CSWE 系列生活污水处理装置说明书

目 录

1 概 述 ............................................................................................................................................. 2
2 工作原理 ................................................................................................................................................. 2
2.1 基本原理 ............................................................................................................................................. 2
2.2 工作过程 ............................................................................................................................................. 2
2.3 主要技术参数 ..................................................................................................................................... 4
2.4 整机结构形式 ..................................................................................................................................... 6
3. 控制及功能 ........................................................................................................................................... 7
3.1 主要配件及说明 ................................................................................................................................. 7
3.2 电控箱 ................................................................................................................................................. 8
4 安装 ..................................................................................................................................................... 12
5 使用 ....................................................................................................................................................... 14
5.1. 电器控制系统 ................................................................................................................................. 14
5.2 首次调试 ........................................................................................................................................... 14
5.3 连续使用 ........................................................................................................................................... 15
6. 维 修 ............................................................................................................................................. 17
附： 产品提供随机技术文件、资料及备件 ......................................................................................... 18

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CSWE 系列生活污水处理装置说明书

1 概 述
CSWE 系列生活污水处理装置采用氧化降解和微滤及物理消毒相结合
的方法处理来自船舶(也适用机关、学校、宾馆、住宅等厂矿企业)厨房、
厕所、浴室的生活污水。与同类型产品相比，具有体积小，重量轻，结构
紧凑，无二次污染等特点，经该装置处理后的排放水达到国际海事组织规
定的排放标准，并获得了 MEPC 决议 227 (64) 的型式认可证书，同时满
足 GB3552 的 5.2.2 及 5.2.4 相关条款。

2 工作原理
2.1 基本原理
CSWE 系列生活污水处理装置由三个水密的箱体组成，这三个箱体分别
为两级生物氧化室、滗水室。
污水流入氧化室，利用活性污泥中的微生物的作用来降解污水中的有
机物，再通过流道自流流入二级氧化室，确保污水停留时间，深度接触降
解后从顶部流入滗水室，该室内好氧细菌的絮体(活性污泥)再由风机抽真
空，将活性污泥返送至氧化室，以此来保持活性淤泥的含量在各个腔室内
保持均衡。水体经过降解净化后通过内置特殊滤器模块抽入紫外线消毒杀
菌后排出舷外。若活性污泥驯化失败时，手动转换外置膜三通阀门，经辅
助超滤膜提高排放水质确保达标。

2.2 工作过程
1、 污水在装置中的被处理过程如下框图所示（图 1）：

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CSWE 系列生活污水处理装置说明书

风机

回流
污水进口 污泥回流

· 曝气室 曝气室 滗水室 膜

1 2 紫
排放
外
线
粉碎排污 抽吸泵

污泥排放

图 1 工作流程图
2、 各组件功能
(1) 1#2#氧化室
该室为本装置的中心处理构件，它由腔体、布水装置和曝气系统组成。
本室与滗水室形成一个整体模块，均用钢板焊接而成，并经防腐喷涂
处理。曝气系统用风机和专用的微孔曝气头组成，腔体侧面开有道门，以
便检修。
当污水流入氧化室，因有曝气系统提供的充足的溶解氧，适应微生物
生长繁殖，所以微生物相当丰富，除细菌（包括球衣菌等丝状菌）以外，
还有许多原生物和后生动物，保持着较高的生物量。而且曝气系统还将刚
进入的污水与悬浮活性污泥中的微生物有效地混合起来。在这样的环境下，
好氧菌吸收污水中的养料，将污水中的污染物质(主要是碳、氢、氮和硫)
变成二氧化碳、氮氧化合气体及水和新的细菌群，气体通过透气口溢出，
而水和细菌群一起进入滗水室。
本装置按平均流量设计，一般氧化停留时间为 8-12 小时，1#2#氧化
串联的型式，确保污水从进入氧化室到排入滗水室的推流过程无短路，保
障了深度氧化的停留时间。

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CSWE 系列生活污水处理装置说明书

（2） 滗水室
经过氧化，细菌（活性污泥）和水流入滗水室，澄清的处理后液体通
过内置特殊滤器分离出并抽吸出箱体。滗水室中的活性污泥，可直接进入
空气提升管的吸入口，通过空气提升管将活性污泥返送（回流比一般是进
水量的 20～40%）送至氧化室。在回流通道的明显处装有透明管，以便于
随时观察检查污泥的返送情况从而保证装置正常有效地工作。
(3) 紫外消毒与超滤膜
澄清的处理后液体经抽吸泵抽出后进入紫外线消毒，杀灭滗水室内滤
器未能拦截的耐热大肠杆菌等病菌、病毒。当生活污水装置刚启用活性污
泥菌种的驯化期或遇有特殊水质，仅凭生物降解不能达标且必须对外排放
时，接入辅助超滤膜提高排放水质。

2.3 主要技术参数
1. 型号命名

C S W E × ×

处理量代号

产品序号

污 水

生 活

船 用

2、 处理后的水质标准
化学需氧量 （COD）：<125 mg/L
五日生物耗氧量 （BOD5）：< 25 mg/L
固体悬浮物 （SSO）：< 35 mg/L

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CSWE 系列生活污水处理装置说明书

耐热大肠杆菌群（M.P.N）：< 100 个/100mL

PH 值 ：6~8.5
余氯 ：0.5mg/L (使用紫外线消毒不涉及余氯)
3、 各类规格型号的技术参数：
本装置的整个系列包括且不限于下列规格型号，其主要参数如下表 1：

型 号 处理量 有机负荷 箱体外形尺寸 整机外形尺寸

(L/D) Kg/D （mm）M*L*H （mm）M1*L1*H1

CSWE-8 560 0.28 500*1100*1050 722*1294*1430

CSWE-12 840 0.42 500*1200*1150 722*1294*1530

CSWE-20 1400 0.7 500*1200*1350 722*1294*1730

CSWE-30 2100 1.05 600*1250*1600 860*1344*1980

CSWE-40 2800 1.4 800*1300*1600 1060*1344*1980

CSWE-60 4200 2.1 800*1900*1600 1060*1944*1980

CSWE-80 5600 2.8 1200*1900*1600 1539*1944*1980

CSWE-120 8400 4.2 1300*2100*1800 1639*2144*2180

CSWE-160 11200 5.6 1500*2100*1800 1839*2144*2180

CSWE-200 14000 7.0 1800*2200*1800 2105*2244*2180

表 1. 型号的具体参数
注1. 选型方式：纯黑水处理，适用人数一般按 70L/人/天换算；黑灰水混合，一般建议非客船按
每人每天灰水 110L 换算，合计每人每天计算依据为 180L。例如 CSWE-40 可处理 40 人的纯
黑水或 15 人的黑灰水。其他情况请参考 ISO15749-1 中 4.3 条相关规定
注2. 厨房水进入系统前需先经过撇油器撇油，洗澡水需要先由毛发滤器过滤。
4、 适用范围：
l 环境温度范围：0℃~55℃
l 冲洗介质温度范围：2℃~32℃
l 冲洗水盐度：＜35g/L （若用海水冲洗，建议使用适用于海水的菌种
驯化）

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CSWE 系列生活污水处理装置说明书

2.4 整机结构形式
本装置的外形结构（见图 2）

图 2 CSWE 型系列装置外形结构图

A. 污水进口 B1.灰水口（可选） B2.医务水口（可选） C. 溢流口

D. 透气管口 E. 清水入口 F. 排放口 G 排渣口

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CSWE 系列生活污水处理装置说明书

H. 电控箱 I. 污泥回流管 J. 粉碎泵 K. 风机

L. 抽吸泵 M.紫外消毒器 N.超滤膜组

注：其中 N:超滤膜组为客户选配，适用于菌种驯化期间无法出行至 12 海
里之外排放单位，在驯化期间开启外置膜组以此确保达标性。

3. 控制及功能
3.1 主要配件及说明
本装置整机结构除了三个腔室外，还选用了风机、粉碎排污泵、柱塞
泵、电气控制等部件作为主要配件。泵组的参数如下：
1、 粉碎排污泵
2、 转驳泵（柱塞泵）

其中常用 CWF 船用粉碎泵的技术参数如下：

型号 0.1CWF-5B 5CWF-10B
（适用于 CSWE-8） （适用于 CSWE-12 及以上机型）

配用 电源（交流） 220V/380V/440V 2220/380V/440V

电机 转速（r/min） 2800 2980

功率（KW） 0.18 1.4

扬程（m） 5 10

排量（m3/h） 1 5

表 2. 配套粉碎泵选型

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CSWE 系列生活污水处理装置说明书

其中常用 DZ 船用柱塞泵的技术参数如下：

型号 DZ-100 DZ-250 DZ-500 DZ-1000

配用 电源（交流） 220/380/440V 220/380/440V 220/380/440V 220/380/440V

电机 功率（KW） 0.12KW 0.18KW 0.25KW 0.37KW

吸高（m） 6 6 6 6

排出压力（MPa） 0.3 0.3 0.3 0.3

排量（m3/h） 0.1 0.25 0.5 1

进出口管径（mm） 15 25 25 40

表 3. 配套柱塞泵选型

3. 风机选型：CSWE-80 以下均选用 SCB32 型；CSWE-120 以上型号均选择

SCB42 型。

4. 紫外灯：

型号 GP24W GP75W GP75W

适用于 DZ100、250 柱塞泵 适用于 DZ500 柱塞泵 适用于 DZ1000 柱塞泵

电源（交流） 220V 220V 220V

功率（W） 24W 75W 75W

紫外线照射剂量 0.1 柱塞泵——3500J/㎡ 2240J/㎡ 1120J/㎡

0.25 柱塞泵——1400J/㎡

注：为确保紫外照射剂量，请 3 个月更换一次紫外灯管

3.2 电控箱
电器控制箱除了突现本设备全部功能控制外，还向外部（集控室
等）提供远程输出信号显示本设备的工作状态，电控箱可以安装在设备
上，也可以安装在他处，以电缆相接。
电控箱的主要功能有：控制风机、抽吸泵及粉碎泵的起停，实现自
动控制或手动控制，膜高压报警灯，操作上简易方便，具有体积小、可
靠性高等性能特点。控制箱的具体原理图、工作图如下：

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CSWE 系列生活污水处理装置说明书

3～AC380V
150-JX34
用户进线船用电缆3×1.5

126

127
101- 102- 103-
5
J1
9 远程停止自锁按钮(用户自备) 功率:2KW JX1 JX2 JX3 104 B 127

5 ～24V 6
1
124

101
102
103
125
J1 J4

2 ～380V(440V)
124-JX33 151-JX35 126
RT2 RT1
126-JX20 137-JX19 138 13 14 13 14 1 3 5
137-JX18 138-JX17 （不用时请短接） 125
K0

～220V 4
K1
自动 Auto J0 2 4 6
128 106

104
105
106
11 12 10 11 124
126 127 2
XD103 K2
C1

3
13 14 139 1 2 151
23 24 14 13 F4
XD102 124 F2
C2 140 手动 Manual 129 125
13 14 1 2 C2 1
J0
14 A1 A2

105
104
4 7 130 13 气泵运行
XD109 131 Air pump
C3 157
13 14 1 2 K3

104
105
106

104
105
106

104
105
106
XD101 14 13
J4 129
5 9 159 1 2 F1
C1 柱塞泵运行 1 3 5
J0 133
5 8 15 18 13 14 A1 A2 Plunger pump
XD105 TJ1
1 2 电源指示 132 134
Power pilot124
lamp F1 F2 F3
J2 125
TJ1
RT3 141 J1 I> I> I> I> I> I> I> I> I>
126-JX21 141-JX22 13 14 8 12 A1 A2
126 127
166 2 4 6 2 4 6 2 4 6

110
111
112

113
114
115

160
161
162
XD106 K4
(黑) 1 2 溢流指示
135-UVa-JX31 1 3 5 1 3 5 1 3 5
(Bleak) Over flow 129 14 13 a b 125-UVb-JX32
126-JX23
C1 C2 C3
142-JX24 XD107 UV ballast 紫外消毒灯镇流
YX1 1 2 135 2 4 6 2 4 6 2 4 6
外膜高压 J0 Uv disinfection
1 3 6 9 1 2

118-JX10

119-JX11
120-JX12
121-JX13

163-JX14
164-JX15
165-JX16
Membrane system ballast

116-JX8
117-JX9
(绿) pressure gauge
XD104
(黑) (Green) K5 F3
(Bleak) C3
126-JX25
14 13 155 13 14 A1 A2 粉碎泵手动运行
YX2 129
156 Crushing pump 3～M 3～M 3～M
1 3 F1
(绿) 21 22
(Green) XD110 内膜负高压
158-JX26 1 2 柱塞泵 气泵 粉碎泵
Internal Membrane system F2 J3 Plunger pump Air pump Suction pump
pressure gauge 136 13 14
XD108 21 22 综合故障
J3 143
5 9 1 2 Integrated failure
F3
J2 21 22
8 12
148-JX4 149-JX5
141-JX22 RT3 溢流（NO） (注：F1-F2电动机启动器
126-JX21 Overflow signal output(NO) 13-14接口启动待机状态后为NC,
126-JX20 RT2
21-22接口启动待机状态后为NO)
137-JX19 J3
12 4 (Note：F1-F2 Motor starter
137-JX18 RT1
122-JX6 123-JX7 13-14 are NC when started,
138-JX17
综合故障远传（NC） 21-22 are NO when started)
清水柜 Integrated failure signal output（NC）
J4
8 12
152-JX36 153-JX37
Clean water tank 运行指示远传（NO）
Working indicate output(NO)

图3（a）380V/440V 常规电气原理图
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CSWE 系列生活污水处理装置说明书

图3（b）380V/440V 常规电气控制箱接线图

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 JX
101
3N-50HZ 380V电源进线 A 01
（3N-60HZ 440V） 3 B 102
02
CSWE 系列生活污水处理装置说明书

Power supply in 3×1.5

C 103 03
集污柜溢流远传（NO）
A
148 04
SCT overflow alarm 2
2×0.5 B 149 05
电气控制箱内部接线排

综合故障远传(NC)
A
122 06
Integrated failure 2
2×0.5 B 123 07

A
116 08
4 B 117 09
4×1.5
C 118 10
Connectorbar

116

118
117
A
119 11
4 B 120 12
4×1.5
C 121 13

120
119

Plunger pump
抽吸泵电机PP
121
A
163 14
4 B 164 15
4×1.5

Air pump
C

空气泵电机AP
165 16
164
165
163

2 A 138 17
2×0.5 B 137 18

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Crushing pump

2 A 137 19

生活污水处理装置内部 Internals
138 2×0.5 B 126 20
RT1 137
137
126
RT2
2 A 126 21
126
清水柜

RT3 141
2×0.5 B 141 22
粉碎泵电机CP Clean water tank

2
126 23
A
2×0.5 B 142 24
外膜压力表YX1
Pressure gauge YX2

2
126 25
A
2×0.5 B 158 26
144 27
内膜真空压力表YX2

C C
1
图3（c）380V/440V 常规电气控制箱外接线图

145 28
ZSZ1 2 D
UV

4 D
3 146
4×0.5 E 29 E
4
Pressure gauge YX2 紫外线UV

F 147 F
UV ray power

30
135
A 31 A 2
B 125 32 B
远程停止 1# 124 33
Remote stop 1# 2 A
2×0.5 B 150 34
远程停止 2# 2 A
Remote stop 2# 2×0.5 B 151 35
152 36
运行指示远传(NO) 2 A
Working indication 2×0.5 B 153 37
CSWE 系列生活污水处理装置说明书

4 安装
本装置的安装应在船体处于正常状态下，尽可能处于水平位置。装置的
底座上设有安装螺孔。建议装置的长边应尽量与船首尾保持同一方向安
装，以减少船的摇摆对装置的影响。
为了便于维修和紧急状态下的应用，装置的正面应留有一定（约 0.5m 左
右）的空间，同时在装置上应备有一个向舷外排放的旁通管路。
没有固体物的厨房废水可以直接引入污水管路，但装置处理量应相应选大
一些的型号。
浴室废水可以引入灰水管路，通过装置排放，也可以直接向外排放。
注意：装置的表面不允许焊接，以防内部防腐涂层损坏。
一、 底座安装
交付使用的 CSWE 装置附有固定于船舶结构的底座，不同型号规格
的装置，其底座尺寸可见具体设备的技术图纸

二、 管路连接
CSWE 装置有与船舶管路系统相连接的污水进口、灰水进口、排放口、
溢流口、通气管等管路，其连接方法见图 4 CSWE 系列生活污水系统
图。

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CSWE 系列生活污水处理装置说明书

7＃

6＃

4＃ 5＃

1＃ 2＃ 3＃
8＃ 10＃
9＃ 12＃ 11＃

图 4 CSWE 系统图（MBR 模块为选配件）

注意：
（1）应急排放管的安装
在曝气箱的箱体上或污水入口管系的截止阀前，应安装一个紧急排
放管，以便设备维修或紧急状态下，将污水直接排放舷外。
（2）溢流管路的安装
溢流管路的最高点不得超过箱体顶部的高度，如溢流管接至舷外，
其出口应高于船体的最高吃水线。若污水池低于装置的箱体，则可
将该管直接接向污水池。
（3） 灰水一般可直接排放，若要经处理，则应考虑设备的处理量，
选择较大一些的型号。具体选型需和海事、船检及设备厂家沟
通。
（4） 通气管与其它通风系统相连可以接入烟囱（或舱底通气口）向

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CSWE 系列生活污水处理装置说明书

外排气，但管路弯头不宜过多，管路中不能有积水。
（5） 反冲洗管路
用于反冲洗的清水必须有一定的压力，反冲洗的管路上必须装
有截止阀。
（6） 排放管的安装
将排污泵的出口，接至舷外，其最高点应高于设备箱体顶部。
（7） 所有接至舷外的管路上，均应安装防外部海水、河水倒流的单
向止回阀。
（8） 排渣口出去接入通岸接头外，也可接入应急排放管路或收集柜。
注：所有对外排放口的排放压力均需要满足使用要求，如 F 口排放口
若挑高 10 米，则排放口压力需可达到 1kg 以上。

5 使用
5.1. 电器控制系统
打开 CSWE系列电器控制箱电源开关，控制面板上的电源指示灯亮，
手动状态下所有电器设备均可手动启、停。自动状态下整个控制过程按
事先设定的运行方式自动运行，完成全自动操作。
(1) 电控箱手动操作
设备打开电源开关通电后，置“手动运行/自动运行”旋钮于“手动
运行”，设备便进入手动工作状态，按下所选设备的带灯按钮，所选设
备（风机、柱塞泵、粉碎泵、紫外线消毒）启动运行，同时带灯按钮的
指示灯亮。
(2) 电控箱自动操作
在进入自动运行前，确认（风机、柱塞泵、粉碎泵、紫外线消毒）
均可运行，指示灯处于熄灭状态。此时置“手动运行/自动运行”旋钮于
“自动运行”，污水处理系统开始进入全自动工作状态，并按以下流程
运行整个周期：进水——曝气——滗水——消毒排放。
当滗水室水位升至“中液位”时，抽吸泵自行启动间歇运行状态，
向外排水，当滗水室水位降至“低液位”时，抽吸泵自动停止。当出现
故障或峰值溢流时，液位达到高液位，溢流报警触发。

5.2 首次调试
(1) 调试前的准备
① 检查整个系统电路、气路、水路正确无误。
② 向 曝气室进清水，检查气、水路无泄漏现象。
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③ 进行功能调试、确保各泵、阀、液位及消毒装置均能正常运行。
④ 将清水排空，注入生活污水。
⑤ 检查各阀门状态。
(2) 活性污泥培养和驯化
① 将电控箱的控制开关全部置于“手动”，启动风机按钮
②正常进入污水，直至溢流报警后，关闭风机，半小时后打开2#曝
气柜的底部阀门，手动开启粉碎泵排水至无水排出。重新开启风机正常
使用马桶直至溢流报警灯亮后再次进入这个环节。持续3-5天后使得原污
水浓度提高后开始投放菌种液或干粉菌种。开启活性污泥的驯化和培养
过程。具体时间与污水的污泥浓度，溶解氧浓度和气温高低有关，一般
环境较合适时（即环境温度25度左右，进的污水浓度较高）则驯化周期
7-15天；条件较为恶劣时培养驯化期为15~30 天左右
注：1. 菌种投放的过程中可适当增加糖分、肉糜等高热量的有机物增加菌种的活性。
2. 驯化过程中粉碎泵手动排放时需注意是否在可排放区域，若非法定可直排的区
域，请排放至污水收集柜。若航行区域均不可直排，则建议在当地寻找陆上污水处理
厂，直接拉入活性淤泥使用，跳过设备的菌种驯化过程
③当曝气室取样无异味，静置10分钟，可以看到明显的分层，上清
液较为清澈则设备可以正常运行，将控制调整为自动运行。
(3) 分析测定：
① 仪器观察
有条件时，可在显微镜下观察活性污泥的菌种情况。
调试初期，仅有菌胶团和原生物，当污水中出现漫游虫、草履虫、
轮虫等微型原生动物，说明活性污泥的培养和驯化已成功。
② 直接观察
活性污泥的好坏可以直接观察污泥的沉降比（SV%），即处于曝气工
况时，取其混合液在100ml 量筒中，静止沉淀30 分钟后，沉淀物（咖啡
色）与混合液的体积比，正常范围在15~30%左右。
3. 正常运行

5.3 连续使用
(1) 定期检查
当处理系统处于“自动”工作状态时，无需专人看管，只需定期检
查工况即可。
(2) 活性污泥的测试和处理。
保持处理系统处于良好的生物平衡，重要的是絮状物含量应保持在
一定的限度内（即100ml 污水中絮状物含量在15~30ml 范围内）。
若絮状物超过 30%时，应进行活性污泥排出（在允许直接排放的海
域）或焚烧。正在 “手动”的状态下，停止曝气1小时，随后打开9#排
放阀，手动启动粉碎排放泵，将含水污泥排出，直至达到合适的范围为

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止。随后关闭9#阀，开启8#阀，手动控制粉碎泵再工作30秒后停止排
污。操作完成后，关闭8#阀。
(3) 污泥处置
在泊岸时将污泥排至岸上。
(4) 清洗和放泄
当系统需大修时，首先打开8#、9#、10#阀，泄放掉柜内的所有混合
液，并用清水冲洗干净。
(5) 注意在处理污水中，不得含有杀菌成分(所使用的洗涤剂、肥皂
等不得含有杀菌剂成分)
(6) 紫外线灯管在使用3个月后需注意更换。
(7)内置滤器的负压报警时，关机，使用配备的药水稀释6倍后从顶
部的螺纹口加漏斗灌入滤器，药水在滤器中浸泡6小时候后再次令机器进
入自动运行状态予以排放。第一次清洗前请联系公司调试人员，确保清
洗对设备菌种的损害降低到最低。

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6. 维 修
本设备在运行中出现常规故障，可以按照下表排除。
现象 原因 措施

粉碎排污泵、柱塞泵不能启 电机损坏 更换电机

动 无动力 检查动力系统
粉碎排放泵不能自动启停 液位测量故障 检查液位传感器及控制电路

粉碎泵/柱塞泵运行，但不 运转方向不对 改变电机电源相位

排水 相关阀关闭或者损坏 检查电机排放管路系统及阀门
泵故障 参考柱塞泵部分
溢流
进入装置的污水太多 正常，检查船上污水来源。
控制系统损坏 检修控制系统
无动力 检修动力线路
风机不运转
自动熔离 找出熔离原因
电机故障 更换
控制阀故障 修理或者更换
风机运转，但压力不足
空气管路进水 清理
运转方向不对 换相
风机运转，但曝气头无气泡 管路故障 清理或者更换
曝气头堵塞或老化 更换
絮状物太多 检查絮状物含量，定期清理
装置臭味太浓
细菌死亡（呈现黑色渣） 检查空风机功能及程控功能
内置滤器断路 更换内置滤器
排放水太脏
有异味，细菌死亡 重新培养菌种
紫外消毒装置灯管坏 更换灯管
紫外无光源或减弱 启动电路故障或无故障情况下每三
检修或者更换
个月更换一根
膜压力太高 膜堵塞、失效 清洗、更换

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附： 产品提供随机技术文件、资料及备件
1．技术文件资料
1.1．使用说明书 1份
1.2．系统安装图 1份
1.3．装置安装尺寸图 1份
1.4．电气原理图 1份
1.5．控制箱接线图 1份
1.6．船检产品证书 1份
1.7．产品合格证 1份
1.8. 型式认可证书副本及 IMO 证书副本 1份
2．备件
2.1．紫外线灯管 1只
2.2．粉碎泵备件 （根据泵厂标准） 1套
2.4．柱塞泵备件 （根据泵厂标准） 1套

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 Index

Chapter 1 Introduction ...................................................................................... 1

Chapter 2 Principle ............................................................................................ 1

2.1 Basic Principle ...................................................................................... 1

2.2 Operation Process.................................................................................. 2

2.3 Working Program .................................................................................. 3

2.4 machine structure .................................................................................. 5

Chapter 3. Control and Function ....................................................................... 7

3.1 Main accessories and instructions ............................................................... 7

3.2 Electric control box ..................................................................................... 8

Chapter 4 Installation ................................................................................... 12

Chapter 5 Operations.................................................................................... 14

5.1. Electrical Control System .................................................................. 14

5.2 For the first time debugging ................................................................ 15

5.3 Continuous use .................................................................................... 16

Chapter 6 Maintenance................................................................................. 18

Appendix: ........................................................................................................ 19
CSWE 系列生活污水处理装置说明书

Chapter 1 Introduction
CSWE Series Sewage Treatment Plant is a kind of equipment, which is
manufactured through the integrated method of biodegradation, membrane
bioreactor filter and physical disinfection, used for the treatment of marine
sewage from galley, toilet and bath. (It also can be used for the treatment for
wastewater produced by factories, mines, hotels and restaurants etc.)
The effusion of this plant can meet the amended convention of MAPOL 73/78
issued by International Maritime Organization (IMO), and in compliance the
Resolution MEPC.227 (64) “Revised Guidelines on Implementation of Effluent
Standards and Performance Tests for Sewage Treatment Plants”.

Chapter 2 Principle

2.1 Basic Principle

There are 3 rooms in the system which are 1# 2# aeration chambers and decant
water chanmber.
Black water swallowed by the bacteria in organic and inorganic in Aeration
chamber.
When the overflow reaches a certain level water can get into the decant water
chamber, the air pump play a similar role like jet pump, a vacuum is formed in
the bottom of the decant water chamber and pumping sludge into the bottom of
the aeration chamber. The water will be discharged by the plunger pump
through a very special physical filter.
If the activated sludge acclimation failure or sewage degradation is not easy,
the manual conversion of the discharge valve can be turned on and let the
membrane in working statement.

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 CSWE 系列生活污水处理装置说明书

2.2 Operation Process

1. The process of the treatment can be show in the figure 1 below:

Air pump

back
Sewage inlet sludge

Aeration Aeration decant M

·
chamber chamber water B
chanmber R
1 2 U 排放
V
Crash Pump Suction pump

Sludge emergency discharge

Figure (1) Process Diagram

2. the function of each part

(1) Aeration chamber
The 1#&2# aeration chambers are the core of the device in all of the processing
components, which is composed of cavity, water distribution devices and
aeration system.
By the anti-corrosion spray treatment. The aeration system uses the air pump
and the special microporous aerating head, the cavity side opens the gate, in
order to overhaul.
When the sewage into the oxidation chamber, due to aeration system to provide
adequate dissolved oxygen, adapt to microbial growth and reproduction, so very
rich in microorganisms, in addition to bacteria, there are many protists and
metazoan, Maintain a high biomass.
And the aeration system will be just entering the sewage and suspended
activated sludge in the micro-organisms effectively mixed up.
In such an environment, aerobic bacteria absorb nutrients in the sewage, the

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sewage pollutants (mainly carbon, hydrogen, nitrogen and sulfur) into carbon
dioxide, water and a new bacterial flora, carbon dioxide go through the vent
overflow, water and the new bacterial population enter the precipitation
chamber together.
The device is designed per the average flow, usually by the oxidation of
residence time of 6 to 8 hours.
（2） decant chamber
After oxidation, bacteria (activated sludge) and water flow into the decant
chamber, the clarified treatment liquid is separated and pumped out of the
chamber by a special built-in filter. The activated sludge in the decanting
chamber can be directly entered into the suction inlet of the air riser, through
which the activated sludge can be returned to the aeration chamber (the reflux
ratio is generally 20 ~ 40% of the water intake). A transparent pipe is installed
at a prominent place in the return channel to facilitate the inspection of sludge
return at any time to ensure the normal and effective operation of the device.
(3) UV light and the MBR
After the clarified treatment, the water was drawn out by the plunger pump
and then entered the ultraviolet disinfection to kill the bacteria and viruses such
as heat-resistant escherichia coli that could not be intercepted by the filter in the
decant water chamber. When the domestic sewage plant is just in the
acclimation period of activated sludge strains or in the case of special water
quality, it cannot meet the standard only by biodegradation and must be
discharged to the outside, the membrane outside is connected to improve the
discharged water quality.

2.3 Working Program

1. Type Naming

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CSWE 系列生活污水处理装置说明书

C S W E ××

The symbol of capacity

The serial number of the

Wastewater

Sewage

Marine

2. Effluent Standard
Total Suspended Solids (TSS) not exceed 35 mg/l
Biochemical Oxygen Demand (BOD5) not exceed 25 mg/l
Chemical Oxygen Demand (COD) not exceed 125 mg/l.
Heat - resistant Escherichia coli
PH between 6 and 8.5（M.P.N）：< 100/100mL.
Residual chlorine: 0.5mg/L

3. The Structure and Name of Main Parts

The whole series of the device includes seven specification models, the
main parameters are as table 1 follows:

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CSWE 系列生活污水处理装置说明书

Type Capacity Organic load Box Size（mm） Device Size（mm）

(L/D) Kg/D M*L*H M1*L1*H1

CSWE-8 560 0.28 500*1100*1050 722*1294*1430

CSWE-12 840 0.42 500*1200*1150 722*1294*1530

CSWE-20 1400 0.7 500*1200*1350 722*1294*1730

CSWE-30 2100 1.05 600*1250*1600 860*1344*1980

CSWE-40 2800 1.4 800*1300*1600 1060*1344*1980

CSWE-60 4200 2.1 800*1900*1600 1060*1944*1980

CSWE-80 5600 2.8 1200*1900*1600 1539*1944*1980

CSWE-120 8400 4.2 1300*2100*1800 1639*2144*2180

CSWE-160 11200 5.6 1500*2100*1800 1839*2144*2180

CSWE-200 14000 7.0 1800*2200*1800 2105*2244*2180

Table 1. Specific parameters of the model

2.4 machine structure

The external configuration of the device (see Figure 1)

5 上海势久船舶设备有限公司
 CSWE 系列生活污水处理装置说明书

Figure 1 CSWE series device outline structure

A. sewage inlet B1.grey water inlet（optional） B2. infirmary water(optional)） C. overflow

D. vent port E. clean water inlet F. discharge port G. silt outlet

H. control box I. sludge return pipe J. crushing pump K. air pump

L. plunger pump M.UV light N. membrane group

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CSWE 系列生活污水处理装置说明书

Chapter 3. Control and Function

3.1 Main accessories and instructions
The whole structure of the device in addition to the three chambers, but also
selected the air pump, crushing sewage pumps, electrical control box and other
components as the main accessories:：

1. the air pump

2. crushing pump
3. plunger pump
4. electric control box

The CWF marine crushing pump technical parameters are as follows:

Type 0.1CWF-5B 5CWF-10B
（for CSWE-8 ） （for other types）

AC 220V/380V/440V 380V/440V

Motor Rotating Speed 2800 2980

（r/min）

Power（KW） 0.18 1.4

Head（m） 5 10

Capacity（m3/h） 1 5

Inlet Diameter（mm） 40 40

Outlet Diameter（mm） 25 40

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The DZ plunger pump technical parameters are as follows:

Type DZ-100 DZ-250 DZ-500 DZ-1000

Motor AC 220/380/440V 220/380/440V 220/380/440V 220/380/440V

Power（KW） 0.12KW 0.18KW 0.37KW 0.25KW

High absorption（m） 6 6 6 6

Head（MPa） 0.3 0.3 0.3 0.3

Capacity（m3/h） 0.1 0.25 0.5 1

DN（mm） 15 25 25 40

3.2 Electric control box

In addition to the function control of the equipment, the electrical control box
provides remote output signals to the external (centralized control room, etc.)
to display the working status of the equipment. The electric control box can be
installed on the equipment or installed at other places.
The main functions of electric control box are: control air pump and crushing
pump start and stop, automatic control or manual control, membrane high
pressure alarm, easy and convenient in operating, small size, high reliability
and performance characteristics. Control box of the specific schematic diagram,
the working diagram is as follows:

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3～AC380V
150-JX34
用户进线船用电缆3×1.5

126

127
101- 102- 103-
5
J1
9 远程停止自锁按钮(用户自备) 功率:2KW JX1 JX2 JX3 104 B 127

5 ～24V 6
1
124

101
102
103
125
J1 J4

2 ～380V(440V)
124-JX33 151-JX35 126
RT2 RT1
126-JX20 137-JX19 138 13 14 13 14 1 3 5
137-JX18 138-JX17 （不用时请短接） 125
K0

～220V 4
K1
自动 Auto J0 2 4 6
128 106

104
105
106
11 12 10 11 124
126 127 2
XD103 K2
C1

3
13 14 139 1 2 151
23 24 14 13 F4
XD102 124 F2
C2 140 手动 Manual 129 125
13 14 1 2 C2 1
J0
14 A1 A2

105
104
4 7 130 13 气泵运行
XD109 131 Air pump
C3 157
13 14 1 2 K3

104
105
106

104
105
106

104
105
106
XD101 14 13
J4 129
5 9 159 1 2 F1
C1 柱塞泵运行 1 3 5
J0 J1 133
5 8 8 12 13 14 A1 A2 Plunger pump
XD105
1 2 电源指示 132 134
Power pilot124
lamp K4 F1 F2 F3
J2 125
RT3 141 13 135-UVa-JX31 a b 125-UVb-JX32 I> I> I> I> I> I> I> I> I>
126-JX21 141-JX22 13 14 129 14
126 127
2 4 6 2 4 6 2 4 6
UV ballast 紫外消毒灯镇流
135

110
111
112

113
114
115

160
161
162
XD106 J0 Uv disinfection
(黑) 1 2 6 9 1 2
溢流指示 ballast 1 3 5 1 3 5 1 3 5
(Bleak) Over flow
126-JX23 XD104 C1 C2 C3
142-JX24 XD107 K5 F3
YX1 1 2 C3 2 4 6
外膜高压 2 4 6 2 4 6
1 3 14 13 155 13 14 A1 A2 粉碎泵手动运行

118-JX10

119-JX11
120-JX12
121-JX13

163-JX14
164-JX15
165-JX16
Membrane system

116-JX8
117-JX9
(绿) 129
pressure gauge 156 Crushing pump
(黑) (Green) F1
(Bleak) 21 22
126-JX25
F2 J3
YX2 3～M 3～M 3～M
1 3 21 22 136 13 14 综合故障
(绿)
Integrated failure
(Green) XD110 内膜负高压 F3
158-JX26 1 2 柱塞泵 气泵 粉碎泵
Internal Membrane system 21 22 Plunger pump Air pump Suction pump
pressure gauge
XD108
J3 143
5 9 1 2
(注：F1-F2电动机启动器
J2 13-14接口启动待机状态后为NC,
8 12 21-22接口启动待机状态后为NO)
148-JX4 149-JX5
141-JX22 RT3 溢流（NO） (Note：F1-F2 Motor starter
126-JX21 Overflow signal output(NO) 13-14 are NC when started,
126-JX20 RT2
21-22 are NO when started)
137-JX19 J3
12 4
137-JX18 RT1
122-JX6 123-JX7
138-JX17
综合故障远传（NC）
清水柜 Integrated failure signal output（NC）
J4
8 12
152-JX36 153-JX37
Clean water tank 运行指示远传（NO）
Working indicate output(NO)

Figure 3 (a) electrical schematic diagram

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CSWE 系列生活污水处理装置说明书

figure 3 (b) control wiring diagram

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 JX
101
3N-50HZ 380V电源进线 A 01
（3N-60HZ 440V） 3 B 102
02
CSWE 系列生活污水处理装置说明书

Power supply in 3×1.5

C 103 03
集污柜溢流远传（NO）
A
148 04
SCT overflow alarm 2
2×0.5 B 149 05
电气控制箱内部接线排

综合故障远传(NC)
A
122 06
Integrated failure 2
2×0.5 B 123 07

A
116 08
4 B 117 09
4×1.5
C 118 10
Connectorbar

116

118
117
A
119 11
4 B 120 12
4×1.5
C 121 13

120
119

Plunger pump
抽吸泵电机PP
121
A
163 14
4 B 164 15
4×1.5

Air pump
C

空气泵电机AP
165 16
164
165
163

2 A 138 17
2×0.5 B 137 18

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Crushing pump

2 A 137 19

生活污水处理装置内部 Internals
138 2×0.5 B 126 20
RT1 137
137
126
RT2
2 A 126 21
126
清水柜

RT3 141
2×0.5 B 141 22
粉碎泵电机CP Clean water tank

2
126 23
A
2×0.5 B 142 24
外膜压力表YX1
Pressure gauge YX2

2
126 25
A
2×0.5 B 158 26
144 27
内膜真空压力表YX2

C C
1 145
ZSZ1 2 28 D
UV

4 D
3 146
4×0.5 E 29 E
4
Pressure gauge YX2 紫外线UV

F 147 F
UV ray power

30
135
A 31 A 2
B 125 32 B

远程停止 1# 124 33
Figure 3 (c) wiring diagram of 380V/440V conventional electrical control box

Remote stop 1# 2 A
2×0.5 B 150 34
远程停止 2# 2 A
Remote stop 2# 2×0.5 B 151 35
152 36
运行指示远传(NO) 2 A
Working indication 2×0.5 B 153 37
CSWE 系列生活污水处理装置说明书

Chapter 4 Installation
The installation of this device should be in the hull in a normal state, as far as
possible in a horizontal position. The base of the device is provided with a
mounting screw hole. It is recommended that the long side of the device be
installed in the same direction as the bow and the tail so as to reduce the
impact of the swing of the ship on the device.
In order to facilitate the maintenance and emergency applications, the device
should be left around a certain (about 0.5m) of space, while the device should
be equipped with a emergency discharge to the outboard pipeline.
Bathroom waste water can be introduced into the gray water pipeline, through
the device emissions can also be directly discharged. If grey water need to be
treated, need to choose bigger size of the device.
Note: The surface of the device is not allowed to weld, to prevent damage to the
internal anti-corrosion coating.
1. Installation of the Pedestal
A pedestal which can be fixed on the ship is attached when the CSWE plant
ready for delivery. This pedestal can screw or welding with the ship structure.
The size of the pedestal and the place of the fixed holes for different models
plant are shown in the drawing:
2. Pipe Connection
CSWE plant has pipelines of sewage inlet, grey water inlet, vent pipe, discharge
outlet and overflow outlet that connect with the ship pipeline system. The
connection method and dimension are shown in figure 4:

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CSWE 系列生活污水处理装置说明书

Figure 4. CSWE system drawings

Note:
(1) emergency discharge pipe installation
An emergency discharge pipe shall be installed in the tank of the aeration
tank or before the cut-off valve of the sewage inlet pipe system for the
direct discharge of the effluent out of the water in the event of equipment
maintenance or emergency.
(2) the installation of overflow piping
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CSWE 系列生活污水处理装置说明书

The highest point of the overflow line shall not exceed the height of the
top of the tank. If the overflow pipe is connected to the outboard, its outlet
shall be higher than the highest waterline of the hull. If the ship have
sewage collecting cabinet and the cabinet is lower than the tank of the
unit, it can be directly connected to the sewage collecting cabinet.
(3) gray water generally can be directly discharged, to be dealt with by
the device, you should consider the capacity of the equipment, select a
larger number of models.
(4) ventilation pipe and other ventilation systems can be connected to the
chimney (or bilge vent) , but the pipe elbow should not be too much, the
pipeline can not have water.
(5) backwash pipeline
The backwash water must have a certain pressure, backwash line must be
equipped with a stop valve, in normal use, the valve should be closed.
(6) the discharge pipe installation
The two sets of sewage pump exports combined into the outboard, the
highest point should be higher than the top of the equipment box.
(7) All connections to the outboard piping shall be fitted with a one-way
check valve against external seawater or river water.
(8) when the silt outlet is connected to the shore connector, it also can be
connected to the emergency discharge pipeline or collection tank.

Chapter 5 Operations
5.1. Electrical Control System
Open the CSWE series electrical control box power switch, the control panel
power indicator light on. Motor and other electrical parts can be manually start
and stop. Under the automatic state, the whole control process will run
automatically according to the pre-set operation mode to complete the
automatic operation.
(1) Electric control box manual operation
When the power switch is turned on, the device will enter the manual working
state, and the manual / automatic selector switch of the selected device will be
moved to the "manual" position. Each pump and UV light can be turn on by
manual and when the part is working, the lights about the part will be turn on

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on the panel of the control box.

(2) Automatic Control
Press the "start" button for automatic operation, and the sewage treatment
system will start to work fully automatic.
Run a cycle: water - aeration - emission.
When the water level of the tank rises to the "medium level", the plunger
pump will start running by itself and discharge water outward. When the water
level of the tank drops to the "low level", the pump will stop automatically.
When the fault or peak overflow occurs, the liquid level reaches a high level
and overflow alarm is triggered.

5.2 For the first time debugging

(1) Preparation before starting
① Examine the entire electrical circuit system, gas circuit system, water
circuit system. Make sure all connections are correct.
② Fill clean water into the tanks. Examine and make sure there are no
leakages on the gas or water system.
③ Carry out the function debugging, to ensure that all pumps, valves,
liquid level sensor and disinfection devices can operate normally.
④ Empty the tanks. Fill it with sewage water.
⑤ Check the state of all valves.

(2) Cultivation and domestication of activated sludge

① Put the control switch of the electric cabinet all in "manual", start the
air pump button
② Enter the sewage normally, until overflow alarm, close the fan, half
an hour later open the bottom valve of 2# aerator, manually open the
crushing pump drainage until no water discharge. Then open the fan
again and use the toilet normally until the overflow alarm light is on
& redo the work from beginning again. After 3-5 days, the
concentration of the original sewage was increased and the strain
solution or dry powder strain was put in. Start the process of
acclimation and culture of activated sludge. The specific time is
related to sewage sludge concentration, dissolved oxygen
concentration and temperature. When the general environment is
more suitable (that is, the ambient temperature is about 25 degrees,
the sewage concentration is higher), the acclimation period is 7-15
days. The acclimation period is about 15~30 days when the condition
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CSWE 系列生活污水处理装置说明书

is bad.
Note:
1. During the process of strain release, high calorie organic matter such as sugar and minced
meat can be appropriately added to increase the activity of strain.
2. During the process of domestication, manual discharge of crushing pump should be paid
attention to whether it is in the area that can be discharged. If it is not in the area that can be
discharged directly legally, please discharge it to the sewage collection tank. If the navigation area
cannot be directly discharged, it is suggested to look for the local land sewage treatment plant,
directly pull in the active sludge for use, and skip the bacteria domestication process of the
equipment
③ when the aeration room sampling no odor, let sit for 10 minutes, you
can see the obvious stratification, the supernatant is relatively clear
equipment can operate normally, the control will be adjusted to
automatic operation.

(3) analysis and determination of strain cultivation:：

① instrument observation
When possible, the bacteria of activated sludge can be observed under the
microscope. In the initial stage of debugging, only mycetes and protozoa can
be found. When roaming worms, paramecia, rotifers and other micro-protozoa
appeared in sewage, it indicated that the cultivation and domestication of
activated sludge had been successful.
② direct observation
The sedimentation ratio (SV%) of the activated sludge can be directly
observed, that is, when the sludge is in aeration condition, the mixture is taken
into a 100ml measuring cylinder, and the volume ratio of the precipitate
(brown) and the mixture after static precipitation for 30 minutes is within the
normal range of about 15~30%.

5.3 Continuous use

(1) regular inspection
When the processing system is in the "automatic" working state, there is
no need for special person to take care of it, only need to check the working
condition regularly.
(2) test and treatment of activated sludge.
To keep the treatment system in a good biological balance, it is important
that the content of flocculent should be kept within a certain limit (that is, the
content of flocculent in 100ml sewage should be within 15~30ml).If the
flocculent is more than 30%, the activated sludge should be discharged (in the
sea area where direct discharge is allowed) or incinerated. Under the state of
"manual", stop the aeration for 1 hour, then open the 10# discharge valve and
manually start the crushing discharge pump to discharge the water-containing
sludge until the appropriate range is reached. Then close the 10# valve, open
the 9# valve, manually control the crushing pump and work for 30 seconds to

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CSWE 系列生活污水处理装置说明书

stop the sewage. When operation is complete, close valve 9#.

(3)sludge disposalDischarge sludge to shore when moored.
(4)cleaning and drainageWhen the system is in need of overhaul, first
open the valves 9#, 10# and 11# to drain all the mixture in the cabinet and
rinse it with clean water.
(5)pay attention to the treatment of sewage, must not contain bactericidal
ingredients (used detergent, soap, etc., must not contain bactericidal
ingredients)
(6)the ultraviolet lamp should be replaced after 3 months of use.
(7)when the negative pressure of the built-in filter alarms, turn off the
machine, dilute it by 6 times and then pour it into the filter through the screw
hole at the top with a funnel. After soaking the liquid in the filter for 2-3
hours, the machine will enter the automatic running state again for discharge.

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 CSWE 系列生活污水处理装置说明书

Chapter 6 Maintenance
During the operation of this plant, some conventional fault can be ruled out in
accordance with the following table:
Phenomenon Reason Remedy
Crushing pump/ Plunger Motor damaged Change motor
pump can not be started No power Inspect power system
Plunger pump can not be Inspect the water level sensor and
Water level measurement failure
work automatically control circuit
Change the electrical source phase
Crushing pump/ Plunger Wrong operation direction
connection
pump is in operation but no
Solinoid valve or other valves are
discharge sewage Inspect all discharge pipe system
closed or damaged
Pump breakdown Refer to the part of "Discharge pump"
Over flow Too much sewage water entering into Device in good running. Please stop the
the plant sewage pour in.
Control system damage Check the control system
Air pump not work No power Maintenance the power
Motor failure replacement
Too much floc Regular cleaning
smells too bad Check air blower function and program
Bacterial death
control function
Filter broken Change broken
Discharge dirty water
Smelly, dead bacteria Reculture the strain
Light broken Change the light
UV light not on
replace one every three months Overhaul or replace

MBR inlet pressure is too

failure Cleaning and replacement
high

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CSWE 系列生活污水处理装置说明书

Appendix:
1. Technical documentation
1.1. Operating instruction1. 1 copy
1.2. System installation diagram1. 1 copy
1.3. Installation dimension drawing of device1. 1 copy
1.4. Electrical schematic1. 1 copy
1.5. Control box wiring diagram1. 1 copy
1.6. Certificate of inspection product1. 1 copy
1.7. Product certificate1. 1 copy
1.8. Copy of type approval certificate and IMO certificate 1 copy

2. The spare parts 1 part

2.1. Ultraviolet lamp tube 1 part
2.2. Spare parts for crushing pump 1 part
2.3. Spare parts for plunger pump

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