CASE STUDY 1

DWM 10212: INDUSTRIAL SAFETY AND HEALTH

SESSION:

No Name Registration No Class

1. JABALRADZMAN BIN RABIDIN 24DAM23F1032 DAM1A

Lecturer: Muhammad Iswan Bin Mohamad Ayob

Item Unsatisfactory Poor Good Very Good Excellent

(A) Introduction 2 4 6 8 10

(B) Hazard Identification

4 8 12 16 20
stakeholders involved

(C) Risk Control 4 8 12 16 20

(D) Risk Assessment 4 8 12 16 20

(E) HIRARC Assessment

4 8 12 16 20
Table

(F) Conclusion 1 2 3 4 5

(G) Structure and reference

1 2 3 4 5
of the report

Total
 1)Embroidery process
TABLE OF CONTENT
Content Pages

List of Figure 1-2

Introduction 3

 Hazard identification &

stakeholders involved
4
 Risk Assessment
 Recommendation for Risk Control

Conclusion 5

References 5

1
 2) Patch detailing

3) Heatpress to transfer design powered by air compressor

1
 4) Making of sticker

i)Artwork setup

ii)Printing iii)Laminating

iv)Cutting

2
Introduction
G91 HOUSE

Address:7, Jalan Nuri 7a, Kota Damansara, 47810 Petaling Jaya, Selangor

G91 House is a shop that specialized in custom printing services suit with
customer needs that own by Mr.Erman bin Kamarulzaman,age 35 years
old.Operation hour,from 10am till 8pm (Monday-Sunday).Have a worker
around 9 person.G91 House can customize printing for
banner,signboard,sticker,business card,mug printing and even embroidery
on cloth and hat.They also can produce order in a large scale.G91 House
were using a hazardous machine for their production.I choose this place for
my case study because this place is near with where I live and I know this
workplace because my friend used to work there.

3
 POLITEKNIK BANTING SELANGOR (PBS)
BORANG HIRARC

Lokasi / Kawasan G19 House Kota Damansara Nama JABALRADZMAN BIN RABIDIN
Dilaksanakan oleh
Proses Making of sticker/Embroidery NO.MATRIX 24DAM23F1032
1. Hazard Identification 2. Risk Assessment 3. Risk Control
Existing Risk
PIC
No Activity Hazard Effect Control Likelihood Severity Risk Recommendation Control
(if any)
PPE-Wear a glove
Cuts/Hand Administrative control-warning sign
Pinch point Safe work procedure 1 1 1
injury Engneering control-Install fixed guard
PPE-Wear a glove
1 Embroidery process Safe work Administrative control-warning
procedure,avoid sign,provide machine usage procedures
Automated Machinery Hand injury 1 3 3
working when
fatigue,always be alert

Tempreture PPE-Wear a glove

Extremes (skin Burn Safe work practise 4 1 4
contact)
PPE-Wear a glove
Administrative control-Check the
machine connection before using,avoid
working in wet condition
daily Engneering control-Build overcurrent
Electrical wire worn Electrical shock 1 2 2
Patch Detailing pre-use check protection devices (fuses, circuit
2
using soldering iron breakers, relays, GFCIs) into your
electrical systems.

Turn-on switch after PPE-Wear a glove

using,put back tools at Administrative control-Fire Safety
Heat(fire) Fire the stand,keep away 1 4 4 Training,Fire Drills
from flammable Engneering control- Install automatic
materials sprinkler systems
PPE-Wear a glove
Administrative control-warning sign
Caught in or Engneering control-install fixed guard
Machine Safe work procedure 1 3 3
between

Heatpress to
transfer design Eliminate-move away from work area
3
powered by air PPE-Wearing an ear protector
compressor Administrative control-schedule time of
Air compressor noise Hearing loss Avoid prolonged use 1 3 3 usage limits
Engneering control-put at sound
absorbent chamber

4 Making of Administrative control-limits working

Health problem Avoid prolonged
sticker(Artwork Long working hour 4 2 8 hour at one time
working overtime
setup)
PPE-wear respirators with filters
Administrative control-warning sign
Dizzy Avoid prolonged Engneering control-proper ventilation
fume 5 1 5
exposure

Making of
5
sticker(printing) PPE-Wear a glove
Administrative control-warning sign
Cuts/Hand Engneering control-Install fixed guard
Pinch point Safe work procedure 1 1 1
injury

PPE-Wear a glove
Safe work Administrative control-warning
Caught in or procedure,avoid sign,provide safety training,keep the
Rotating part 1 3 3 machine always under maintenance
between working when
fatigue,always be alert Engneering control-apply
fence,automatic braking system
Tempreture PPE-Wear a glove
Making of Extremes (skin Administrative control-warning
6
sticker(laminating) contact) Burn Safe work practise 2 1 2 sign,provide machine usage procedures
Engneering control-apply fence

PPE-Wear a glove
Safe work
Administrative control-provide machine
procedure,avoid
Automated Machinery Entangled 1 3 3 usage procedures,machine manuals
working when
fatigue,always be alert

PPE-Wear a glove
Making of Cuts/Hand
7 Sharp object Safe work practise 5 1 5
sticker(cutting) injury

4
Conclusion

There are many activities in workplace have a hazard that can cause bodily
injury and even can effect our health.Such as,working overtime causing a
worker lack of rest and if it continues it will effect a person mental health
state.Some hazard may have an effect after a long time of exposure.So in
conclusion,every workplace must provide a proper management to avoid an
unintend event that may cause a person bodily injury and a systematic
management can also decrease the amount of loss due to consistency of
production.In this case, G19 House must examine workplace conditions to
make sure they conform to applicable OSHA standards,keep the machine
always under maintenance,provide a standard operating procedure,Use color
codes, posters, labels or signs to warn employees of potential hazards and
atleast provide some protective equipment.

References
 https://www.osha.gov/workers/employer-
responsibilities#:~:text=Make%20sure%20employees%20have%20
and,follow%20safety%20and%20health%20requirements.
 https://stickerit.co/blogs/general/how-stickers-are-made-in-4-simple-steps
 https://kakicetakmy.wordpress.com/2018/01/31/proses-mencetak-baju/
 https://www.dosh.gov.my/index.php/legislation/guidelines/hirarc-2/1846-
01-guidelines-for-hazard-identification-risk-assessment-and-risk-
control-hirarc-2008/file
 https://www.osha.gov/sites/default/files/2018-12/fy07_sh-16610-
07_04_pg-module_4.pdf