1 2 3 4 5 6 7 8 9 10 11 12

D02 MD-502-8B22-EG-PR-PID-1011 8B22-V01 8B22-R03 8B22-V09 GENERAL NOTES

MA'ADEN PHOSPHATE PROJECT-A1 CONTRACTOR BORDER-REV A02

UX
V RE EB U GI A DRWNNMR DCS START/STOP/REVERSE
GRANULATOR DRUM GRANULATOR HOSE AMMONIA SPARGER AIR FLOW ACCUMULATOR A-B456 REVERSE 7011 DCS STATUS
DESIGN CAPACITY : 650.0 ton/hr DESIGN CAPACITY : 9.3 ton/hr DESIGN TEMP : 70 °C MOTOR 1.- 1 DRAIN TO SUMP
MAX DESIGN TEMP : 175.0 °C DESIGN PRESS : 1000.0 kPa-g I PERM. YS STATUS OFF
NOTE 17
LENGTH : 12.1 m DIAMETER : 5.170 m
DESIGN PRESS : 2000 kPa-g 8000-CCTV-001
POWER DRIVE RATED : 200.00 kW X 2 MATERIAL : Carbon Steel START 7011 2.- THREAD NPT FEMALE CONNECTION FOR WATER AND STEAM HOSE FLUSH
A A
BARRING DEVICE : 11.00 kW STATUS ON
PREFERABLY TIED IN AT PIPE SIDE.
DRIVER SPEED : 8.0 rpm I-B401 I-B402
A-B401
MATERIAL : CS+Rubber lining STOP SIGNAL TO C. ROOM 3.- MINIMUM DISTANCE TO 8B61-V06 INLET DUCT, WITH MAXIMUM SLOPE.
I I I
SLOPE : 3.30 % STATUS ON
4.- STEAM AND PLANT AIR CONNECTIONS TO GRANULATOR AMMONIA
8B22-VC-001 SUPPLIER HEADER: MAX DISTANCE 1M. PREFERABLY TIED IN ON TOP OF PIPE.
YS STATUS OFF
I-B414 PACKAGE UNIT
7012 5.- PROVIDE ENOUGH SPACE AT GRANULATOR BACK FOR REMOVING
START/ NOTE 12
ESD THE PR DISTRIBUTION TUBES (2 PR IN UNITS A&B. 1 PR IN UNITS C&D).
STOP UX
DCS START/STOP/REVERSE TO GRANULATOR
HS 7012 DCS STATUS 6.- CHECK VALVES TO BE INSTALLED AT A MAX. DISTANCE
PRE-SCRUBBER
VSD 7012
VSD 8B61-V06
OF 1 M TO THE RESPECTIVE DISTRIBUTION
FROM GRANULATOR FG
NOTE 3 1300-PWG-8B22-6401-ZQT1-NI TUBES INLET OR TIE-IN.
ELEVATOR 22250 8B61-EG-PR-PID-1020
AAHH AT AE
8B35-Y10 I-B415
908-FDS-8B35-4101-ZAB1-NI 64° MIN. 7.- COLLECTOR CLOSE TO GRANULATOR DRUM AND WITHOUT POCKETS.
0401 0401 0401 FY
22243 8B35-EG-PR-PID-1005 ESD LONG RADIUS ELBOWS (1.5 D) ARE PERMITTED ONLY IN MANIFOLD DESIGN.
H 0405
AI AMMONIA
B A-B407 8.- L1 AND L2 LENGTHS ARE 126MM AND 5294MM.
B
0401
NOTE 13 I S
H SULPHURIC ACID FLANGE TO BE INSTALLED INSIDE DRUM.
FG FIC FIT
NOTE 20 NOTE 20
DCS START/STOP AAHH AT AE 0405 0405 9.- BALL VALVES OF ZERO LEAKS SHOULD BE INSTALLED,
DCS STATUS TO AVOID AMMONIA LEAKAGE WHILE MAINTENANCE
M M 0402 0402 0402
FE 40-ASC-8B11-4502-AQT3-NI WORKS TAKE PLACE INSIDE GRANULATOR.
HS I-B414
AUTOMATIC START UP SEQUENCE D02 YS UX AI
H
AMMONIA FV 0405
NOTE 24
0425 I SULPHURIC ACID 10.- DELETED.
7014 7014 RCKZXK RGAZXJ
0402 I 0405
NOTE 13 IAS FROM HEADER
-1118 -1119 P RGAZXJ-1120
NOTE 29
KS 8B11-EG-PR-PID-1001 22123 11.- CHUTE ANGLE <60°. A VIBRATOR OR PLANT AIR THRUST
M
DCS STATUS SP F.C. CAN BE REQUIRED.

NC

20
HS
I I

NC
AUTOMATIC SHUT DOWN SEQUENCE

20
0418
25 15
0426 YS UX PROCESS WATER
I-B426 7015 7015
M M B294 RGAZXC-1121 12.- TV SYSTEM TO SURVERY (FROM CONTROL ROOM)
I-B425 NOTE 32 8BWD-EG-PR-PID-1025 22259
NOTE 26 HY GRANULATION DRUM AREA.

RGAZXJ-1117
S NC
NC
0418 NOTE 32
M
HS HS RCKZXK RGAZXJ 13.- AMMONIA DETECTOR CLOSE TO GRANULATOR AREA.
IAS OD 25-WPR-8B22-1013-AP01-NI
AQT3 -1115 -1114
E.L. + 18.90 APPROX V01 7015 7014 ALLOY 20
C M 14.- A RUBBER BLADDER, ATTACHED AT THE GRANULATOR C
(D-X301) 40x25 AQT3 AAB1 1
DISCHARGE CHUTE.

SP NITROGEN GAS FROM

GRANULATOR SUPPORT CLEANING MECHANISM 15.- EQUIPMENT THAT CAN BE STARTED/OPERATED BOTH LOCALLY
HEADER

L1=126MM

NOTE 8
AND FROM DCS, SHOULD HAVE REMOTE/LOCAL INDICATION
A297
8BFG-EG-PR-PID-1032 22252
OPERATION ON DCS. CHANGING FROM REMOTE/LOCAL SHOULD
R02 NOTE 5
BY VENDOR OF SULPH NOT INITIATE THE INTERLOCK SEQUENCE.
L2=5294MM 25-GNN-8B22-0606-AAB1-NI
22168 8B21-EG-PR-PID-1007 ACID DISTRIBUTION TUBE
NOTE 8
16.- DELETED.
A-B408 SP

I 125-ARS-8B21-1503-BQF2-SJ 17.- GRANULATOR REVERSAL SHOULD NOT INITIATE TRIP SEQUENCE. TWO
BETE TYPE SPRAY NOZZLE X3 B383 M
BSU1 BQF2 MOTORS INSTALLED, BOTH WITH COMMON START SWICH. SHUT DOWN
SP NOTE 22

NC 50
PATTERN FLAT FAN

NC
FROM SLURRY PUMP OF ANY MOTOR WILL INITIATE TRIP SEQUENCE.
TYPE NFS 50 DN20 PTFE ZLO ZSO

BSU1
SP B382 SJ 8B21-P04A
MALE CONNECTION NPT

SJ
0420 0420 18.- A CAR SEAL MUST BE INSTALLED IN BLOCK VALVES AND BLEED/VENT
SPRAY ANGLE 90° NOTES 2,31 8B21-EG-PR-PID-1010 22238
HIC
NOTE 5 B376 VALVE OF AMMONIA AND STEAM LINES TO PREVENT PERSONNEL INJURIES
R01
0409 INS M ZLC ZSC SP 100-ARS-8B22-1506-BQF2-SJ DURING GRANULATOR MAINTENANCE WORKS. PREVIOUSLY, THESE VALVES MUST

BAB3
HV 22169 8B21-EG-PR-PID-1007

HC
SP CHANGE THEIR NORMAL POSITION (CLOSE OR OPEN) TO ISOLATE THE

NC
D 0420 0420 NOTE 22 D
0409 B381 GRANULATOR IN ACCORDANCE WITH THE ISOLATION PROCEDURE.
RETURN TO PN REACTOR
B379
PROCESS WATER TO 8B21-R04
SJ 3% SJ
I
GRANULATOR DRUM 8B22-V01 RGAZXC-1100 IASRGAZXC-1101
P NOTE 7 22237 8B21-EG-PR-PID-1010

NOTES 22,25
40-WPR-8B22-1806-AP01-NI 3% 19.- AUXILIARY MOTOR CONNECTED TO EMERGENCY POWER.
22241 8BWD-EG-PR-PID-1025 125x100 SP SP

125-ARS-8B22-1505-BSU1-SJ
BETE TYPE SPRAY NOZZLE X4 SP SP
NC

F.C.
20
NC
20

NC 50

NC
PATTERN HOLLOW CONE

50
25 20.- BY GRANULATOR VENDOR.

NC
B374 B442
TYPE THF 9012

NC
NC 40 B378

F.O.
VENTS TO B380 FROM SLURRY PUMP
DN40 ALLOY 20

BSU1
IAS 8B21-P04B 21.- ALL ITEMS HAVE 8B22 PREFIX EXCEPT WHERE INDICATED.
80-VPG-8B22-9403-BFB1-NI SP SJ
RGLZXC-1102 FEMALE CONNECTION NPT

SJ
25-VPG-8B22-9401-BFB1-NI
8B11-EG-PR-PID-1001 22119 8B21-EG-PR-PID-1010 22239
SPRAY ANGLE MEDIUM HY 22.- LINES OF PHOSPHORIC ACID (APC), SCRUBBING LIQUORS (LWA) AND SLURRY

NC50
B377 HV SP
S

NC
VENTS TO 0420 (ARS) SHOULD NOT HAVE POCKETS AND BE FLANGED AT 6M
40x25 INS M
0420 125-ARS-8B21-1504-BQF2-SJ

BAB3
NOTE 18

50

BSU1
80-VPG-8B11-9405-BFB1-NI B384 INTERVALS. THE USE OF ELBOWS SHALL BE REDUCED AS MUCH AS

HC
BFB1

SJ
50-VPG-8B22-9403-BFB1-NI 20 KS NOTE 22 POSSIBLE. SLURRY (ARS) LINES SHALL BE AS SHORT AND DIRECT AS POSSIBLE

BGARXB-1116
NI

8B11-EG-PR-PID-1001 22120
BETE TYPE SPRAY NOZZLE X1 NOTES 2,31 SP WITH MINIMUM 8 TO 10 DIAMETERS BENDS (AVOID ELBOWS).
A-B405 SET @ 2.0 MPa NC
0420
PATTERN FULL CONE
25 x 50 H SP INS M
I

BAB3
PI INS M TYPE MP 375 DN25 316L B375
23.- PERSONNEL PROTECTION GUARDED BY MEANS OF SCREENS INSTEAD OF

HC
BQT2

RGLZXK-1103

I-B435 PSV MALE CONNECTION NPT B385 LP STEAM FROM

IC

0403 BBARRC THERMAL INSULATION.

E BGARXC
L SPRAY ANGLE 60° PIPE RACK E
I 0403 POSSIBLE
50-AGL-8B22-5408-BQT2-IC -1134
NC

FIC FT -1125 CONNECTION TO 8BTD-EG-PR-PID-1029 22247 24.- SULPHURIC ACID LINES SHOULD NOT HAVE POCKETS. PROVIDE LEAK
S FY
R05 DUCKBILL SPARGER ACCESS DOORS COVERING ON ALL SULPHURIC ACID PIPING FLANGES, WITH SAFE DRAINAGE
0403 0403 PT PI 50 NC
L 0403 TI 80-SLP-8B22-8406-BAB3-HC
20 PSV TO GRADE.
SLOPING GRIZZLY
NC CSO 0403 0417 0403
FE 0416
M 20 KS PI
RGAZXB

DI BQT2 PAH
RGARXC

BFB1 25.- PROVIDE LEAK COVERING ON PN SLURRY PIPING FLANGES IN GRANULATOR

-1124

0403 CSO
-1104
25 NC

0416 TO SAFE 0416

BGLRXK R03
20

ACCESIBLE AREAS TO OPERATORS.

40

0403
20

LIQUID AMMONIA 0416

BCKRSG 20 PLACE
I -1109
FROM HEATER P IAS (R-X203)
-1106 S
80 HY 26.- SEE MD-502-8000-EG-PR-ILD-0004 CAUSE & EFFECT CHARTS LOGIC
20
22121 8B11-EG-PR-PID-1001 C 0416
MATRIX PROCESS INTERLOCKS (DCS).
F.C. BBARRC-1105 PS 15 15
RCKZXK

NOTES 4,6,18
20
-1110

50 FV 40 NOTES 4,6,18 0416 IAS 25-PAS-8B22-3402-AZB1-NI 27.- EQUIPMENT PROPERTIES SHOWN IN THE TOP OF P&ID ARE REFERRED TO
RCKZXK

50-AGL-8B11-5403-BFB1-IC
-1108

HV
0403 MIN 6 DESIGN DATA EXCEPT WHERE INDICATED.
RGASXA
0416 PLANT AIR
RGLZXK-1111

-1113
NOTE 9
E.L. + 12.50 APPROX
V09 8BAB-EG-PR-PID-1027 22249 28.- ESD BUTTONS HARDWIRED DIRECTLY TO MCC ARE PROVIDED ON ALL MOTORS.
BQT2

40 NC

F.C. 20 THESE MOTORS' ESD INTERLOCKS ARE NOT SHOWN IN P&ID.

RBAZRH
BQT2

-1107

50 RGASXA-1123
IC

NC
IC

NOTE 14
F OD 29.- 1 METER INTERNALLY TEFFLONED SPOOL LOCATED DOWNSTREAM F
INS M ZSH ZAH
NOTE 18

CONTROL VALVE.
AAC4
GE

INS M GRANULATOR
8 BY EPC
AZB1

0417 0417
NI

SUPPLIER
I-B413 30.- 8A22-A19B GRANULATOR HYDRAULIC JACK SYSTEM ITEM STORED AND

8A22-A91B ZSHH ZAHH A91A COMMON FOR UNITS A AND B.

40
I
0417 0417
TI NOTE 30
INS
31.- APPLICABLE PIPING SPECIFICATION IN HOSE CONNECTIONS TO STAINLESS
HC GE 0424
10-12 M IAS STEEL PROCESS LINES WILL CHANGE INTO AP01 JUST UPSTREAM OF LAST
LP STEAM NOTE 19 START/
NOTE 18 BLOCK VALVE.
STOP
FROM PV-0501 TO DRYER DRUM
NC
80-SLP-8B22-8405-AAC4-HC NOTE 23
22246 8BTD-EG-PR-PID-1029 NOTE 11 HS 8B31-V02
32.- NEW INTERLOCK ADDED FOR THE GRANULATOR 8B22-V01-M1 & M2
AGARXF-1112
80 M 65° MIN
NOTE 18

7013 22255 8B31-EG-PR-PID-1012 MOTORS AS PER THE MOC-PP-RAK-DAP-PRO-2023-18862.

NOTE 20
25-SLP-8B22-8028-AAC4-HC
XA XS A51
SP 15
0417 0417 AUTOMATIC
T 25 LUBRICATION
B073 SYSTEM A-B431
G
PACKAGE UNITS G
STOP UX DCS START/STOP
I-B415
OD OD
I DCS STATUS 8000-CCTV-001 TV SYSTEM
D02
7013
STATUS OFF YS HS START/ I-B421 EQUIPMENT
PLANT AIR 1 1 I M 3510 STOP STATUS ON YS
3510
FROM PIPE RACK
I ITEM DESCRIPTION
7013
40-PAS-8B22-3401-AZB1-NI DCS STATUS SPILLAGES 8B22-A51 AUTOMATIC LUBRICATION SYSTEM
22248 8BAB-EG-PR-PID-1027 UX
GRANULATOR ELEVATOR 8B22-A91A GRANULATOR HYDRAULIC JACK SYSTEM
3510
8B35-Y10 8B22-R03 GRANULATOR AMMONIA SPARGER
NOTE 20
300-FDS-8B22-4402-ZAB1-NI
22244 8B35-EG-PR-PID-1005 8B22-V01 GRANULATOR DRUM
NOTE 11 8B22-VC-001 SURVEY GRANULATION IN GRANULATOR DRUM CAMERA
8B22-V09 AIR FLOW ACCUMULATOR

This drawing and all the information contained DRAWN IBG 27-06-08
herein it is the proprietary property of Ma'aden MA'ADEN PHOSPHATE
and is subject to confidentiality restrictions CHECKED GRA/CMP 27-06-08
between Ma'aden and the recipent. The information
contained herein is provided for a limited purpose
DAP GRANULATION UNIT B
H AGM 27-06-08 H
ENGINEER
and must be returned on request. Ma'aden makes
no respresentations or warranties that this GRANULATION SECTION
information is complete or fit for any particular APPROVED JGC/GNJ 27-06-08

MSQ
purpose. Neither this drawing nor any information PIPING & INSTRUMENTATION DIAGRAM
D02 15/11/23 AS BUILT FOR MOC-PP-RAK-DAP-PRO-2023-18862 MUK BDN MUK concerning it may be copied, exhibited or furnished PROJECT No. 10409 MA'ADEN

FER-P05111-P&ID-004 REACTION AND GRANULATION SECTION 09/03/12 AS BUILT JFSG AGM AGM ABA to others. Nor may photographs be taken of any DRAWING NUMBER REV
D01 ---
article fabricated or assembled from this drawing, SCALE
160/12473 NTS
DOCUMENTNUMBER REFERENCE DOCUMENTS REV DATE REVISION DESCRIPTION DRN CHK ENG APP MD without Ma'aden prior written consent. A1 MD-502-8B22-EG-PR-PID-1011 D02
1 2 3 4 5 6 7 8 9 10 11 12