WELDING PROCEDURE SPECIFICATION

According To ISO 15609-1

Manufacturer.: FERROMETALCO By.: ALI ELEMAM

WPS No.: DEE - 920- 11 Date.: 1/3/2020
Rev.: 00 WPQR NO.: DEE-R/1/080A
Main Welding Process.: GTAW(141) Type (s).: Manual
Root Welding Process.: GTAW(141) Type (s).: Manual

JOINT DESIGN DETAILS 45°±5°

Joint/Weld Type.: BW & FW

Backing (Yes) ___yes__ (No) _____
Backing / Retainer Material Parent Metal / Weld Metal 0:1 mm
60°±5°
60°±5°
Metal ____None___ Nonfusing Metal _ None____
Nonmetallic ____None_______
Joint Preparation method.:
Cleaning Grinding or Brashing Fixing by Tack Weld (GTAW ) And as shown per fabrication drawing
WPS NO DEE-920-11 Root Spacing 0-4 mm for BW
Other.: None Root Face 1-3 mm for BW
Bevel Angle As indicated in the Sketch

Parent Metal

A106 GR A106 GR
Specification / Designation.: To
B,A105,S275JR ,S275J2,S275J0H,S235JR B,A105,S275JR ,S275J2,S275J0H,S235JR
,S235J0,A106 Gr.B ,P265GH ,S235J0,A106 Gr.B ,P265GH

(Sub-) Group No.: 1.1 To 1.1

Thickness Range .:
T1 3 mm To 10 mm
T2 3 mm To 10 mm
Diameter range.: ≥1 inch
Other.: None
8.4.4&5) Welding Consumable
Process GTAW(141)

Designation AWS A5.18 : ER 70S -3

Manufacture / Tradename Any

Diameter 2 & 2.4 mm

Welding Technique
Process GTAW(141)
String / Weave String or Weave Beads
Pass / Side Single or Multipass/Side
Backing Material Base Metal
Back Gouging Method Grinding
Cleaning Method Grinding or Brushing
8.4.2) Welding Position
Process GTAW(141)
Description ALL except PG and J-L045

8.4.9 & 10) Preheat & Interpass Temp.

Min Preheat Temp. °C 10 °C
-------------------
-------------------
Max. Interpass Temp.°C 250 °C

8.4.12) PWHT
Temp.(range) N/A Cooling Rate N/A
Holding Time N/A Heating Rate N/A
 WELDING PROCEDURE SPECIFICATION

According To ISO 15609-1

WPS No.: DEE - 920- 11 PROCESS: GTAW(141)

WPQR NO.: DEE-R/1/080A DATE 1/3/2020

REV. 00 PAGE 2 OF 2
8.5) Specific To Processes
8.5.1) Group(12) Process (121)
Description None
Deposit range None Flux manuf.and trade name None
Additional filler metal None Flux designation None
Number of elect. None Contact tube to work distance None

8.5.2) Group(13) Process (136)

Description None

Deposit range None Contact tube to work distance None

Gas composition None Additional filler metal None

Gas flow rate ( L / min ) None Other None
Number of elect. None

8.5.3) Group(14) Process (141)

Description GTAW(141)
Deposit range 3 : 10 mm Tungsten elect. diam./design. 2.4 mm
Gas composition 99.99% AR Nozzle Diameter None
Gas flow rate 10-20 ( L/min) Other None

3.05) Group(15)

AN
AN
A2

A1
A1

Weld Metal Deposition Parameters

Current Travel Filler Metal
Voltage Transfer Heat Input ±
Run No. Process Speed
Type / (V) Mode 25% KJ/mm
Amp. ( A ) Cm/min. Diameter mm
Polarity
Tack Weld &
GTAW/141 DC EN 98-110 10-14 NA 1.065 - 1.775 3.1 - 3.5 2 or 2.4
A1(Root Pass)

AN GTAW/141 DC EN 95-110 11-15 NA 0.602 - 1.00 5.5 - 6.2 2 or 2.4

Prepared by : Approved By

Title : FMC-Welding Engineer Title : QC Manager

Name : Name:
Signature: Signature :
Date : Date :
 0.8-1.17 0.6 1.4625
0.830-2.184 0.6225 2.73
0.640-1.381 0.48 1.72625

180-210 22-26 0.6336 1.456

200-280 22-32 0.621176 2.688
200-280 22-32 0.555789 1.72032