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NXT2c Quick Reference Basic Operation
NXT2c Quick Reference Basic Operation
Basic Operation
REF-NXTIIcOP-1.0E
Original Instructions
Copyrights
All rights regarding this manual are reserved by Fuji Machine Manufacturing Co., Ltd. This manual may not, in whole or in part,
be reproduced by any means (electronic, mechanical or otherwise), or reused in any way, without the prior written permission
of Fuji Machine Manufacturing Co., Ltd.
Notice
Fuji Machine Manufacturing Co., Ltd. reserves the right to change the content of this manual and/or the pictograms displayed
in the operation screen without notice.
Every effort has been made to ensure that this manual is correct in every detail. However, please contact Fuji in the unlikely
event that errors or omissions are detected.
Fuji Machine Manufacturing Co., Ltd. accepts no liability whatsoever for damages that may arise as a result of this manual,
with the exception of problems that originate in our products.
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Production Pictograms
1. Starting Production 10 1. Changeover Related 50
2. Interrupting Production 12 2. Production Status 54
3. Resupplying Feeder Parts 14 3. Parts Supply Related 56
4. Resupplying Trays (Tray unit-LT/LTC) 20 4. Manual Mode Related 59
5. Resupplying Trays (Tray unit-M) 24 5. Error Guidance Related 61
6. Clearing Errors 27 6. Error Clearance Related 66
Machine Overview - 1. Components
Placing head
Operation panel
Module
Mark camera
Nozzle
Base
Tray unit
Operation
buttons
Conveyor
Emergency button
Feeder pallet Parts camera
Operation panel Feeder Waste tape processing unit
Refer to "2. Machine Components and Functions" in the NXT IIc Mechanical Reference manual for more information on the components.
1
2
Machine Overview -2. Operation Panel Buttons
GROUP Confirms menu selections, number value entries and also starts
OK
the operation of commands.
START Cancels menu selections, number value entries and also returns the
READY ON
CANCEL operation panel to the previously displayed screen. Furthermore, this
button can be used to stop the sound of the buzzer when errors occur.
CYCLE STOP STOP
By pushing this button at the same time as START or when changing jobs,
GROUP the operation is performed for all modules on the machine as a group.
Push this button after errors have been cleared.
MANUAL
POWER READY ON If this button is pushed at the error removal guidance screen, the error
status will be cleared.
Sends a command to interrupt the operation of the motor axis of the
EMERGENCY CYCLE STOP module. Stop the module in between pick and place cycles during
OK production.
CANCEL
MANUAL Switches between the manual mode and operation guidance screen.
EMERGENCY Cuts the 200V power to the module and stops operation.
The MONITOR button
Move the cursor at the menu screen, switches to a detailed information
During production, do not push MONITOR and then leave the image monitor Arrow Keys page at the operation guidance screen and can also be used to increase
display on. or decrease numbers when entering values.
When switching to the image monitor during production, push MONITOR once again to return to
the production guidance screen after checking the image. STANDBY Indicates that power is being supplied to the module.
Cycle time is increased when the image monitor display is on.
Machine Overview - 3. Supplying Power
Supplying Power
First, turn on the main switch.
Then, push POWER on the operation
panel to wake the modules.
Cutting Power
Push and hold the POWER button for POWER button
4 seconds to put the modules to sleep.
Then, turn off the main switch.
Main switch
SLEEP
AWAKE
4 seconds
SLEEP
3
4
Machine Overview - 4. Operation Screen 1. Parts of the Operation Screen
4
35 deg.C 35 deg.C 35 deg.C 35 deg.C 2 11, 12, 13
40 KPa 40 KPa 40 KPa 40 KPa 1 2, 3, 4, 5
Job display area 1 Module number (based on the position of the module in the line)
2 Conveyance mode (single lane, dual lane, triple lane, pass mode, idle operation)
3 Machine status
Status display area (Such as saving image, statistical device warning, interval stop, nozzle cleaning)
4 Production status (holder skip, board skip), temperature for GL head
Lane 2
Yellow: Violet: Lane 1 Lane 1
Production was stopped due to an error The machine is in remote operation mode
or parts out condition. and is performing adjustment or measurement.
5
6
Production can be started. It is also possible to perform No job has been sent to the machine. This screen is displayed when the machine is currently
changeover or display the manual mode screen. performing production.
This is the changeover menu. Select the appropriate This is the manual mode menu. Select the appropriate This is the error guidance screen.
menu item and perform the procedures displayed. menu item and perform the procedures displayed. Perform the procedures displayed to clear the error.
2. Main types of screen displays
The following is an explanation of items for the changeover menu and manual mode menu.
Changeover menu Manual mode menu
Feeders setup
Exchange Information
Nozzle setup Trays setup Head adjustment
Panel removal
Use the arrow keys to select the appropriate item and push OK. Use the arrow keys to select the appropriate item and push OK.
Follow the procedures displayed. Follow the procedures displayed.
The background color changes to show the currently selected item. The background color changes to show the currently selected item.
7
8
Production Preparation - 1. Transmitting Jobs Transmit jobs from Fuji Flexa to the NXT-2c.
Start Director and then select Select the job. Drag and drop the selected job onto
[Transmission Control]. the NXT-2c.
11 22 33
Click [Send]. Select the [Transmit to foreground/ Select the line and lane to transmit the job.
current] option and check the machine.
NXT
NXT
NXT
66 55 44
Transmit jobs from Fuji Flexa to the NXT-2c.
Fuji Flexa
NXT-2c
77 88 Job names
10
10 99
: Refer to "4. Transmission" in the NXT II / NXT IIc Programming Manual for more information.
9
10
Production - 1. Starting Production Step 1. Ensure that all of the production preparation items have been
completed.
Units have been set. Fuji Flexa and Fujitrax are running. Jobs have been transmitted.
Heads
Nozzles
Feeder pallets, trays
Accessory Software is running. Fuji Flexa
Backup pins
Step 2. Push START to begin production.
11 22
Production screen
44 33
11
12
Production - 2. Interrupting Production There are three methods to stop the NXT-2c during production.
2 Cycle stop
Stops the module after the current cycle. The NXT-2c restarts production.
3 Emergency Stop
Stops the NXT-2c immediately.
2
Refer to "Interrupting Production" and "Restarting
Production" in the "4. Production" chapter in the NXT IIc
System Reference manual for more information. The NXT-2c restarts production. The NXT-2c restarts production.
13
14
Production - 3. Resupplying Feeder Parts Step 1. Refer to the guidance screen
<Panel display>
Screen change guidance
The parts out guidance screen contains both the panel display and the list display.
11 Information for slots and feeders for which resupply is necessary is shown at both
of these displays. Push OK to toggle between the panel display and the list display.
<List display>
Step 2. Remove the feeder from the NXT-2c.
Remove the feeder from the slot. Cut the cover tape.
1
2
11 22
Turn on the feeder setting stand. Mount the feeder on the jig. Set the parts reel on the feeder.
PWR ERRR
11 22 33
Run the top film over the rollers and through the take up Pull out the top film. Advance the carrier tape.
gears.
294
'44
66 55 44
Do not pull the carrier tape. This may damage the feeder.
18
Step 3. Setting parts on the feeder.
Refer to the FUJI Intelligent Feeder Manual for more information on setting feeders.
17
18
Step 4. Adjusting the first pickup position.
Change the pitch setting on the feeder to match the carrier tape pitch. Push the advance button until the first part is near the front of the feeder.
First part
W12 mm W08b(c)
or more 11 22
When the first part reaches the set position, release the advance button. Push the parts advance button to slowly
advance the parts.
W04b, W08b(c) W12 mm or more
Push once
2 mm Pitch 8 mm Pitch
4 mm Pitch 4 mm Pitch
44 The blue areas in the diagrams are the first parts. 33
Refer "3. Loading Tape Parts on the Feeder" in the FUJI Intelligent Feeder Manual for more
information on setting the first part in feeders. 19
20
Step 5. Set the feeder with the parts on the NXT-2c.
Cut the extra carrier tape extending from the feeder. Set the feeder in the position that was previously used.
Push the set button for that position. Ensure that the power lamp is on. Slide the feeder into position.
55 44 33
19
20
Production - 5. Resupplying Trays (Tray unit-LT/LTC) Step 1. Refer to the tray guidance screen.
Operation guidance
Slot
"A", "B" indicates the magazine position. (A: upper, B: lower)
11 Push the up and down arrow keys to select the slot (slot numbers 1 to 12).
The background color of the selected slot changes to green.
Check the slot at which a parts out condition exists. If position "A-12" is selected and the down arrow key is pushed, position "B-1" is selected.
Supply trays to the slots designated by the red mark. When setting trays in a slot is completed,
the red mark changes to blue.
Original device Position from which pickup is currently being performed
Alternate device
Device information
The magazine and slot number for the currently selected slot is displayed.
The device comment, pickup direction and starting pickup point (1,1) are displayed for the currently
selected slot.
If Fujitrax is being used, the parts out advance warning time (minutes) is displayed.
Operation guidance
21
22
Step 2. Resupplying Tray Parts ("Part resupply from a magazine with a shortage of parts" mode - when not using Fujitrax Verifier)
Open the door. Raise the drawer stopper. Remove the tray drawer from the appropriate slot
and then load a tray drawer with new trays.
Drawer stopper
11 22 33
There are two front doors on the tray unit-LT/LTC.
Open the door for the area that you are supplying trays.
When performing tray pickup position
Close the door and push Lower the tray drawer stopper. settings at the machine, push the right
COMPLETE. arrow key to display the screen for
specifying the tray pickup position.
Push OK.
66 55 44
For an explanation of tray part supply, refer the NXT IIc System Reference manual "4. Production" - "Replenishing Trays on a Tray Unit-LT", or "Replenishing Trays on a Tray Unit-LTC".
21
22
Step 2. Resupplying Tray Parts ("Part resupply from a magazine with a shortage of parts" mode - when using Fujitrax Verifier)
Open the door. Raise the drawer stopper. Verify the trays with Kit Handy.
Drawer stopper
33
Close the door and push Lower the tray drawer stopper. Remove the empty tray from the drawer for
COMPLETE. the specified slot and then set the new tray.
66
66 55 44
For an explanation of tray part supply, refer the NXT IIc System Reference manual "4. Production" - "Replenishing Trays on a Tray Unit-LT", or "Replenishing Trays on a Tray Unit-LTC".
Also, refer to the Fujitrax Verifier User Manual "5. Verifying Tray Parts" for more information regarding verification.
23
24
Step 2. Resupplying Tray Parts (Part supply from supply magazine mode)
Open the front door on the tray Raise the drawer stopper. Remove the tray drawer from slot 12. Push OK.
unit-LT for the supply magazine.
Drawer stopper
44
11 22 33
Shown here are operation procedures regarding "Supply from magazine B" mode with the tray unit-LT.
Close the door and push Lower the tray drawer stopper. Push OK.
COMPLETE.
55
Operation guidance
Slot
11 "A" and "B" represent the position in which the tray unit-M is set on the feeder pallet (A: left, B: right).
"A" is not displayed when operation is being performed with the tray unit-M set on only one side.
Push the up and down arrow keys to select a slot (slot numbers 1 to 10). The background color of
the selected slot changes to green.
When slot "A-10" is currently selected, pushing the down arrow key will display slot "B-1".
Supply trays to the slot designated by the red mark. Trays should first be supplied to slots from
When the tray unit-M is set onto only one side of the which pickup is currently being performed.
feeder pallet, the feeder set guidance screen can be
displayed by pushing the left arrow key. Original device
Alternate device (blue: set complete)
Slot from which pickup is currently being performed
Device information
The slot number for the currently selected slot is displayed.
The device comment, pickup direction, and starting pickup point (1,1) are displayed for the currently
Guidance for displaying the set feeder screen.
selected slot.
In the case of the NXT-2c, "1" is always displayed as the Stage No.
Operation guidance
Necessary operations are displayed for the selected slot.
29
26
Step 2. Resupplying Tray Parts (Verify is not being used)
Open the door. Raise the tray stopper. Remove the empty tray and set the
new tray in the same position.
Tray stopper
33
11 22
If it is necessary to perform settings
for tray pickup position, push the
Close the door and push Lower the tray stopper. right arrow key to display the
COMPLETE. screen for specifying the tray pickup
position.
Push OK.
66 55 44
Refer to "Replenishing Trays on a Tray Unit-M" in the "4. Production" chapter in the NXT IIc System Reference manual for details on setting trays.
25
26
Step 2. Resupplying Tray Parts (Verify is being used)
Open the door. Raise the tray stopper. Use Kit Handy to verify the tray.
Tray stopper
33
Close the door and push Lower the tray stopper. Remove the empty tray and set the
COMPLETE. new tray in the same position.
66 55 44
Refer to "Replenishing Trays on a Tray Unit-M" in the "4. Production" chapter in the NXT IIc System Reference manual for details on setting trays.
Also, refer to the Fujitrax Verifier User Manual "5. Verifying Tray Parts" for more information regarding verification. 27
30
Production - 6. Clearing Errors Use the information in the error screen to help clear the error cause.
22
Error code (seek number)
This code represents the cause of the error. More detailed information about the error can be
obtained by using Accessory Software to search for this error code.
27
28
Changeover - 1. Guidance Screen Display There are two different methods of displaying the guidance screen.
11 22
11 22 33
31
32
Changeover - 2. Changing Jobs Select the job changeover pictogram from the menu and perform job changeover.
Job name
The job names for jobs in the background are
displayed.
Upper box: Lane 2
Lower box: Lane 1
11
Select the pictogram to perform job Push OK. Job changeover is performed.
changeover.
2007_NXT_M336_H0881_TrayL T Test
22 33 44 Job name
In order for job changeover to be performed, a job must have already been sent to the background of the machine.
29
30
Changeover - 3. Changing Feeders Step 1. Refer to the feeder replacement guidance screen
11 <Panel display>
Screen change guidance
The feeder replacement guidance screen contains both the panel display
and the list display. Information for slots and feeders for which resupply is
necessary is shown at both of these displays. Push OK to toggle between
the panel display and the list display.
31
34
Changeover - 4. Changing Trays (Tray unit-LT/LTC) Step 1. Refer to the tray parts resupply guidance screen.
Operation guidance
11 Slot
"A", "B" indicates the magazine position. (A: upper, B: lower)
Push the up and down arrow keys to select the slot (slot numbers 1 to 12).
The background color of the selected slot changes to green.
There are two methods for setting trays in a tray unit-LT/LTC. If position "A-12" is selected and the down arrow key is pushed, position "B-1" is selected.
Setting tray parts in each slot Changing magazines Supply trays to the slots designated by the red mark. When setting trays in a slot is completed,
the red mark changes to blue.
Original device Position from which pickup is currently being performed
Alternate device
Device information
The magazine and slot number for the currently selected slot is displayed.
The device comment, pickup direction and starting pickup point (1,1) are displayed for the currently
selected slot.
"1" is normally displayed for the stage number on the NXT-2c.
Operation guidance
Refer to the section shown below for Refer to the section "Step 2. Setting trays in Necessary operations are displayed for the selected slot.
the method on setting tray parts. the tray unit-LT/LTC. (Changing magazines)" Setting feeder parts
Production - 4. Resupplying Trays (Tray unit-LT/LTC) on the next page for changing magazines. Screen change guidance Setting tray parts
Use the right/left arrow keys to change the screen.
Specifying the pickup point
31
32
Step 2. Setting trays in the tray unit-LT/LTC. (Changing magazines)
Shown here are operation procedures for the tray unit-LT, which are the same as for the tray unit-LTC.
Push the MAGAZINE CLAMP button. Open the front door. Slide the magazine stopper over.
The magazine is unclamped.
11 22 33
There are two front doors on the tray unit-LT/LTC.
Open the door for the area that you are supplying trays.
Remove the magazine from the tray unit-LT/LTC. Pull forward the plate that the magazine is set on.
Plate
Be carefuls to not drop
magazine when changing
them.
55 4
35
36
Step 2. Setting trays in the tray unit-LT/LTC. (Changing magazines)
When handling a magazine with trays
loaded in it, handle it gently so the
tray parts are not scattered.
Gently set the magazine on the tray unit plate. Move the lever and gently push the Magazine that has tray parts set in it.
magazine in.
Magazine that has tray parts set in it.
Lever
6 77 88
Close the door and push Check the tray parts for the slot that has
COMPLETE. the lit LED and then push OK.
LED
If one more magazine is to be
changed in the unit then repeat
all of the previous steps up to Return to step 9 and repeat for all
this point. slots that require trays.
10
10 99
Refer to "Setting Trays on a Tray Unit-LT" or "Setting Trays on a Tray Unit-LTC" in the "5. Performing Changeover" chapter in the NXT IIc System Reference Manual for related information on setting trays.
33
34
Changeover - 5. Changing Trays (Tray unit-M) Step 1. Refer to the tray parts resupply guidance screen.
Operation guidance
11
Slot
"A" and "B" represent the position in which the tray unit-M is set on the feeder pallet (A: left, B: right).
When the tray unit-M is set onto only one side of the "A" is not displayed when operation is being performed with the tray unit-M set on only one side.
feeder pallet, the feeder set guidance screen can be Push the up and down arrow keys to select a slot (slot numbers 1 to 10). The background color of
displayed by pushing the right arrow key. the selected slot changes to green.
When slot "A-10" is currently selected, pushing the down arrow key will display slot "B-1".
Supply trays to the slot designated by the red mark.
Original device
Alternate device (blue: set complete)
Slot from which pickup is currently being performed
Guidance for displaying the set feeder screen.
Device information
The slot position and slot number are displayed for the currently selected slot.
The device comment, pickup direction and starting pickup point (1,1) are displayed for the currently
selected slot.
In the case of the NXT-2c, the stage number is always displayed as "1".
For details on setting tray parts, refer to the section listed Operation guidance
Procedures
11
Check the nozzles and nozzle stations which require changeover. Exchange guidance
Changeover to the displayed nozzle station type is necessary.
If nozzle station changeover is not necessary, only the currently set nozzle station type displays.
Nozzle status
The status of the nozzle set in each nozzle cavity is displayed.
The background color varies depending on the status of the nozzle.
1 White: Nozzle changeover is necessary.
1 Red: An error occurred during 2D barcode reading. Clean the 2D barcode or exchange
the nozzle with another nozzle of the same type.
1 Yellow: A statistical error occurred for the nozzle. Clean the 2D barcode or exchange the
nozzle with another nozzle of the same type.
1 Green: The nozzle can be used in production. 30 Black: No nozzle exists in the cavity.
Nozzle list
The nicknames of all nozzles that should be set displays.
The colored circle is used to distinguish between nozzle types. The same colored circle appears
on the flange surface of the nozzle.
Push the down arrow key to scroll the nozzle list.
Procedures
Necessary procedures are shown by pictograms. The pictograms should be read from left to right.
35
36
Step 2. Set the nozzles
Push OK. Gently pull the module forward. Pull the lever forward and remove the
nozzle station.
If a tray unit is attached to the machine, then guidance for removing the tray unit is displayed.
Remove the tray unit from the machine by following the guidance.
Pit
2
Pin
37
38
Step 2. Set the nozzles
1
When the backup plates
also need to be
exchanged, perform
3
that action from this
point.
2
If a tray unit was removed from the module, then set the tray unit back in the module.
Refer to "Replacing Nozzles" in the "5. Performing Changeover" chapter in
the NXT IIc System Reference manual for details on setting nozzles and nozzle
stations.
37
38
Nozzle list
39
40
Changeover - 7. Changing Backup Plates Step 1. Refer to the guidance screen.
Exchange guidance
Procedures
11 Exchange guidance
The example screen shown above displays backup plate exchange guidance for
When changing backup plates inside the module, attach the protective dual lane production. When single lane production is performed, only lane 1 is displayed.
cover to the shaft of the linear motor after ensuring that the shaft has
cooled to room temperature. Procedures
Necessary procedures are shown by pictograms. The pictograms should be read from
left to right.
Linear motor coil section
Linear motor shaft The following caution points should be observed when performing operations
around the Y-axis linear motor in each modules.
Keep objects such as magnetic cards, wristwatches and other precision
items far away from the linear motor.
Do not touch the linear motor after operation has begun. Severe burns
Linear scale will occur due to the high temperature of the linear motor.
People using a heart pacemaker should stay far away from the Y-axis of
the linear motor.
Protective cover Do not hit the linear scale with any type of object.
39
40
Step 2. Set the backup plate
Push OK. Gently pull the module forward. Remove the backup plate. Move the backup plate position.
(Lane 1) (Lane 2)
1 1
3 2
2
Do not insert hands or other body Move to match the width of the backup plate
parts between modules and bases. to set in lane 1.
11 22 33 44
If a tray unit is attached to the machine, then guidance for removing the tray unit is displayed.
Remove the tray unit from the machine by following the guidance.
77 66 55
If a tray unit was removed from the module, then set the tray unit back in the module.
Refer to "Replacing Backup Plates" in the "5. Performing Changeover" chapter in the NXT IIc System Reference manual for details on changing backup plates.
41
42
Changeover - 8. Changing Feeder Pallets Step 1. Refer to the guidance screen.
Exchange guidance
Procedures
11 Exchange guidance
The guidance displayed shows the use of a pallet change unit (PCU) to change feeder pallets.
Procedures
Necessary procedures are shown by pictograms. The pictograms should be read from left to right.
<Bucket-type feeders>
41
42
Step 2. Remove the feeder pallet from the NXT-2c.
Gently insert the front rollers on the PCU-2c Set the PCU-2c in the module. Push OK.
into the grooves in the PCU guide.
11 22 33
Squeeze the lever and gently pull away the PCU-2c. Pull the feeder pallet towards you and set
it on the PCU-2c.
Refer to "Replacing Feeder Pallets" in the "5. Performing Changeover" chapter in the NXT IIc System Reference manual for details on changing Feeder Pallets. 43
44
Step 3. Set the new feeder pallet in the module.
Gently insert the front rollers on the Set the PCU-2c in the module. Press the foot pedal and insert the
PCU-2c into the grooves in the PCU guide. feeder pallet onto the module.
Push the set buttons for the feeders. Squeeze the lever and gently pull away the PCU-2c.
15 16
55 44
Refer to "Replacing Feeder Pallets" in the "5. Performing Changeover" chapter in the NXT IIc System Reference manual for details on changing Feeder Pallets.
43
44
Changeover - 9. Changing Placing Heads Step 1. Refer to the head exchange guidance.
Exchange guidance
Procedures
11
Exchange guidance
The heads for which changeover is necessary The head type for which changeover is necessary is displayed.
are displayed.
This indicates heads which are equipped with a picker for backup pins.
This indicates heads which are equipped with a parts presence check sensor.
Procedures
Necessary procedures are shown by pictograms. The pictograms should be read from left to right.
Linear motor
45
46
Step 2. Remove the placing head from the NXT-2c.
Push OK. Gently pull the module forward. Remove the connectors.
2 1
Do not use any commands other than the head exchange command
to remove or mount heads. The heads can be damaged if the power
is not disconnected properly.
3
Prepare a nozzle station that is
compatible with the new head.
11 22
Close the door and return the module. Set the nozzle station in the module. Set nozzle jigs in the nozzle station.
H08 / H12HS Head
Nozzle jig
1
H04S Head
2 H01/H02 Head
Do not insert hands under the station. Set the same number of nozzle
Do not insert hands or other body parts jigs in the nozzle station as
55 between modules and bases. 44 33 there are holders on the head.
If the tray unit was removed from the module, then reattach the tray unit back to the module.
Refer to "Replacing a Placing Head" in the "5. Performing Changeover" chapter in the NXT IIc System Reference manual for details.
47
46
Step 2. Remove the placing head from the NXT-2c. (V12 Head)
Push OK. Gently pull the module forward. Check the conveyor width. Reconnect the connectors.
1
3
2
11 22 33 44
If a tray unit is attached to the machine, guidance for removing the tray unit is displayed.
230 mm or less
Remove the tray unit by following the displayed guidance.
3
For more details on removing the V12 head, refer to "Replacing the Placing Head"
in "5. Performing Changeover" of the NXT IIc System Reference. 55
47
48
Step 3. Attach the new placing head. (V12 Head)
Do not use any commands other than head replacement to remove or mount the head.
The head can be damaged if the power is not disconnected properly.
Check the conveyor width. Attach the head. Connect the connectors.
2
1
3
1
2
11 22 33
230 mm or less Refer to the previous page to move the head to the correct
position for exchange, then proceed from step 2.
Close the door and return the module. Set the nozzle station in the module. Set nozzle jigs in the nozzle station.
1
When the backup plates also need
3 to be exchanged, perform that
action from this point.
For V12 Head
Push MANUAL. Select the exchange pictogram and push Select the appropriate exchange pictogram
OK. and push OK.
11 22 33
Push MANUAL again to return to the operation screen. Push the arrow keys to select the
appropriate exchange pictogram.
Feeder pallet exchange
Nozzle exchange
Placing head exchange
Maximizing the conveyor width
Backup plate exchange
49
50
Pictograms - 1.Changeover Related Basic explanations for pictograms are provided below.
Place the nozzle(s) in the nozzle Remove the nozzle station. Attach the nozzle station.
station.
Display of tray unit-Ms loaded on Close the front door of the tray Supplying a feeder pallet loaded
both sides of the feeder pallet. unit-LT/LTC. with feeders with a PCU-2c.
Change the feeder pallet. Attach the feeder pallet. Remove the feeder pallet.
Feeder removal guidance display. Set the spliced feeder. Close the door.
50
Basic explanations for pictograms are provided below.
Push SUPPLY COPLT for the tray Push SUPPLY COPLT for the tray Attach the tray unit-LT/LTC to the
unit-M. unit-LT/LTC. machine.
Tray parts display. Wipe clean the glue check plate. Load the glue check unit.
Load the tray feeder unit on the Remove the tray feeder unit from The tray unit-M is loaded in
feeder pallet. the feeder pallet. position A.
Remove the flux dip unit from the Tray unit-LT/LTC attached to NXT
Backup plate display.
feeder pallet. exterior display.
Backup pin stocker display. Attach the backup plate(s). Remove backup plate(s).
51
52
Basic explanations for pictograms are provided below.
Shut the right side cover. Shut the front cover. Open the front cover.
Return the module. Push OK to unclamp the module. Open the front cover.
53
54
Pictograms - 2.Operation Status Basic explanations for pictograms are provided below.
Both lanes set to production mode. Single lane pass mode. Single lane production mode.
Single lane idle mode. Both lanes set to idle mode. Board skip production.
Saving the error image to A statistical warning has occurred A statistical warning has occurred
Accessory Software. for feeder parts. for tray parts.
The glue application temperature The glue application temperature The glue application temperature
is -3 degrees Celsius or lower is +3 degrees Celsius or higher is -1 to -3 degrees Celsius from
than the set temperature. than the set temperature. the set temperature.
56
Basic explanations for pictograms are provided below.
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56
Pictograms 3. Parts Supply Related Basic explanations for pictograms are provided below.
Compare the parts barcode. Exchange the parts reel. Exchange the feeder.
Displays when a warning occurs The reel has run out of parts. Parts supply is complete. The
for the parts out warning. Device check status is "parts out". feeder status is "Set OK".
Splicing limit display. Splicing limit warning. A vision processing error has
occurred.
A feeder mark reading error has The floor life for dry components Advance the shutter if the
occurred. has expired. pitch is 24 mm or less.
Retract the shutter if the pitch This part cannot be used based
The part is stored in the dry box. on the user host. Ask a user
is greater than 24 mm.
host administrator.
Specify the currently selected tray Supply trays from the front door Raise the stopper for the tray
slot as "Set OK". of the tray unit-M. unit-M.
Move the shuttle of the tray feeder Move the shuttle of the tray feeder Clear the error for the tray feeder
unit to the retracted position. unit to the advanced position. unit.
Supply parts to the tray feeder Glue in the syringe for the GL head Side A of the tray unit-M is
unit. is low. selected.
Side B of the tray unit-M is Tray direction 0 display. Tray direction 90 display.
selected.
Exchange the backup plates for Cleaning. Clear the current production count.
both lanes.
Change the production count to 0. Exchange the feeder pallet. Diagnosis function.
Return the tape which was Advance the tape so that the
Fiducial mark help function.
advanced during the pickup test. pickup test can be performed.
Tray unit-LT/LTC information Tray unit-M information display. Feeder pallet information display.
display.
No panel exists in the machine. Nozzle information display. Nozzle station information display.
The tray barcode cannot be read. Backup pins cannot be found. A machine control fuse has blown.
Error with this conveyor motor. Error with this conveyor motor. Unable to read this rail mark.
Unable to read this rail mark. Unable to read this rail mark. Unable to read this rail mark.
Unable to move the conveyor rail. Unable to move the conveyor rail. Unable to move the conveyor rail.
The remover has fallen from the The panel fiducial mark is
A tray has fallen from the remover. head. unreadable or cannot be found.
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62
Basic explanations for pictograms are provided below.
Servo deviation error. The head is not connected. Machine reference marks are
unreadable or cannot be found.
The nozzle station position check The parts camera position check The position check mark for the
mark or the 2D code is unreadable mark is unreadable or cannot be Z0 height sensor is unreadable or
or cannot be found. found. cannot be found.
The position check mark for the tray The position check mark for the
An error occurred when pulling unit-M is unreadable or cannot be tray unit-L/LTC is unreadable
forward the module. found. or cannot be found.
A safety relay was cut due to the A pallet was detected at slot 21 of A panel is stuck at the exit side of
adjacent module. the tray unit. the module.
A panel is protruding from the side A part has fallen inside the
A panel exists in the machine.
of the module. machine.
Basic explanations for pictograms are provided below. 62
Amplifier power disconnected. The number of modules pulled Encoder backup error.
forward exceeds the maximum.
Overload
Network connection is A communication error occurred (maximum continuous load
disconnected. for the servo motor. exceeded).
The backup pin picker cannot be The backup pin picker cannot be
Backup pins are missing. raised.
lowered.
The fiducial mark for the tray The revolution speed of the cooling
A duplicate IP address was
feeder unit is unreadable or cannot fan has decreased, or the fan has
detected.
be located. stopped.
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64
Basic explanations for pictograms are provided below.
A panel conveyance error A panel conveyance error A panel conveyance error occurred.
occurred. Insert the panel into the occurred. Insert the panel into the Insert the panel into the next
current module. current module. module.
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66
Pictogram - 6. Error Clearance Related Basic explanations for pictograms are provided below.
Return the backup pin(s) to the Reboot the machine, or turn off the
Clean the backup plate.
stocker. machine.
Call a technical engineer. Replace the backup plate. Replace the control box fuse.
Remove any parts that have fallen Adjust air pressure or vacuum
Clean the conveyor fiducial marks.
into the flux reservoir. pressure.
Push the error clear button to clear Push the error clear button at the
Add flux to the syringe.
the flux unit error. flux unit.
Remove the tray which could not Reattach the fallen remover to the
Open the backup pin picker.
be removed using the tray remover. lifter.
Dispose of the tray. Remove the fallen part. Attach the remover to the lifter.
66
Basic explanations for pictograms are provided below.
Use the engineering panel to check Remove the panels from both
the status of the machine or the lanes. Return the conveyor rail slide Remove the nozzle from the head.
error condition. to the original position when done.
Return the panel to the center of Return the panel to the center of The head is not attached correctly.
the module. the module. Re-attach the head.
Refer to the error details for the Use MEdit to edit the part data of the
displayed guidance and check the part for which a vision processing error Clean the hybrid calibration stage
condition of the panel. Remove the occurred. Vision processing will be and jigs.
panel if there is an error with the solder. performed againfor the part.
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About NXT II manuals
How to perform basic operations NXT IIc Quick Reference
Basic Operation (this manual)
Fuji Machine Manufacturing Co., Ltd. Copyright c 2011 by Fuji Machine Manufacturing Co., Ltd.
19 Chausuyama Yamamachi, Chiryu, Aichi, Printed in Japan
472-8686 Japan
June 30, 2011