Detail Project Report

For

Setting up

CENTER OF EXCELLENCE
On

Instrumentation Technician (Control

Valve)

Under
Department of science & Technology,
Govt. of Bihar

Government Polytechnic Barauni,

Ulao, Begusarai, Bihar-851134
www.gpbarauni.ac.in
Email : polytechnic_bgs@yahoo.co.in
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 Table of content

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 Introduction:

Government Polytechnic Barauni, Begusarai is the primer institute

of the state imparting diploma level education in different fields of
engineering situated in the industrial most developed town.
Government Polytechnic Barauni, Begusarai is situated amidest big
near by industries like Refinery of I.O.C. Fertilizer plant of H.F.C.,
B.T.P.S. and various small scale, medium scale industries. It is located
on N.H.-31 at a distance of about 3 KMs west of the nearest Rly.
Station, Begusarai (N.E. Railway). Main nearest town is Begusarai
having its Geographical location as latitude 25.5 N. and longitude 86.2
East.
Our Honorable founder has dedicated this institute to empower
technical education of the country to achieve quality education
imbibed with technical, professional and ethical values. At
Government Polytechnic Barauni, we provide high-end diploma
program in several branches i.e. Civil Engg, Chemical Engg.,
Electronics Engg. And Computer Science & Engg. Institute has been
provided with qualified and experienced teaching faculty, well
equipped laboratories, spacious library, playgrounds and all other
needful infrastructural facilities. Our continuous and constant striving
to provide finest teaching-learning environment is yielding excellent
results in the examinations and in turn those students are performing
well in examinations of real life also. We are in the pursuit of global

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 standards of excellence in all our endeavors and we aim at creating
all rounded personality in our students professionally and socially. In
order to co-operative with increasing manpower of skilled personnel,
visualizing the growing demand of Data Entry Operators in almost all
business organization this institution has also run another short term
program like I.R.G. Scheme, BSDM, CDTP and PMKVY. I welcome the
student community to this Institute, join them and avail an
opportunity to have a meaningful career and become responsible and
respectable citizens of modern India.

Executive Summary:
The challenge of employment & skilling youth has been widely
recognized in Bihar over the last few years. To address this, multiple
initiatives have been launched at central and state levels to not just
fulfill the employment & skilling requirement of the state but also to
fulfill 1 of prime 7 nishchays-2 of Hon’ble Chief Minister of Bihar.
Therefore, it has become imperative to setting-Up a Center of

Excellence for Instrumentation Technician (Control Valve) at this

Institute to identify the operational gaps and create a plan to
overcome the challenges and make rapid strides in providing quality
training/placement at scale to the trained candidates. This would be
most effectively achieved by optimizing existing resources and
partnerships to skill the Bihar populace while creating jobs.

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Center of Excellence:
“A Centre of excellence (CoE) is a place, which is a shared facility or
an entity that provides leadership, best practices, research, innovation
support and skill training for a specific sector area”. It is a body that
provides leadership, best practices, research, support, training of
trainers and skill training for a specific sector/s. The literal meaning of a
Center of Excellence is ‘A place where the highest standards are
maintained.

Objective of Center of Excellence for Instrumentation

Technician (Control Valve) :
Functions of Centers of Excellence for Instrumentation Technician
(Control Valve) should focus on areas like:
▪ To conduct high Quality Training in Instrumentation Technician with
special focus on emerging technologies.
▪ To develop association between academia and industry for the benefit
of the skill development sector.
▪ To conduct Research and Development in related fields and
disseminate the results of the R&D and other activities through filling of
patents and transforming them into sustainable business proposals/
solutions.
▪ To upgrade the Centre’s technical capacity, information architecture.
▪ To support creative and innovative proposals in terms of functions and
facilities.

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▪ To establish a sound new institutional base for executing the
programmes /projects by strengthening the existing infrastructure.
▪ To foster relations across countries, between governments, workers,
chambers of commerce, academia, industry and other Industrial
associations in establishing collaborations of various projects of
Institute/Organizations.
▪ To preferably establish an Entrepreneurship cell.

Outcome :
 Visual and Integrity checks of Control Valve
 Housekeeping in Control Valve testing bay
 Comply with Electrical safety norms
 Monitor Consumables storage and consumption
 Monitor Status of control valve name plate
 Undertake Work Area audit
 Complete entries of Check Lists and ensure closing
 Obtain Work permit
 Plan, Execute and Complete PM Schedule
 Prepare Process List
 Perform Visual Checks and corrective actions
 Prepare PRM-List. Include PM Jobs to be taken during Shut down
 Follow up PM list
 Support Statutory Audits
 Interact with Service contract vendors

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  Prepare Inspection &Test Reports
 Support Shut Down procedures
 Perform Stores Procedures
 Report faults, unusual occurrence, theft, security breach
 Prepare PM Report
 Prepare Corrective Maintenance report
 Identify Corrective Maintenance needs
 Identify Corrective Maintenance Spares
 Follow Corrective Maintenance plan
 Execute Corrective Maintenance plan
 Brief Supervisor on Corrective Maintenance
 Complete Corrective Maintenance Check List / Report
 Close Corrective Maintenance fault list
 Maintain Basic Site Hygiene
 Follow Safety, Health, Environment (SHE) norms of the industry
and the organization
 Follow SHE-Instructions and Personal Protection directives
 Support SHE-Audit
 Work effectively in a team

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Proposed Industries Partner:
There are several industries partner :
 Indian Oil Cooperation Limited (IOCL) Refinery, Barauni
 Hindustan Fertilizer Corporation Ltd. (HFCL) Barauni
 Deshratan Dr.Rajendra Prasad Dugdh Utpadak Sahkari Sangh Ltd.
Barauni Dairy, Begusarai.
 NTPC, Barauni Thermal Power Station

Training of Trainers :-
Trainers needs training in above mention Industries and at proper
training center to built Skill in them self and become able to give proper
training to the students.

Stakeholder Identification for the Center of Excellence:

Department: Main intent of Department of Science and Technology,
Govt of Bihar, behind introducing this Center of Excellence CoE,s is to
provide greater employment opportunities to youth of Bihar. The DST
aims to provide skill training as per industry demand and empower
every section of the society for a better livelihood.

Government Polytechnic Barauni : Govt. Polytechnic Barauni play

an important role at ground level in establishing the center of excellence
and this Institute will be monitoring body for the CoE. Institute is

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responsible for the running the center of excellence, skill training and
making this successful for model for the Departments and state level.

Industry Representative: Industry representative means Industry

associations, MSMEs, Chamber of commerce’s, Corporates houses etc.
Since State is offering an open platform for business houses so it will be
an excellent opportunity for Industry partners to actively participate in
this drive and get dual benefits of getting trained work force as per their
requirement and also government scheme financial assistance as
incentives and subsidies offered against training of the youth. Frequent
and close association with industry representative and industry partners
can be very helpful in bridging the gap between demand and supply.
Real time requirements by the industry can be supplied with by the
skilled workforce leading to decent increase in the employment graph of
the district. Government should invite industry to come up with its skill
development requirements to enable the government to act upon it.
“The industry knows what it needs better. Hence, industries should
prepare a note on their requirements and come up to government. The
government will provide the infrastructure and extend necessary
support.

Students: - This scheme will be very instrumental in creating easy path

for employment for the youth of the State. Students will gain valuable
experience in practical work environment giving them a head start in

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their chosen career. The training will be as per the latest and updated
requirements by the trades people of the same industry. Strategies for
helping students acquire skill sets needed for successful careers include
offering courses dedicated to student skills, integrating student-skill-
focused activities into regular curricular offerings, and engaging students
in research and internship experiences. The strategies to cater to the
needs of the students and ensure maximum outreach should be decided
as per the local needs and demographic features of the state.

Sector Skill Council (SSC): Sector Skill Council (SSC) is one of the very
important stakeholder of complete skill ecosystems, this will help
Department of Science and Technology in industries engagement and
placement support also being a regulating body of NSDC. SSC will certify
the students in their respective Domain and also it will help in
equipment finalization and Qualification pack identification.

Bihar Skill Development Mission (BSDM): Bihar Skill Development

Mission is regulating body of Govt. of Bihar for the skill development
and training. The main vision of BSDM is to increase the capacity &
capability of the system to deliver quality skill training and professional
knowledge to the youth to enhance their employability and bridge the
skill deficit with a view to meet the growing demand for skilled
manpower. BSDM will help DST in monitoring the centers target

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allocation, MIS support and other related activity for the skilling &
training.

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 DST,
Bihar
G. P.
Learner,
Student Barau
ni
Stakeholde
r
IOCL, HFCL,
NTPC,
Sudha BSDM
Dairy
Barauni,

SSC

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Instrumentation Technician (Control Valve)
CURRICULUM / SYLLABUS

This program is aimed at training candidates for the job of an

“Instrumentation Technician (Control Valve)”, in the
“INSTRUMENTATION AUTOMATION SURVEILLANCE &
COMMUNICATION” Sector/Industry and aims at building the following
key competencies amongst the learner:

Program Instrumentation Technician (Control Valve)

Name
Qualification IAS/Q3001, V 1.0
Pack Name &
Reference ID.
Version No. 1.0
Pre- 12th Pass, Preferably ITI –
requisites to Instrumentation/Electrical/Electronics
Training
Training After completing this programme, participants will be
Outcomes able to perform:
Visual and Integrity checks of Control Valve
Housekeeping in Control Valve testing bay
Comply with Electrical safety norms
Monitor Consumables storage and consumption
Monitor Status of control valve name plate
Undertake Work Area audit

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 Complete entries of Check Lists and ensure closing
Obtain Work permit
Plan, Execute and Complete PM Schedule
Prepare Process List
Perform Visual Checks and corrective actions
Prepare PRM-List. Include PM Jobs to be taken during
Shut down
Follow up PM list
Support Statutory Audits
Interact with Service contract vendors
Prepare Inspection &Test Reports
Support Shut Down procedures
Perform Stores Procedures
Report faults, unusual occurrence, theft, security breach
Prepare PM Report
Prepare Corrective Maintenance report
Identify Corrective Maintenance needs
Identify Corrective Maintenance Spares
Follow Corrective Maintenance plan
Execute Corrective Maintenance plan
Brief Supervisor on Corrective Maintenance
Complete Corrective Maintenance Check List / Report
Close Corrective Maintenance fault list
Maintain Basic Site Hygiene

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 Follow Safety, Health, Environment (SHE) norms of the
industry and the organization
Follow SHE-Instructions and Personal Protection
directives
Support SHE-Audit
Work effectively in a team

This course encompasses 7 out of 7 National Occupational Standards

(NOS) of “Instrumentation Technician (Control Valve)" Qualification Pack
issued by “Instrumentation Automation Surveillance & Communication
Sector Skill Council”.

Sr. Module Key Learning Outcomes

No
.
1 Recapitulate different types of sensors,
Overview of instruments and control elements.
Instrumentationand  Recapitulate basic principles of
Process Control measurement, connections and
Theory Duration practices in process control.
(him)  Recapitulate standards, interfaces,
08:00 symbols and terminology used in
Practical Duration process control.
(him)  Recapitulate principles of control
16:00 loops and function of control
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 Corresponding NOS valves.
Code  Recapitulate safety and plant
IAS/N0100 security practices.
IAS/N0101  Recapitulate different kinds of
IAS/N0102 process industries, their unique
IAS/N0104 characteristics and requirements.
IAS/N0105  Familiarize with advances in
Control Valve technologies and
practices

2 Maintain Control Able to:

Valve Health  Perform Integrity checks
Theory Duration  Perform Visual Checks
(him)  Perform Control Valve Installations
08:00 –Visual Checks
Practical Duration
(him)  Perform Housekeeping in Control
16:00 Valve testing bay
Industry visit  Follow Electrical safety norms
(him)  Monitor Consumables storage and
08:00 consumption
Corresponding NOS  Check Status of control valve name
Code plate
IAS/N0100  Undertake Work Area audit

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  Complete Entries and closing of
Check Lists

3 Preventive & Able to:

Predictive  Obtain Work permit
Maintenance-  Execute PM Schedule
Control Valve  Prepare Process List
Theory Duration  Plan PM Schedule
(him)  Perform Visual Checks and
08:00 corrective actions
Practical Duration  Complete PM Schedule
(him)  Prepare PRM-List
24:00  Include PM Jobs to be taken
Industry visit during Shut down
(him)  Follow up PM list
08:00
Corresponding NOS
Code
IAS/N0101
4 Site Management – Able to:
Process Control  Support Statutory Audits during
Theory Duration inspection - such as IBR inspection
(him) formalities and stamping of IBR
08:00 items including control valves and
Practical Duration associated accessories which fall in
(him) the IBR area
08:00  Interact with Service contract
Industry visit vendors. Perform formalities of
(him) the site visit of the representative
08:00 of the Service Contract vendor for
Corresponding NOS control valve
Code  Prepare Inspection &Test Reports
IAS/N0102  Support Shut Down procedures.
Support formalities and
coordination relating to Process
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 and Mechanical departments
during opportunistic shut down
and Annual shut down
 Perform Stores Procedures.
Withdraw from and return
material to the stores.

5 Task reporting – Able to:

Process Control  Brief and Escalate faults/issues to
Theory Duration immediate supervisor
(him)  Complete entry of preventive
08:00 maintenance check lists/reports
Practical Duration  Complete entry of Corrective
(him) Maintenance Check lists /reports
08:00  File report on noticing any visible
Corresponding NOS changes in control valve
Code installation or its accessories.
IAS/N0103 Report for immediate attention of
supervisor
 Report any theft in control valve
assembly/spares to supervisor
 Report suspicious movement of
new persons near control valve
installation to security and
supervisor

6 Corrective Able to:

Maintenance–  Identify Corrective Maintenance
Control Valve needs
Theory Duration  Identify Corrective Maintenance
(him) Spare parts requirements
08:00  Follow Corrective Maintenance
Practical Duration plan
(him)  Execute Corrective Maintenance
24:00 plan. This includes:
Industry visit  Valve disassembly; seat, stem,
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 (him) gland replacement; bonnet
08:00 gaskets actuator stem connection
Corresponding NOS along with spring actuator
Code servicing
IAS/N0104  Reassembly, Hydro test and Leak
test
 Diaphragm replacement, tests on
positioner, booster, current to
pneumatic convertor, tubing, ,
valve stroking, leak checks and
final line up on the plant
 Brief Supervisor on Corrective
Maintenance
 Complete Corrective Maintenance
Check List / Report
 Close Corrective Maintenance
fault list

7 Safety,Health and Able to:

Environment –  Interpret and follow formal
Process Control Instructions from SHE Dept.
Theory Duration  Participate in the prescribed drills
(him) including familiarization of
08:00 personal protective equipment,
Practical Duration fire extinguisher and first aid.
(him)  Follow instructions on Work
08:00 permit, Fire permit and Hazardous
Corresponding NOS Area Classification, Fire and
Code explosion hazards
IAS/N0105  Use right personal protective
equipment
 Support supervisor during SHE
Audit.

8 Work Effectively Able to understand and practice:

With Teams  Creating team environment
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 Theory Duration  Communicating - giving and
(hh:mm) receiving
08:00  Working cooperatively
Practical Duration  Participating in team decision
(hh:mm) making
08:00  Demonstrating Sense of
Corresponding NOS Responsibility
Code  Showing respect for opinions,
IAS/N2105 customs and preferences

Total Duration
Theory Duration :64:00 Hr
Practical Duration : 112:00 Hr
Industry visit : 32:00 Hr

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 Assessment Criteria

Guidelines for Assessment

1. Criteria for assessment for each Qualification Pack will be approved by the

Sector Skill Council. Each Performance Criteria (PC) will be assigned marks
proportional to its importance in NOS. SSC will also lay down proportion of marks
for Theory and Skills Practical for each PC
2. The assessment for the theory part will be based on knowledge bank of
questions approved by the SSC
3. Individual assessment agencies will create unique question papers for theory
part for each candidate at each examination/training center (as per assessment
criteria below)
4. Individual assessment agencies will create unique evaluations for skill practical
for every student at each examination/training center based on this criteria
5. To pass the Qualification Pack, every trainee should score a minimum of 70% in
every NOS. In case of successfully passing only certain number of NOS's, the
trainee is eligible to take subsequent assessment on the balance NOS's to pass the
Qualification Pack

Sl. No. NOS no. NOS Name % Weightage

1 IAS/N0100 Maintain Control Valve Health 20

2 IAS/N0101 Preventive & Predictive Maintenance- Control 25
Valve
3 IAS/N0102 Site Management – Process Control 10
4 IAS/N0103 Task Reporting - Process Control 10
5 IAS/N0104 Corrective Maintenance – Control Valve 25
6 IAS/N0105 Safety, Health and Environment – Process 5
Control
7 IAS/N2105 Work Effectively With Teams 5
Total 100

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 COE Components:
Minimum
number of
Equipmen Dimension/Specification/
Sl. Equipment Unit
t required Description of the Equipment/ ANY Estimated cost
No. Name Type
(per batch OTHER REMARK
of 30
trainees)
Processor: Intel Core i7 processor :
Turbo Boost Technology : 8 th
Generation or higher with latest Q
1 Laptop 1 nos series Chipset : Frequency at least 65000
3.20 GHz:
RAM: 16 GB DDR4
Storage : 1TB
2 White Board 1 nos 5ft x 4ft 3500
3 Markers 4 nos Blue-1, Blac-1k, Red-1, Green-1 220
1 HDMI Input, 1 VGA Input, 1 RCA
Input, USB Port, Audio In and Out
Port ,XGA Resolution (1024 x
768) ,Brightness - 2800 ANSI Lumens
4 Projector 1 nos Menu & other Control buttons on 45000
top of rojector Rugged & Durable
Design Light Weight Small Size
Make: BenQ, Epson, Hitachi, Casio
etc.
8 Feet x 6 Feet, 120 Inches Diagonal,
Projector
5 1 nos In 4:3 Ratio Supports UHD-3D-4K 3560
Screen
Width 243 cm x 183 cm Height

6 LED TV 1 nos 65" HD 85000

HDMI/SVG
7 1 meter 300
Cable
8 Pointer 1 nos 3500
Printer type - LaserJet;
Functionality - Multi-Function (Print,
Scan, Copy),
Scanner type - Flatbed; Printer
Output - Black & White only 18000
9 Laser Printer 1 nos Connectivity - USB ;
2 inch LCD display
Pages per minute - 14 ;
Duplex Print - Manual ;
Print resolution - Up to 600 x 600
DPI

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 Color Lazer Jet wireless Multi
10 Inkjet 1 nos 75000
functional Printer
ABC fire
11 1 nos 4KG 3100
extinguisher

DARIT Hard Hat Head

Protection/Outdoor Work Head Safety
12 Hard hat 1 nos 1940
Helmet

Sole PVC
Height 365 +- 10 mm (14.0 +- 0.4 inch)
Knee
13 Boots 1 nos Upper Material PVC (Soft) 600
Sole Design Anti Skid Lug Sole

Wear Type Full Fingered

Usability Flock lined
14 Gloves 1 nos 200
Material Natural Latex

Material Nylon
15 Safety Vest 1 nos Use Industrial Use 55

Usage/Application Fire & Safety

Material Silicone
Smoke Mask
16 1 nos Brand 3M 3775
& Respirators
Weight 460 g

Frame Material Plastic

Lens Thickness 2 mm
17 Goggles 1 nos 600
Finish Glossy
Surface Treatment Smooth

18 Fire Blanket 1 nos Water Gel Blankets 2900

Usage/Application Medical
19 First Aid Kit 1 nos Packaging Type Box 3000
Material Cotton,PE

20 Screw driver 1 nos Size 1/4" Hex 5000

set Tolerance of torque +/-5%
Grip Type Rubber
Length 180 mm
Weight 230 gm
Torque Range 0.1-1.2

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 Available Material Types
Beryllium Copper
21 Allen key set 1 nos Aluminium Bronze 4000

type Of Spanner all type of tools

Usage/Application Home
Material Stainless Steel
22 Spanner set 1 nos 2200
Packaging Box
Size 6 - 32 mm

Insulation on Handle Yes

Material Mild Steel, Alloy
23 Plier 1 nos Size (Inch) 6 Inch, 7 Inch, 8 Inch 300
Model E-2027

Type Surgical Equipments

Material Steel
24 Nose plier 1 nos Insulation on Handle No 400
Size (Inch) 6 Inch
Feature Reusable

Part Number CP-301G

25 Wire cutter 1 nos 100
Usage/Application For wire Stripping

Part Number CP-301G

26 Stripper 1 nos 200
Usage/Application For wire Stripping

Material Cast Iron

27 Pipe wrench 1 nos 2000
Size (Inch) 8 Inch

Material Mild Steel

Combination Type Open End
28 Side wrench 1 nos 1000
Maximum Opening 2 Inch

Size 150mm
Brand Stanley
29 Hacksaw 1 nos 1000
Color BLACK/YELLOW
Weight 0.12KG

30 File set 1 nos Material SS 4000

Packaging Type Box
Set Contains 6 Piece
Content Set in storage case

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 Half Round Second Files 6", 8"

Real Sledge Hammer Fine Fiber Handle

31 Hammer 1 nos (1lbs) 500

Megger MIT 410/2 Insulation Tester

32 Megger 1 nos 1000V, for Industrial 10000

Hammer Drill Bosch Gbh 2-28 Dv Rotary Hammer Drill

33 1 nos 5000
machine Machine, 850 Watt, Approx: 2.9 Kg

Model Name/Number 69-013B

Pin Head Round Pin
Power 30 W / 220 V
34 Soldering Iron 1 nos Application Suitable for soldering light 500
gauze wires, thin metals and hobby
work

35 Solder 1 nos Solder 100

aterial Graphite
System Concluding Graphite Mold,
36 Flux 1 nos 100
Flint Gun

Insulation
37 1 nos PVC Electrical Insulation Tapes 100
Tape

38 Teflon tape 1 nos Material Ptfe 200

3-1/2 digit
39 1 nos 3-1/2 digit DMM 1000
DMM
Weight 384 g (13.5 oz) (with battery)
Power Supply 3x AAA IEC LR03
batteries
3-1/2 digit Max Jaw Opening 37 mm (1.45 in)
40 Clipon / Tong 1 nos Jaw Diameter 37 mm (1.45 in) 5000
tester Dimensions 234 mm x 74 mm x 34.8
mm
Digital Display Resolution 6000 digits

SG 1040 Digital Insulation Tester

500V/1000V Dc 40Gohm,
41 Meggar 1000V 1 nos 4900
Autorange - with Calibration
Certificate
Operating Temperature : 0-40
42 Line tester 1 nos Degree C 1000
Operating Voltage : AC Voltage 12-
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 1000V
Storage Temperature : -10 to 50
Degree C
Core Type Ring Core Type CT
Frequency 50Hz, 60Hz
Insulation level (IL) 0.72 / 4KV
Primary current 0.5 A To 5000 A
43 PTs 1 nos Secondary current 0.1 A To 5A 1000
Insulation class E, B, F
Accuracy Class 0.2, 0.2S, 0.5, 0.5S,
1, 3, 5
Rated Voltage 720V
Core Type Ring Core Type CT
Frequency 50Hz, 60Hz
Insulation level (IL) 0.72 / 4KV
Primary current 0.5 A To 5000 A
44 CTs 1 nos Secondary current 0.1 A To 5A 1000
Insulation class E, B, F
Accuracy Class 0.2, 0.2S, 0.5, 0.5S,
1, 3, 5
Rated Voltage 720V
1kw To 150kw Auto Transformer
45 Starters 1 nos 13000
Starter, For Industrial, 415V
Line Fault Earthing faulty, neutral faulty, L & N
46 1 nos 1000
Detectors reversed, Line faulty
Material Metal
Junction Shape Rectangle
47 1 nos 2000
Boxes IP Rating IP42 -IP67
Thickness 1.5-3 mm
Type 4 Bolt Joint Type
Material Aluminium
48 Bus Bars 1 nos 900
Model NBM-2
Current 135 to 315Amp
Special Brass Block Terminal, 16AMP
49 Terminals 1 nos 50
to 400 AMP
Copper Compression Lugs for Cable
50 Lugs 1 nos 10
End Connectiong
Crimping Tool Head Type Open
head C shape
Crimping Available Size 10 to 300 Sq.mm
51 1 nos 3850
tools Application Crimping
package plastic box
weight 6kg
Solid State Relays, For Heater,
52 Relays 1 nos 850
Model Name/Number: SSR-25DA

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 Coil Voltage 5 V
Operate Time 1 Ms
53 Reed Relays 1 nos Operating Temperature -20 to +70 150
Capacitance Across Contacts 0.2pF
Max Contact Resistance 150 mohm
54 Power cable 1 Meters Electric Power Cables, 18/30 (36) Kv 65
Cable Conductor Copper And
Copper Alloys
Cable Jacket Polyvinyl Chloride
(PVC)
55 Signal cable 1 Meters 19
Conductor Material Copper
Frequency (Hz) 900-1800-2100
MHz
Impedance (Ohm) 50ohm
Cable Conductor Copper Clad Steel
Cable Jacket Polyvinyl Chloride
56 Coaxial cable 1 Meters 20
(PVC)
Impedance 75 Ohm
Current Carrying Capacity 18 to 48
of 40 deg C
57 Flat cable 1 Meters 50
Nom Cross Section Area of
Conductor 1.5 to 10 mm
Patch Panel Type Cat 6
Cable length customized
Conductor Resistance Max 7.0
58 LAN cable 1 Meters ohm/100M at 20 deg C 14
Working Temperatures -20~60 deg
C
Standard Impedance 00+/-15 ohm
Overall Diameter 6mm
Number Of Core 4 Core - 144 Core
59 Fibre cable 1 Meters Insulation Material HDPE 10
Armouring Material ECCS Tape
Mode Type Single Mode
Smartcom - Self Locking Cable
60 Ferrules 1 Meters Marker Ferrules 0-9 For Cable Dia 500
4.5 to 6.00 mm.
Plastic Cable Tiles Of Polyamide,
61 Cable tiles 1 Meters 75
Stripping .on Wooden Pallets
62 Cable Glands 1 Meters Steel Flameproof Cable Glands 1000
Material GI
Tray Type Perforated Cable Tray
63 Cable trays 1 Meters Corrosion Resistance Yes 125
Length 1-8m
Thickness 1.6 mm
64 Sleeves 1 Meters TEQUONT Blue PVC Sleeves 50

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 Cable Usage/Application Passive Network
65 Termination 1 Meters Overall Length 8 Inch 6000
tools Capacity yes
Connector Type Male/Plug
Common
standar Application Audio & Video
66 Signal 1 100
d size Color Black
Connectors
Diameter 7.8 mm
LAN standar
67 1 RJ45 STP Connectors, 8 Pin, Male 72
connectors d size
Connector Type: Plug
BNC standar Connector Orientation: Straight
68 1 15
connectors d size Product type: Connectors
Colour: Silver
Material ABS (Body)
Ambient Temperature -40 deg to
Fibre standar 65deg C
69 1 750
connectors d size Weight 2.7 kg
Length 500 mm
Suitable Dia of cable 40mm
Type Brass
Usage/Application Pneumatic
Pneunatic standar
70 1 Connections 275
connectors d size
Size 1/2 inch
Connection Male
Material KIT
71 LVDT 1 nos Brand NIE 3000
Model Name/Number LVDT
Usage/Application Weigh Bridge
Nominal Sensitivity 2 mV/V
72 Load Cell 1 nos Load Capacity 100 kN 8000
Design Robust
Shape Round
Material Steel
Connection Bottom Connection
Pressure Scale Range 0.....1....Upto1600
73 1 nos 1500
Gauge Kg/Cm2
Dial Size 100 MM,150 MM,250 MM
Mounting Bottom,Back,BCPM
Brand Honeywell
Temperature Range -40 C to 125 C
Pressure 1 bar to 46 bar
Pressure
74 1 nos Output transfer function 4200
Transmitter
Ratiometric, regulated, or current.
Connector type Delphi Metri-Pack
150 (UL 94 HB or V-0 options), Micro
Usage/Application micro flow
75 Flow sensor 1 nos measurement 1200
Model Number bt phtfs
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 Media liquid
Material food grade plastic
Model Number IRD 381
Theory Inductance Sensor
Application Street light
76 Mechanical 1 nos 950
Dimension 18 x 75 mm
Housing Plated Brass
Current 200mA
Model Name/Number FX-501
Weight Approx. 15g
77 Optical 1 nos Ambient Temperature -10 to +55 4800
DegC
Supply voltage 12 to 24 V DC
Model Name/Number 2AF
For Indicators,
78 1 nos Usage/Application Elevatoric 40
Push button
Current Rating 5-10 amp
Output NPN or PNP type
Proximity
79 1 nos O/P Current 200 mA (Max.) 1200
sensors
Power Supply 10-30 Volts DC
Walvoil Cast Hydraulic Control Valve,
control Valve
80 1 nos Maximum Temperature: -10 To 55 35000
installation jig
Degree C
81 Globe Valve 1 nos Globe Valve 1000
LEVER STEEL
OTHER GRADES OF M.O.C As per
customer's Request
82 Safety Valve 1 nos 8000
BODY, BANNET, CAP CI / CS / SS -
304 / SS - 316 / BRASS / GUN METAL
INTERNALS SS-410 / SS-304
Electrical -
83 1 nos Valve Motion Rotary Motion Valve 10000
Rotary
Actuator Type Linear Actuator
Pneumatic - Voltage 115 V AC
84 1 nos 2200
Linear Stroke Length 2"
Speed at Rated Load 8.4 in/min
Hydraulic -
85 1 nos Hydraulic Actuator 4500
Linear
Material Cast Iron
Analog
86 1 nos Display Analog 12000
positioner
Voltage 220V
Digital
87 1 nos YTC Aluminium Digital Positioners 30000
positioner
88 P-I converter 1 nos P-I converter 12000
Input Signal: 0 ... 20 mA, 4 - 20 mA
Supply Pressure: 1.4 +/- 0.1 bar
89 I-P converter 1 nos Mounting: Zero Point 15000
Temperature: -20 to 85 Deg C
Temperature Range: -40 to 85 C
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 Equipment Type Earthing Electrode
Chemical
90 Pipe 7500
Earthing
Material Copper
Input Voltage Range 230vac
DC Power Usage/Application Industrial
91 supply - 1 nos Automation 1300
24V/10A Efficiency 90%
Output Voltage (DC)
Material Aluminum
Piece Of cable Tray Type Perforated Cable Tray
92 tray with 1 nos Cable Tray Coating Pre-Galvanized 200
accessories Usage/Application Industrial Use
Shape Rectangular
Cable Tray Covered Cable Tray, For Industrial,
93 1 nos 130
Cover Sheet Thickness: 1 Mm- 3.0 Mm
Material SS
Usage/Application Cable
Packaging Type Box
94 Cable Tags 1 nos 10
Finishing Polished
Grade SS304
Thickness 5-10mm
Ferruls-
95 1 Packet 10mm brass Ferrule 500
different types
Packaging Type Box
Tolerance 0.003 mm
Lugs- different Material Aluminum
96 1 Lot 10
types Usage/Application Cable
Connections
Surface Finish Polished
Signal Cables- Copper Poly cab Instrumentation
97 1 Lot 65
different types Signal Cable
Conductor Stranding MULTI-
STRAND
98 Power Cables 1 Lot Nominal Voltage 1100VOLT 50
Number Of Cores 2C,3C,3.5C,4C
Power/Voltage 1100VOLTS
Material Metal + Plastic
Number OF Modules 20
Number Of Rows 1
Distribution
99 1 nos Door Cover Crystal Transparent 2700
Box
Door
Installation Type Flush/Surface
mounting
Part Number 300 MM TERMINAL
PATTI
100 Terminal Strip 1 Set Wire Size 4 CRE 6 MM 50
Material SMC / DMC
Voltage Rating 440 V
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 Screw size M-6 MM
101 Set of Screws 1 Set Screw size M-6 MM 5
TOTAL APPROX PRICE 563910

Unique Equipment Required:

 Laptop, white board, marker, projector,
 Process Control lab - including sensors for temperature, pressure, flow etc.,
actuators, control valves, limit switches, PID controller, Power sources,
meters, tools etc.
 Water tank – 2000 Liters (2 Number)
 Steel pipe: - 50m (4”)
 Steel pipe: - 50m (3”)
 Pump: - 5HP (1 Unit)
 Boring: - 5 inch (100 ft)
 Control valves: - (Each three units)
Glove valves (Single sealed & Double sealed)
Angle valves
Three way valves
Diaphragm valves
Pinch valves
Gate valves
Pneumatic valves
Ball valves
Butterfly valves
Plug valves
 MS Office / Open office,
 Data recording and communication equipment
 Fire Drill Accessories,
 First Aid Kit,
 Protective Equipment
 Industry visits

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 Center Layout :
 Area: 12000- 13000 Sq ft
 Seating Capacity: 30
 Type: Hybrid Class
 Flooring: Mat

Layout of Center:

Over All Area = 100 x 130 = 13000 sq ft

Approximate Cost = 13000 x Rs 2000 = Rs 26000000

Class room:

Area = 40x50 = 2000 sq ft

Approximate Cost = 2000 x Rs 2000 = Rs 4000000

Lab room:

Area = 70 x 100 = 7000 sq ft

Approximate Cost = 7000 x Rs 2000 = Rs 14000000

Receptionist counter:

Area = 20 x 10 = 200 sq ft

Approximate Cost = 200 x Rs 2000 = Rs 400000

Store:

Area = 10 x 100 = 1000 sq ft

Approximate Cost = 1000 x Rs 2000 = Rs 2000000

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Office:

Area = 30 x 50 = 1500 sq ft

Approximate Cost = 1500 x Rs 2000 = Rs 3000000

Wash room:

Area = 30 x 10 = 300 sq ft

Approximate Cost = 300 x Rs 2000 = Rs 600000

Man Power Requirement : -

Owner: -01

Coordinator: - 01

System administrator: - 01

Trainer: - 02

Lab assistant: - 01

Electronics Engineer: - 01

Chemical Engineer: - 01

Electrical Technician: - 01

Data entry operator cum Clerk: - 01

Storekeeper cum clerk: - 01

Peon: - 02

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 Estimated budget required for Center of Excellence

Government Polytechnic Barauni, Begusarai

Center of Excellence
Instrumentation and Automation Sector ( Control Valve)
Budget Proposal for COE
Sl. No. Particulars Estimated cost Remarks
Building Setup ( Class room, Lab room,
1 Office, Receptionist counter, Store room 26000000
etc.)
2 Machine & Equipments 1500000
Human Recourse ( owner, coordinator ,
office clerk, lab assistant, trainer, data
3 entry operator, office attendant, system 125000
administrator, generator operator,
housekeeping staff etc) (Per Month)
Furniture ( Table, chair, Elmira, bench ,
4 1200000
desk, etc)
Office material ( paper, carbon, gum, pin,
5 150000
staplers etc)
6 Electrification, software, Power 90000
7 Others cost 90000
Total 29155000

Principal

Government Polytechnic Barauni

Begusarai

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