Manual Update Notice

The following manual has been revised and released:

Manual title: NXT Quick Reference Basic Operation

Manual number (updated edition):QD013-09
Manual number (previous edition):QD013-08
Date of issue: October 22, 2008

The main changes that have been made are detailed in the table below.

Chapter, Section Summary of changes

Production -5. Added this section.

Resupplying Trays (Tray unit-LT)
Changeover -5.
Changing Trays (Tray unit-LT)
Pictograms
Added this section.
Changed the pictograms section to match with
version V5.03.

Minor changes and corrections have also been

made at various locations throughout manual.

Note:

For a copy of the entire manual, contact your nearest Fuji sales representative or send
an e-mail request to the address below.

E-mail: intnetqst@fuji.co.jp
NXT Quick Reference
Basic Operation

QD013-09
Copyrights
All rights regarding this manual are reserved by Fuji Machine Manufacturing Co., Ltd. This manual may not, in whole or in part,
be reproduced by any means (electronic, mechanical or otherwise), or reused in any way, without the prior written permission
of Fuji Machine Manufacturing Co., Ltd.

Trademark Rights
R
is a trademark of Fuji Machine Manufacturing Co., Ltd., and registered in the following countries: Austria, Belgium,
Denmark, Finland, France, Germany, Greece, Indonesia, Ireland, Italy, Japan, Korea, Luxembourg, the Netherlands, Portugal,
Spain, Sweden, the U.K., and the U.S.A.

Warranty and Liability

Fuji Machine Manufacturing Co., Ltd. accepts no responsibility for situations that may arise due to any of the following:
The use of third party parts.
The use of non-genuine Fuji parts.
Incorrect settings made by the customer.
Improper use of Fuji equipment.

Notice
Fuji Machine Manufacturing Co., Ltd. reserves the right to change the content of this manual and/or the pictograms displayed
in the operation screen without notice.
Every effort has been made to ensure that this manual is correct in every detail. However, please contact Fuji in the unlikely
event that errors or omissions are detected.
Fuji Machine Manufacturing Co., Ltd. accepts no liability whatsoever for damages that may arise as a result of this manual,
with the exception of problems that originate in our products.

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The following items are explained in this manual.

Machine Overview Changeover

1. Components 1 1. Guidance Screen 34
2. Operation Panel Buttons 2 2. Job Changeover 35
3. Supplying Power 3 3. Changing Feeders 36
4. Operation Screen 4 4. Changing Trays (Tray unit-L) 37
5. Changing Trays (Tray unit-LT) 39
6. Changing Trays (Tray unit-M) 42
7. Changing Nozzles 43
Production Preparation 8. Changing Backup Plates 47
1. Transmitting Jobs 8 9. Changing Feeder Pallets 49
10. Changing Placing Heads 52
11. Manual Commands 55

Production
1. Starting Production 10 Pictograms
2. Interrupting Production 12 1. Changeover Related 56
3. Resupplying Parts 14 2. Production Status 60
4. Resupplying Trays (Tray unit-L) 22 3. Parts Supply Related 62
5. Resupplying Trays (Tray unit-LT) 26 4. Manual Mode Related 64
6. Resupplying Trays (Tray unit-M) 30 5. Error Guidance Related 66
7. Clearing Errors 33 6. Error Clearance Related 71
Machine Overview - 1. Components
Placing head

Module

Mark camera
Base
Nozzle

Tray unit

Monitor
Nozzle station
Operation
buttons

Arrow buttons Conveyor 1

Emergency button
Parts camera
Operation panel Feeder pallet
Waste tape processing unit
Feeder

: Refer to "2. NXT Components" in the NXT Mechanical Reference manual for more information on the components.
1
 2
Machine Overview -2. Operation Panel Buttons

START Starts production.

STOP Starts to unload panels (enabled only during production)

GROUP
POWER Changes the module to a wake or sleep state.
START
READY ON
Confirms menu selections, number value entries and also starts
OK the operation of commands.
CYCLE STOP STOP
Cancel menu selections, number value entries and also returns
CANCEL the operation panel to the previously displayed screen. Furthermore,
this button can be used to stop the sound of the buzzer when errors occur.
MANUAL By pushing this button at the same time as START or when changing jobs,
POWER GROUP the operation is performed for all modules on the machine as a group.

EMERGENCY Push this button after the errors have been cleared.
OK READY ON If this button is pushed at the error removal guidance screen, the error
status will be cleared.
CANCEL Sends a command to interrupt the operation of the motor axis of the
CYCLE STOP module. Stop the module in between pick and place cycles during
pruduction.
MONITOR STAND BY Arrow keys
MANUAL Switches between the manual mode and operation guidance screen.

MONITOR Displays the image monitor.

EMERGENCY Cuts the 200V power to the module and stops operation.
The MONITOR button
During production, do not push MONITOR and then leave the image monitor Move the cursor at the menu screen, switches to a detailed information
Arrow Keys page at the operation guidance screen and can also be used to increase
display on.
or decrease numbers when entering values.
When switching to the image monitor during production, push MONITOR once again to return to
the production guidance screen after checking the image. Indicates that power is being supplied to the module.
STAND BY
Cycle time is increased when the image monitor display is on.
Machine Overview - 3. Supplying Power

Supplying Power
First, turn on the main switch.
Then, push POWER on the operation
panel to wake the modules.

Cutting Power
Push and hold the POWER button for POWER button
4 seconds to put the modules to sleep.
Then, turn off the main switch.
Main switch

Turn main switch on. Push POWER buttons

OFF

SLEEP

AWAKE
Turn main switch off. Push POWER buttons for 4 seconds.

OFF

SLEEP 4 seconds

3
 4
Machine Overview - 4. Operation Screen 1. Parts of the Operation Screen

The NXT Operation Screen has three main areas. Status display area
This area displays information such as the module number and production mode.

Operation guidance display area

4
35 deg.C 35 deg.C 35 deg.C 35 deg.C 2 11, 12, 13
40 KPa 40 KPa 40 KPa 40 KPa 1 2, 3, 4, 5

Job display area

1 Module number (the logical number for each module)

Status display area
2 Conveyance mode (single lane, dual lane, pass mode, idle operation)

3 Machine status
(saving image, waiting for paired module, statistical device warning, Interval stop)
4 Production status (holder skip, board skip), temperature for GL head
5 Jobs in the background, performing automatic changeover, performing panel unloading
 1. Parts of the screen

Operation guidance display area Job display area

This area shows the machine status and any operations requested by the machine. This area displays the job name, panel presence status,
Operation guidance for changeover and maintenance is also displayed. and number of panels produced for each lane.
The color of the screen changes depending on the machine status.

2006_NXT_M336_H08_TrayL T Test 0 Lane 2

2006_NXT_M336_H08_TrayL T Test 0 Lane 1
1 2 3

1 Displays the panel presence status for the conveyor.

Green:
The machine is currently performing
production or is waiting for START to be
pushed. Machine status is normal.
Brown: Panel exists (production completed)
The machine is in manual mode and Panel exists (production is currently being performed)
waiting for an operation such as No panel
maintenance.
2 Displays the job name. This display will scroll so that long job names can be read.
3 Displays the number of panels produced.

Dual lane Single lane

Lane 2
Lane 1 Lane 1
Yellow: Violet:
Production was stopped due to an error The machine is in remote operation mode
or parts out condition. and is performing adjustment or measurement.

5
 6
2. Main types of screen displays

Waiting for START to be pushed No job Currently performing production

Production can be started. It is also possible to perform No job has been sent to the machine. This screen is displayed when the machine is currently
changeover or display the manual mode screen. performing production.

Changeover Manual mode Error guidance

This is the changeover menu. Select the appropriate This is the manual mode menu. Select the appropriate This is the error guidance screen.
menu item and perform the procedures displayed. menu item and perform the procedures displayed. Perform the procedures displayed to clear the error.
 2. Main types of screen displays

The following is an explanation of items for the changeover menu and manual mode menu.

Changeover menu Manual mode menu

Feeder batch changeover Head changeover Head positioning Diagnosis

Job changeover Backup plate changeover Cleaning

(pulling module forward) Job test

Feeders setup
Exchange Information
Nozzle setup Trays setup Head adjustment
Panel removal

Use the arrow keys to select the appropriate item and push OK. Use the arrow keys to select the appropriate item and push OK.
Follow the procedures displayed. Follow the procedures displayed.
The background color changes to show the currently selected item. The background color changes to show the currently selected item.

Currently Not selected Not possible Currently selected Not selected

selected to select (Background color: green) (Background color: light grey)
(Background color: (Background color: (Background color:
green) light grey) dark grey)

7
 8

Production Preparation - 1. Transmitting Jobs Transmit jobs from Fuji Flexa to the NXT.

Start Director and then select Drag and drop the selected job onto Select the line and lane to which to
[Transmission]. the NXT. transmit.

11 22 33

Click [Send]. Select the [Transmit to Foreground/

current] option and check the machine.

55 44
 Transmit jobs from Fuji Flexa to the NXT.

Transmission starts The display changes once transmission is

completed.

Fuji Flexa
NXT
66 77 Job names

The transmitted job displays. Click [Close].

99 88

: Refer to "5. Transmission" in the NXT Programming Manual for more information.
9
 10
Production - 1. Starting Production Step 1. Ensure that all of the production preparation items have been
completed.

Units have been set. Fuji Flexa and Fujitrax are running. Jobs have been transmitted.

NXT modules are on.

Heads
Nozzles Jobs
Feeder pallets, trays
Backup pins Accessory Software is running. Fuji Flexa
 Step 2. Push START to begin production.

Push START. Set the feeders.

The NXT performs auto calibration

and checks the nozzles.

If changeover is necessary,
the changeover menu is displayed
at the production screen.

11 22

Production is completed. Panels are supplied and production begins.

Production screen

44 33
11
 12
Production - 2. Interrupting Production There are three methods to stop the NXT during production.

1 Finishing the current panel

Push STOP. Push START.

1 Panel unloading

Stops the module after completing and

unloading the current panel(s).

2 Cycle stop

Stops the module after the current cycle. The NXT restarts production.

3 Emergency Stop
Stops the NXT immediately.

Production continues for the current The module stops production

panel(s) in the module.
If STOP is pushed again,
the stop command is cancelled and the
module returns to normal production.
For details regarding the interval stop function (production stop specified by user),
refer to section "4.2 Interrupting Production" in the NXT System Reference.
once the panel(s) in the module are
completed and unloaded.
The stop command is sent to the next module
and that module and the following modules
will also stop once production of the "stop"
panel(s) is completed and unloaded.
 There are three methods to stop the NXT during production.

2 Cycle Stop 3 Emergency Stop

Push CYCLE STOP. Push EMERGENCY.

The module stops after the current cycle. The NXT stops immediately.

Clear the reason for the

emergency stop.

Turn EMERGENCY clockwise to release

Push START. and then push START.

2
Refer to "Interrupting Production" and "Restarting
Production" in the "4. Production" chapter in the NXT
System Reference manual for more information. The NXT restarts production. The NXT restarts production.
13
 14
Production - 3. Resupplying Feeder Parts Step 1. Refer to the guidance screen

A guidance screen is displayed when feeder

parts resupply is necessary during production. Screen change guidance Slot information
Refer to the guidance screen The slot number at which parts resupply is necessary
is displayed.
The feeder name and device comment for the slot are
displayed.
Parts resupply is necessary.

Information for slots for which resupply has already

been performed. This information is displayed when
the feeder set button on the front cover of the module
is pushed after feeders have been set. The display
is cleared if the feeder set button is pushed again.

<Panel display>
Screen change guidance
The parts out guidance screen contains both the panel display and the list display.
11 Information for slots and feeders for which resupply is necessary is shown at both
of these displays. Push OK to toggle between the panel display and the list display.

Screen change guidance

Slot information
The slot number at which parts resupply is necessary is
displayed.
The device comment for the slot is displayed.
Push the up and down arrow keys to scroll the list.

Parts resupply is necessary.

Information for slots for which resupply has
already been performed.

<List display>
 Step 2. Remove the feeder from the NXT

Remove the feeder from the slot. Cut the cover tape.

2
1

11 22

Remove the feeder.

For information on using dynamic alternate feeders or splicing

to resupply parts, refer to "Supplying Parts" in the "4. Production"
chapter in the NXT System Reference manual. 33
15
 16
Step 3. Setting parts on the feeder.

Turn on the feeder setting stand. Mount the feeder on the jig. Set the parts reel on the feeder.

PWR ERRR
Reel holder
11 22 (Case type)

For box type reel holders

The diagram below shows an example of how a reel

2 holder may not close properly. Holding the reel holder
3
as shown to the left will apply pressure in the direction
1 shown in the arrow, preventing the reel from catching.

Exercise caution because your hand may

get caught if you hold the reel too low. Reel holder
(Box type)
33
 Step 3. Setting parts on the feeder.

Advance the carrier tape. Pull out the top film.

ERR PWR

44 55

Run the top film over the rollers and through

the take up gears.

Do not pull the carrier tape.

This may damage the feeder.

66
17
 18
Step 3. Setting parts on the feeder.

Carrier tape setting completed diagram

Refer to the FUJI Intelligent Feeder Manual for more information on setting feeders.
 Step 4. Adjusting the first pickup position

Change the pitch setting on the feeder to match the carrier tape pitch. Push the advance button until the first part is near the front of the feeder.

1
2 First part
4

ERR PWR
W12 mm W8 mm
or more
11 22

When the first part reaches the set position, release the origin button. Push and hold the parts origin button to
slowly advance the parts.
W8 mm W12 mm or more

ERR PWR
2 mm Pitch 8 mm Pitch

4 mm Pitch 4 mm Pitch
44 The blue areas in the diagrams are the first parts. 33
Refer "3. Loading Tape Parts on the Feeder" in the FUJI Intelligent Feeder Manual for more
information on setting the first part in feeders. 19
 20
Step 5. Set the feeder with the parts on the NXT.

Cut the extra carrier tape extending from the feeder. Set the feeder in the position that was previously used.

Do not tear the tape by hand. 11 22

Push the set button for that position. After lowering the clamper, ensure that Raise the clamper and slide the
the power lamp is on. feeder into position.
When using Fujitrax Verifier, the set
button does not need to be pushed.

55 44 33
 When the machine is waiting for parts resupply to be performed due to automatic changeover

Refer to the guidance screen. Push MANUAL. Set the PCU and push OK.

11 22 33 The feeder pallet unclamps.

Push START. Replace the feeder pallet.

Feeder pallets replace guidance

Automatic changeover status

55 44
Refer to section "5. Basic Operation" in the NXT Mechanical Reference for details on
removing and loading feeder pallets.
21
 22
Production - 4. Resupplying Trays (Tray unit-L) Step 1. Refer to the tray guidance screen.

The tray guidance screen displays when tray resupply is necessary

during production. Slot Device information

Refer to the guidance screen.

Operation guidance

Slot
11
Check the slot at which a parts out condition exists.
If non-stop parts supply is being used, a buzzer will sound
and the parts out warning guidance will display.
Push the up and down arrow keys to select the slot (slot numbers 1 to 21). The background color
of the selected slot changes to green.
Supply trays to the slot designated by the red mark. Trays should first be supplied to slots from
which pickup is currently being performed.
Sub-slot 1 Sub-slot 2
Original device
1
2 Alternate device
3 Slot from which pickup is
4 currently being performed
Blue: Tray supply completed
5 Yellow: Parts out advance warning

Device information
The slot number for the currently selected slot is displayed.
The device comment, pickup direction, and starting pickup point (1,1) are displayed for the
currently selected slot.
If Fujitrax is being used, the parts out advance warning time (minutes) is displayed.

Operation guidance
Necessary operations are displayed for the selected slot.

31
 28
Step 2. Resupplying Tray Parts (Verify is not being used / pause supply)

Open the door Remove the empty tray from the drawer for
the specified slot and then set the new tray.

When performing tray pickup position

settings at the machine, push the right
arrow key to display the screen for
specifying the tray pickup position.
1

3
1

4
2

5
3

6
4

Push OK.
5

8
6

9
7

10
8

11
9

12
10

13
11

14
12

15
13

16
14

17
15

18 16

19 17

20 18

19

20

11 22

Close the door and push

[SUPPLY COPLT]

33

If there is guidance for setting trays

in other slots, then repeat steps
The machine will check the tray height. 2 to 3.
If the check is completed normally, production will begin.
44
Refer to "Replenishing Trays on a Tray Unit-L" in the "4. Production" chapter in the NXT System Reference manual for details on setting trays.
23
 24
Step 2. Resupplying Tray Parts (Verify is being used / pause supply)

Open the door. Verify the trays with KIT Handy.

Use Kit Handy when performing

tray pickup position settings.

Remove the empty tray from the drawer for

1

the specified slot and then set the new tray.

8

10

11

12

13

14

15

16

17

18

19

20

11 22

Close the door and push 1

[SUPPLY COPLT].
6

10

11

12

13

14

15

16

17

18

19

20

33

If there is guidance for setting trays

in other slots, then repeat steps
2 to 3.
The machine will check the tray height.
If the check is completed normally,
production will begin.
44
Refer to "Replenishing Trays on a Tray Unit-L" in the "4. Production" chapter in the NXT System Reference manual for details on setting trays.
29
 30
Step 2. Resupplying Tray Parts (Verify is being used / non-stop supply)

Verify the trays with Kit Handy. Set tray in tray drawer. Pull out the parts supply drawerand
load the pallet.

Drawer
Tray

11 22 33

Follow the guidance for opening the parts The tray parts resupply guidance screen
removal area door and removing the tray. displays.Push SUPLLY COMPLT.

The machine will check the tray height. If the

check is completed normally, production will begin.
55 44
Refer to "Replenishing Trays on a Tray Unit-L" in the "4. Production" chapter in the NXT System Reference manual for details on setting trays.
Refer to the Fujitrax Verifier User Manual for more information on verifying.
25
 26
Production - 5. Resupplying Trays (Tray unit-LT) Step 1. Refer to the tray guidance screen.

The tray guidance screen displays when tray resupply is necessary

during production.
Slot Device information Screen change guidance

Refer to the guidance screen.

Operation guidance

Slot
"A", "B" indicates the magazine position. (A: upper, B: lower)

11 Push the up and down arrow keys to select the slot (slot numbers 1 to 12).
The background color of the selected slot changes to green.
Check the slot at which a parts out condition exists. If position "A-12" is selected and the down arrow key is pushed, position "B-1" is selected.
Supply trays to the slots designated by the red mark. When setting trays in a slot is completed,
the red mark changes to blue.
Original device Position from which pickup is currently being performed
Alternate device

Device information
The magazine and slot number for the currently selected slot is displayed.
The device comment, pickup direction and starting pickup point (1,1) are displayed for the currently
selected slot.
"1" is normally displayed for the stage number on the NXT.

Operation guidance

Necessary operations are displayed for the selected slot.

Setting feeder parts
Screen change guidance Setting tray parts
Use the right/left arrow keys to change the screen.
Specifying the pickup point

31
 30
Step 2. Resupplying tray parts to a tray unit-LT (when not using Fujitrax Verifier)

Open the door. Raise the drawer stopper. Remove the tray drawer from the appropriate slot
and then load a tray drawer with new trays.
Drawer stopper

11 22 33
There are two front doors on the tray unit-LT.
Open the door for the area that you are supplying trays. When performing tray pickup position
settings at the machine, push the right
Close the door and push Lower the tray drawer stopper.
arrow key to display the screen for
COMPLETE.
specifying the tray pickup position.

Push OK.

If there is guidance for setting

trays in other slots, then
repeat steps 3 to 4.

66 55 44
Refer to "Replenishing Trays on a Tray Unit-LT " in the "4. Production" chapter in the NXT System Reference manual for details on setting trays.
27
 28
Step 2. Resupplying tray parts to a tray unit-LT (when using Fujitrax Verifier)

Open the door. Raise the drawer stopper. Verify the trays with Kit Handy.

Drawer stopper

33

Use Kit Handy when performing

11 22 tray pickup position settings.
There are two front doors on the tray unit-LT.
Open the door for the area that you are supplying trays.

Close the door and push Lower the tray drawer stopper. Remove the empty tray from the drawer for
COMPLETE. the specified slot and then set the new tray.

If there is guidance for setting

trays in other slots, then
repeat steps 3 to 4.

66 55 44
Refer to "Replenishing Trays on a Tray Unit-LT " in the "4. Production" chapter in the NXT System Reference manual for details on setting trays.
Refer to the Fujitrax Verifier User Manual for more information on verifying. 31
 30
Step 2. Resupplying tray parts to a tray unit-LT (when using supply from B magazine mode)

Open the front door on the tray Raise the drawer stopper. Remove the tray drawer from slot 12. Push OK.
unit-LT for the lower magazine.

44

Gently set the tray drawer in the

appropriate slot.
11 22 33

Close the door and push Lower the tray drawer stopper. Push OK.
COMPLETE.

55

When performing tray pickup

position settings at the machine,
push the right arrow key to display
the screen for specifying the tray
pickup position.
88 77 66
Refer to "Replenishing Trays on a Tray Unit-LT " in the "4. Production" chapter in the NXT System Reference manual for details on setting trays.
29
 30
Production - 6. Resupplying Trays (Tray unit-M) Step 1. Refer to the guidance screen.

A guidance screen is displayed when tray resupply is necessary

during production.
Slot Device information
Refer to the guidance screen.

Operation guidance

Slot

11 "A" and "B" represent the position in which the tray unit-M is set on the feeder pallet (A: left, B: right).
"A" is not displayed when operation is being performed with the tray unit-M set on only one side.
Push the up and down arrow keys to select a slot (slot numbers 1 to 10). The background color of
the selected slot changes to green.
When slot "A-10" is currently selected, pushing the down arrow key will display slot "B-1".
Supply trays to the slot designated by the red mark. Trays should first be supplied to slots from
When the tray unit-M is set onto only one side of the which pickup is currently being performed.
feeder pallet, the feeder set guidance screen can be
displayed by pushing the left arrow key. Original device
Alternate device (blue: set complete)
Slot from which pickup is currently being performed
Device information
The slot number for the currently selected slot is displayed.
The device comment, pickup direction, and starting pickup point (1,1) are displayed for the currently
Guidance for displaying the set feeder screen.
selected slot.
In the case of the NXT, "1" is always displayed as the Stage No.
Operation guidance
Necessary operations are displayed for the selected slot.

29
 30
Step 2. Resupplying tray parts to a tray unit-M (Verify is not being used)

Open the door. Raise the tray stopper. Remove the empty tray and set the
new tray in the same position.
Tray stopper

33
11 22
If it is necessary to perform settings
for tray pickup position, push the
Close the door and push COPLT. Lower the tray stopper. right arrow key to display the
screen for specifying the tray pickup
position.

Push OK.

If there is guidance for setting

trays in other slots, then
repeat steps 3 to 4.

66 55 44
Refer to "Replenishing Trays on a Tray Unit-M" in the "4. Production" chapter in the NXT System Reference manual for details on setting trays.
31
 32
Step 2. Resupplying tray parts to a tray unit-M (Verify is being used)

Open the door. Raise the tray stopper. Use Kit Handy to verify the tray.

Tray stopper

33
If necessary, use Kit Handy to
specify the pickup position for
11 22 the tray.

Close the door and push COPLT. Lower the tray stopper. Remove the empty tray and set the
new tray in the same position.

If there is guidance for setting

trays in other slots, then
repeat steps 3 to 4.

66 55 44
Refer to "Replenishing Trays on a Tray Unit-M" in the "4. Production" chapter in the NXT System Reference manual for details on setting trays.
Also, for details on verification, refer to the Fujitrax Verifier User Manual. 29
 30
Production - 7. Clearing Errors Use the information in the error screen to help clear the error cause.

Refer to the error guidance screen.

Cause of the error Error code (seek number) Information

11 Procedures for clearing the error This is an example of an error guidance

screen.
Cause of the error
Perform necessary measures for the error. A pictogram representing the cause of the error or the unit at which the error occurred is
displayed. In the example shown above, air leakage is the cause of the error.
Follow the procedures displayed to clear the error.

22
Error code (seek number)
This code represents the cause of the error. More detailed information about the error can be
obtained by using Accessory Software to search for this error code.

Push READY ON. Information

Information such as the status of the I/O at the place where the error occurred and the name
of the unit at which the error occurred is displayed.

Procedures for clearing the error

Follow the procedures displayed to clear the error. In the example shown above, the following
procedures are displayed.
1. Push OK and pull forward the module.
2. Contact maintenance personnel to resolve the problem.
3. Connect the air hose.
4. Return the module.
33

33
 34

Changeover - 1.Guidance Screen Display There are two different methods of displaying the guidance screen.

A. Performing changeover after calibration

Push START. If necessary, the guidance screen will

display.

The machine begins calibration.

11 22

B. Selecting changeover from the menu.

Push OK. Select the appropriate changeover item The guidance screen for the selected
from the menu and push OK. menu item is displayed.

11 22 33
31
 32
Changeover - 2.Changing Jobs Select the job changeover pictogram from the menu and perform job changeover.

Select the job changeover pictogram and

push OK. Job changeover pictograms

Use the pictograms to select whether to perform

job changeover or to cancel.
Use the arrow keys to select a pictogram.

Job name
The job names for jobs in the background are
displayed.
Upper box: Lane 2
Lower box: Lane 1

11

Select the pictogram to perform job Push OK. Job changeover is performed.
changeover.

2007_NXT_M336_H0881_TrayL T Test

22 33 44 Job name

In order for job changeover to be performed, a job must have already been sent to the background of the machine.
35
 36

Changeover - 3. Changing Feeders Step 1. Refer to the feeder replacement guidance screen

The feeder replacement guidance screen

Screen change guidance Slot information
displays.
The slot number at which parts resupply is necessary
is displayed.
The feeder name and device comment for the slot
are displayed.

Parts resupply is necessary.

Information for slots for which resupply has

already been performed. This information is
displayed when the feeder set button on the
front cover of the module is pushed after
feeders have been set. The display is cleared
if the feeder set button is pushed again.

11 <Panel display>
Screen change guidance
The feeder replacement guidance screen contains both the panel display
and the list display. Information for slots and feeders for which resupply is
necessary is shown at both of these displays. Push OK to toggle between
the panel display and the list display.

Screen change guidance Slot information

The slot number at which parts resupply is necessary
is displayed.
The device comment for the slot is displayed.
Push the up and down arrow keys to scroll the list.

Parts resupply is necessary.

Information for slots for which resupply has
already been performed.

For details on setting feeder parts, refer to step 2 and

later of the section listed below.
Production - 3. Resupplying Feeder Parts <List display>

31
 32

Changeover - 4. Changing Trays (Tray unit-L) Step 1. Refer to the tray parts resupply guidance screen.

The tray parts resupply guidance screen

Slot Device information
displays.

Operation guidance

11
Slot

Push the up and down arrow keys to select the slot (slot numbers 1 to 21).
The background color of the selected slot changes to green.
Supply trays to the slot designated by the red mark.
Sub-slot 1 Sub-slot 2

Slot from which pickup Original device

is currently being performed
Alternate device
Blue: Tray supply completed
Yellow: Parts out advance warning

Device information
The slot number for the currently selected slot is displayed.
The device comment, pickup direction, and starting pickup point (1,1) are displayed
for the currently selected slot.
If Fujitrax is being used, the parts out advance warning time (minutes) is displayed.

Operation guidance
Necessary operations are displayed for the selected slot.

37
 38
Step 2. Setting trays in the tray unit-L.

Open the door. Verify the trays with Kit Handy. Set the tray into the appropriate slot.

Only when using Fujitrax Verifier.

2 1

3 2

4 3

5 4

6 5

7 6

8 7

9 8

10 9

11 10

12 11

13 12

14 13

15 14

16 15

17 16

17
18

18
19

19
20

20

11 22 33

Close the door Push OK. When performing tray pickup position settings
and push [SUPPLY COPLT] at the machine, push the right arrow key to
Only when operating with [Verify OFF] select. display the screen for specifying the tray
pickup position.
When operating with [Verify OFF] select, use
KIT Handy to specify the tray pickup position.

55 44
If there is guidance for setting trays in other slots, then repeat steps 2 to 4.

Refer to "Setting Trays" in the "5. Performing Changeover" chapter in the NXT System Reference manual for details
on setting trays. Refer to the Fujitrax Verifier Manual for more information on verifying.
31

Changeover - 5. Changing Trays (Tray unit-LT)
The tray parts resupply guidance screen
displays.
11
There are two methods for setting trays in a tray unit-LT.
Setting tray parts in each slot
Refer to the section shown below for
the method on setting tray parts.
Production - 5. Resupplying Trays (Tray unit-LT)
34
Step 1. Refer to the tray parts resupply guidance screen.
Slot Device information Screen change guidance
Operation guidance
Slot
"A", "B" indicates the magazine position. (A: upper, B: lower)
Push the up and down arrow keys to select the slot (slot numbers 1 to 12).
The background color of the selected slot changes to green.
If position "A-12" is selected and the down arrow key is pushed, position "B-1" is selected.
Supply trays to the slots designated by the red mark. When setting trays in a slot is completed,
Changing magazines the red mark changes to blue.
Original device Position from which pickup is currently being performed
Alternate device
Device information
The magazine and slot number for the currently selected slot is displayed.
The device comment, pickup direction and starting pickup point (1,1) are displayed for the currently
selected slot.
"1" is normally displayed for the stage number on the NXT.
Operation guidance
Necessary operations are displayed for the selected slot.
Setting feeder parts
Screen change guidance Setting tray parts
Refer to the section "Step 2. Setting trays Use the right/left arrow keys to change the screen.
Specifying the pickup point
in the tray unit-LT. (Changing magazines)"
on the next page for changing magazines.
39
 40
Step 2. Setting trays in the tray unit-LT. (Changing magazines)

Open the front door. Push the MAGAZINE CLAMP button. Slide the magazine stopper over.

The magazine is unclamped.

11 22 33
There are two front doors on the tray unit-LT.
Open the door for the area that you are supplying trays.

Remove the magazine from the tray unit-LT. Pull forward the plate that the magazine is set on.

Magazine

Plate
Be careful to not drop a
magazine when changing
them.
55 4

35
 36
Step 2. Setting trays in the tray unit-L. (Changing magazines)
When handling a magazine with trays
loaded in it, handle it gently so the
tray parts are not scattered.

Gently set the magazine on the tray unit-LT plate. Move the lever and gently push the Magazine that has tray parts set in it.
magazine in.
Magazine that has tray parts set in it.

Lever

66 77 88

Close the door and push Check the tray parts for the slot that has
COMPLETE. the lit LED and then push OK.

If one more magazine is to be LED

changed in the unit then repeat
all of the previous steps up to Return to step 9 and repeat for all
this point. slots that require trays.

10
10 99
Refer to "Setting Trays on a Tray Unit-LT" in the "5. Performing Changeover" chapter in the NXT System Reference Manual for related information on setting trays.

41
 42

Changeover - 6. Changing Trays (Tray unit-M) Step 1. Refer to the tray parts resupply guidance screen.

The tray parts resupply guidance screen

displays. Slot Device information

Operation guidance

11
Slot

When the tray unit-M is set onto only one side of the
feeder pallet, the feeder set guidance screen can be
displayed by pushing the right arrow key.
"A" and "B" represent the position in which the tray unit-M is set on the feeder pallet (A: left, B: right).
"A" is not displayed when operation is being performed with the tray unit-M set on only one side.
Push the up and down arrow keys to select a slot (slot numbers 1 to 10). The background color of
the selected slot changes to green.
When slot "A-10" is currently selected, pushing the down arrow key will display slot "B-1".
Supply trays to the slot designated by the red mark.
Original device
Alternate device (blue: set complete)
Slot from which pickup is currently being performed

Guidance for displaying the set feeder screen. Device information

The slot position and slot number are displayed for the currently selected slot.
The device comment, pickup direction and starting pickup point (1,1) are displayed for the currently
selected slot.
In the case of the NXT, the stage number is always displayed as "1".

Operation guidance
For details on setting tray parts, refer to the section listed below. Necessary operations are displayed for the selected slot.

Production - 6. Resupplying Trays (Tray unit-M)

35
 36

Changeover - 7.Changing Nozzles Step 1. Refer to the nozzle changeover guidance.

The nozzle changeover guidance displays. Exchange guidance Nozzle status Nozzle list

Procedures

11
Check the nozzles and nozzle stations which require changeover. Exchange guidance
Changeover to the displayed nozzle station type is necessary.
If nozzle station changeover is not necessary, only the currently set nozzle station type displays.

Nozzle status
The status of the nozzle set in each nozzle cavity is displayed.
The background color varies depending on the status of the nozzle.
1 White: Nozzle changeover is necessary.
1 Red: An error occurred during 2D barcode reading. Clean the 2D barcode or exchange
the nozzle with another nozzle of the same type.
1 Yellow: A statistical error occurred for the nozzle. Clean the 2D barcode or exchange the
nozzle with another nozzle of the same type.
1 Green: The nozzle can be used in production. 30 Black: No nozzle exists in the cavity.

Nozzle list
The nicknames of all nozzles that should be set displays.
The colored circle is used to distinguish between nozzle types. The same colored circle appears
on the flange surface of the nozzle.
Push the down arrow key to scroll the nozzle list.
Procedures
Necessary procedures are shown by pictograms. The pictograms should be read from left to right.

43
 44
Step 2. Set the nozzle

Push OK. Gently pull the module forward. Pull the lever forward and remove the
nozzle station.

Do not insert hands or other body

11 22 parts between modules and bases.

If a tray unit is attached to the machine, then guidance for removing the tray unit is displayed.
Remove the tray unit from the machine by following the guidance.

Set the required nozzles in the station.

Cutout

Pit

Pin

Align the nozzle cutout with the nozzle station

pin. Failure toalign the cutout will result in a
nozzle exchange error.
When setting nozzles, manually slide
44 open the cover. 33

37
 38
Step 2. Set the nozzle

Return the nozzle station. Return the module.

3
When the backup plates
also need to be
exchanged, perform
that action from this
point.
2

Do not insert hands or other body

55 Do not insert hands under the station.
66 parts between modules and bases.

If a tray unit was removed from the module, then set the tray unit back in the module.
Refer to "Replacing Nozzles" in the "5. Performing Changeover" chapter in
the NXT System Reference manual for details on setting nozzles and nozzle
stations.

45
 46
Nozzle list

Nozzles can be distinguished by a color circle on the flange surface.

H08/H12(S) H01/H02
Nozzle size Color /H12HS nozzle H04 nozzle
nozzle
φ0.3 Gray AA1AT** - -
φ0.4 Yellow AA056** - -
φ0.7 Blue AA057** - -
Color circle
φ1.0 Pink AA058** AA06W** AA0AS**
φ1.3 Green AA20A** AA06X** AA0AX**
φ1.3 MELF Orange AA064** - AA0MZ**
φ1.8 Aqua AA20B** AA06Y** AA0HS**
H08 Nozzle φ1.8 MELF Orange AA19G** - AA11R**
φ2.5 Purple AA20C** AA06Z** AA0HT**
φ2.5 MELF Orange AA065** - AA0ML**
φ2.5 G Purple AA0WT** AA07F** AA084**
φ3.7 Yellow-green AA20D** AA07A** AA0HW**
Color circle φ3.7 G Yellow-green AA18C** AA07G** AA085**
φ5.0 Medium purple AA20E** AA07B** AA0HX**
φ5.0 G Red AA063** AA07H** AA072**
φ7.0 Medium purple - AA07C** AA080**
φ7.0 G Dark red - AA07K** AA073**
φ10.0 Medium purple - AA07D** AA081**
φ10.0 G Navy - AA07L** AA074**
φ15.0 Medium purple - AA07E** AA082**
H01 Nozzle φ15.0 G White - AA07M** AA075**
φ20.0 Medium purple - - AA083**
φ20.0 G Gray - - AA076**
Jig - J01, J02, J03 AA06A** AA0EX** AA05Z**

39
 40
Changeover - 8. Changing Backup Plates Step 1. Refer to the guidance screen.

The backup plate change guidance displays.

Exchange guidance

Procedures

11 Exchange guidance

Changeover for the displayed backup plate type is necessary.

The backup plates for which changeover is necessary are displayed. This indicates backup plates which support automatic backup pin allocation.

The example screen shown above displays backup plate exchange guidance for
dual lane production. When single lane production is performed, only lane 1 is displayed.

Procedures
When changing backup plates inside the module, attach the protective
Necessary procedures are shown by pictograms. The pictograms should be read from
cover to the shaft of the linear motor after ensuring that the shaft has left to right.
cooled to room temperature.

The following caution points should be observed when performing operations

Protective cover (AA4NB0*)
around the Y-axis linear motor in each modules.
- Keep objects such as magnetic cards, wristwatches and other precision
items far away from the linear motor.
- Do not touch the linear motor after operation has begun. Severe burns
will occur due to the high temperature of the linear motor.
- People using a heart pacemaker should stay far away from the Y-axis of
the linear motor.
47
 48
Step 2. Set the backup plate

Push OK. Gently pull the module forward. Remove the current backup plates.

Do not insert hands or other body

parts between modules and bases.
11 22 33
If a tray unit is attached to the machine, then guidance for removing the tray unit is displayed.
Remove the tray unit from the machine by following the guidance.

Return the module Push OK. Attach the new backup plates.

When the head and/or nozzles

also need to be exchanged,
perform those actions from this
point.

Do not insert hands or other body

parts between modules and bases.

66 55 44
If a tray unit was removed from the module, then set the tray unit back in the module.
For machines that have the automatic backup pin function, set the automatic backup
pins in the stocker attached to the conveyor.
41
 42
Changeover - 9. Changing Feeder Pallets Step 1. Refer to the guidance screen.

The feeder pallet exchange guidance displays.

Exchange guidance

Procedures

11
Exchange guidance

The guidance displayed shows the use of a pallet change unit (PCU) to change feeder pallets.

Procedures
Necessary procedures are shown by pictograms. The pictograms should be read from left to right.

A PCU (pallet change unit) is required when changing feeder pallets.

<Bucket-type feeders>

49
 50
Step 2. Remove the feeder pallet from the NXT.

Position the PCU near the machine Grasp the slide lock release lever and slide the Push OK.
and insert the guides into the openings. PCU forward.

Slide lock
release lever
PCU
Base
Guide

Alignment
hole

11 22 33

Grasp the guide lock release Grasp the slide lock release lever Raise the pallet lock release
lever and slowly pull the PCU. and roll the PCU backwards. lever and pull the pallet out.

Slide lock
release lever Pallet lock
release lever

Guide lock
66 release lever 55 44
43
 44
Step 3. Set the new feeder pallet in the module.

Position the PCU near the machine Grasp the slide lock release lever and slide the Raise the pallet lock release lever
and insert the guides into the openings. PCU forward. and slowly advance the PCU.

Slide lock
release lever
Pallet lock
PCU release lever
Base
Guide

Alignment
hole

11 22 33

Push the set buttons for the Grasp the guide lock release Grasp the slide lock release lever
feeders. lever andslowly pull the PCU. and roll the PCU backwards.

Push the set button for all slots with

red lights. Slide lock
release lever

Guide lock
66 55 release lever 44
For details on changing feeder pallets, refer to the "Replacing Feeder Pallets" section in chapter "5. Performing Changeover" in the NXT System Reference.
51
 52
Changeover - 10. Changing Placing Heads Step 1. Refer to the head exchange guidance.

The head exchange guidance displays.

Exchange guidance

Procedures

11
Exchange guidance
The heads for which changeover is necessary The head type for which changeover is necessary is displayed.
are displayed.
This indicates heads which are equipped with a picker for backup pins.

This indicates heads which are equipped with a parts presence check sensor.

Procedures
Necessary procedures are shown by pictograms. The pictograms should be read from left to right.

45
 46
Step 2. Remove the placing head from the NXT.

Push OK Gently pull the module forward. Reconnect the connectors.

Do not insert hands or other body

11 22 parts between modules and bases. 33
If a tray unit is attached to the machine, guidance for removing the tray unit is displayed. Remove the tray unit by
following the displayed guidance.

Remove the head.

2 1

3
Do not use any commands other than the head exchange command
to remove or mount heads. The heads can be damaged if the power 44
is not disconnected properly.
53
 54
Step 3. Attach the new placing head.
Do not use any commands other than head
replacement to remove or mount the head.
Attach the head. Connect the connectors. The head can be damaged if the power is not
disconnected properly.
2
1

When the backup plates also need

to be exchanged, perform that action
from this point.

Prepare a nozzle station that is

compatible with the new head.
11 22

Close the door and return the module. Set the nozzle station in the module. Set nozzle jigs in the nozzle station.
H08 / H12(S) /H12HS Head
Nozzle jig
1

3 H04 Head

H01 / H02 Head

Set the same number of nozzle

Do not insert hands or other body parts jigs in the nozzle station as
55 between modules and bases. 44 Do not insert hands under the station. 33 there are holders on the head.

If the tray unit was removed from the module, then reattach the tray unit back to the module.
Refer to "Replacing a Placing Head" in the "5. Performing Changeover" chapter in the NXT System Reference manual for details.
47
 48
Changeover - 11. Manual Commands It is possible to change units by using the manual commands.

For details, refer to the NXT System Reference.

Only the method for displaying the manual commands is provided here.

Push MANUAL. Select the exchange pictogram and push Select the appropriate exchange pictogram
OK. and push OK.

11 22 33
Push MANUAL again to return to the operation screen. Push the arrow keys to select the appropriate
exchange pictogram.
Feeder pallet exchange
Nozzle exchange
Placing head exchange
Backup plate exchange
(exchange both lanes at one time)
Backup plate exchange
(exchange each lane separately)

55
 56
Pictograms - 1.Changeover Related Basic explanations for pictograms are provided below.

Cancel guidance. Push MONITOR. Push OK.

Push READY ON. Push START. Push STOP.

A head equipped with a picker for A head equipped with a parts

Placing head display.
backup pins is required. presence check sensor is required.

Place the nozzle(s) in the nozzle

Head exchange is required. Remove the nozzle station.
station.

Remove the nozzle(s) from the

Attach the nozzle station. The nozzle station is full.
nozzle station.

Display of a tray unit-M loaded on Display of tray unit-Ms loaded on Close the front door of the tray
one side of the feeder pallet. both sides of the feeder pallet. unit-L.

Supplying a feeder pallet loaded

Change the feeder pallet. Attach the feeder pallet.
with feeders with a PCU.

Remove the feeder pallet. Feeder removal guidance display. Set the spliced feeder.
 50
Basic explanations for pictograms are provided below.

Tray unit-L attached to NXT Push SUPPLY COPLT for the tray
Close the door.
exterior display. unit-M.

Push SUPPLY COPLT for the tray Attach the tray unit-L to the
Tray parts display.
unit-L. machine.

Push OK to unclamp the feeder

Wipe clean the glue check plate. Load the glue check unit. pallet.

Push OK to unclamp the feeder Push OK to unclamp the feeder

Push OK to unclamp the tray
pallet which has been set with two pallet which has been set with one
unit-L.
tray unit-Ms. tray unit-M.

A tray unit-L equipped with a A tray unit-L equipped with a

barcode reader is required. remover is required. Attach the tray unit-L.

Load two tray unit-Ms onto the

feeder pallet. Attach one tray unit-M. Attach the device pallet.

Load the tray feeder unit on the Remove the tray feeder unit from The tray unit-M is loaded in
feeder pallet. the feeder pallet. position A.

Remove the flux dip unit from the Tray unit-LT attached to NXT
Backup plate display.
feeder pallet. exterior display.
57

Basic explanations for pictograms are provided below.
Backup pin stocker display.
Check the positions of the backup
pin.
Shut the right side cover.
Return the module.
Replace the parts camera.
Push OK to toggle between the
detailed view and the list view when
feeder setup guidance is displayed.
Production cannot be performed
because the panel height sensor
is not attached. Attach the panel
height sensor.
A statistical warning has occurred.
Push START to begin production.
Attach the backup plate(s).
Automatic backup pins are
required.
Shut the front cover.
Push OK to unclamp the two
paired modules together.
Displays when no job exists in the
machine.
Push MANUAL and unclamp the
feeder pallet after the machine
has stopped operation.
Production cannot be performed
because the panel height sensor
is attached. Remove the panel
height sensor.
Begin idle operation
(no vision processing, no feeder
indexing).
58
Remove backup plate(s).
Shut the left side cover.
Open the front cover.
Push OK to unclamp the module.
Change the job.
Downloading the job.
Nozzle status information.
White : Nozzle changeover is necessary.
Red : An error occurred during 2D barcode
reading. Clean the 2D barcode or
exchange the nozzle with another
nozzle of the same type.
Yellow : A statistical error occurred for the
nozzle. Clean the 2D barcode or
exchange the nozzle with another
nozzle of the same type.
Green : The nozzle can be used in production.
Do not remove the nozzle.
 58
Basic explanations for pictograms are provided below.

Begin idle operation

Begin pass mode operation. Perform backup pin position check.
(VT253, no panel conveyance).

Unload the panel. (When in Perform easy creation of the

backup pin allocation check mode) manual offset file.

59
 60
Pictograms - 2.Operation Status Basic explanations for pictograms are provided below.

Lane 1 is set to pass mode, while Lane 1 is set to production mode,

Both lanes set to pass mode.
lane 2 is set to production mode. while lane 2 is set to pass mode.

Both lanes set to production mode. Single lane pass mode. Single lane production mode.

Single lane idle mode. Both lanes set to idle mode. Board skip production.

Production using the automatic

A holder is skipped. Communicating.
changeover function (HELPS).

Saving the error image to A statistical warning has occurred A statistical warning has occurred
Accessory Software. for feeder parts. for tray parts.

Settings for nozzle statistical errors

An interval stop (production stop or simple periodic nozzle Stop the next panel from loading
specified by user) has been set. changeover have been specified. due to glue management.

The glue application temperature

The glue application temperature Glue application temperature
is -3 degrees Celsius or lower
is within range. control is not being used
than the set temperature.

The glue application temperature The glue application temperature The glue application temperature
is +3 degrees Celsius or higher is -1 to -3 degrees Celsius from is +1 to +3 degrees Celsius from
than the set temperature. the set temperature. the set temperature.
57
 58
Basic explanations for pictograms are provided below.

Waiting for the right module to

Waiting for the module to start. Waiting for the left module to start.
start.

61
 62
Pictograms 3. Parts Supply Related Basic explanations for pictograms are provided below.

Compare the parts barcode. Exchange the parts reel. Exchange the feeder.

Displays when a warning occurs The reel has run out of parts.
Check the top tape of the feeder.
for the parts out warning. Device check status is "parts out".

Parts supply is complete. The A parts pickup error has occurred.

Perform splicing verification. Device check status is "pickup
feeder status is "Set OK".
error".

Press the feeder set button. Splicing limit display. Splicing limit warning.

A vision processing error has A feeder mark reading error has The floor life for dry components
occurred. occurred. has expired.

Advance the shutter if the Retract the shutter if the pitch

The part is stored in the dry box.
pitch is 24 mm or less. is greater than 24 mm.

This part cannot be used based Supply trays from the front door Guidance for specifying the tray
on the user host. Ask a user of the tray unit-L. pickup position.
host administrator.

A discrepancy exists with the

remaining parts count. The tray Specify the currently selected tray
The waste tray box is full. pickup position must be specified slot as "Set OK".
again.
59
 60
Basic explanations for pictograms are provided below.

Supply trays from the front door Move the shuttle of the tray feeder Move the shuttle of the tray feeder
of the tray unit-M. unit to the retracted position. unit to the advanced position.

Supply parts to the tray feeder Display information for the tray Clear the error for the tray feeder
unit. feeder unit. unit.

An error stop occurred because An error stop occurred because

Raise the stopper for the tray the tray height detected was the tray height detected was
unit-M. higher than the maximum higher than the maximum
acceptable height. acceptable height.

Tray direction 0 display. Tray direction 90 display. Tray direction 180 display.

Glue in the syringe for the GL head

Tray direction 270 display.
is low.

63
 64
Pictogram - 4. Manual Mode Related Basic explanations for pictograms are provided below.

Exchange the backup plates for

Cleaning. Clear the current production count.
both lanes.

Change the production count to 0. Exchange the feeder pallet. Diagnosis function.

Remove the backup plate for

Position head. Exchange pictogram.
lane 1.

Move the head to the back of the

Move the head to the front left. Move the head to the front right.
module.

Head adjustment. Pickup test. Job test.

Remove the panel from the

Adjust the conveyors to maximum Move the conveyor for lane 2
conveyor in the upward direction.
width and replace the backup forward and replace the backup Be sure to return the slide for the
plates for both lanes. plate for lane 2. conveyor rail to the original position.

Replace the backup plate for Adjust the conveyor to maximum

Unclamp the panel (single lane). width and replace the backup plate.
lane 2.

Reset the panel count specified by

Replace the backup plate. Unclamp the panel (dual lane). the user when using the interval
stop function.
61
 62
Basic explanations for pictograms are provided below.

Use the head cleaning unit to clean all

Use the head cleaning unit to clean all
nozzles and thermal compensation Check the condition of the glue
nozzles and thermal compensation
marks for the head.
marks for both the head and nozzle application for the GL head.
station.

Measure the needle offset Release any air trapped in the

Clean the needle for the GL head.
command. GL head.

Base information display. Conveyor information display. Feeder information display.

Return the tape which was Advance the tape so that the
Fiducial mark help function.
advanced during the pickup test. pickup test can be performed.

Pressure calibration unit

Information. Module information display.
information display.

Tray unit-L information display. Tray unit-M information display. Feeder pallet information display.

No panel exists in the machine. Nozzle information display. Nozzle station information display.

Push the up and down arrow

Parts camera information display.
keys to select a job.
65
 66
Pictograms - 5. Error Guidance Related Basic explanations for pictograms are provided below.

The panel edge cannot be

Module air pressure error. Module clamp error. detected. The backup plate may be
dirty.

The tray barcode cannot be read. Backup pins cannot be found. A machine control fuse has blown.

The servo motor encoder cable has

Encoder battery alarm. become disconnected. Error with this conveyor motor.

An error occurred for the

Error with this conveyor motor. Error with this conveyor motor.
adjustable rail conveyor motor.

Unable to read this rail mark. Unable to read this rail mark. Unable to read this rail mark.

Unable to read this rail mark. Unable to move the conveyor rail. Unable to move the conveyor rail.

Unable to move the conveyor rail. Backup pin picker error. Backup pin stocker error.

An error occurred when returning

The remover has fallen from the
backup pins to the backup pin A tray has fallen from the remover.
head.
stocker.
63
 64
Basic explanations for pictograms are provided below.

The panel fiducial mark is

Servo deviation error. The head is not connected.
unreadable or cannot be found.

The nozzle station position check
Machine reference marks are
mark or the 2D code is unreadable
unreadable or cannot be found.
or cannot be found.
The parts camera position check
mark is unreadable or cannot be
found.

The position check mark for the
Z0 height sensor is unreadable or
cannot be found.
The position check mark for the
A head mark or vision processing
pressure calibration unit is
error occurred.
unreadable or cannot be found.

There is an error with the backup

Module clamp status error. Conveyor error.
pin(s) set in the stocker.

An error occurred when pulling The XS-axis is not in a safe

Flux unit error.
forward the module. position.

The position check mark for the tray
The XS-axis is not in a safe
unit-M is unreadable or cannot be
position.
found.
The position check mark for the
tray unit-L is unreadable or cannot
be found.

The reject parts unit or the reject

The remover cannot be found. A chipped nozzle was detected.
part conveyor is full.

A safety relay was cut due to the A pallet was detected at slot 21 of A panel is stuck at the exit side of
adjacent module. the tray unit-L. the module.

67
 68
Basic explanations for pictograms are provided below.

A panel is protruding from the side A part has fallen inside the
A panel exists in the machine.
of the module. machine.

The number of modules pulled

Amplifier power disconnected. Encoder backup error.
forward exceeds the maximum.

Overload
Network connection is A communication error occurred (maximum continuous load
disconnected. for the servo motor. exceeded).

Servo axis software limit Statistical error. Vacuum pressure error.

(overtravel).

An error occurred for the base file

Nozzle stack error. Y-axis linear motor error.
system or for an individual file.

The nozzle cannot be returned to

Nozzle Z-axis lowering lever error. Nozzle statistical error. the nozzle station.

Production stopped at one of the Production stopped at one of

paired modules, which caused the paired modules, which
Backup pins are missing.
production to stop at the other caused production to stop at
paired module. the other paired module.

The backup pin picker cannot be The backup pin picker cannot be A communication error occurred
lowered. raised. between the machine and the host.
65

Basic explanations for pictograms are provided below.
Communication error between the
machine and the host.
The fiducial mark for the tray
feeder unit is unreadable or cannot
be located.
A reduction in the vacuum pressure
used for panel clamping was
detected. The panel may not be
clamped correctly.
A panel conveyance error
occurred. Insert the panel into the
current module.
A panel conveyance error
occurred. Insert the panel into the
current module.
A panel conveyance error
occurred. Insert the panel into the
current module.
An error occurred during hybrid
calibration.
1. Vision processing of the reference
mark on the jig unit failed.
2. Could not locate the jig part.
3. The jig unit vacuum sensor did not
respond.
A communication error occurred
with the previous module while
performing remote board skip.
The revolution speed of the cooling
fan has decreased, or the fan has
stopped.
A panel conveyance error
occurred. Insert the panel into the
current module.
A panel conveyance error occurred.
Insert the panel into the next
module.
A panel conveyance error occurred.
Move the panel so that it is in the
area between the current module
and the module to the right.
A panel conveyance error occurred.
Move the panel so that it is in the
area between the current module
and the module to the left.
A broken panel error was detected.
It is possible that the panel is
broken.
A warped panel that exceeds the
specification range was detected
during panel height measurement.
66
A duplicate IP address was
detected.
A panel conveyance error occurred.
A panel conveyance error
occurred. Insert the panel into the
current module.
A panel conveyance error occurred.
Move the panel so that it is in the
area between the current module
and the module to the left.
A panel conveyance error occurred.
Move the panel so that it is in the
area between the current module
and the module to the right.
A serious error has occurred for
the part placed on the panel.
A reading error occurred during
panel height measurement.
A reading error occurred while
reading the 2D code on the panel
height calibration block.
69
 70
Basic explanations for pictograms are provided below.

Failed to exchange nozzles.

A command to stop the machine
Manually clear the interference The system has frozen.
was issued from the user host.
between the head and nozzle
Ask a user host administrator.
station.
 62
Pictogram - 6. Error Clearance Related Basic explanations for pictograms are provided below.

Return the backup pin(s) to the Reboot the machine, or turn off the
Clean the backup plate.
stocker. machine.

Call a technical engineer. Replace the backup plate. Replace the control box fuse.

Remove any parts that have fallen Adjust air pressure or vacuum
Clean the conveyor fiducial marks.
into the flux reservoir. pressure.

Push the error clear button to clear Push the error clear button at the
Add flux to the syringe.
the flux unit error. flux unit.

Release the EMERGENCY button

Remove the pallet from slot 21. Call maintenance personnel.
to restart operation.

Replace the nozzle for which the

Perform push placement for parts
Clean the nozzle. error occurred with another nozzle
which have unstable placement.
of the same type.

Remove the tray which could not Reattach the fallen remover to the
Open the backup pin picker.
be removed using the tray remover. lifter.

Dispose of the tray. Remove the fallen part. Attach the remover to the lifter.

71
 72
Basic explanations for pictograms are provided below.

Use the engineering panel to check Remove the panels from both
the status of the machine or the lanes. Return the conveyor rail slide Remove the nozzle from the head.
error condition. to the original position when done.

A nozzle load error occurred.

Clean the area around the
Check the condition of the board Lubricate the conveyor.
conveyor.
which was produced.

Return the XS-axis to position 2 or Return the XS-axis to position 2 or Return the panel to the center of
position 3. position 3. the module.

Return the panel to the center of The head is not attached correctly. Remove parts from the reject parts
the module. Re-attach the head. conveyor.

Push OK to unclamp both panels. Push OK to unclamp the panel. Replace the cooling fan.

Refer to the error details for the

Move the panel as directed by the Manually remove the parts or displayed guidance and check the
displayed guidance. foreign objects from the nozzle tip. condition of the panel. Remove the
panel if there is an error with the solder.

Use MEdit to edit the part data of the

part for which a vision processing error
occurred. Vision processing will be
performed againfor the part.
About NXT manuals
How to perform basic operations NXT Quick Reference
Basic Operation (this manual)

How to perform basic preventive NXT Preventive Maintenance

maintenance

How to set up the machine NXT Setup Manual

How to use Fuji Flexa and Fujitrax NXT Programming Manual

How to operate the machine NXT System Reference

Machine configuration and how to

NXT Mechanical Reference
perform maintenance

How to handle feeders Fuji Intelligent Feeder Manual

NXT Quick Reference Basic Operation (V 5.03)

Fuji Machine Manufacturing Co., Ltd. Copyright c 2008 by Fuji Machine Manufacturing Co., Ltd.
19 Chausuyama Yamamachi, Chiryu, Aichi, Printed in Japan
472-8686 Japan October 22, 2008