Enpp ..

• PAGES 18 PAGE 1

SPECIFICATION
( REVISION RECORD )

CUSTOMER SPECIFICATION No

KPC 3538-200-500-02
SPECIFICATlON FOR

QASR COMPRESSION PROJECT

ELECTRICAL REQUIREMENTS
FOR PACKAGED EQUIPMENT

Tms PAGE RECORDS REVlSIONS OF THE ABOVE NUMBERED SPECIFICATION SINCE ITS ADOPTION. ONLYTHE
NEW PAGES ARE ISSUED AT EACH CHANGE.
NATURE OF EACH REVISION IS BRIEFLY NOTED UNDER REMARKS BUT ARE NOT PART OF THE SPECIFICATION.
FULL TEXT OF EACH REVISION APPEARS ON PAGES 18 THROUGH ATTACHED. THE BASE "STANDARD"
SPECIFICATION IS NOT RETYPED, BUT SIGNIFICANT MAJOR CHANGES, IF NEEDED, MAY RESULT IN FULL
REVlSED ISSUE. REVlSED PAGES ISSUED FROM A PART OF THE SPECIFICATION AND SHALL BE COMPLETED
WITH IN THEIR ENTIRETY.

REV DATE BY APPROVAL PAGES REMARKS

o JAN. 17, MKlOM MEIMR S.A ALL ENPPI STANDARD SPECIFICATION NO. 0000-000-500-02,
2013 REV.3 FOR "ELECTRICAL REQUIREMENTS FOR
PACKAGED EQUlPMENT" IS ADAPTED FOR USE IN JOB
NO. 3538-200 AS PROJECT SPECIFICATION NO. 3538-500-02,
REV.O, ISSUED FOR DESIGN.

1 MARCH. ME MR S.A ALL ENPPI STANDARD SPECIFICATION NO. 0000-000-500-02,

24, REV.3 FOR ''ELECTRlCAL REQUIREMENTS FOR
2013 PACKAGED EQUIPMENT" IS ADAPTED FOR USE IN JOB
NO. 3538-200 AS PROJECT SPECIFICATION NO. 3538-500-02,
REV.l, ISSUED FOR DESIGN.

2 SEPT. 16, MK MEIMR S.A ALL ENPPI STANDARD SPECIFICATION NO. 0000-000-500-02,
2013 REV.3 FOR ''ELECTRlCAL REQUIREMENTS FOR
PACKAGED EQUlPMENT" IS ADAPTED FOR USE IN JOB
NO. 3538-200 AS PROJECT SPECIFICATION NO. 3538-500-02,
REV.2, ISSUED FOR FINAL.

~\ O-
O~OM
3 Augst.07,
2014
tr > - S.A ALL ENPPI STANDARD SPECIFICATION NO. 0000-000-500-02,
REV.3 FOR "ELECTRICAL REQUIREMENTS FOR
PACKAGED EQUlPMENT" IS ADAPTED FOR USE IN JOB
NO. 3538-200 AS PROJECT SPECIFICATION NO. 3538-500-02,
REV.3,RE- ISSUED FOR FINAL.
 SPECIFICATION
Enppa • PAGES 18 PAGE 2

KPC QASR COMPRESSION PROJECT 3538-200-500-02

WESTERN DESERT, EGYPT ELECTRICAL REQUIREMENTS
FOR PACKAGED EOUIPMENT REV.3

CONTENTS

PAGE

I GENERAL 3

1.1 Introduction 3
1.2 Scope 5
1.3 References 6
1.4 Location 6
1.5 Engineering coordination 6
1.6 Meteorological data 6

II DESIGN 8

2.1 Source & Utilization voltage 8

2.2 Duty Requirements 8
2.3 Area classification 8
2.4 Environmental Requirements 8
2.5 Enclosures 8
2.6 Packaged wiring 9
2.7 Cables and Wires Type 9
2.8 Cable Glands and fittings 10
2.9 Raceways & Fittings 11
2.10 Motors 11
2.11 Earthing 11
2.12 Nameplates 12
2.13 Supplier scope of work 12
2.14 Electrical Immunity 13
2.15 Disturbance Immunity 13
2.16 Electrical Panels 13

III PAINTING 15

IV INSPECTION AND TESTING 15

V DOCUMENTATION 16

VI PREPARATION FOR SIDPMENT 16

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'9
VII SUPPLIER'S RESPONSffiILITY AND GUARANTEES 16
.....
8
~ VIII SITE INSTALLATION ASSISTANCE,
COMMISSIONING AND START-UP 17

IX SPAREPARTS 17

X HEALTH, SAFETY AND ENVIRONMENTAL

MANAGEMENT 17
 SPECIFICATION PAGES 18 PAGE3

'KPC QASR COMPRESSION PROJECT 3538-200-500-02

WESTERN DESERT, EGYPT ELECTRICAL REQUlREMENTS
FOR PACKAGED E UIPMENT REV.3

I GENERAL

1.1 INTRODUCTION
1.1.1 PROJECT DESCRJPTION
Qasr is a large, normally pressured gas-condensate reservoir located in the Western desert of
Egypt approximately 525 km west of Cairo. The field is operated by Khalda Petroleum
COMPANY, a joint venture between Apache Corporation and Egyptian General Petroleum
COMPANY (EGPC).

Field production is initially handled at the Start of Line (SOL) Qasr Plant. After initial treatment
(cooling and water removal) the gas/condensate is exported to a combination of the Salam and
Tarek gas plants for further treatment. The Qasr gas and condensate currently free flows from the
wellheads through the Qasr Phase I and Phase il facilities and export pipelines to the SHAMS
manifold and Salam gas plant under reservoir pressure. As the reservoir pressure declines the peak
gas rate of 800 mmscfd will no longer be achievable.
The Qasr Compression Project (hereafter referred to as the "Project") is designed to improve
recovery as the reservoir production rate and pressure decline.
The Project scope comprises:
• Gas turbine driven single stage compressor sets
• Condensate export pumps
• Utility systems
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'KPC QASR COMPRESSION PROJECT 3538-200-500-02

WESTERN DESERT, EGYPT ELECTRICAL REQillREMENTS
FORPACKAGEDEOillPMENT REV.3

1.1.2 ELECTRICAL SYSTEM

1.1.2.1 Main Power Generation:
Power for the existing plant is currently provided by on site dual fuel turbine driven
generation (MPU's) QA-G-8001A/B, together with on-site emergency diesel generator sets.
Power from each of the main gas turbine generator sets is connected to an existing 11 KV
switchgear QA-L-8001 and thereafter sub distributed throughout the plant areas by means of
a number of switchboards located in substations.
The proposed additional electrical power distribution arrangement for the compression project
consists of an additional MPU QA-G-8001C located adjacent to the existing MPU's,
connected to the existing 11KV switchgear QA-L-8001.
The new MPU shall be relocated from existing facilities to Qasr to operate in conjunction
with the two existing MPU' S.

1.1.2.2 Emergency Power Generation:

Emergency power shall be provided by a diesel driven synchronous generator, rated to supply
the peak emergency load at 400V AC.
The package shall be capable of starting and running without the aid of any extemal power or
utilities assuming fully charged batteries and shall be capable of automatic start, load
acceptance and stop, initiated by local or remote signals.
The diesel driven emergency generation package shall be designed for unattended standby and
stand-alone operation.
The Emergency generator shall be located in a 'non-hazardous' area adjacent to the new LER.
1.1.2.3 Power Distribution Network:
The electrical system for Qasr Compression project shall be fed from existing MV switchgear
(QA-L-8004) at Phase II substation. The Qasr Compression electrical system comprises of
two LV power centers (QA-L-8013) & (QA-L-8014) both feeding a quantity of 4 Turbo
compressor MCC's (QA-L-8015-18) and 4 Plant auxiliary MCC's (QA-L-8019-22).
Each of the two power centers is fed by two new 1110.4KV 2.5MVA transformers (2 out of 3
configurations). An extension ofthree MV cubicles is needed in the existing MV switchgear
(QA-L-8004) at Phase II substation to be used with other existing spare cubicle to feed the 4
new 2.5MVA transformerso
 SPECIFICATION PAGES 18 PAGE 5

'KPC QASR COMPRESSION PROJECT 3538-200-500-02

WESTERN DESERT, EGYPT ELECTRICAL REQUIREMENTS
FORPACKAGEDE UIPMENT REV.3

TO UPSTREAM GENERATION

MV EXTENSION MV EXTENSION I' I' MV EXTENSION

EXISTING SPARE
EXISTING

NEW

][ ][ ][ ][
DG
~ J J
_ _ _ _ _ _L -_ _, -_ _ _/~_ _ _ _, -_ _~_ _ _ _~_

FIG. 1: QASR COMPRESSION ELECTRICAL SYSTEM

In addition, two new auxiliary service panel boards (QA-ASPB-Ol & QA-ASPB-02) shall be
installed to feed all plant indoor / outdoor lighting paneIs, outdoor power distribution paneIs,
welding outlets, space heaters (for MeC's, power centers and new transformers), heat tracing
paneIs, cathodic protection system and any other small power system.
The two auxiliary service panel boards shall be fed from (QA-L-8019) and (QA-L-8021)
respectively through two new isolating transformers (QA-IT-OOl & QA-IT-002) each rated
250KVA.

1.2 SCOPE This specification defmes the requirements for eleetrical hardware and installation
work to be incorporated as part of process, mechanieal or control equipment being delivered by a
single supplier as a package. It shall be supplementary to material requisition that refers to it, or to
which it may be attached.

The present specification is general, since it is being used to supplement material requisition for a
variety of packaged equipment. But it is specifically instructed that all its relevant requirements shall
apply to and for design, seleet, procurement of and installation of electrical element for all types of
packaged units or systems such as, but not limited to, blowers, compressors, fumaces, boilers,
desalters, water-treaters, analyzers, heating, ventilating and air-conditioning equipment, blenders,
elevators, conveyors, etc. and their controIs.
'K PC
SPECIFICATION Enppa
QASR COMPRESSION PROJECT
• PAGES 18 PAGE 6

3538-200-500-02
WESTERN DESERT, EGYPT ELECTRICAL REQUIREMENTS
FORPACKAGEDEOIDPMENT REV.3

These requirements shall applyas weIl to any free-standing control panels associated directly with the
above major equipment and to small independent field-Iocated process control boards not so
associated.

1.3 REFERENCES The Electrical equipment and installations, induding their erection and
testing shall comply with IEC listed hereafter and known as the codes.
In no way does this specification supersede the relevant codes except when the requirements herein
are more stringent.
Where applicable, material shall be approved by (IEC, CENELEC or approved equivalent).
All cases of conflict shall be immediately brought to the purchaser's attention.

No prototype or unproven eguipment or eguipment built to unapproved manufacturing standards shall

be selected.

1.3.1 CODES & STANDARDS the design, construction and general requirements for the
Transformers shall comply with the latest edition (at purchase order date) of the following
applicable codes and standards:

- International Electrotechnical Commission (1EC)

IEC 60079 Electrical apparatus for explosive gas atmospheres.

IEC 60227 Polyvinyl insulated cables of rated voltages up to and induding 4501750 V.
IEC 60332 Tests on electric cables under frre conditions.
IEC 60364 Electrical Installations of buildings.
IEC 60445 Identification of equipment terminals and terminations of certain designated
conductors, induding general rules for an alphanumeric system.
IEC 60446 Identification of conductors by colors or numerals.
IEC 60502 Power cables with extruded insulation and their accessories for rated voltages
1.2 kV up to 30 kV.
IEC 60529 Degrees of protection provided by endosures. (IP code)
IEC 61000 Electromagnetic compatibility (EMC).

- American Petroleum Institute (APD.

API RP 500 Recommended practice for dassification of locations for electrical installations at
petroleum facilities.

1.4 LOCATION All electrical equipment induded within package battery lirnit shall be suitable for
outdoor installation.

1.5 ENGINEERING COORDINATION The supplier of the equipment covered by this

specification shall be responsible for the coordination and match-up of any other equipment which
interface electrically or mechanically with his work.

1.6 METEOROLOGICAL DATA

Below is asummary of the site service condition to be used for electrical design and
equipment selection purposes.
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'KPC QASR COMPRESSION PROJECT 3538-200-500-02

WESTERN DESERT, EGYPT ELECTRICAL REQUIREMENTS
FORPACKAGEDEOUIPMENT REV.3

GIl Temperature
Maximum ambient air temperature (Outdoor): 50 0 e (summer)
25°e (winter)
Minimum ambient air temperature (Outdoor): -2°e
Maximum ambient air temperature (LER): 35°C
Minimum ambient air temperature (LER): 15°C
Maximum ambient air temperature (Battery Room): 35°C
Minimum ambient air temperature (Battery Room): 15°C
GIl AltUude
The height above sea level shall be 200 meter
• Humidity
Relative humidity (Outdoor): 100% (Maximum)
Relative humidity (LER): 50% + 10%
Relative humidity (Battery Room): 50% + 10%
GIl Rainfall
Maximum monthly average 28mm (January)
GIl Winds
Maximum wind speed 115 km/h
Design wind speed (mechanieal and civil design requirements) 160 km/h
Prevailing wind direction N to NW
GIl Solar Radiation
A design figure for solar radiation of 1.05 kW/m2 shall be applied to predicted flare radiation
level s to assess potential impacts on personnel in the area.
GIl Seismie Design Criteria
Acceleration = Zone Classification UBC 1997 Class 2A = +0.22g with 10% probability of
being exceeded in 50 years.
GIl Special Conditions
The area is subject to sandstorms.
 SPECIFICATION PAGES 18 PAGE 8

'KPC QASR COMPRESSION PROJECT 3538-200-500-02

WESTERN DESERT, EGYPT ELECTRICAL REQUIREMENTS
FOR PACKAGED EOUIPMENT REV.3

II DESIGN

2.1 SOURCE & UTILIZATION VOLTAGE The supplier shall use the following standard
voltages for utilization within his package:

- 4001230 V, 3 phase/l phase, 50 Hz, 5 wires (TN-S) system solidly grounded neutral.

Steady state Voltage and frequency variations are as follows:

- Voltage variation +/- 10% ofrated voltage as normal and emergency supplies.
- Frequency variation +/- 2% of rated frequency as normal and emergency supplies.
- 230V ± 5% (stabilized, UPS), 50 Hz ± 1% (lF REQUIRED).
- 24VDC.

2.2 DUTY REQUIREMENTS All components provided by the supplier shall be of the best
industrial quality, shall be conservatively applied, and shall be appropriate to the intended service. In
particular, control components such as indicating lights, Push buttons, relays, terminal blocks, and the
like, shall be of the grade indicated in manufacturer's catalogues as heavy duty rated.

2.3 AREA CLASSIFICATION The equipment may be installed in an area where potential or
actual hazards exist due to the presence of fIarnmable vapors or gas. Each plant area will be
c1assified with respeet to such hazard in accordance with the API RP 500. The degree and type of
hazard will normally be stated in equipment data sheet. If not, the supplier shall contact the
purchaser to determine the assigned c1assification prior to quoting the package and shall again
confmn the area c1assification status before beginning his design and procurement. The supplier
shall as sume complete responsibility for fumishing a package that meets IEC requirements.

2.4 ENVIRONMENTAL REQUIREMENTS The package equipment and devices shall be

installed where abnormal dusty, wet, or corrosive condition is expected, or the package items may
have to be designed for outdoor service. Such speeial conditions, if they exist, will normally be called
out or irnplied in the data sheet.
The supplier shall seleet finishes and materials of construction which are resistant to any speeified
speeial environmental conditions, as weIl as to the normally present conditions expeeted in any
process plant service.

2.5 ENCLOSURES

2.5.1 All equipment, device, or enc10sures shall be suitable for extremes of environmental
conditions and shall be of a type permitted under the areas c1assification specified for the intended
equipment location and all material s used shall be corrosion resistanee.

2.5.2 For equipment used in hazardous & semi hazardous locations enc10sures and materials shall
be certified for use in such hazardous locations (as defined in IEC) and manufacturer shall supply
certificate from recognized authority (IEC, CENELEC).

2.5.3 Air purging and pressurization shall not be considered as an acceptable means of reducing the
hazard within such an enc1osure.
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'KPC QASR COMPRESSION PROJECT 3538-200-500-02

WESTERN DESERT, EGYPT ELECTRICAL REQUIREMENTS
FOR PACKAGED EOUIPMENT REV.3

2.5.4 All electrieal equipment shall have a minimum enc10sure rating of:

- IP 41 indoors as minimum
- IP 55 outdoors as minimum.
- IP 65 for junetion boxes as minimum.

2.5.5 Enc10sures of controIs and systems for c1assified areas are:

- ZONE 1 AREAS: Certified Ex-d, ilA, B or C and IP55.

- ZONE2AREAS: Certified Ex-d or Ex-de, ilA, B or C and IP55.

2.5.6 Certain equipment shall be eertified for use in Division 1 or Zone Il0eations, regardIess of
c1assifieation of hazardous area. This will be applieable for:

- Emergeney serviees intended to eontinue operation following oeeurrenee of a hazard.

- Emergeney serviees intended to eontinue operation following shutdown of frre/gas detection
systems.
- HVAC equipment installed within duetwork or in direet eontaet with the air stream.

2.5.7 In general no eleetrie equipment shall be installed in Zone 0 area.

2.5.8 It shall be the Supplier's responsibility to review hazardous area eertifieation prior to
equipment aeeeptanee and to ensure all installation reeommendations and/or restrietions are
eomplied with.

2.5.9 All bolts, studs and other fastening deviees shall be made of eorrosion resisting material or be
plated or treated with eorrosion resisting material.

2.5.10 All explosion proof materials shall follow A1EX direetives.

2.6 PACKAGED WIRING Where feasible, the eleetrieal items of the entire paekage, or in any
event those of eaeh major physieal unit of it, shall be physieally mounted and eompletely wired by the
supplier. li intereonnecting field wiring between several units of a paekage will be required, or where
extensions of wiring to loeations outside the paekage are to be installed during field erection, the
paekaged equipment wiring shall be brought out to identified terminal bloeks. All such terminals shall
be grouped, preferably at a single loeation, shall be enc10sed in a manner suitable to the environmental
and the eleetrieal area c1assifieation, shall be arranged for ready aeeessibility to field wiring system
coming-in from either above or below at the purehaser' s option.

2.7 CABLES AND WIRES TYPE All on skid eables supplied by paekager shall be:
~ 2
~ 2.7.1 Outdoor eables: Power eables shall have a minimum size of 4 mm . For eontrol, the
§ minimum size shall be 2.5 ram2 . Cables shall be stranded eopper, 0.6/1 kV rated, XLPE or PVC
S insulated cable galvanized steel wire armored with flame retardant outer sheath.

2.7.2 Control eables internal to eontrol panels and switehboard ean be redueed to 1.5 mm2. Cables
shall be stranded eopper, 0.6/1 kV rated, PVC insulated flame retardant outer sheath.
 SPECIFICATION PAGES 18 PAGE 10

'KPC QASR COMPRESSION PROJECT 3538-200-500-02

WESTERN DESERT, EGYPT ELECTRICAL REQUIREMENTS
FOR PACKAGED EOmPMENT REV.3

2.7.3 Power and control cables of items 2.7.1 and 2.7.2 shall be in accordance IEC 60502-1 or an
equivalent. Stranding of cables shall be in accordance with IEC 60228 dass 2 or an equivalent.

2.7.4 All wiring conductors shall be dearIy marked using numbered ferrules arranged for easy
readingo

2.7.5 Others will provide cables connecting the Packaged Unit to the power supply source. Power
cabling shall be routed directly to the equipment terminal boxes. Heavy duty galvanized ladder rack or
tray for the power supply cables shall be provided by the Contractor for cables extemal to the
package. Suitably sized terminal boxes having terminals and un-drilled removable gland plates to suit
cables / cable glands that others provide, except for equipment certified to Ex d, where pre-drilled
holes are mandatory shall be provided. Suitable space for the installation of cables shall be provided.
Mechanieal equipment, pipes, etc. shall not obstruct access to electrical equipment and
instrumentation. Cable entry shall be from below. Marshalling junction boxes for any other cables that
originate from outside the skid shall be provided

2.7.6 To minimize electrical interferenee, signal and electronic cables shall be segregated from
electrical power cables in accordance with the refereneed package instrument specification.
Where cable crossings are unavoidable, these shall be at right angles.

2.7.7 Instrument cables serving common equipment with power cables, e.g. motors with resistanee
temperature detectors (RID's), shall maintain the separation as far as possible and then be brought to
the equipment terminal box as near as possible to 90° to the power cable entry.

2.7.8 All wiring shall be identified by means of ferrules with the cable designation number. Ferrules
shall be provided at both ends of the cable and local to the termination points.

2.7.9 Segregation of electronic, instrument, communication and signal cables from power and control
cables shall be as follows: -
Power cable voltage grade MinimUID distanee
llkV: 1000mm
400V / 230V A.C: 600mm
110V A.C: 300mm

2.7.10 Maximum voltage drop for motors during normal operation shall be 2% across the cable
supplied by bidder. Maximum voltage drop for small power [mal circuits across the cable supplied by
bidder shall be 2.5%. Maximum voltage drop for lighting final circuits across the cable supplied by
bidder shall be 2.5%. Maximum permissible transient voltage dip at the terminals of an induction
motor shall be 20%

2.8 CABLE GLANDS AND FITTINGS

2.8.1 For all on skid cables the supplier is to provide all required cable fittings such as glands, seals,
lugs ... etc. (explosion prooftype for hazardous areas and weatherprooftype for non-hazardous areas).
All seal s shall be injected by the supplier.

2.8.2 All on skid power cables shall have crimped pin or lug connections.
2.8.3 Cable glands shall be of the EEX-de nB, T3 (if dassified), compression type, IP55, nickel
plated brass, ISO METRIC threaded, corrosion resistanee, complete with locknut, shake proof
 'KPC
SPECIFICATION En.pp.
QASR COMPRESSION PROJECT
• PAGES 18 PAGE 11

3538-200-500-02
WESTERN DESERT, EGYPT ELECTRICAL REQUIREMENTS
FORPACKAGEDEOUIPMENT REV.3

washer, inner & outer seal, entry threaded Nylon seal washer, armor clamping (for armored cables),
earth tag & polychloropropylene (PCP or PVC) shroud. Barrier glands shall not be used.

2.8.4 Supplier shall provide a removable gland plate of sufficient size and minimum thiclmess of
3mm to receive customer cables (size of openings shall be advised during detailed engineering).

2.9 RACEWAYS & FITTINGS

2.9.1 On skid cables shall be mechanically protected either by open conduit or by cable trays with
coverso

2.9.2 Heavy-duty hot dip galvanized steel cable trays (for indoor) and AISI 316L grade stainless
cable trays (for outdoor) or/and Heavy-duty hot dip galvanized steel conduits shall be used, where
applicable, for raceway systems for package equipment wiring.

2.9.3 The clearance between hot surface and cables shall be 300 mm as a minimum.

2.9.4 Cable layout, space allocation, connections and supports shall follow a logical design and
follow good practice.

2.9.5 Cable support systems shall be capable of supporting an 80kg vertical point load without
sustaining damage.

2.9.6 Cables running on cable ladders shall be securely fastened in a single layer with UV resistant
tie wraps

1\ 2.10 MOTORS Motor drives for packaged equipment shall comply with the motor specification
83538-200-500-3 and its related data sheet. This specification will be attached to the material
requisition.

2.11 EARTIllNG

2.11.1 Earthing within each skidlpackage shall be supplier's responsibility.

2.11.2 Each skidlpackage should be provided with minimum two diagonally opposite suitably
dimensioned ground bars (BTH), each bar shall be suitable to receive 2 extemal earthing cables each
70 ~ for connections with the plant earthing network.

2.11.3 As an altemative to the earthing bars small skidlpackage may be provided with minimum
two earthing bosses installed diagonally by supplier to receive extemal earthing connections of the
plant earthing network.

~,..!, 2.11.4 The skid steelwork shall be bonded by cable connections to the skid ground bar.
g
~ 2.11.5 All non-current carrying metallic parts of installation including mechanical equipment,
vessels,tanks, duct work... etc shall be connected to the ground bar by means of copper cable
connections. Tanks, vesseIs and equipment skids shall be provided with a minimum of two
diagonally opposite earthing connections.
 SPECIFICATION PAGES 18 PAGE 12

'KPC QASR COMPRESSION PROJECT 3538-200-500-02

WESTERN DESERT, EGYPT ELECTRICAL REQUIREMENTS
FOR PACKAGED EOUIPMENT REV.3

2.11.6 Earthing cable eonneetions to equipment shall be made using eompression type lugs.

2.11.7 Where insulated flanges are used, or where flXing bolts do not provide adequate eontinuity
then bonding eonduetors of 6 mm2 minimum shall be used aeross the joint.

2.11.8 Earthing eables to be high eonduetivity eopper PVC insulated. 450/750 V earthing eables
shall eomply with IEC standard IEC 60227 standard or an equivalent. Stranding of eables shall
be in aeeordanee with IEC 60228 dass 2 or an equivalent

2.11.9 Earthing eonduetors shall have a eross section area applieable for the short eireuit eondition
and as a minimum the size of eonduetor shall not be less than that given below:

Motors 70 mm2
Cable trays 25 mm2
Panels 70 mm2
Steel works 25mm2
Instrument terminal boxes 6 mm2
Instruments 6 mm2

2.12 NAMEPLATES

2.12.1 N ameplates shall be provided to identify all eleetrieal equipment and eomponents of the
paekage. The labels shall indicate funetion and, where neeessary, give operating instruetions.

2.12.2 Labels for lunetion Boxes and Loeal Control Units (LCU) shall be stainless steel. Other
labels shall be three layer plastie eonstruetion or similar non-eorroding material. Labels to be with
engraved black letlers on white baekground. Labels shall not invalidate hazardous area eertifieation.
Warning labels shall be yellow with black eharaeters and symbols. Danger labels shall be red with
white letlering. Labels shall be in the English and Arabie languages. Warning and danger labels shall
be in the English and Arabie languages.

2.12.3 Nameplates shall be attaehed using a minimum of two (2) stainless steel serews per plate.
Adhesive type nameplates are not aeeeptable.

2.12.4 All eomponents shall be labeled aeeording to the doeuments.

2.13 SUPPLIER SCOPE OF WORK Unless otherwise speeified in the material requisition and
its attaehments the following shall be suppHer full responsibility:

2.13.1 Supplier shall supply a pre-wired, pre-assembled paekage/skid eomplete with all (but not
limited to):

- Eleetrieal motor(s).
- lunetion box(es).
- Earthing materials.(eables, eopper bars, lugs .. ete.).
Power eables/wires & related fittings (such as glands, lugs, tie wraps ... ete) within the paekage
and up to paekage limit.
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'KPC QASR COMPRESSION PROJECT 3538-200-500-02

WESTERN DESERT, EGYPT ELECTRICAL REQUIREMENTS
FOR PACKAGED EOUIPMENT REV.3

- Cable trays or conduits.

- Motor starters I power distribution within the package.
- Local motor control stations.
AC/DCUPS.

2.13.2 Unless otherwise specified in the requisition the followings are excluded from supplier's
scope (to be supplied and installed by others):

- Lighting materials.
- Lightning protection system.
- Heat tracing system.

2.13.3 Supplier shall furnish anything required electrically to complete the package to an
operational condition.

2.13.4 All electrical tie-in points at the package/skid limit should be indicated by supplier in his
deliverables to purchaser.

2.13.5 Supplier shall submit in his quotation individual and total maximum electrical power
consumption of the package including voltage, phase & frequency.
2.14 ELECTRICAL IMMUNITY All Equipment shall be able to generally withstand the impact
of the imposed electrical tests as defined in refereneed IEe.

2.15 DISTURBANCE IMMUNITY The entire system shall be suitably screened to optimize
electromagnetic compatibility (EMC).
The whole equipment shall be type tested in accordance with IEC 61000 part 4, level 3- typical
industrial environments, as detailed below:

IEC 61000-4-2- Electrostatic Discharge -level 3 - 8 kV air discharge.

IEC 61000-4-3-Radiated Electromagnetic Field (RFI) -level 3-10 V/m.
IEC 61000-4-4-Electrical Fast Transient -level 3 - 4 kV common mode.
IEC 61000-4-5-Surge - 2 kV line - earth and 1 kV line -line.

The manufacturer shall provide type test certificates from a recognized testing authority to verify that
the whole equipment is effectively screened against EMC in line with the applicable IEC standards.

2.16 ELECTRICAL PANELS (NOT APPLICABLE ON PACKAGE CONTROL PANELS)

2.16.1 Panels must be load-bearing structures, enclosed on all sides. Sheet steel used for the
extemal casing and load bearing structure must not be less than 2mm thick. The overall height of
flOOf mounted panels shall not exceed 2300mm. Walk-in type enclosures installed in hazardous
areas shall be pressurized in accordance with IEC 60079-13.

2.16.2 It shall only be possible to 'open sheet steel panels of enclosure covers using keys or tooIs.
DOOfS must need a handIe and key to open them.
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2.16.3 Ratings shall be based on equipment being housed in enc10sures under natural ventilation
conditions. Equipment ratings shall take full account of all heat sources within the enc1osure.
Approval from the purchaser is required for panels to be equipped with anti-condensation heaterso

2.16.4 When panel equipment and conductors operate at different voltages, or belong to different
eleetrical circuits, these shall be segregated by barrierso Alternatively, they may be housed in
individual compartments. Compartments may be single or multipurpose units.

2.16.5 Wherever possible, conductors belonging to different circuits shall not cross each other.
Guards shall be provided to avoid accidental contact when working on one circuit with the adjacent
circuit live.

2.16.6 Instruments and equipment shall be logically grouped. They must be easy to operate, read,
inspect and dismantle.

2.16.7 Electrical door-mounted instruments and equipment shall be connected using flexible
conductors.

2.16.8 Labels shall be provided to identify all instruments and equipment shall be contained on the
paneL

2.16.9 All wiring conductors shall be c1early marked using numbered ferrules arranged for easy
readingo

2.16.10 All panels shall be provided with an earth bus bar to which all panel structure protective
and earthing conductors are conneeted.

2.16.11 All panels shall be fitted with an external M12 earth stud that is eleetrically continuous with
the internal earth bus bar.

2.16.12 Where a control panel is mounted on the Packaged Unit skid, all eleetrical equipment shall
be wired to this panel and all cores shall be terminated. Anti-vibration mounts shall be inc1uded
where the panel is part of a skid with rotating equipment. Eleetrical control panels shall only
comprise eleetrical components, not pressure lines, etc. Sunshades shall be included over panels if
located outdoors.

2.16.13 Where control panels are installed, remote from the Packaged Unit, all electrical
instruments and control equipment shall be wired to separate junction boxes mounted on the edge of
the Packaged Unit skid. Cabling between the junction boxes and remote panels will be provided by
others. A cable block diagram specifying the make-up and speeification of the cabling for others to
provide, shall be inc1uded. Cables routed on skids shall be numbered by Supplier to Purchaser
requirements. Control panel enc10sures shall be suitable for their location.

2.16.14 Within enc1osures, all low voltage and control wiring shall be segregated from 400V /
230V cabling and bus-bars by use of separate compartments or earthed metal barrierso All wiring
within the enc10sures shall carry an indelible, easily noticeable identification shown on the schematic
and wiring diagrams. Paper labels and easily removable ferrules or printed labels with non-
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FOR PACKAGED EOUIPMENT REV.3

permanent ink are unacceptable. All analogue and digital control cables shall be screened from all
power cables.

2.16.15 Panels shall comply with EMC requirements.

2.16.16 A minirnum of 10% spare terminals for all control and instrument wiring to eleetrical
control panels shall be provided.

III PAINTING

3.1 Equipments surfaces shall be properly treated according to manufacturer painting system for the
speeified environmental conditions as speeified in data sheet.
All details ineluding painting data sheets and procedures to be submitted to the purchaser for approval
prior to the award of any contract.
Colour shall be supplier's standard.

3.2 The internal parts shall be painted or treated to make them corrosion resistant.

3.3 All bolts, studs and other fastening devices shall be made of corrosion resisting material or be
plated or treated with corrosion resisting material.

IV INSPECTION AND TESTING

4.1 The supplier shall cooperate with inspeetion representative to carry out the complete range of
functional and routine tests as specified by IEe. These are to inelude but not limited to, the following:

4.1.1 Visual inspeetion shall be carried out to verify all component quantities and descriptions
conform to the approved documentation.

4.1.2 Earthing points shall be verified for proper installation.

4.1.3 All eleetricallinkages shall be manually operated to verify proper alignment.

4.1.4 The tests shall inelude but shall not be limited to the following:

- Functional tests and simulation of all alarms and indications.

- Insulation tests.
- Proteetive equipment tests.
- Routine tests as defined in the appropriate standards and/or recommendations.

4.1.5 Project Individual equipment quality surveillance data sheets.

&4.1.6 Inspectian and tests br matars shall be provided aB per Enppi specificatian 3538·2OQ..500·3.
 'KPC
SPECIFICATION Enpp. •
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3538-200-500-02
WESTERN DESERT, EGYPT ELECTRICAL REQUIREMENTS
FORPACKAGEDEOUIPMENT REV.3

V DOCUMENTATION

5.1 Supplier shall provide as a minimum the following documentation relevant to electrical
equipment and material in english language:

5.1.1 Outline and equipment arrangement drawings.

5.1.2 Layouts including earthing, lighting and cable routing.

5.1.3 Narneplates configuration.

5.1.4 List of sub-suppliers.

5.1.5 Installation, cornmissioning, operating and maintenance manual.

5.1.6 Acceptance/performance test procedure.

5.1.7 Surface preparation and painting procedure.

5.1.8 Shipping, handiing, packing and storage procedure.

5.1.9 Test report and certificates.

VI PREPARATION FOR SIDPMENT

6.1 The manufacturer shall take all measures to avoid any risk of darnage or deterioration during
shipping. When shipment is by sea, the equipment be adequately protected against knock and
salt-water spray ... etc. In every case, consideration must be taken of the fact that the equipment will
remain at site exposed in open air, in darnp, tropical, high sandstorm and dusty location. Suitable
bracing shall be provided to support heavy components during shipment.

6.2 Motors shall be prepared for shipping by coating the exposed part of the shaft, and other
unpainted machined surfaces with water proof grease.

6.3 The equipment shall be shipped complete for service with all small wiring terminal boards,
labels, links, supports, bolts, interconnections, and all necessary items.

VII SUPPLIER'S RESPONSffiILITY AND GUARANTEES

7.1 The data sheet shall be completed by the supplier and submitted with his quotation within the
tolerances specified in the relevant codes. These values shall be the basis of a performance guarantee.
~
~ 7.2 The supplier is responsible for complying with all codes which apply to the equipment. Any
§ special certification requirements or inspection, by other authorities arising from the above shall be
~ arranged by the supplier and the costs for the sarne included in his quotation.
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7.3 The equipment to be provided by supplier must be in complete compliance with this specification
and reference codes. Any exception or deviations, if any, must be listed separately with the quotation
for the purchaser' s approval. Any exception which is not listed shall not be considered.

VIII SITE INSTALLATION ASSISTANCE, COMMISSIONING AND START UP

8.1 As requested manufacturer shall provide a specialist for site installation supervision, assistance
start-up and commissioning supervision.

8.2 Installation supervision shall indude, but not limited to the following:

- Visual inspeetion.
- Check and supervision of mechanical installation
- Check of alignment, assembly, interconnection wiring connections of the various unit shipped
Separately in order to assure that the package is ready for connection of incoming and outgoing
Power cables and ready for operation.

8.3 During the commissioning and start-up stage, manufacturer speeialist shall carryout, but not
limited to the following:

- Cheek of correet execution of the conneetions between assembled units.

- Dieleetric test.
- Insulation test of all power, control, auxiliary circuits and equipment.
- Test of functioning of all electrical systems.
- Implementation of all reeommendations speeified in commissioning and start-up manual issued
by manufacturer.

IX SPARE PARTS

9.1 The following spare parts shall be induded in the quotation:

- COMMISSIONING SPARE PARTS Commissioning spare parts shall be supplier

responsibility but supplier shall submit a detailed list with his quotation.

- TWO YEARS SPARE PARTS The supplier shall submit for all eleetric equipment a detailed
list of two years spare parts with his quotation.

X HEALTH, SAFETY AND ENVIRONMENTAL MANAGEMENT

10.1 The supplier shall consider the impact on environment because of his products during
different process (e.g. designs, manufacturing .... etc), and shall develop environment friendly
products and manufacturing processes such that the supplied equipment will be safe, efficient and
made in a way that conserve energy and other natural resources.

10.2 The electrical equipment and products shall cover (in design, engineering, manufacturing
and testing processes) anyemergency, abnormal and upset conditions which would be met during
equipment operation to prevent the following:
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- Environmental damages.
- Equiprnent or product damages.
- Plant operation losses.
- Health effects.
- Loss of public & custorner trust.