FUSHAN

TECHNOLOGY
VIETNAM

Attrition study and improvement

ATTRITION
(Leading: Thuong Nguyen Thi)

IMPROVEMENT
3.1. Attrition study & improvement action

1. Part MEOTR42003A, MEKET42002A, MEOTR42002A (Alternative part) AV Jack

►I trace again data from 14-Sep-22 to 30-Sep-22

pcs MEOTR42003A pcs

MEOTR42003A
0.00%
Error ratio 0.00%
1600
1430
400 1400
340
350 20.14%
40 S17 1200
300 GMN
S15 1000 339
250 233 223 LIB
193 164 S14
200 800 OUTRUN
92 135 S13 368
150 116 600 KING 79.86%
95 109 188 S12
100 31 16 LYRA
55 400
50 26 15 127 113 S10
VEGA
81 58 20 89 87 6 8 503
4
12 25 F06 200
0 8 6 Total
Total NG 0
Error q'ty (pcs)
ErrorParts PickupMiss
RejectParts DislodgedParts

➔ NG happen for all lines, all models

► We follow and detect that attrition happens at time when
change PON and 79.86% is “Error parts” (Related Vision process)
3.1. Attrition study & improvement action

1. Part MEOTR42003A, MEKET42002A, MEOTR42002A (Alternative part)

TOP view
Head Head

PN: MEKET42002A
PN: MEOTR42003A PN: MEKET42002A
MEOTR42002A MEOTR42002A
Head Head
3
4 2 Flying
camera

5 1
Vision camera
PCBA Reel set up on feeder

Placement process Pick up process

Happen NG

► Why does this component happen “Error part”?

We have 3 alternative components and we check detail Dimension is
about appearance: difference about color and pin Color is different
dimension this is reason that machine catch vision error different

BOT view
3.1. Attrition study & improvement action

1. Part MEOTR42003A, MEKET42002A, MEOTR42002A (Alternative part)

MEKET42002A MEOTR42002A MEOTR42003A

► Action: High light by MV2 system when change PON. BA Maint will verify and change shape (vision setting) for
difference part before running (Apply from 5-Oct-22 for model VEGA, LYRA, KING, OUTRUN, LIBRA, GMN)

► Long-term action: DOE the lighting para-metting that combine vision setting of 3 components (W40-2022Y)
3.2. Attrition study & improvement action

2. Part SC222G044B2 Component type: “1005”

Size: 1.00 x 0.51 mm
►I trace again data of PN SC222G044B2 from 14-Sep-22 to 27-Sep-22

pcs
SC222G044B2 SC222G044B2 - Line SC222G044B2 - Line S12
pcs S12 pcs - MD25
300 1000
269
888 900
250 900
28 801
197 59 800
190 800
200
158 162 161 700 700
150 138 133
600 MD23 600
42
180 527 FD12
100 500 MD24 500
72 106 142 FD7
99 135 MD25 400
50 44 88 72 400 801 Total
68 24 Total
300 300
0
200 200
274
100 100

0 0
F03 F04 F06 S10 S12 S14 S15 S17 S18 Total S12 MD25

➔ Focus: Module 25-S12, happen NG for all feeder slots

3.3. Attrition study & improvement action
2. Part SC222G044B2
1. Cause analysis
Turn on “vision processing” function
of P&P machine at module 25 and
follow phenomenon
➔ Result: Pick up shift or can’t pick up
component
Module 25, detect holder E is stuck,
can’t up-down to pick up component
2. Action
- Temporary skip holder E for
running
Apply from 10:20 am 28-Sep-2022
D E F
➔ Result: No happen NG after that
- Next action: Investigate why
holder is stuck (on Weekly
maintenance day) and give
countermeasure (Week 40)
→ Pick & placement _ Head serial
number 301188
Maintenance date: 18-Aug-2022
3.3. Attrition study & improvement action

3. Part SF14G60C0A0 Trace data of PN SF14G60C0A0 from 14-Sep-22 to 1-Oct-2022

SF14G60C0A0 SF14G60C0A0
pcs pcs

120 300 P&P error ratio

108 283
100 0.00% 0.00%
86
250 21
80 ACD
Coconut
60 200 82 Weeknd
108
78 44.88%
40 Leo
28
21 150 Queen2 55.12%
20 9 12 BTV
7 5 26 4 3
0 12 0 Beatles
0 0 5 5 100
TTM
156
Total
50 PickupMiss ErrorParts
RejectParts DislodgedParts
Beatles Beatles Coconut TTM BTV Queen2 Weeknd 0
ACD Beatles Beatles Beatles Leo Total Attrition q'ty (pcs)

All models happen NG with this part and focus on “Pick up miss” and
“Error parts”
3.3. Attrition study & improvement action

3. Part SF14G60C0A0
➔ Suspect: Nozzle
1. Cause analysis type isn’t suitable,
There are 3 phenomenon: force for pick up
+ Nozzle can’t pick up components component isn’t
+ Pick up shift/tombstone good
+ Drop when moving 0.5mm 0.7mm 0.9mm
➔ It happen for all models, all lines and all
feeder slots
►Investigate Component size: Nozzle size: Φ0.7mm
+ Take out module and check: head, holder, 1.1mm x 0.9mm
feeder, nozzle status => No abnormal
+ Check component and packing => No
abnormal
+ Check component dimension, compare with
nozzle type using => Detect risky points ➔ Proposal idea:
2. Action Trial change
nozzle type from
No Category Items Plan
Φ0.7mm to
1 Trial nozzle 1.0mm for model TTM Week 41, 2022Y Φ1.0mm for
2 Follow and analysis data Week 41+42, 2022Y pick up better
Action 0.8mm 1.0mm
0.9mm
Apply for others models: Beatles,
3 Nov & Dec, 2022Y
Coconut, Queen2, Acadia
Countermea Nozzle size: Φ1.0mm
4 Make STD nozzle for each model From new model Oct-2022Y
sure