09 100.18 0.00
stress at bottom of girder (-M4/Zb) 0.00 -260.78 -437.57 -551.02 -604.06 -551.02 -437.57 -260.78 0.00
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital C
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) HBS
Check for Stresses at various stages Case - 1 Under applied Prestressing force condition
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
1 After prestressing operation
stress at top of girder (t/sqm) 416 409 195 70 49 70 195 409 416
stress at bottom of girder (t/sqm) 1076 2156 2394 2547 2589.6 2547 2394 2156 1076
Remarks : Just after prestressing all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
just before casting of cast in situ deck slab 27 day
stress at top of girder (t/sqm) 378 407 233 132 117 132 233 407 378
stress at bottom of girder (t/sqm) 977 1929 2129 2258 2295.8 2258 2129 1929 977
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
just before casting of deck with construction load 27 day
stress at top of girder (t/sqm) 378 570 504 471 478 471 504 570 378
stress at bottom of girder (t/sqm) 977 1772 1869 1934 1949.8 1934 1869 1772 977
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Just after casting of cast in situ deck slab 29 day
stress at top of girder (t/sqm) 378 825 928 1001 1043 1001 928 825 378
stress at bottom of girder (t/sqm) 977 1528 1463 1426 1408 1426 1463 1528 977
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
After getting composte action & Rel. of Const. Load 49 day
stress at top of slab (t/sqm) -46 -35 -35 -35 -42 -35 -35 -35 -46
stress at top of girder (t/sqm) 395 713 720 732 763 732 720 713 395
stress at bottom of girder (t/sqm) 899 1578 1605 1626 1628 1626 1605 1578 899
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
After application of SIDL (before final losses) & no live load
stress at top of slab (t/sqm) -46 34 74 93 94 93 74 34 -46
stress at top of girder (t/sqm) 395 762 798 823 860 823 798 762 395
stress at bottom of girder (t/sqm) 899 1451 1402 1389 1377 1389 1402 1451 899
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
During service with out live load and with final losses
stress at top of slab (t/sqm) -60 60 126 160 165 160 126 60 -60
stress at top of girder (t/sqm) 363 745 800 836 875 836 800 745 363
stress at bottom of girder (t/sqm) 702 1050 953 912 893 912 953 1050 702
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
During service with final losses and with live load RARE COMBINATION
stress at top of slab (t/sqm) -60 200 362 457 490 457 362 200 -60
stress at top of girder (t/sqm) 363 846 968 1047 1107 1047 968 846 363
stress at bottom of girder (t/sqm) 702 789 515 360 288.9 360 515 789 702
Per. Stress at top 2304 2304 2304 2304 2304 2304 2304 2304 2304
Per. Stress at Bottom -330 -330 -330 -330 -330 -330 -330 -330 -330
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Max. Tensile stress in bottom of beam (Temperature Rise/fall) -121 t/sqm Ref. Temp. sheets.
Max. Compressive stress in top of deck (Temperature Rise/fall) 205 t/sqm
Resultant stesses including temperature (as accompanying load)
at bottom of beam Err:511 216.30 t/sqm < allowable stress , Ok
at top of deck Err:511 612.50 t/sqm < allowable stress , Ok
During service with final losses and with live load FREQUENT COMBINATION
stress at top of slab (t/sqm) -60 165 303 383 408 383 303 165 -60
stress at top of girder (t/sqm) 363 821 926 995 1049 995 926 821 363
stress at bottom of girder (t/sqm) 702 854 625 498 439.9 498 625 854 702
Per. Stress at top 2304 2304 2304 2304 2304 2304 2304 2304 2304
Per. Stress at Bottom 0 0 0 0 0 0 0 0 0
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Max. Tensile stress in bottom of beam (Temperature Rise/fall) -121 t/sqm Ref. Temp. sheets.
Max. Compressive stress in top of deck (Temperature Rise/fall) 205 t/sqm
Resultant stesses including temperature (as accompanying load)
at bottom of beam Err:511 379.41 t/sqm < allowable stress , Ok
at top of deck Err:511 510.77 t/sqm < allowable stress , Ok
STRESS EXPLANATORY REPORT:
MID Section
of Girder
Net Prestress in cable after friction and slip P Err:511 14149.1 Kg/Cm2
loss
No of strands Err:511 91 nos
Immediate Losses:
No of cables n= 5 nos
EC Err:511 35 Gpa
Relaxation Loss:
Creep Loss :
Err:511 43.485 t
Shrinkage Loss:
Es 195 Gpa
Stress in cable due to Releaving effect for Construction Load 1753.9 t/m2
Creep Loss
17.84 t
Shrinkage loss
Differential Shrinkage
Creep Loss :
Rare Combination
Stress at Bottom of girder after temp effect:
Frequent Combination
Stress at Bottom of girder after temp effect:
Tension at bottom
24.92
CHECK
Tension
Tension
Bottom of Girder
(PF-BM-DL-BM-Deck
slab-Losses up to
28th day)
(PF-BM-DL-BM-Deck
slab-Losses up to
28th day)
Tension
Tension
Tension
Tension
Comp.
Tension
Comp.
tension
Tension
Comp.
tension
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital C
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) SPAN = 37.00 m HBS
Design Data for PSC design (MIDDLE GIRDER)
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
Section location from anchorage end 0.25 4.75 8.95 13.3 17.65 13.3 8.95 4.75 0.25
Sectional propertiesprecast
A (sqm) 1.654 0.965 0.965 0.965 0.965 0.965 0.965 0.965 1.654
yt (m) 0.993 1.037 1.037 1.037 1.037 1.037 1.037 1.037 0.993
yb(m) 1.032 0.988 0.988 0.988 0.988 0.988 0.988 0.988 1.032
Iz (m4) 0.582 0.464 0.464 0.464 0.464 0.464 0.464 0.464 0.582
Zb (m3) 0.565 0.469 0.469 0.469 0.469 0.469 0.469 0.469 0.565
Zt(m3) 0.586 0.447 0.447 0.447 0.447 0.447 0.447 0.447 0.586
overall D 2.025 2.025 2.025 2.025 2.025 2.025 2.025 2.025 2.025
Sectional propertiescomposite
A (sqm) 2.386 1.696 1.696 1.696 1.696 1.696 1.696 1.696 2.386
ytg (m) 0.654 0.541 0.541 0.541 0.541 0.541 0.541 0.541 0.654
yb(m) 1.371 1.484 1.484 1.484 1.484 1.484 1.484 1.484 1.371
yts (m) 0.879 0.766 0.766 0.766 0.766 0.766 0.766 0.766 0.879
Iz (m4) 1.206 1.016 1.016 1.016 1.016 1.016 1.016 1.016 1.206
Zb (m3) 0.880 0.685 0.685 0.685 0.685 0.685 0.685 0.685 0.880
Ztg(m3) 1.842 1.878 1.878 1.878 1.878 1.878 1.878 1.878 1.842
zts(m3) 1.371 1.326 1.326 1.326 1.326 1.326 1.326 1.326 1.371
overall D 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250
E of concrete at t/sqm 3460000
E of concrete during service t/sqm 3500000
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
BM's due to various loads
BM due to self weight of beam M1™ 0 175 284 352 375 352.4 284 175 0
BM due to Construction Load M 1' ™ 0 80 133 166 177 166 132.9 80 0
BM due to Cast-in-situ slab M2 ™ 0 125 208 259 277 259.4 207.53 124.9 0
BM due to SIDL M3 ™ 0 63 111 151 179 150.7 111.132 63.44 0
BM due to Live load M4 ™ 0 171 249 276 266 276 249.2 170.7 0
Basic data
1) cg of of cables from bottom (m) 0.88 0.53 0.37 0.273 0.250 0.27 0.37 0.53 0.88
2) ecc. Of cables (m) e1 0.15 0.46 0.62 0.72 0.74 0.72 0.62 0.46 0.15
3) prestressing force (PF1) after friction and PF1 1116 1141 1156 1171 1181 1171 1156 1141 1116
slip losses (in t) ***
4) Avg. stress in cables (in kg/sqcm) 12862.81
5) no. of cables in 1 st stage 5
6) Area of cables (sqcm) As1 89.82
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
Section location from anchorage end 0.25 4.75 8.95 13.3 17.65 13.3 8.95 4.75 0.25
Estimation of prestressing losses 1 (i.e between prestressing operation & just after casing of cast in situ deck slab)
a) Elastic shortening loss in cables
stress at cg. of cables PF1/A+PF1*e12/I-M1*e1/I1 (t/sqm) 720 1527 1778 1962 2015 1962 1778 1527 720
5055.4 6940.0 8134.3 8648.8 8648.8 8134.3 6940.0 5055.4
Average stress at cg of cables (t/sqm) 1654
loss(a) (Stress*Es*As1)/(Ec1*2) (t) 33.5
Net force PF1 PF1(a) = (PF1-loss (a)) (t) 1083 1108 1123 1137 1148 1137 1123 1108 1083
b) Losses due to creep in cables
stress at cg.Of cables (PF1(a)/A+PF1(a)*e12/I-M1*e1/I) 699 1477 1715 1890 1940 1890 1715 1477 699
4894.6 6704.0 7842.5 8331.8 8331.8 7842.5 6704.0 4894.6
Avg. stress along the girder (t/sqm) 1596
0.48 Loss
loss creep ceff * m * stress * As1 (t) 38.7821
c) Losses due to shrinkage in cables
Concrete shrinkage strain(IRC-112, Cl. 6.4.2.6)
1.23E-05 differential shrinkage strain x= (s1-s2) 0.0000123
loss x*Es*As1 2.15
d) Relaxation loss in cables Low relaxation
Avg stress in prestressing cables (fp =18900) 12863
from IRC:112 table 6.2 & 6.3(based on 1000 hr) %r 2.257
loss Re1 = %r1 * Avg. stress * As1 26.08
75.44 loss in this period 19.67
loss under service condition Re1l = 3*Re1 78.23
losess 1 94.1
net PF1 upto this leve PF1 (a) 1022 1047 1062 1077 1087 1077 1062 1047 1022
Estimation of prestressing losses 2 (i.e between just after casting of cast in situ deck slab & after getting composite action)
a) losses due to creep
stress at cg of cables 659 1263 1325 1360 1366 1360 1325 1263 659
4325.8 5434.5 5840.1 5930.3 5930.3 5840.1 5434.5 4325.8
(PF1(b))/A+(PF1(b)*e12)*/I-(M1+M2)*e1/I
Average stress at cg of cables (t/sqm) 1237.4
0.250
loss creep ceff * m * stress * As1 (t) 15.480
b) loss due to shrinkage
3.14E-05 differential strain x= (s1-s2) 3.1E-05
loss x*Es*(As1) 5.4995
24.56 c) relaxation loss in cables 6.4045
losess 2 27.4
net PF1 upto this leve PF1 (b) 995 1020 1035 1049 1060 1049 1035 1020 995
Estimation of prestressing losses 3 (i.e between getting composite action & infinity)
a) losses due to creep
stress at cg of cables 642 1193 1213 1212 1197 1212 1213 1193 642
4127.3 5050.8 5273.5 5239.0 5239.0 5273.5 5050.8 4127.3
(PF1(b))/A+(PF1(b)*e12/I-(M1+M2)*e1/I
Average stress at cg of cables (t/sqm) 1131.6
1.150
loss creep ceff * m * stress * As1 (t) 65.1226
b) loss due to shrinkage
3E-04 differential strain x= (s1-s2) 2.8E-04
loss x*Es*(As1) 48.1644
200 c) relaxation loss in cables 52.1537
losess 3 165.4
total losses after friction and slip losses 286.9
(losses 1+2+3) % 24.835
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital C
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) HBS
Stresses due to Differential shrinkage
S1 S2 S3 S4 S5 S6 S7 S8 S9
ecs 1.00E-04
Ai 0.731 sqm thickness of slab (m) 0.225
Nsh (ecs*Ec*Ai) 3E+02 t 258.54 258.54 258.54 258.54 258.54 258.54 258.54 258.54 258.54
Moment tm 198.26 169.00 169.00 169.00 169.00 169.00 169.00 169.00 198.26
Uniform tensile stress 3.536E+02 t/sqm
P/A 108.4 152.4 152.4 152.4 152.4 152.4 152.4 152.4 108.4
M/Zb 225.4 246.8 246.8 246.8 246.8 246.8 246.8 246.8 225.4
M/ztg 107.6 90.0 90.0 90.0 90.0 90.0 90.0 90.0 107.6
M/zts 144.6 127.4 127.4 127.4 127.4 127.4 127.4 127.4 144.6
differential shrinkage stresses (in precast beam)
Stress at bottom of beam -117.0 -94.4 -94.4 -94.4 -94.4 -94.4 -94.4 -94.4 -117.0
stress at top of beam 216.0 242.4 242.4 242.4 242.4 242.4 242.4 242.4 216.0
differential shrinkage stresses (in slab)
Stress at bottom of slab -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02 -1E+02
stress at top of slab -100.6 -73.7 -73.7 -73.7 -73.7 -73.7 -73.7 -73.7 -100.6
Stress at top and bottom of girder due to various forces & moments (Case-1 with respect to applied Prestressing force )
S1 S2 S3 S4 S5 S6 S7 S8 S9
Prestressing force PF 1 (t) 1116.2 1141.3 1156.2 1170.9 1181.0 1170.9 1156.2 1141.3 1116.2
Ecc e 1 (m) 0.154 0.458 0.620 0.715 0.738 0.715 0.620 0.458 0.154
stress at top of girder (PF1/A-PF1*e/zt) 382 13 -405 -659 -725 -659 -405 13 382
stress at bottom of girder (PF1/A+PF1*e/zb) 979 2298 2727 2999 3082 2999 2727 2298 979
M1 M1 ™ 0 175 284 352.4 375.1 352.4 284 175 0
stress at top of girder (M1/zt) 0.00 391.15 634.77 787.65 838.39 787.65 634.77 391.15 0.00
stress at bottom of girder (-M1/Zb) 0.00 -373.00 -605.33 -751.12 -799.50 -751.12 -605.33 -373.00 0.00
losses 1 loss 94 94 94 94 94 94 94 94 94
ecc e1 (m) 0.15 0.46 0.62 0.72 0.74 0.72 0.62 0.46 0.15
stress at top of girder -32 -1.11 32.99 52.95 57.74 52.95 32.99 -1.11 -32.18
stress at bottom of girder -82.54 -189.44 -221.96 -240.99 -245.56 -240.99 -221.96 -189.44 -82.54
M1' 0 80 132.9 166 177.1 166 132.9 80 0
stress at top of girder (M1/zt) 0 178.81 297.05 371.03 395.84 371.03 297.05 178.81 0.00
stress at bottom of girder (-M1/Zb) 0.00 -170.52 -283.27 -353.82 -377.48 -353.82 -283.27 -170.52 0.00
M2 M2 ™ 0 125 208 259 277 259 208 125 0
stress at top of girder (M2/zt) 0.00 279.17 463.85 579.79 618.23 579.79 463.85 279.17 0.00
stress at bottom of girder (-M2/Zb) 0.00 -266.22 -442.34 -552.90 -589.56 -552.90 -442.34 -266.22 0.00
losses 2 loss 27 27 27 27 27 27 27 27 27
ecc e1 (m) 0.154 0.458 0.620 0.715 0.738 0.715 0.620 0.458 0.154
stress at top of girder -9.36 -0.32 9.60 15.41 16.80 15.41 9.60 -0.32 -9.36
stress at bottom of girder -24.02 -55.13 -64.59 -70.13 -71.46 -70.13 -64.59 -55.13 -24.02
M3 M3 tm 0 63.44 111.132 150.7 179.468 150.7 111.132 63.44 0
stress at top of slab (M3/zts) 0.00 47.84 83.80 113.64 135.33 113.64 83.80 47.84 0.00
stress at top of girder (M3/ztg) 0.00 33.79 59.19 80.27 95.59 80.27 59.19 33.79 0.00
stress at bottom of girder (-M3/Zb) 0.00 -92.64 -162.29 -220.07 -262.08 -220.07 -162.29 -92.64 0.00
Differential shrinkage(after reduction for Creep Coeff. =0.43)
stress at top of slab -43.24 -31.69 -31.69 -31.69 -38.03 -31.69 -31.69 -31.69 -43.24
stress at top of girder 33.72 56.46 56.46 56.46 67.75 56.46 56.46 56.46 33.72
stress at bottom of girder -50.32 -40.58 -40.58 -40.58 -40.58 -40.58 -40.58 -40.58 -50.32
losses 3 loss (t) 165 165 165 165 165 165 165 165 165
in cables ecc. 0.493 0.954 1.116 1.211 1.234 1.211 1.116 0.954 0.493
stress at top of slab -9.87 21.44 41.67 53.51 56.35 53.51 41.67 21.44 -9.87
stress at top of girder -25.09 -13.49 0.79 9.15 11.16 9.15 0.79 -13.49 -25.09
stress at bottom of girder -162.06 -327.95 -367.12 -390.04 -395.55 -390.04 -367.12 -327.95 -162.06
M4 M4 ™ 0 170.7 249.2 276 266 276 249.2 170.7 0
stress at top of slab (M4/zts) 0.00 128.72 187.91 208.12 200.58 208.12 187.91 128.72 0.00
stress at top of girder (M4/ztg) 0.00 90.92 132.73 147.00 141.68 147.00 132.73 90.92 0.00
stress at bottom of girder (-M4/Zb) 0.00 -249.28 -363.91 -403.05 -388.44 -403.05 -363.91 -249.28 0.00
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital C
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) HBS
Check for Stresses at various stages Case - 1 Under applied Prestressing force condition
Details S1 S2 S3 S4 S5 S6 S7 S8 S9
Check for Permissible temporary stress in conc. 21 day as per clause 12.1 & 12.2.1 of IRC:112-2011 (after Elastic shortening loss)
at top of beam t/sqm 370 404 241 148 134 148 241 404 370
at bottom of beam t/sqm 950 1857 2043 2162 2195 2162 2043 1857 950
Per. Stress at top -330 -330 -330 -330 -330 -330 -330 -330 -330
Per. Stress at Bottom 2304 2304 2304 2304 2304 2304 2304 2304 2304
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
1 After prestressing operation
stress at top of girder (t/sqm) 382 405 229 129 114 129 229 405 382
stress at bottom of girder (t/sqm) 979 1925 2122 2248 2283 2248 2122 1925 979
Remarks : Just after prestressing all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
just before casting of cast in situ deck slab 27 day
stress at top of girder (t/sqm) 350 403 262 182 171 182 262 403 350
stress at bottom of girder (t/sqm) 896 1735 1900 2007 2037 2007 1900 1735 896
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
just before casting of deck with construction load 27 day
stress at top of girder (t/sqm) 350 582 559 553 567 553 559 582 350
stress at bottom of girder (t/sqm) 896 1565 1617 1653 1660 1653 1617 1565 896
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Just after casting of cast in situ deck slab 29 day
stress at top of girder (t/sqm) 350 861 1023 1133 1185 1133 1023 861 350
stress at bottom of girder (t/sqm) 896 1299 1174 1100 1070 1100 1174 1299 896
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
After getting composte action & Rel. of Const. Load 49 day
stress at top of slab (t/sqm) -43 -32 -32 -32 -38 -32 -32 -32 -43
stress at top of girder (t/sqm) 374 739 792 833 874 833 792 739 374
stress at bottom of girder (t/sqm) 822 1373 1352 1343 1335 1343 1352 1373 822
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
After application of SIDL (before final losses) & no live load
stress at top of slab (t/sqm) -43 16 52 82 97 82 52 16 -43
stress at top of girder (t/sqm) 374 773 851 914 970 914 851 773 374
stress at bottom of girder (t/sqm) 822 1281 1190 1123 1073 1123 1190 1281 822
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
During service with out live load and with final losses
stress at top of slab (t/sqm) -53 38 94 135 154 135 94 38 -53
stress at top of girder (t/sqm) 349 759 852 923 981 923 852 759 349
stress at bottom of girder (t/sqm) 660 953 823 733 678 733 823 953 660
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
During service with final losses and with live load RARE COMBINATION
stress at top of slab (t/sqm) -53 166 282 344 354 344 282 166 -53
stress at top of girder (t/sqm) 349 850 985 1070 1123 1070 985 850 349
stress at bottom of girder (t/sqm) 660 703 459 330 289.4 330 459 703 660
Per. Stress at top 2304 2304 2304 2304 2304 2304 2304 2304 2304
Per. Stress at Bottom -330 -330 -330 -330 -330 -330 -330 -330 -330
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Max. Tensile stress in bottom of beam (Temperature Rise/fall) -121 t/sqm Ref. Temp. sheets.
Max. Compressive stress in top of deck (Temperature Rise/fall) 205 t/sqm
Resultant stesses including temperature (as accompanying load)
at bottom of beam Err:511 216.75 t/sqm < allowable stress , Ok
at top of deck Err:511 477.23 t/sqm < allowable stress , Ok
During service with final losses and with live load FREQUENT COMBINATION
stress at top of slab (t/sqm) -53 134 235 292 304 292 235 134 -53
stress at top of girder (t/sqm) 349 827 952 1033 1087 1033 952 827 349
stress at bottom of girder (t/sqm) 660 766 550 431 386.5 431 550 766 660
Per. Stress at top 2304 2304 2304 2304 2304 2304 2304 2304 2304
Per. Stress at Bottom 0 0 0 0 0 0 0 0 0
remarks all the stresses are with in OR ~ EQUAL TO allowable limits , Hence OK
Max. Tensile stress in bottom of beam (Temperature Rise/fall) -121 t/sqm Ref. Temp. sheets.
Max. Compressive stress in top of deck (Temperature Rise/fall) 205 t/sqm
Resultant stesses including temperature (as accompanying load)
at bottom of beam Err:511 325.96 t/sqm < allowable stress , Ok
at top of deck Err:511 406.59 t/sqm < allowable stress , Ok
PROJECT
SUBJECT
Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati C
DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) HBS
Check for Ultimate strength in PSC Beam (END GIRDER) Grade of concrete 50
at mid span section
Strain in strands, compatible with failure strain of 0.0035 in concrete at top of section D 2250
eps -1 Prestrain + (d1-x)/x * 0.0035 0.0297 > eps pd 0.0072 d1 2238
eps -2 Prestrain + (d2-x)/x * 0.0035 0.0268 > eps pd 0.0072 d2 2038
eps -3 Prestrain + (d3-x)/x * 0.0035 0.0268 > eps pd 0.0072 d3 2038
deff 2000
If all strains are greater than eps pd , then stress in cables are fpd = 1408.0 mpa Bf 3000
thus total force in steel Tu = Err:511 1265 t ds 225
bw 300
by using rectangular stress block to fix the position of NA (x)
Fcd disfor(K27) 22.33
Bf
ds
Naxis (x)
D d d1
d2
bw
PROJECT Design and Construction of Roads and bridges for Nekkalu and Shakamuru (Part) in Zone-1 area in Amaravati Capital Ci
SUBJECT DESIGN OF PSC PRECAST POST TENSIONED BEAM SLAB (COMPOSITE BEAM) HBS
SHEAR DESIGN AS PER IRC:112-2011 (END GIRDER)
Details S1 S2 S3 S4
Section location from anchorage end (in 'm') 0.25 4.75 8.95 13.3
Cross sectional area 1.66 0.965 0.965 0.965
CG of section from Bottom 1.033 0.991 0.991 0.991
Cable force after all losses 838 857 868 879
Cable ecc. From CG of section 0.16 0.46 0.62 0.72
Average compressive stress P/A in KN/sqm Err:511 504.79 887.87 899.46 910.93
Zt 0.59 0.45 0.45 0.45
Zb 0.57 0.47 0.47 0.47
Zb composite 0.87 0.68 0.68 0.68
P/A - Pe /Zt Err:511 284.19 15.37 -295.35 -483.41
P/A + Pe /Zb Err:511 734.50 1724.09 2044.58 2247.28
Moment of Intertia 0.585 0.468 0.468 0.468
Ultimate Shear force 208 156 115 73
Vertical component of Prestressing force 113.52 55.93 36.77 16.25
Net Shear force Err:511 94 100 115 73
Ultimate moment -1 0 392 642 799
Ultimate moment -2 0 387 639 788
Stress at bottom due to Moment Err:511 0 1400 2302 2854
Resultant effect due to prestress + applied moment Err:511 735 324 -257 -607
allowable tensile stress -140 -140 -140 -140
Comparing with allowable tensile stress UCRCK UCRCK CRACK CRACK
Design SF 94 100 115 73
Bf 3000 3000 3000 3000
Ds 225 225 225 225
bw 800 300 300 300
overall depth of the section 2250 2250 2250 2250
cg from top of slab Err:511 1217 1259 1259 1259
S=Ax bar = Moment of the area above CG about CG Err:511 1.14 0.93 0.93 0.93
Breadth of the web bw in mm Err:511 715 258 258 258
I bw/S in sqm Err:511 0.367 0.129 0.129 0.129
segma cp in t/sqm Err:511 505 888 899 911
fctd Err:511 140 140 140 140
sqrt (fctd^2+segma cp * fctd) t/sqm Err:511 300 379 381 384
Shear capacity Ibw/S* sqrt(fctd^2+segma cp * fctd) Err:511 110.32 48.93 49.21 49.48
Shear reinforcement provide provide provide provide
min reinf. reinf. reinf. reinf.
Size B 300 mm
D 2000 mm
span of cross girder 3650 mm
Eff. Span / overall depth 1.825 <~ 2.5
Design as deep beam as per IS:456-2000
Conc M45 Reinf Fe 500 Q = 2.515 J = 0.872 cover 40 Fst = 240
Middle cross girder (If applicable) / end cross girder Under service
Design BM -ve top BM's and SF's from STAAD analysis 38 tm
+ve Bottom refer enclosed analysis output details 35 tm
Design SF in page nos. 28 t
Size B 300 mm
D 2000 mm
span of cross girder 3250 mm
Eff. Span / overall depth 1.625 <~ 2.5
Design as deep beam as per IS:456-2000
Conc M50 Reinf Fe 500 Q = 2.949 J = 0.863 cover 40 Fst = 240
Middle cross girder (If applicable) / end cross girder Under service
Design BM -ve top BM's and SF's from STAAD analysis 38 tm
+ve Bottom refer enclosed analysis output details 35 tm
Design SF in page nos. 28 t
Reactions from super structure for design of sub structure & foundation
R1 R2 R3 R4 R5 Total reaction
DL 66 70 70 70 66 342
SIDL 17.4 8.82 9.6 8.82 17.4 62
Cross beam under serivice WSM LL (70 R) c-1 39 47 7.4 1 -1.95 92 ex IF 82
BM at top 34 LL (70 R) c-2 0.4 5.02 31.09 47.73 8.27 93 ex IF 82
BM at bottom 32
SF 22
PROJECT 4-Laning of Hublie- Hospet section of NH-63 in Karnataka
SUBJECT DESIGN OF CROSS BEAMS C/c of Exp Joint = 37 m O/w 12.5
Cross Beam design at Pin Location
Size Thickness (Middle) 800 mm
Thickness (End) 400 mm
Width B 1000 mm
span of Depth of section 2000 mm
Eff. Span / overall depth 2.000 <~ 2.5
Reactions from super structure for design of sub structure and foundation
No of Jacks 4 Nos
Jack Reaction 106.5 t
No of Jacks 4 Nos
Jack Reaction 147.9 t
No of Jacks 4 Nos
Jack Reaction 108.5 t
Sagging moment
Design Forces
Load factors Factored Moments
SL.No Description
DL+SIDL1
1 ULS 1.35*DL+1.35*SIDL+1.75*SIDL2 0 t-m
+SIDL2
DL+SIDL1
2 SLS 1.0*DL+1.0*SIDL1+1.2*SIDL2
+SIDL2 0 t-m
Hogging moment
Design Forces
Load factors Factored Moments
SL.No Description
DL+SIDL1
1 ULS 1.35*DL+1.35*SIDL+1.75*SIDL2 121.133 t-m
+SIDL2
DL+SIDL1
2 SLS 1.0*DL+1.0*SIDL1+1.2*SIDL2
+SIDL2 89.14 t-m
Negative reinforcement
Positive reinforcement
0.12 % of web area on either face with spacing not more then 450 mm.
Required Ast =0.0012*1240*400 = 591.60 mm^2
Hence provide 8 nos. TOR 16
i.e. 1608.5 mm^2 OK
SHEAR CHECK:
From Table 12.3 for 150mm spacing Max. Limiting stress in steel 280 Mpa Safe
with out direct calculation=
Design of Middle Cross girder
Negative reinforcement
Positive reinforcement
0.12 % of web area on either face with spacing not more then 450 mm.
Required Ast =0.0012*1240*300 = 443.70 mm^2
Hence provide 7 nos. TOR 12
i.e. 791.7 mm^2 OK
From Table 12.3 for 150mm spacing Max. Limiting stress in steel with 280 Mpa Safe
out direct calculation=
Provision of Untensioned Reinforcement in Beams
fct, eff= mean value of tensile strength of concrete effective at the time when the cracks may expcected to occur fct,eff=fctm
Kc= 0.4*[1-(σc/k1*(h/h*)*fct,eff)]<=1
Kc= 0.9*Fcr/(Act*fct,eff.)>=0.5
σc= Mean stress of the concrete acting on the part of the section under consideration.
Act 0 m2
0.57972 T
Fcr = fct,eff*Act 0N
Kc= 0
Clear Cover 40 mm
CEB-FIP model has been used to calculate the increase in permissible bearing stress.
DF = 1.3*u/s*As*fyd-(Ac1-Ac2)*fcd*(1-(8*Msdu)/(u/pi*Msdu)) = 977.7 kN
2Yo = 400 mm
2Ypo = 245 mm
2Yo
Ypo/Yo = 0.61
2Yo
Ultimate force in cable (increased by 10% ) Pk = 3898 kN
As= 0.15*(Pmax/fyd)*ϒunfav
1467 mm2
Spalling reinforcement
As req= 0.03*Pmax/fyd*ϒunfav
510.38 mm2
Provide 2nos of 20 dia on each face 628 mm2
GIRDER LIFTING CONDITION
Girder Lifting Points
RA 34.8 RB
1. STAAD FLOOR
2. START JOB INFORMATION
3. ENGINEER DATE 16-OCT-18
4. END JOB INFORMATION
5. *PSC PRECAST BEAM + CAST IN SITU DECK SLAB COMPOSITE CONSTRUCTION
6. *HBS-2018 ; PROJECT : AMRAVATHI
7. *DESIGNED FOR C/W WIDTH OF 11.5 M AND OVERALL WIDTH OF 12.5 M
8. *SPAN = 37 M C/C OF EXP JOINT (34.8 M EFF)
9. INPUT WIDTH 72
10. ***********************************************
11. UNIT METER MTON
12. JOINT COORDINATES
13. 52 0.7 0 1.375; 53 1.1 0 1.375; 54 3.1 0 1.375; 55 5.6 0 1.375
14. 56 7.2125 0 1.375; 57 8.825 0 1.375; 58 10.4375 0 1.375
15. 59 12.05 0 1.375; 60 13.6625 0 1.375; 61 15.275 0 1.375
16. 62 16.8875 0 1.375; 63 18.5 0 1.375; 64 20.1125 0 1.375
17. 65 21.725 0 1.375; 66 23.3375 0 1.375; 67 24.95 0 1.375
18. 68 26.5625 0 1.375; 69 28.175 0 1.375; 70 29.7875 0 1.375
19. 71 31.4 0 1.375; 72 33.9 0 1.375; 73 35.9 0 1.375; 74 36.3 0 1.375
20. ***********************************************
21. MEMBER INCIDENCES
22. 1 52 53; 2 53 54; 3 54 55; 4 55 56; 5 56 57; 6 57 58; 7 58 59; 8 59 60
23. 9 60 61; 10 61 62; 11 62 63; 12 63 64; 13 64 65; 14 65 66; 15 66 67
24. 16 67 68; 17 68 69; 18 69 70; 19 70 71; 20 71 72; 21 72 73; 22 73 74
25. ***********************************************
26. MEMBER PROPERTY AMERICAN
27. 1 2 21 22 PRIS AX 1.6543 IX 1E-005 IY 0.5 IZ 0.5824
28. 3 20 PRIS AX 1.31 IX 1E-005 IY 0.5 IZ 0.5231
29. 4 TO 19 PRIS AX 0.965 IX 1E-005 IY 0.5 IZ 0.4638
30. DEFINE MATERIAL START
31. ISOTROPIC MATERIAL1
32. E 3.4E+006
33. POISSON 0.2
34. DENSITY 2.5
35. END DEFINE MATERIAL
36. CONSTANTS
37. MATERIAL MATERIAL1 ALL
38. SUPPORTS
39. 53 FIXED BUT FX FZ MX MY MZ
40. 73 FIXED BUT FX FZ MX MY MZ
41. *******************************************************************
42. LOAD 1
43. *SELF WEIGHT OF PRECAST GIRDER
44. MEMBER LOAD
45. 1 2 21 22 UNI GY -4.14
46. 3 20 UNI GY -3.28
47. 4 TO 19 UNI GY -2.41
48. LOAD 2
49. *LOAD FROM CAST IN SITU CONSTRUCTION
50. *****END GIRDER
51. ***(3*0.225*2.5=1.6875)
52. MEMBER LOAD
53. 1 TO 22 UNI GY -1.69
54. LOAD 3
55. *LOAD FROM CAST IN SITU CONSTRUCTION
56. *****MIDDLE GIRDER
57. ****(3.25*0.225*2.5=1.828)
58. MEMBER LOAD
59. 1 TO 22 UNI GY -1.828
60. LOAD 4
61. *SHUTTERING LOAD
62. *****END GIRDER
63. ****(3.0*(0.36))=1.08)
64. MEMBER LOAD
65. 1 TO 22 UNI GY -1.08
66. LOAD 5
67. *SHUTTERING LOAD
68. *****MIDDLE GIRDER
69. ****(3.25*(0.36))=1.17)
70. MEMBER LOAD
71. 1 TO 22 UNI GY -1.17
72. ***************************************************************
73. PERFORM ANALYSIS
74. LOAD LIST 1 TO 5
75. SECTION 0.01 MEMB 2
76. PRINT MEMBER SECTIONAL FORCE
1. STAAD FLOOR
2. *PSC PRECAST BEAM + CAST IN SITU DECK SLAB COMPOSITE CONSTRUCTION
3. *HBS-2018 ; PROJECT : AMRAVATHI
4. *DESIGNED FOR C/W WIDTH OF 11.5 M AND OVERALL WIDTH OF 12.5 M
5. *SPAN = 37 M C/C OF EXP JOINT (34.8 M EFF)
6. INPUT WIDTH 72
7. UNIT METRE MTONS
8. JOINT COO
9. 1 0 0 0;2 0.7 0 0;3 1.1 0 0;4 3.1 0 0;5 5.6 0 0 21 31.4 0 0 ;22 33.9 0 0
10. 23 35.9 0 0 ;24 36.3 0 0;25 37 0 0
11. REP ALL 1 0 0 0.5
12. REP 1 0 0 0.875
13. REP 12 0 0 0.8125
14. REP 1 0 0 0.875
15. REP 1 0 0 0.5
16. MEMBER INC
17. 1 52 53 22
18. 101 152 153 122
19. 201 252 253 222
20. 301 352 353 322
22. 501 53 78;502 78 103;503 103 128;504 128 153;505 153 178;506 178 203
23. 507 203 228;508 228 253;509 253 278;510 278 303;511 303 328;512 328 353
25. 601 63 88;602 88 113;603 113 138;604 138 163;605 163 188;606 188 213
26. 607 213 238;608 238 263;609 263 288;610 288 313;611 313 338;612 338 363
28. 701 73 98;702 98 123;703 123 148;704 148 173;705 173 198;706 198 223
29. 707 223 248;708 248 273;709 273 298;710 298 323;711 323 348;712 348 373
31. ELEMENT INC
32. 1001 1 2 27 26 TO 1024
33. REP 15 24 25
36. MEMBER PROPERTY
37. 1 2 21 22 301 302 321 322 PRI AX 1.66 IX 0.00001 IY 0.5 IZ 1.17
38. 101 102 121 122 201 202 221 222 PRI AX 1.66 IX 0.00001 IY 0.5 IZ 1.21
41. 3 20 303 320 PRI AX 1.31 IX 0.00001 IY 0.5 IZ 1.08
42. 103 120 203 220 PRI AX 1.31 IX 0.00001 IY 0.5 IZ 1.11
43. 4 TO 19 304 TO 319 PRI AX 0.965 IX 0.00001 IY 0.5 IZ 0.993
44. 104 TO 119 204 TO 219 PRI AX 0.965 IX 0.00001 IY 0.5 IZ 1.02
46. 501 TO 512 701 TO 712 PRI YD 2.00 ZD 0.3
47. 601 TO 612 PRI YD 2.0 ZD 0.3
48. ELEMENT PROPERTY
49. 1001 TO 1384 TH 0.225
51. 1001 1025 1049 1073 1097 1121 1145 1169 1193 1217 1241 1265 1289 1313 1337 -
52. 1361 -
53. 1024 1048 1072 1096 1120 1144 1168 1192 1216 1240 1264 1288 1312 1336 1360 -
54. 1384 -
55. TH 0.35
56. 1002 1026 1050 1074 1098 1122 1146 1170 1194 1218 1242 1266 1290 1314 1338 -
57. 1362 -
58. 1023 1047 1071 1095 1119 1143 1167 1191 1215 1239 1263 1287 1311 1335 1359 -
59. 1383 -
60. TH 0.35
62. CONSTANT
63. E 3354100 ALL
64. DENSITY 2.5 ALL
65. SUPPORT
66. 53 153 253 353 FIXED BUT FX FZ MX MY MZ
67. 73 173 273 373 FIXED BUT FX FZ MX MY MZ
68. DEFINE MOVING LOAD
69. TYPE 1 LOAD 4*9.4 2*6.66 4.44 DIS 1.37 3.05 1.37 2.13 1.52 3.96 WID 1.93
70. TYPE 2 LOAD 10*3.85 DIS 9*0.457 WID 2.05
71. TYPE 3 LOAD 4*3.8 2*6.33 2*1.5 DIS 3*3 3.2 1.2 4.3 1.1 WID 1.8
72. LOAD 1
73. *SELF WEIGHT OF PRECAST GIRDER
74. MEMBER LOAD
75. 1 2 21 22 101 102 121 122 201 202 221 222 -
76. 301 302 321 322 UNI GY -4.14
77. 3 20 103 120 203 220 303 320 UNI GY -3.28
78. 4 TO 19 104 TO 119 204 TO 219 -
79. 304 TO 319 UNI GY -2.41
80. LOAD 2
81. *LOAD FROM CAST IN SITU CONSTRUCTION
82. MEMBER LOAD
83. 1 TO 22 301 TO 322 UNI GY -1.69
84. 101 TO 122 201 TO 222 UNI GY -1.83
85. 501 TO 512 701 TO 712 UNI GY -1.75
86. 601 TO 612 UNI GY -1.31
87. LOAD 3
88. *SUPERIMPOSED DEAD LOAD (HAND RAIL / CRASH BARRIER) AT 0.825 T/M
89. ELEMENT LOAD
90. *KERB + HAND RAIL
91. 1001 TO 1024 1361 TO 1384 PRE GY -1.65
92. LOAD 4
93. *SUPERIMPOSED DEAD LOAD (WEARING COAT) AT 0.2 T/SQM
94. *WEARING COAT
95. ELEMENT LOAD
96. 1025 TO 1360 PRE GY -0.2
97. LOAD 5
98. *TOTAL DEAD LOAD
99. SELFWEIGHT
100. LOAD 6
101. *REACTION ON CROSS GIRDER FOR CROSS GIRDER DESIGNS UNDER SERVICE
102. MEMBER LOAD
103. 602 CON GY -40 0.81
104. 605 CON GY -40 0.425
105. LOAD GENERATION 50
106. TYPE 1 0.2 0. 4.06 XINC .5
107. LOAD GENERATION 50
108. TYPE 1 0.2 0. 4.625 XINC .5
109. LOAD GENERATION 50
110. TYPE 1 0.2 0. 5.59 XINC .5
111. LOAD GENERATION 50
112. TYPE 2 0.2 0. 4.625 XINC .5
113. LOAD GENERATION 50
114. TYPE 2 0.2 0. 5.65 XINC .5
115. LOAD GENERATION 50
116. TYPE 3 0.2 0. 9.8 XINC .5
117. LOAD COMB 401
118. *FOR DESIGN OF END CROSS GIRDER UNDER SERVICE
119. 5 1 3 1 4 1.2
120. LOAD COMB 402
121. *FOR DESIGN OF END CROSS GIRDER UNDER SERVICE
122. 5 1 3 1 4 1.2 6 1
125. LOAD COMB 403
126. 5 1.35 3 1.35 4 1.75
127. LOAD COMB 404
128. 5 1.35 3 1.35 4 1.75 6 1.5
131. PERFORM ANALYSIS
132. LOAD LIST 5 3 4 8 58 108 158 208 258
133. PRINT SUPPORT REACTIONS
134. LOAD LIST 1 2 3 4
135. SECTION 0.01 MEMB 2 102
136. PRINT MEMBER SECTIONAL FORCE
9 1313 1337 -
2 1336 1360 -
0 1314 1338 -
1 1335 1359 -
WID 1.93