PROJECT : RASGAS ONSHORE EXPANSION PROJECT, PHASE 2 (RGX2)

COMPANY : RASGAS COMPANY LIMITED

CONTRACTOR : CTJV (JV of Chiyoda – Technip)

SUBCONTRACTOR : Dodsal Engineering and Construction Pte Ltd

JOB NUMBER : RG6-CS-004

METHOD STATEMENT
FOR
INSTRUMENTATION JUNCTION BOX,
FIELD MOUNTING PANELS, RACKS,
CONTROL OPERATING STATION
INSTALLATION AND TESTING

DOCUMENT NUMBER : DOD-MST-INS-001

REVISION NUMBER : 0

Rev. Issue Reviewed Approved

Reason for Issue Prepared Dodsal
No Date Dodsal Dodsal
Contractor’s Comments
incorporated and Issued for
Approval. Avaneesh Bikas
B 22.04.07
MST number Changed as per
Ravi shivdasan
Chaudhary Sinha
CTJV, From DOD-MST-EI-019

Contractor’s Comments
incorporated and Issued for Avaneesh
C 18.07.07 Nitin.N.Baviskar A .Sinha
Approval. Chaudhary

Company’s Comments
Pankaj Shukla Avaneesh Antonio
0 16.09.07 incorporated Issued for
Chaudhary Marchese
Construction.

Document No. DOD-MST-INS-001. Rev. 0

MST for Instrumentation Junction box, field mounting panels, racks,
control and operating station installation and Testing Page 1 of 8
 REVISION CONTROL SHEET

Sr. Rev. Issue Issue Description

No. No. No. Date
Contractor’s Comments incorporated and Issued
for Approval.
1 B 0 22. 04 .07 MST number Changed as per CTJV, From DOD-
MST-EI-019
Contractor’s Comments incorporated and Issued
2 C 0 18. 07 .07 for Approval.

Company’s Comments incorporated and issued

3 0 0 16. 09 .07 for Construction.

Document No. DOD-MST-INS-001. Rev. 0

MST for Instrumentation Junction box, field mounting panels, racks,
control and operating station installation and Testing Page 2 of 8
 INDEX

1.0 PURPOSE

2.0 SCOPE

3.0 REFERENCES

4.0 DEFINITIONS

5.0 RESPONSIBILITIES

6.0 PROCEDURE

7.0 DOCUMENTATION

Document No. DOD-MST-INS-001. Rev. 0

MST for Instrumentation Junction box, field mounting panels, racks,
control and operating station installation and Testing Page 3 of 8
1.0 PURPOSE:

The purpose of this Method Statement is to accomplish the Installation and testing
requirements of instrumentation junction box, field mounted panels, racks, control
operating station in accordance with applicable Project Specifications, Codes and
Standards.

2.0 SCOPE:

This scope covers installation and testing of instrumentation junction box, field
mounted panels, racks, control operating stations which are covered within the
subcontractor’s scope of work for RasGas Onshore Expansion Project, Phase-2.

3.0 REFERENCES

3.1 Codes & Standards

3.2 Contractor’s Documents:-

RG6-S-00-1370-029 : Instrument –Site Calibration and Testing

of Instruments.
RG6-S-00-1370-002 : Project Specifications General
Requirements for Instrumentation.
RG6-S-00-1370-011 : Instrumentation – Wiring for
instruments and Computers.
RG6-S-00-1370-026 : Instrumentation – Installation of
Field Mounted Instruments.
RG6-S-00-1370-081 : Instrumentation – Fiber Optic
Cables
RG6-S-00-1378-001 : Instrument Installation Drawings
Design Procedure.
RG6-D-00-1370-009 : Instrument Standard Drawings
RG6-S-00-1378-001-01 : General Notes / Symbols / Legend
for Instrumentation.

3.3 Subcontractor’s Documents

DOD-QMS-M001 : Quality Assurance System Manual

DOD-QA/QC-PQP-M130 : Project Quality Plan
DOD-HSE-RG-HSEP-H001 : Health, Safety, Environment Plan
DOD-QCP-QC-001 : Material Control & Storage
DOD-QCP-QC-002 : Material Receiving Inspection
DOD-QCP-INS-001 : QCP for Instrumentation junction box,
field mounting Instrument panels, racks,
control operating station Installation and
testing.

DOD-ITP-INS-001 : ITP for Instrumentation junction box, field

mounting Instrument panels, racks,
control operating station Installation and
testing

Document No. DOD-MST-INS-001. Rev. 0

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control and operating station installation and Testing Page 4 of 8
4 DEFINITIONS
Company : RasGas Company Limited

Contractor : CTJV (Chiyoda – Technip Joint Venture)

Subcontractor : Dodsal Engineering and Construction

Pte Limited.

Supplier : Sub-Contractor to Dodsal Engg. and

Construction Pte Limited.
5 RESPONSIBILITIES

5.1 CHIEF CONSTRUCTION MANAGER: - shall be responsible for the

implementation of this Method Statement and shall pass on instructions down
the line to ensure the required HSE and Quality standards, practices and
procedures are maintained at each stage of the Work.

5.2 E&I MANAGER / DEPUTY E&I MANAGER:- Shall be responsible for the
implementation of this Method Statement and ensure the required HSE and
Quality standard, Practices and procedures are maintained for installation of
junction box, field mounting instrument panels, racks, control operating station
installation and testing.

5.3 SENIOR INSTRUMENT ENGINEER: - shall be responsible for the implementation

of this Method Statement and correct working techniques and shall ensure that the
instrumentation works are carried out as per approved IFC drawings, Project
Specifications & Standards. He shall be responsible for overall site supervision
and work execution with strict adherence to this method statement and required
HSE & Quality standards, practices and procedures at site. He shall arrange for
necessary inspection & documentation.

5.4 INST SITE- ENGINEER / SUPERINTENDENT: - Shall be responsible for the

execution of instrumentation works as per approved IFC drawings, Project
Specification & Standard. He shall be responsible for supervision of execution
works with strict adherence to this method statement and required HSE & Quality
practices and procedures at site. He shall be responsible to raise RFI for the works
to be inspected and attend punch- points as required.

5.5 INSTRUMENT FOREMAN: - Shall be responsible for the execution of the

instrumentation work as per approved IFC Drawings, Specifications & Standards,
and method statement and responsible for required HSE and Quality standards,
practice and procedures at site.

5.6 INSTRUMENT QA/QC.ENGINEER / INSPECTOR: - The Instrument QC

Engineer/Inspector shall be responsible to forward the RFI (Request for
Inspection) Form No: DOD-RGX-F056 to CTJV after carrying out internal
inspection of the work. He will perform daily pre-inspection for instrument
installation works and confirm readiness for the inspection of the instrumentation
works, compilation and retention of reports and records as per QCP’S and ITP’S
requirements as well as the loop release. He will also be responsible for issuing
non -Conformance Reports (NCR) and punch list for the discrepancies of the work.
All & associated works will be
Inspected upon receipt at site and checked for any damage during transit and
shall be verified against manufacturer’s relevant test certificates & inspection
reports duly signed.OSDR (Overage, Short, Damage Report) to be prepared as
applicable, shall be duly signed by concerned personnel/ Deptt. / Client
Document No. DOD-MST-INS-001. Rev. 0
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control and operating station installation and Testing Page 5 of 8
 representative and to be immediately submitted to the client with all the
documentation & procedural requirements.

5.7 SAFETY OFFICER shall ensure that all the Equipment, Tools and Tackles are
certified in accordance with the site HSE Requirement. All manpower, directly or
indirectly involved in this activity shall be informed of the hazards and risk factor.
All regular Safety Equipments (PPE) shall be used like helmet, goggles, work
gloves, safety harness etc.

6 PROCEDURE

6.1 Safety

6.1.1 All equipment and accessories shall be verified for adequate capacity according to
HSE requirements. Refer JSA No.: DOD-MST-INS-001

6.1.2 All personnel involved in Instrumentation panel/ junction box etc. installation shall
be informed of job hazards and will adopt preventive measures while undertaking
subject instrumentation works.

6.1.3 All personnel must use their Safety Equipments and Personnel Protective
Equipments (PPE).

6.1.4 Tool Box meeting shall be held daily, prior to start of the work

6.2 MATERIALS

Materials shall be supplied by M/s CTJV based on the M/s RasGas Standard,
and Project purchase documents & approved manufacturer’s specification.
All materials purchased by Dodsal will be approved before usage by
CTJV QC vía “MAR” Material Approval Request form no: - DOD-RGX-F037

6.3 Equipments & Tools / Tackles

 Welding machine
 Drilling machine
 Cable Cutter
 Pliers, Screw driver set
 Hammer - Steel / Plastic Lead Hammer
 Hand tools kit.

6.4 ERECTION PROCEDURES

The Dodsal Document control Department shall ensure that all approved
construction drawings, approved procedure and other necessary documents have
been issued to the personnel in-charge of the work.

Ensure that all Instrumentation junction boxes, field mounting panels, racks control
& operating station installation shall be carried out as per approved IFC drawing
and shall confirm to the applicable requirements of RasGas Instrumentation
Standards & specifications.

Document No. DOD-MST-INS-001. Rev. 0

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control and operating station installation and Testing Page 6 of 8
 All location of JB’s, Field panels, racks, control, operating station Installation shall
be verified as per approved IFC Instrumentation layout drawings before
installation.

6.5 INSTALLATION OF JUNCTION BOX, FIELD MOUNTING PANELS, RACKS,

CONTROL & OPERATING STATION.

6.5.1 The installation of junction box, field mounting panels, racks will be made as per
approved IFC Drawing and with necessary HOT / COLD permits and “new work
start card”.

6.5.2 Supports will be fabricated as per approved Instrumentation Layout, Standard

Drawings, and Project Specification.

6.5.3 Field mounted Instrument panels, racks and junction boxes will be secured
through external bolts as per approved installation specifications.

6.5.4 All junction box, field mounting panels, racks will be recorded on Form No.
DOD-RGX-F379 in accordance with ITP & QCP project specification.

6.5.5 Cables will be fixed and terminated in field mounted panels and Junction boxes
with glands suitable for explosion proof / safe zone as per project specifications &
standards.

6.5.6 Cable gland will be installed with necessary adaptors and /or reducers as per
requirement.

6.5.7 Necessary tags will be installed as per specifications.

6.6 FINAL INSPECTION

6.6.1 Visual inspection will be conducted.

6.6.2 Gaskets will be inspected.

6.6.3 JB Fixing bolts will be tightened properly.

6.6.4 Junction box cover bolts to be tightened properly.

6.6.5 Tags will be checked and recorded.

6.7 JOB SAFETY ANALYSIS (JSA)

6.7.1 Job Safety Analysis (JSA), as per attachment. JSA NO: DOD-MST-INS-001

Document No. DOD-MST-INS-001. Rev. 0

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7 DOCUMENTATION

7.1 Application for New work start : DOD-RGX-F350

7.2 Material Approval Request : DOD-RGX-F037

7.3 Material Receipt Inspection Report : DOD-RGX-F051

7.4 Installation of Instrument field mounted panels : DOD-RGX-F379
Junction Box .

7.5 Overage, Short, Damage Report : DOD-RGX-F049

Document No. DOD-MST-INS-001. Rev. 0

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