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TE-419892-001 - 862-U-2302 - COOLING WATER SYSTEMS CHEMICAL INJECTION PACKAGE - Rev.B
TE-419892-001 - 862-U-2302 - COOLING WATER SYSTEMS CHEMICAL INJECTION PACKAGE - Rev.B
OPRNS
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENG'G CERT
MWK
HCK
SBK
SBK
JFGP 2
Jafurah Utilities, Sulfur and Interconnecting Systems
(Package 3)
DESCRIPTION
18-FEB-22
DATE
DISCIPLINE
ENGINEER FOR
COOLING WATER SYSTEMS CHEMICAL
SBK
DATE 18-FEB-22
ENGINEERING
MANAGER
DATE
JHK
18-FEB-22
INJECTION PACKAGE
CERTIFIED
MWK
(862-U-2302)
DATE 18-FEB-22
CONSTRUCTION
AGENCY
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B______
OF THIS DRAWING IS COVERED, FOR ALL
MWK
HCK
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SBK
SBK
CONTENTS
1 Introduction 3
DESCRIPTION
2 Process Duty 4
3 Mechanical Design 6
4 Control, Safeguarding and Instrumentation 8
5
10-14329-0003 ISSUED FOR REVIEW
Electrical 8
6 Utilities 8
7 Package Data 9-12
8 Dosing Pump 13-14
9 Dosing Pump Motor Data Sheet 15-16
JO/EWO
16-DEC-21
18-FEB-22
DATE
REV
NO.
A
DISCIPLINE
ENGINEER
SBK
DATE 18-FEB-22
ENGINEERING
MANAGER
JHK
DATE 18-FEB-22
CERTIFIED
MWK
DATE 18-FEB-22
CONSTRUCTION
AGENCY
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B_____
OF THIS DRAWING IS COVERED, FOR ALL
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
1.0 INTRODUCTION
PMT
1.1 General
ENG'G CERT
This Data Sheet covers the requirements for the Chemical Injection Package (862-U-2302), for the
MWK
HCK
SBK
Water circuit and the closed loop Cooling Water circuit. Six chemicals will be injected.
Five
5
The Package shall be designed and supplied as 6 complete skid-mounted units, one skid per chemical.
The CWS Chemical Injection package shall consist of, but not be limited to, the following:
5
- 6 x 100% chemical storage tanks (one for each chemical), sized for a minimum of 30 days supply of dosing
DESCRIPTION
volumes at the maximum dosing rate. Each tank to be fitted with necessary level & temperature instruments.
5
- 6 chemical transfer pumps for storage tank filling, one for each chemical.
- Tank mixer including driver fitted with each tank (if required) Deleted.
- 2 x 100% electrical dosing pumps for Corrosion Inhibitor to the closed loop Cooling Water (CW) circuit,
10-14329-0003 ISSUED FOR REVIEW
- 2 x 100% electrical dosing pumps for Biocide to the open loop Cooling Tower Water (CTW) circuit, Deleted.
One operation and One stand-by
- 2 x 100% electrical dosing pumps for Sodium Hypochlorite to the CTW circuit, One operation
JO/EWO
18-FEB-22
One stand-by
DATE
- 2 x 100% electrical dosing pumps for Dispersant to the CTW circuit, One operation and One
stand-by
- All pumps shall be provided with automatic stroke adjustment
REV
NO.
A
- All interconnecting piping and instrumentation within the package boundary, including all isolation, control and
DISCIPLINE
ENGINEER relief valves; strainers; calibration pots; pulsation dampers; pressure gauges, flowmeter on pumps discharge etc.
SBK - All instrumentation wired to skid edge junction box for wiring to the DCS (wiring from junction box
DATE 18-FEB-22 to DCS by others).
ENGINEERING
MANAGER - Junction box located at skid edge
JHK - Necessary sample and drain connections.
DATE 18-FEB-22 - All other mechanical and electrical equipment, instrumentation and controls necessary for safe and reliable
CERTIFIED operation.
MWK - Ladders and platforms as necessary
DATE 18-FEB-22 - Structural steel base frame with sun shade (VTC for sunshades).
CONSTRUCTION
AGENCY 1.2 Abbreviations
The following acronyms and abbreviations are used in this document:
DATE
OPERATIONS Bbl US Barrels PFD Process Flow Diagram
BEDD Basic Engineering Design Data PSV Process Safety Valve
DATE
CTW Cooling Tower Water RTU Remote Terminal Unit
CONTROL NUMBER
VERIFICATION
TBC To Be Confirmed
MBCD Thousand Barrels per Calendar Day
APPROVAL/CERTIFICATION REQUIREMENTS,
This document shall be read in conjunction with the following related project documents:
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENG'G CERT
MWK
HCK
SBK
18-FEB-22
SAES-P-111 Grounding
DATE
DISCIPLINE
ENGINEER
2.0 PROCESS DUTY
SBK 2.1 Design Parameters
DATE 18-FEB-22
ENGINEERING The CWS Chemical Injection Package is to provide six chemicals to the Cooling Tower Water circuit and Cooling
MANAGER Water circuit at the following key locations:
JHK
DATE Chemicals dosed to the Cooling Tower water circuit via the Cooling Tower Basin (862-S-2301):
18-FEB-22
The CWS Chemical Injection Package is to provide sufficient dosing for normal operation.
VERIFICATION
Dosing will be fully automatic with minimum operator intervention during normal operation.
BY:
5
The CWS Chemical Injection Package shall have 6 chemical storage tanks, one for each chemical. Each tank
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B_____
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENG'G CERT
MWK
HCK
SBK
The dosing pump discharge pressure to the Cooling Water circuit shall be adequate for supplying the chemical
into the discharge line which has a normal injection pressure of 16 - 36 psig and a design pressure of 165 psig.
The main stream flow rate is 7758 USGPM.
DESCRIPTION
The dosing pump discharge pressure to the Cooling Tower Water circuit shall be adequate for supplying the
chemical into the discharge line which has a normal injection pressure of 3 psig and a design pressure of 145
10-14329-0003 ISSUED FOR REVIEW
psig. The main stream flow rate is 8940 USGPM. Design make-up water flowrate is 305 USGPM
engineering.
Oxygen Scavenger - Hydrazine or equivalent NALCO ELIMIN-OX™
max dosing rate = 1.247 (HOLD) USGPM 0.031 USGPM
Specific Gravity = 1.019 1.02
16-DEC-21
The design life time for the CWS Chemical Injection Package (862-U-2302) shall be 20 years.
VERIFICATION
Initial fill requirements (for start-up) for Oxygen Scavenger (closed loop): 10 ft³ (@ 37 wt% of
Hydrazine solution for closed loop cooling water flow of 12633 USGPM) (VTC) closed loop cooling water system.
DATE:
BY:
As per SABP-A-026 section 8.3.2, the design of a water treatment program for an open evaporative cooling
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B______
system is a complex procedure, best performed by specialists from the water treatment chemical service
OF THIS DRAWING IS COVERED, FOR ALL
providers.
REVISION CERTIFICATE
OPRNS
SAUDI ARABIAN OIL COMPANY
2.5 Equipment Design Requirements
PMT
The Package shall include controlled volume pumps, tanks, gauges, strainer, filter, pressure relief valves, sight
ENG'G CERT
MWK
glasses and flow metering/monitoring devices, check valves, hand valves, a power source for the pump and
HCK
SBK
Electrical dosing diaphragm pumps shall be used. Dosing pumps hall be provided with appropriate alarms and
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
automated controls to provide immediate switchover from running to standby pump, in case of pump failure or the
need for maintenance.
Each pump shall have an adjustable stroke length to achieve turndown to 10% of rated injection flow.
Alteration of the stroke length shall be possible without shutting the pump down.
Stroke length to be adjustable, both locally and by a control signal from the remote control room.
DESCRIPTION
Mechanical lost motion capacity adjustment is not permitted. Hydraulic lost motion capacity is not permitted for
duties with motor rating > 1 HP.
Dosing will be fully automatic with minium operator intervention during normal operation.
10-14329-0003 ISSUED FOR REVIEW
a) Design temperature shall be set at 50ºF above the maximum operating temperature. The minimum upper design
temperature shall be 185ºF (for solar gain).
c) The minimum design (metal) temperature for this equipment is 41°F.
16-DEC-21
18-FEB-22
DATE
d) Design Pressure for pumped systems: process piping and equipment which form part of a pumped hydraulic
system, and which may operate liquid full, shall be designed for the maximum pressure that can be developed by
the pump.
REV
NO.
e) A pressure relief valve must be installed on the pump discharge to vent fluid back into the chemical tank or
A
suction line if pressure builds up. The actual pump internal relief valve setting shall be between 110% and 120% of
DISCIPLINE
ENGINEER
the rated discharge pressure.
DATE Each pump shall have an external PSV with independent discharge line piped back to the tank above the high high
liquid level.
CONTROL NUMBER
VERIFICATION
Check valves shall be external type; not integral to any other inline fitting.
EDSD
Nozzle loads permitted at all terminal points shall be agreed with BUYER. ‘Zero Load’ condition shall not be
accepted.
DATE:
3.5 Tanks
BY:
The chemical storage tanks shall be sized for at least one month's capacity at maximum dosing rate.
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B______
OF THIS DRAWING IS COVERED, FOR ALL
Chemical storage tank may be free standing if sizing prohibits skid mounting.
REVISION CERTIFICATE
Tanks shall be manufactured in accordance with 32-SAMSS-030 by an approved Saudi Aramco fabricator. Vendor
MWK
HCK
SBK
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
1) One 750 mm (30 in) NPS shell manway.
2) One 750 mm (30 in) NPS roof manway for tanks larger than 10,000 gallons capacity.
Tanks smaller than 36 inches in diameter shall be provided with minimum two flanged NPS 4 openings.
Block valves shall be installed directly at the tank nozzles. If more than one line connects to the same nozzle, valves
shall be installed in each line, in addition to the nozzle block valve.
DESCRIPTION
Calibration pot shall be robust design with calibrated toughened glass enclosed in steel guard.
Main line chemical feed and calibration tube shut-off valves shall be ¼ turn ball valves and shall be positioned such
that the operator can easily and simultaneously operate both valves during calibration.
3.7 Pumps
Chemical Injection Pumps
JO/EWO
Dosing pumps shall be API 675, controlled volume positive displacement type. Pumps shall be provided from Saudi
Aramco approved manufacturer and meet the requirements of 31-SAMSS-009.
Pump shall be double diaphragm type with a diaphragm failure signalling system.
16-DEC-21
18-FEB-22
DATE
Pump shall have an electronic automatic adjustable stroke length controller, capable of remote and local control
without stopping the pump.
Each pump shall have a minimum operating capacity of 30 - 110% of the recommended dosing rate.
REV NO.
• Rated suction pressure or 100 kPa gauge (15 psig) whichever is less;
VERIFICATION
• Rated discharge pressure or 100 kPa gauge (15 psig) whichever is less.
EDSD
The package / equipment shall be controlled by DCS. Safeguarding shall be incorporated in the Emergency
Shutdown system (ESD). Supplier shall provide the functional specification for the control, and logic diagrams or
ENG'G CERT
MWK
HCK
similar for the safeguarding. The incorporation of the control in DCS and safeguarding in the ESD is by Others.
Total flowrate signal (by Others) will be used to provide the ratio control to the dosing pump to adjust the dosing
SBK
SBK
rate accordingly. The DCS control system shall supply a flow demand signal to each package.
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
The dosing package tank shall be provided with a local level gauge and level transmitter to provide remote level
indication, including high and low level alarms.
A temperature gauge shall be supplied on the tank for indication of fluid temperature.
The pumps shall be provided with a local panel with start/stop facility, emergency stop, selector switch and running
indication. Remote running indication, pump selection and pump start/stop/trip shall also be provided.
DESCRIPTION
Double diaphragm pumps shall be provided with a diaphragm failure signal system.
Instrumentation shall be wired to skid edge Junction Box. Wiring to from the Junction Box to the DCS will be by
Others.
Ref.: 34-SAMSS-831 and TD-821310.
5.0 ELECTRICAL
JO/EWO
18-FEB-22
DATE
All electrical equipment shall meet ambient conditions as stated in Electrical Design Basis TD-821403.
All equipment installed in hazardous (classified) areas, electrical equipment/component meeting the requirement of
IEC 60079 shall be labelled, listed, or certified by any of the agencies in the Approved IECEx Certification Bodies
REV
NO.
(ExCBs) under the IECEx Certified Equipment Scheme. Method of protection must be marked and must
DISCIPLINE correspond with NEC Article 505 requirements for suitable protection method(s) for the hazardous area where the
ENGINEER equipment is applied.
SBK
Power cablings to motors will be provided by CONTRACTOR directly to the motor terminal boxes.
DATE 18-FEB-22
ENGINEERING VENDOR shall provide on-skid supporting cable tray for the incoming power cables.
MANAGER
JHK All on-skid grounding and bonding connection shall be wired to skid-edge earth busbars. CONTRACTOR shall
DATE 18-FEB-22
provide cabling up to these earth busbars. The grounding and bounding shall be as per SAES-P-111.
CERTIFIED Electrical control cabling on skid shall be wired to skid-edge junction boxes by VENDOR. CONTRACTOR shall
provide control cabling up to these junction boxes.
MWK
DATE 18-FEB-22 6.0 UTILITIES
CONSTRUCTION
AGENCY Following utilities are envisaged to be required for the package.
- Electrical Power 460V / 3Phase / 60Hz (at Users)
DATE
- Demineralised water
DATE
- Nitrogen
CONTROL NUMBER
VERIFICATION
- Instrument Air
EDSD
For operating and design conditions of utilities, refer to the ‘Basic Engineering Design Data’ document.
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B______
OF THIS DRAWING IS COVERED, FOR ALL
No. of Heads/Pump 1 1 1 1
MWK
HCK
Service Biocide Injection Sodium Hypochlorite Corrosion Inhibitor Injection to CW Corrosion Inhibitor Injection to CTW
Chemical Ref. section 2.3 Ref. section 2.3 Ref. section 2.3 Ref. section 2.3
SBK
SBK
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Flow per Head VTC VTC Ref. section 2.3 VTC
Discharge Pressure psig Ref. section 2.2 Ref. section 2.2 Ref. section 2.2 Ref. section 2.2
Chemical Ref. section 2.3 Ref. section 2.3 Ref. section 2.3
Discharge Pressure psig Ref. section 2.2 Ref. section 2.2 Ref. section 2.2
34-15430-3002 ISSUED FOR REVIEW
Design Pressure Atmos. + static head Shaft Dia VTA Pump Trip YES
Material SS316L (NOTE 1) Shaft Length VTA Strainers: per System / Pump / Head YES
Corrosion allowance NIL Shaft Seal arrangement VTA Calibration: Level Gauge / Calibration Gauge YES
Lid YES Material Wetted Parts (Note 1) VTA Relief Valve External to Pump YES
16-DEC-21
18-FEB-22
DATE
Access HINGED LID Mounting Arrangement VTA Pressure Gauges ON DISCHARGE YES
Atmospheric Vent / Purge System Motor 460 Volts 3 Ph 60Hz kW VTA Diaphragm failure signal system : YES
Dissolving Basket N/A Chemical Mixed VTA
Relief Valve N/A Mixing Time VTA
REV
NO.
SBK LENGTH VTA ft DRY VTA lbs TP01 CHEMICAL INLET VTA VTA
DATE 18-FEB-22
WIDTH VTA ft OPERATING VTA lbs TP02 DRAIN VTA VTA
ENGINEERING
HEIGHT VTA ft SHIPPING VTA lbs TP03 VENT VTA VTA
MANAGER
NOTES
DATE 1) Materials of construction shall be suitable for the concentrated chemical solution.
OPERATIONS 2) Equipment Tag Nos shall be confirmed by EPC Contractor during Detailed Design phase. will be finalized later.
3) VTA = Vendor to advise. TBC = To be confirmed.
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
THIS INDICATES THAT REV NO ____B______
OF THIS DRAWING IS COVERED, FOR ALL
APPROVAL/CERTIFICATION
Equip. No. TBC 1145 Equipment No. TBC Pulsation DampEners. Suction / Discharge YES
VTA 988 (HOLD) ft3
ENG'G CERT
(min. 1 month)
Dia (ins) x Height (ins) VTA Model VTA High Alarm YES
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Thickness VTA Impeller Dia VTA Low Alarm YES
SBK
SBK
Design Pressure Atmos. + static head Shaft Dia VTA Suitalbe material to be Pump Trip YES
proposed by vendor.
Material SS316L VTA (NOTE 1) Shaft Length VTA Strainers: per System / Pump / Head YES
Corrosion allowance NIL Shaft Seal arrangement VTA Calibration: Level Gauge / Calibration Gauge YES
Lid YES Material Wetted Parts (Note 1) VTA Relief Valve External to Pump YES
Access HINGED LID Mounting Arrangement VTA Pressure Gauges ON DISCHARGE YES
Atmospheric Vent / Purge System Motor 460 Volts 3 Ph 60Hz kW VTA Diaphragm failure signal system : YES
Dissolving Basket N/A Chemical Mixed VTA
DESCRIPTION
LENGTH VTA ft DRY VTA lbs TP01 CHEMICAL INLET VTA VTA
WIDTH VTA ft OPERATING VTA lbs TP02 DRAIN VTA VTA
HEIGHT VTA ft SHIPPING VTA lbs TP03 VENT VTA VTA
Sunshade VTA TP04 DISCHARGE VTA VTA
Lifting Lugs YES TP05 TANK UTILITY WATER VTA VTA
Earthing Bosses YES TP06 INSTRUMENT AIR VTA VTA
JO/EWO
18-FEB-22
DATE
DISCIPLINE
ENGINEER
SBK
DATE 18-FEB-22
ENGINEERING
MANAGER
JHK
DATE 18-FEB-22
CERTIFIED
MWK
DATE 18-FEB-22
CONSTRUCTION
AGENCY
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
OF THIS DRAWING IS COVERED, FOR ALL
APPROVAL/CERTIFICATION
INJECTION PACKAGE
JFGP UTILITIES DAT 10
____B______
862 U TE-419892-001
JFGP 2 Jafurah Utilities, Sulfur and Interconnecting Systems (Package 3) OF B
JAFURAH SAUDI ARABIA JO / EWO 10-14329-0003 16
DOC CLASS: 2 DSN:
Saudi Aramco 2616-ENG (10/2002)
OPRNS
Equip. No. TBC 67 Equipment No. TBC Pulsation DampEners. Suction / Discharge YES
VTA 211 (HOLD) ft3
VTA YES
ENG'G CERT
(min. 1 month)
Dia (ins) x Height (ins) VTA Model VTA High Alarm YES
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Thickness VTA Impeller Dia VTA Low Alarm YES
SBK
SBK
Design Pressure Atmos. + static head Shaft Dia VTA Pump Trip YES
Material SS316L (NOTE 1) Shaft Length VTA Strainers: per System / Pump / Head YES
Corrosion allowance NIL Shaft Seal arrangement VTA Calibration: Level Gauge / Calibration Gauge
Lid YES Material Wetted Parts (Note 1) VTA Relief Valve External to Pump YES
Access HINGED LID Mounting Arrangement VTA Pressure Gauges ON DISCHARGE
Atmospheric Vent / Purge System Motor 460 Volts 3 Ph 60Hz kW VTA Diaphragm failure signal system : YES
Dissolving Basket N/A Chemical Mixed VTA
DESCRIPTION
LENGTH VTA ft DRY VTA lbs TP01 CHEMICAL INLET VTA VTA
WIDTH VTA ft OPERATING VTA lbs TP02 DRAIN VTA VTA
HEIGHT VTA ft SHIPPING VTA lbs TP03 VENT VTA VTA
Sunshade VTA TP04 DISCHARGE VTA VTA
Lifting Lugs YES TP05 TANK UTILITY WATER VTA VTA
Earthing Bosses YES TP06 INSTRUMENT AIR VTA VTA
JO/EWO
18-FEB-22
3.3
DATE
Equip. No. TBC Equipment No. TBC Pulsation DampEners. Suction / Discharge
VTA 1057 (HOLD) ft3
Working Vol. (min. 1 month) Manufacturer VTA Level Instruments: Gauge YES
Dia (ins) x Height (ins) VTA Model VTA High Alarm YES
Thickness VTA Impeller Dia VTA Low Alarm YES
REV
NO.
Design Pressure Atmos. + static head Shaft Dia VTA Pump Trip YES
DISCIPLINE
Material SS316L (NOTE 1) Shaft Length VTA Strainers: per System / Pump / Head YES
ENGINEER
SBK Corrosion allowance NIL Shaft Seal arrangement VTA Calibration: Level Gauge / Calibration Gauge YES
DATE 18-FEB-22
Lid YES Material Wetted Parts (Note 1) VTA Relief Valve External to Pump YES
ENGINEERING
Access HINGED LID Mounting Arrangement VTA Pressure Gauges ON DISCHARGE YES
MANAGER
JHK Atmospheric Vent / Purge System Motor 460 Volts 3 Ph 60Hz kW VTA Diaphragm failure signal system : YES
DATE 18-FEB-22
Dissolving Basket N/A Chemical Mixed VTA
DATE HEIGHT VTA ft SHIPPING VTA lbs TP03 VENT VTA VTA
OPERATIONS Sunshade VTA TP04 DISCHARGE VTA VTA
Lifting Lugs YES TP05 TANK UTILITY WATER VTA VTA
2) Equipment Tag Nos shall be confirmed by EPC Contractor during Detailed Design phase. will be finalized later.
THIS INDICATES THAT REV NO ____B_____
APPROVAL/CERTIFICATION
INJECTION PACKAGE
JFGP UTILITIES DAT 11
862 U TE-419892-001
JFGP 2 Jafurah Utilities, Sulfur and Interconnecting Systems (Package 3) OF B
JAFURAH SAUDI ARABIA JO / EWO 10-14329-0003 16
DOC CLASS: 2 DSN:
Saudi Aramco 2616-ENG (10/2002)
OPRNS
Equip. No. TBC 21 Equipment No. TBC Pulsation DampEners. Suction / Discharge
VTA 3.1 (HOLD) ft3
VTA YES
ENG'G CERT
(min. 1 month)
Dia (ins) x Height (ins) VTA Model VTA High Alarm YES
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Thickness VTA Impeller Dia VTA Low Alarm YES
SBK
SBK
Design Pressure Atmos. + static head Shaft Dia VTA Pump Trip YES
Material SS316L (NOTE 1) Shaft Length VTA Strainers: per System / Pump / Head YES
Corrosion allowance NIL Shaft Seal arrangement VTA Calibration: Level Gauge / Calibration Gauge
Lid YES Material Wetted Parts (Note 1) VTA Relief Valve External to Pump YES
Access HINGED LID Mounting Arrangement VTA Pressure Gauges ON DISCHARGE
Atmospheric Vent / Purge System Motor 460 Volts 3 Ph 60Hz kW VTA Diaphragm failure signal system : YES
Dissolving Basket N/A Chemical Mixed VTA
DESCRIPTION
LENGTH VTA ft DRY VTA lbs TP01 CHEMICAL INLET VTA VTA
WIDTH VTA ft OPERATING VTA lbs TP02 DRAIN VTA VTA
HEIGHT VTA ft SHIPPING VTA lbs TP03 VENT VTA VTA
Sunshade VTA TP04 DISCHARGE VTA VTA
Lifting Lugs YES TP05 TANK UTILITY WATER VTA VTA
Earthing Bosses YES TP06 INSTRUMENT AIR VTA VTA
JO/EWO
18-FEB-22
0.25
DATE
Equip. No. TBC Equipment No. TBC Pulsation DampEners. Suction / Discharge
VTA 10 (HOLD) ft3
Working Vol. (min. 1 month) Manufacturer VTA Level Instruments: Gauge YES
Dia (ins) x Height (ins) VTA Model VTA High Alarm YES
Thickness VTA Impeller Dia VTA Low Alarm YES
REV
NO.
Design Pressure Atmos. + static head Shaft Dia VTA Pump Trip YES
DISCIPLINE
Material SS316L (NOTE 1) Shaft Length VTA Strainers: per System / Pump / Head YES
ENGINEER
SBK Corrosion allowance NIL Shaft Seal arrangement VTA Calibration: Level Gauge / Calibration Gauge YES
DATE 18-FEB-22
Lid YES Material Wetted Parts (Note 1) VTA Relief Valve External to Pump YES
ENGINEERING
Access HINGED LID Mounting Arrangement VTA Pressure Gauges ON DISCHARGE YES
MANAGER
JHK Atmospheric Vent / Purge System Motor 460 Volts 3 Ph 60Hz kW VTA Diaphragm failure signal system : YES
DATE 18-FEB-22
Dissolving Basket N/A Chemical Mixed VTA
DATE HEIGHT VTA ft SHIPPING VTA lbs TP03 VENT VTA VTA
OPERATIONS Sunshade VTA TP04 DISCHARGE VTA VTA
Lifting Lugs YES TP05 TANK UTILITY WATER VTA VTA
2) Equipment Tag Nos shall be confirmed by EPC Contractor during Detailed Design phase. will be finalized later.
THIS INDICATES THAT REV NO ____B_____
APPROVAL/CERTIFICATION
INJECTION PACKAGE
JFGP UTILITIES DAT 12
862 U TE-419892-001
JFGP 2 Jafurah Utilities, Sulfur and Interconnecting Systems (Package 3) OF B
JAFURAH SAUDI ARABIA JO / EWO 10-14329-0003 16
DOC CLASS: 2 DSN:
Saudi Aramco 8010-ENG(11/2010)
SBK
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
B. LIQUID CHARACTERISTICS 5. FLOW REPEATABILITY %
.1 MAX. FLOW TEMPERATURE °F 131 8. BHP CONS. AT MAX. CAPACITY (C.1)* BHP
3. SPECIFIC GRAVITY AT FLOW TEMP./ MAX. TEMP. NOTE3 NOTE3 9. BHP CONS. AT MAX. CAP. AND 110% OF E.12* BHP
4. VISCOS. AT FLOW TEMP./ MAX. TEMP. cP NOTE3 NOTE3 10. MAX. DISCH. PRESSURE psig
5. VAPOR PRESSURE AT FLOW TEMP. psi(a) TBC NOTE3 11. MAX. RELIEF VALVE SETTING psig
DESCRIPTION
.1 V.P AT MAX. FLOW TEMP. psi(a) TBC NOTE3 NOTE3 12. ACTUAL RELIEF VALVE SETTING psig
1. CAPACITY RANGE Usgph NOTE3 *) E.8 AND E.9 TO INCLUDE GEAR AND COUPLING LOSSES
NOTE NOTE
3. SUCTION PRESS. MIN/RATED psi(g) VTA VTA F. PUMP AND COUPLING MODEL,
4. TOTAL DIFFERENTIAL PRESSURE psi TBC VTA WEIGHTS, LUBRICATION
5. RATED DISCHARGE PRESSURE psi(g) VTA 1. MANUFACTURER
6. LOCATION .1 TYPE/SIZE
JO/EWO
7. AREA CLASSIFICATION
VENDOR
CLASS SAFE ZONE GROUP TEMP. 2. PUMP EQUIPPED WITH : REQ'D
DATE
SUPPLY
8. SUCTION/DISCHARGE PIPE
.1 DRIVER ( INCL. COUPLING
TOTAL ACTUAL LENGTH ft / AND GUARD IF REQUIRED)
REV
NO.
DISCIPLINE
.3 SUCTION STRAINER ( Y-TYPE )
ENGINEER
MODEL G. UTILITIES
APPROVAL/CERTIFICATION REQUIREMENTS,
AC PHASE
RATIO : AGMA FACTOR DC VOLTS HERTZ
REVISION CERTIFICATE
H. MATERIALS OF CONSTRUCTION
MWK
HCK
SBK
2. PLUNGER VTA 3.
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
3. CONTOUR PLATE VTA
5. PLUNGER DIAPHRAGM VTA 1) VENDOR shall complete this pump data sheet template for
7. FRAME VTA
8. SUCTION PULSATION BOTTLE VTA 2) Minimum pump differential pressure required to ensure guaranteed
11. RELIEF VALVE, SEAT AND TRIM VTA 3) Preliminary Chemical Information to be considerd as below. (HOLD)
12. BASEPLATE VTA 3-1) Oxygen Scavenger (normal injection rate : 74.8 USGPH) 1.88 USGPH
13. PIPEWORK VTA - Specific gravity : 1 - 1.05 1.02
- Viscosity (cP) : 1 - 10 2.9
J. PUMP CONSTRUCTION - Vapor Pressure (psia) : 0.23
FLANGED IN. - Normal injection rate : 1.68 (closed loop) / 1.53 (open loop) USGPH
.2 ADJUST. WHILE RUNNING/AND DURING VTAND STILL - Vapor Pressure (psia) : 0.34
CERTIFIED 4. VALVES 3-5) Scale Inhibitor (normal injection rate : 11 USGPH) 0.035 USGPH
MWK
.1 SUCTION VALVES SINGLE DOUBLE - Specific gravity : 1 - 1.15 1.32
DATE SIZE BALL OTHER - Viscosity (cP) : 1 - 10
18-FEB-22
CONSTRUCTION
.2 DISCHARGE VALVES SINGLE DOUBLE - Vapor Pressure (psia) : N/A
AGENCY
SIZE BALL OTHER - PH : 4 - 6 6.5
.3 BRINELL HARDNESS: VALVE SEAT
DATE
OPERATIONS 5. LUBRICATION 3-6) Disperant (normal injection rate : 13.1 USGPH) 7.324 USGPH
.1 PUMP, GEAR, BEARINGS - Specific gravity : 1.076 1.0675
DATE SPLASH SUBMERGED FORCED - FEED - Viscosity (cP) : 8 147.5
EDSD VERIFICATION
7. TYPE OF DOUBLE DIAPHR. RUPTURE SIGNALING PUMPS MARK NO. INQ./ORDER NO. DATA SHEET NO.
DATE:
-G-
BY:
MWK
HCK
SBK
BASIC DATA
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Volts: 460 Phase: 3 Hertz: 60 Nameplate: kW hp
Full Load RPM: Speed Range for Variable Speed Drive:
Rotation When Facing Motor Opposite Drive End:
Clockwise Counter-Clockwise Bi-Directional
Motor Thrust Loads: None Other
Type Load: Direct Coupled Belt Driven Other
NEMA Torque Design: “B” (normal) Other (specify)
DESCRIPTION
SITE DATA
STARTING
16-DEC-21 10-14329-0003 ISSUED FOR REVIEW
MOUNTING
Horizontal Vertical Shaft Up Vertical Shaft Down
JO/EWO
ENCLOSURE
DATE
DISCIPLINE
ENGINEER Space Heaters
SBK Space Heater Required for motors rated less than 75kW (100HP); Operating Voltage: 120 V, 1 ph
DATE 18-FEB-22 Other Voltage Max. Surface Temp. at Operating Volts ºC
ENGINEERING
MANAGER Heater Leads: Main Terminal Box Separate Heater Terminal Box
JHK
DATE 18-FEB-22
CERTIFIED
MWK
DATE 18-FEB-22
CONSTRUCTION
AGENCY
DATE
OPERATIONS
DATE
EDSD VERIFICATION
CONTROL NUMBER
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B_____
OF THIS DRAWING IS COVERED, FOR ALL
Vendor Data:
ENG'G CERT
GENERAL INFORMATION
SBK
SBK
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR PART SHALL BE OBTAINED FROM THE DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
MOTOR DATA
Rating Data at 1.0 Service Factor:
Nameplate Power kW (hp) Voltage 460 Phase 3 Hertz 60
Full Load Speed RPM Enclosure Type Frame Size
Rotation When Facing Motor Opposite Drive End:
Clockwise Counter-Clockwise Bi-Directional
DESCRIPTION
Torque:
Speed-Torque Curve No. Speed-Current Curve No.
Power Factor
Nominal Efficiency
Guaranteed Efficiency
Insulation System
Class Temperature Class ºC above ºC ambient at 1.0 SF
DATE
Bearing Information
Coupling End Bearing: Manufacturer’s Type Part No.
REV
NO.
A
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV NO ____B_____
OF THIS DRAWING IS COVERED, FOR ALL