bend lines and ‘Quiet’ construction features A multi-compartmental BLS is an effective offer outstanding attenuation combined with alternative to multiple BLS. It is cost effective to excellent coplanarity for ease of assembly. produce and offers significant savings in terms These can be shipped fully formed or flat pack of initial cost, assembly time and real estate for self-assembly, either manually or with soft management. A matrix of walls, all folding easily tooling. They can be virtually any size and can from a single sheet and complemented with a incorporate a wide variety of design features to separate lid, provides an efficient enclosure with enhance performance and ease of use. enhanced accessibility for rework or the tuning Seam soldering is also available for complete of devices. can integrity, if required. EMI/RFI Shielding Thermal Management Board Two-piece Board Level Shield Level Shield
Custom circuit board shielding BLS with
MAJR Shield is an EMI/RFI Board Level removable lids are designed to protect sensitive Shield that allows significant heat dissipation components from noise while giving access for of electronic components. Thermally, MAJR rework and adjustments. Removable fingered Shield incorporates either straight honeycomb lids provide easy access to the enclosure with standoff fence mounting for convection contents and high attenuation in service. “Chimney effect” heat dissipation or angled honeycomb for forced air applications – both configurations provide high EMI/RFI shielding performance and heat dissipation for today’s high frequency and compact circuits.
52 CUSTOM BOARD LEVEL SHIELDING Design features for attachment / assembly ■ Location pins for ■ Mech Mount through hole attachment Several solderless through hole attachment designs during wave soldering whereby the pins maintain constant electrical contact and securing the BLS with PTH (plated through holes). This enables BLS for manual soldering. If to attached or be removed and replaced a limited necessary, these pins number of times, without the need for a further can be given a ‘rounded’ thermal excursion. profile by post etching.
■ SMT feet are effectively
Design features small pads for solder for attenuation and noise reduction attach to an earth circuit or ‘Quiet’ Venting ground plane in a multi- As devices carry more power, they generate more layer construction by way heat and require ever more cooling. The addition of a of micro vias. shielding may raise the operating temperature of the device past the critical limit. ■ Serrated base edge Surface mount BLS Perforations have been made in BLS for many years, requiring solder attach the maximum permissible dimension being a function along an entire wall can of the device frequency and the level of attenuation have base serrations desired. Contact MAJR for optimization. incorporated to enable Quiet venting can increase the open area of a BLS for the molten solder to flow optimum cooling by perforating a pattern of very small through the wall and holes, effectively a mesh, into both the walls and tops equalize the solder fillet for optimum strength. of BLS. This process also reduces the ‘maximum linear dimension’ to improve attenuation performance and ■ SAM line SAM is a does not add significantly to the part cost of the BLS. Solder Anti-Migration To perforate the walls of a ‘drawn’ BLS requires multi- feature, essentially a stage tooling which can be costly. partially etched lateral line Quiet venting also has the additional benefit of on the walls of a shielding enabling some vision systems to ‘look’ inside the BLS BLS that discourages to check component existence and correct placement. ‘wicking’ of the solder up the walls of the BLS that ‘Quiet’ Finger-clip Lids might scavenge material from the joint area. The new ‘quiet’ design ■ Pick and place lands for securing lids in two- can be provided, even on piece and labyrinth BLS two-piece BLS, to enable types provides positive automatic handling and engagement of the lid with placement. Typically on an etch line in the BLS a one-piece ventilated wall. The design gives maximum conductivity and a BLS, an area on the top snap-fit that makes disassembly just as easy. This is left without perforations design offers excellent anti-rattle performance. to enable vacuum manipulation. In a two-piece BLS a special land is designed into the BLS body. It can be easily removed with a simple twist after assembly and before the lid is finally positioned.