1 – Capacity sheet

Cycle time by Units per

OP q’ty E&F Name Fail rate
Station name station hour

Bottleneck
 2 – Line balancing

- Line Balancing is the equalising cycle times [productive capacity, assuming 100% capacity
utilisation] for relatively small units of the manufacturing process, through the proper
assignment of workers and machines; ensures smooth production flow.
- Formula: [Max UPH/Min UPH]
- Average LBE ( Target- SMT: 72%, FA:85%)
 3 – Time study

Cycle Time is the amount of time a OP spends actually working on producing an item, up
until the product is ready for shipment. It is the time which takes to complete one task.
This includes time spent producing the item and the wait stages (amount of time the task is
left ‘waiting’ on the board) between active work times.
pcs per Measure Average Efficience
sheet time time (s) alowance