Equipment Catalougue Rev 01

MATERIAL
CATALOGUE
NO 1
No. Description Pages
1 11kV Power Cable PCM 3
2 11kV Power Cable Southern 10
3 Multicore Cable 45
4 Earthing Material Metrod 82
5 Cable Ladder & Accessories Array 120
Metal
6 Cable Accessories 174
Cable Cleat
Elica Nickel Plated Gland &
Reducer
Heat Shrinkable End Cap
KF Insulated Flat Pin
KF Insulated Ring
Rupam CW Gland
Rupam E1W Gland
Shinohawa Copper Cable Lug
Spiral Band
Vinly End Cap
YY Cord End Lug
YY Nylon Cable Ties
YY PG Gland
YY Stainless Steel Cable Tie
7 DC 223
8 RTU 294
9 Cable Jointing Kit 305
11kV Power Cable
PCM
Description
Three Core 300 sqmm Copper Conductor, XLPE Insulated, Copper Tape Screened, Galv.
Steel Wire Armoured, PVC Sheathed, 6350/11000 Volts (Um=12 kV) Electric Cable to IEC
60502-2 : 2014 Specifications.
SCALE 10mm
5
4
9
10
Embossing Details:
Line 1: 3C 300SQMM CU 11000V XLPE/SWA/PVC
Line 2: PCM ELECTRIC CABLE 2022
ITEM DESCRIPTION THICKNESS (MM) NOMINAL DIA. (MM)

1 Copper Conductor - 20.2
2 Conductor Screen 0.6 21.3
3 XLPE Insulation 3.4 27.6
4 Insulation Screen 0.5 28.5
5 Copper Tape Screen 0.1 28.9
6 Polypropylene Filler - 62.3
7 Binder Tape 0.25 62.8
8 PVC Bedding 1.9 66.3
9 Galv. Steel Wire Armour 3.15 72.6
10 PVC Oversheath 3.6 78.7
Cablecode XL3/0300C11.QWQ
Customer MN POWER TRANSMISSION SDN BHD
Project
DATA CENTRE
Dwg Ref Revision 0
2022/539-1
POWER CABLES MALAYSIA SDN BHD Issued by Date 11.11.22
IZYAN
Description
Single Core 630 sqmm Copper Conductor, XLPE Insulated, Copper Tape Screened,
Aluminium Wire Armoured, PVC Sheathed, 6350/11000 Volts (Um=12 kV) Electric Cable
to IEC 60502-2 : 2014 Specifications.
SCALE 10mm
6 8
5 1
4 2
Embossing Details:
Line 1: 1C 630SQMM CU 11000V XLPE/AWA/PVC

7 Aluminium Wire Armour 2.5 47.5
Project
DATA CENTRE
Dwg Ref Revision 0
2022/539-2
IZYAN
Description
Single Core 400 sqmm Copper Conductor, XLPE Insulated, Copper Wire Screened,
Laminated Aluminium Taped, HDPE Sheathed, 132 kV(Um=145 kV) Electric Cable to IEC
60840 : 2011 Specifications.
SCALE 10mm
9
10
8
11
5
3
4
Embossing Details:
Line 1: 1C 400SQMM CU XLPE 132KV TNB
Line 2: PCM ELECTRIC CABLE 11/2022

1 Copper Conductor <water-blocked> - 22.8
2 Semi-Cond. Swellable Tape 0.3 23.2
7 Copper Wire Screen 70x2.6 72.8
8 Copper Binding Tape 0.1 72.9
10 Laminated Alum Tape 0.2 74.2
11 HDPE Oversheath <c/w graphite> 4.0 82.8
Cablecode XL1/0400C132.CLVG
Project
DATA CENTRE
Dwg Ref Revision 0
2022/539-4
IZYAN
Description
Single Core 400 sqmm Copper Conductor, XLPE Insulated, Copper Tape Screened,
Aluminium Wire Armoured, PVC Sheathed, 19000/33000 Volts (Um=36 kV) Electric Cable
to IEC 60502-2 : 2014 Specifications.
SCALE 10mm
6 8
5 1
4 2
Embossing Details:
Line 1: 1C 400SQMM CU 33000V XLPE/AWA/PVC

7 Aluminium Wire Armour 2.5 49.5
Project
DATA CENTRE
Dwg Ref Revision 0
2022/539-3
IZYAN
Description
SCALE 10mm
9
10
11
3
4
Embossing Details:

Project
DATA CENTRE
Dwg Ref Revision 0
2022/539-5
IZYAN
Description
SCALE 10mm
9
10
11
3
4
Embossing Details:

Project
DATA CENTRE
Dwg Ref Revision 0
2022/539-6
IZYAN
11kV Power Cable
Southern
SOUTHERN CABLE
SOUTHERN
CABLE SDN. BHD.
(268538-U)
MEDIUM &
HIGH VOLTAGE
Design with specification,
manufacture with intergrity.
CABLE
SCAN QR FOR
DIGITAL COPY
DESIGN FOR
HIGH POWER
TRANSMISSION
SOUTHERNCABLE.COM.MY
SOUTHERN CABLE
Southern Cable manufactures medium voltage (MV)
cables defined by the International Electrotechnical
Commission (IEC) with voltage rating from 1kV up to
132kV. From single core to multicore, we supply our
MV cable for power distribution between high and
low voltage application, eg. from utilities company to
residential or industrial complexes, even renewable
energy resources such as hydrodam and solar farm to
power grids.
Our underground high voltage (HV) cables are

designed primarily for distribution of power of 132kV
on a network grid for utilities company. We provide
water blocking tape options to ensure that should
the HV cable be damaged, the repair lengths and
associated works are kept to a minimum.
The medium and high voltage cables manufactured by

Southern Cable complied to the specification of:
S TA N DA RD S P EC IF IC ATIO N S
IEC 60502-2 6kV to 30kV Cable Design Guidelines

BS 6622 3.8/6.6kV to 19/33kV Design Guidelines
IEC 60840 High Voltage Cable Design Guidelines
TNB SPEC Based on Tenaga Nasional Berhad Cable Standard Guideline
For more details on the detailed design guideline,

test method and performance requirement on each
specification, please refer to the last page of catalogue.
SOUTHERN CABLE Design with specification,
manufacture with integrity.
CONTENT PAGE
M E DI U M VOLTAGE C A B LE
Single Core — Copper or Aluminium, XLPE Insulated, 02 - 06
Copper Tape Screen, PVC Sheathed Cable (6kV - 33kV)
Three Core — Copper or Aluminium, XLPE Insulated, 07 - 11
Copper Tape Screen, PVC Sheathed Cable (6kV - 33kV)
Copper Wire Screen, PVC Sheathed Cable (6kV - 33kV)
Copper Tape Screen, Armoured, PVC Sheathed Cable 6kV - 33kV)
Three Core — Copper or Aluminium, XLPE Insulated, 22 - 26
Copper Tape Screen, Armoured, PVC Sheathed Cable (6kV - 15kV)
M E DI U M & H IGH VO LTAGE C A B LE (TNB SP EC)

One Core — Copper or Aluminium, XLPE Insulated, Copper Wire 27
Screen, Longitudinal Water Barrier, PE Sheathed Cable (33kV)
One Core — Copper or Aluminium, XLPE Insulated, Copper Wire 28
Screen, Longitudinal Water Barrier, PE Sheathed Cable (132kV)
CU RR E N T C AR RY IN G C A PAC ITY
Current Rating for Single Core Copper and Aluminium 29
Cable with XLPE Insulation
Current Rating for Three Core Copper and Aluminium 30
Cable with XLPE Insulation
MED IUM VOLTAGE CABL E
SINGLE CORE — COPPER OR ALUMINIUM, Conductor

Conductor Screen
XLPE INSULATED, COPPER TAPE Insulation
SCREENED, PVC SHEATHED CABLE Insulation Screen
Copper Tape Screen
3.6/6(7.2)KV OR 3.8/6.6(7.2)KV Binder Tape
CU / XLPE / CTS / PVC OR Outer Sheath
AL / XLPE / CTS / PVC

STANDARD SPECIFICATION IEC 60502-2, BS6622
CABLE DESCRIPTION Copper or Aluminium Conductor, XLPE Insulated, Copper
Tape Screened Non-Armoured, PVC Sheathed Cables - 1 Core
CABLE SIZES RANGE 1 Core x (50 - 630)mm²
SHEATHING COLOURS Black, other colours is available upon request.
APPLICATION SPECIAL FEATURE ON REQUEST CUSTOMISATION

Suitable for indoor and outdoor static installation, • UV Resistance Customisation is available upon request based on
directly in the ground or in cable ducts, as part of • Anti Termite your cable specification.
power distribution networks, transformer stations, • Anti Rodent
switching blocks and power plants, including in • Low Smoke Zero Halogen
the renewable energy sector. • Flame Retardant
CONSTRUCTION DATA ELECTRICAL DATA

Buried Direct In Single Way In Air
Nominal Conductor Nominal Nominal Overall Copper Aluminium Nominal in Ground Duct
Number of Sectional Outer
Diameter Insulation Sheath Diameter Cable Cable Area of
Core Area (Approx) Thickness Thickness (Approx) Weight Weight Conductor Flat
(Approx) (Approx) Flat Trefoil Touching
Trefoil Spaced Flat
Trefoil Touching Flat
Duct Duct Spaced
Nos mm² mm mm mm mm kg/km kg/km mm² A A A A A A A

50 8.10 20.7 788 484 50 196 203 186 188 238 243 286
70 9.74 22.3 1,022 582 70 239 248 227 229 296 303 356
95 11.46 1.8 24.0 1,306 696 95 285 293 271 274 361 369 434
2.5
120 12.93 25.5 1,586 805 120 323 332 308 311 417 426 500
150 14.33 26.9 1,911 927 150 361 366 343 347 473 481 559
1 185 16.05 1.9 28.8 2,258 1,070 185 406 410 387 391 543 550 637
240 18.43 2.6 1.95 31.6 2,845 1,304 240 469 470 447 453 641 647 745
300 20.64 2.8 2.1 34.6 3,552 1,594 300 528 524 504 510 735 739 846
400 23.34 3.0 2.2 38.2 4,469 1,964 400 590 572 564 571 845 837 938
500 26.21 2.3 41.3 5,506 2,348
3.2
630 29.80 2.4 44.5 6,977 2,869 MAXIMUM CONDUCTOR TEMPERATURE 90°C
AMBIENT AIR TEMPERATURE 30°C

SHAPE OF CONDUCTOR
GROUND TEMPERATURE 20°C
50 - 630 sqmm Circular Compacted
DEPTH OF LAYING 0.8m
THERMAL RESISTIVITY OF SOIL 1.5 K.m/W
THERMAL RESISTIVITY OF 1.2 K.m/W

EARTHWARE DUCT
REMARK
Detailed applicable calculation such as ampacity,
voltage drop shall be stipulated in the technical
specification(s) if the client provides the
condition(s) of installation.
The information contained within this datasheet is for guidance only and is subject to change without notice or liability. All the information is provided in good faith and is believed to
be correct at the time of publication. When selecting cable accessories, please note that actual cable dimensions may vary due to manufacturing tolerances.
02 SOUTHERNCABLE.COM.MY

Conductor Screen
Copper Tape Screen
6/10(12)KV OR 6.35/11(12)KV Binder Tape



Trefoil Spaced Flat
Duct Duct Spaced

50 8.10 22.4 852 547 50 196 203 186 188 238 243 286
70 9.74 24.0 1089 649 70 239 248 227 229 296 303 356
1.8
95 11.46 25.7 1379 769 95 285 293 271 274 361 369 434
120 12.93 27.2 1662 881 120 323 332 308 311 417 426 500
150 14.33 1.9 28.8 2004 1020 150 361 366 343 347 473 481 559
1 185 16.05 3.4 30.6 2350 1162 185 406 410 387 391 543 550 637
2.0
240 18.43 33.1 2929 1388 240 469 470 447 453 641 647 745
300 20.64 2.1 35.5 3606 1647 300 528 524 504 510 735 739 846
400 23.34 2.2 38.4 4483 1978 400 590 572 564 571 845 837 938
500 26.21 2.3 41.5 5521 2364
630 29.80 2.4 44.7 6994 2885 MAXIMUM CONDUCTOR TEMPERATURE 90°C

SHAPE OF CONDUCTOR

EARTHWARE DUCT
REMARK
SOUTHERNCABLE.COM.MY 03

Conductor Screen
Copper Tape Screen
8.7/15(17.5)KV Binder Tape
Outer Sheath
CU / XLPE / CTS / PVC OR
Tape Screened, Non-Armoured, PVC Sheathed Cables - 1 Core


Trefoil Spaced Flat
Duct Duct Spaced

50 8.10 24.6 2,217 1,304 50 196 203 186 188 238 243 286
1.8
70 9.74 26.2 3,754 1,994 70 239 248 227 229 296 303 356
95 11.46 28.0 5,989 2,939 95 285 293 271 274 361 369 434
1.9
120 12.93 29.6 8,739 4,058 120 323 332 308 311 417 426 500
150 14.33 31.1 12,346 5,461 150 361 366 343 347 473 481 559
2.0
1 185 16.05 4.5 33.0 16,632 7,129 185 406 410 387 391 543 550 637
240 18.43 2.1 35.5 23,577 9,710 240 469 470 447 453 641 647 745
300 20.64 2.2 37.9 32,508 12,924 300 528 524 504 510 735 739 846
400 23.34 2.3 40.8 44,829 17,275 400 590 572 564 571 845 837 938
500 26.21 2.4 43.8 60,671 22,776

SHAPE OF CONDUCTOR GROUND TEMPERATURE 20°C

EARTHWARE DUCT
REMARK
ME DIUM VOLTAGE C A BL E

Conductor Screen
Copper Tape Screen



Trefoil Spaced Flat
Duct Duct Spaced

50 8.10 1.8 26.6 1,031 727 50 196 203 186 188 238 243 286
70 9.74 28.3 1,287 847 70 239 248 227 229 296 303 356
1.9
95 11.46 30.2 1,596 987 95 285 293 271 274 361 369 434
120 12.93 31.8 1,897 1,117 120 323 332 308 311 417 426 500
2.0
150 14.33 33.3 2,244 1,260 150 361 366 343 347 473 481 559
1 185 16.05 5.5 2.1 35.1 2,605 1,417 185 406 410 387 391 543 550 637
240 18.43 37.6 3,208 1,667 240 469 470 447 453 641 647 745
2.2
300 20.64 40.0 3,898 1,939 300 528 524 504 510 735 739 846
400 23.34 2.3 42.9 4,796 2,291 400 590 572 564 571 845 837 938
500 26.21 2.4 46.0 5,856 2,698


EARTHWARE DUCT
REMARK

Conductor Screen
Copper Tape Screen
18/30(33)KV OR 19/33(36)KV Binder Tape
Outer Sheath


(Approx) (Approx Flat Trefoil Touching
Trefoil Spaced Flat
Duct Duct Spaced

50 8.10 2.0 33.9 1401 1097 50 196 203 186 188 238 243 286
70 9.74 2.1 35.6 1678 1238 70 239 248 227 229 296 303 356
95 11.46 37.5 2009 1399 95 285 293 271 274 361 369 434
2.2
120 12.93 39.0 2329 1548 120 323 332 308 311 417 426 500
150 14.33 40.5 2693 1709 150 361 366 343 347 473 481 559
2.3
1 185 16.05 8.0 42.4 3076 1888 185 406 410 387 391 543 550 637
240 18.43 2.4 44.9 3708 2168 240 469 470 447 453 641 647 745
300 20.64 2.5 47.3 4427 2468 300 528 524 504 510 735 739 846
400 23.34 2.6 50.2 5359 2854 400 590 572 564 571 845 837 938
500 26.21 2.7 53.2 6456 3298
630 29.80 2.8 56.5 7990 3882 MAXIMUM CONDUCTOR TEMPERATURE 90°C


EARTHWARE DUCT
REMARK
THREE CORE — COPPER OR ALUMINIUM, Conductor

Conductor Screen
Copper Tape Screen

Polypropylene
STANDARD SPECIFICATION IEC 60502-2, BS6622 Yarn Filler



Trefoil Spaced Flat
Duct Duct Spaced

50 8.10 2.3 40.8 2295 1382 50 196 203 186 188 238 243 286
70 9.74 2.4 44.5 3012 1692 70 239 248 227 229 296 303 356
95 11.46 2.5 48.4 3886 2056 95 285 293 271 274 361 369 434
2.5
120 12.93 2.7 51.9 4759 2419 120 323 332 308 311 417 426 500
3 150 14.33 2.8 55.1 5762 2811 150 361 366 343 347 473 481 559
185 16.05 2.9 59.1 6809 3246 185 406 410 387 391 543 550 637
240 18.43 2.6 3.1 65.3 8615 3993 240 469 470 447 453 641 647 745
300 20.64 2.8 3.3 71.5 10740 4865 300 528 524 504 510 735 739 846
400 23.34 3.0 3.6 79.3 13542 6027 400 590 572 564 571 845 837 938
SHAPE OF CONDUCTOR MAXIMUM CONDUCTOR TEMPERATURE 90°C

50 - 400 sqmm Circular Compacted 90°C
30°C
20°C
0.8m
1.5 K.m/W
EARTHWARE DUCT 1.2 K.m/W
REMARK

Conductor Screen
Copper Tape Screen
Outer Sheath
Polypropylene
CABLE DESCRIPTION Copper or Aluminium Conductor, XLPE Insulated, Copper Tape
Screened, Non-Armoured, PVC Sheathed Cables - 3 Core


Trefoil Spaced Flat
Duct Duct Spaced

50 8.10 2.4 44.6 2,501 1,588 50 196 203 186 188 238 243 286
70 9.74 2.5 48.4 3,235 1,915 70 239 248 227 229 296 303 356
95 11.46 2.7 52.4 4,139 2,309 95 285 293 271 274 361 369 434
120 12.93 2.8 55.7 5,015 2,675 120 323 332 308 311 417 426 500
3 150 14.33 3.4 2.9 58.9 6,033 3,082 150 361 366 343 347 473 481 559
185 16.05 3.0 63.0 7,098 3,534 185 406 410 387 391 543 550 637
240 18.43 3.2 68.4 8,864 4,242 240 469 470 447 453 641 647 745
300 20.64 3.3 73.4 10,903 5,028 300 528 524 504 510 735 739 846
400 23.34 3.6 79.8 13,585 6,070 400 590 572 564 571 845 837 938


EARTHWARE DUCT
REMARK

Conductor Screen
Copper Tape Screen

Polypropylene



Nominal Conductor Nominal Nominal
Number Sectional Overall Copper
Outer Diameter Cable
Aluminium
Cable Nominal in Ground Duct
of Core Diameter Insulation Sheath (Approx) Weight Weight Area of
Area (Approx) Thickness Thickness Conductor Flat
Flat Trefoil Touching Flat Flat
(Approx) (Approx) Trefoil Spaced Trefoil Touching
Duct Duct Spaced
50 8.10 2.6 49.7 2,798 1,885 50 196 203 186 188 238 243 286
70 9.74 2.7 53.5 3,559 2,239 70 239 248 227 229 296 303 356
95 11.46 2.8 57.4 4,481 2,651 95 285 293 271 274 361 369 434
120 12.93 2.9 60.8 5,381 3,040 120 323 332 308 311 417 426 500
3 150 14.33 4.5 3.0 64.1 6,419 3,468 150 361 366 343 347 473 481 559
185 16.05 3.2 68.0 7,501 3,938 185 406 410 387 391 543 550 637
240 18.43 3.3 73.5 9,310 4,687 240 469 470 447 453 641 647 745
300 20.64 3.5 78.6 11,385 5,510 300 528 524 504 510 735 739 846
400 23.34 3.7 84.8 14,087 6,572 400 590 572 564 571 845 837 938

50 - 400 sqmm Circular Compacted 90°C
30°C
20°C
0.8m
1.5 K.m/W
EARTHWARE DUCT 1.2 K.m/W
REMARK

Conductor Screen
Copper Tape Screen
Outer Sheath
Polypropylene


Trefoil Spaced Flat
Duct Duct Spaced
50 8.10 2.7 54.3 3,095 2,182 50 196 203 186 188 238 243 286
70 9.74 2.8 58.1 3,876 2,556 70 239 248 227 229 296 303 356
95 11.46 3.0 62.0 4,820 2,990 95 285 293 271 274 361 369 434
120 12.93 3.1 65.4 5,737 3,396 120 323 332 308 311 417 426 500
3 150 14.33 5.5 3.2 68.7 6,792 3,841 150 361 366 343 347 473 481 559
185 16.05 3.3 72.6 7,896 4,332 185 406 410 387 391 543 550 637
240 18.43 3.5 78.1 9,734 5,111 240 469 470 447 453 641 647 745
300 20.64 3.7 83.2 11,836 5,961 300 528 524 504 510 735 739 846
400 23.34 3.9 89.4 14,571 7,056 400 590 572 564 571 845 837 938


EARTHWARE DUCT
REMARK

Conductor Screen
Copper Tape Screen

Polypropylene



Number of Nominal Conductor Nominal Nominal Overall Copper Ca- Alumini- Nominal in Ground Duct
Core Outer
Sectional Diameter Insulation Sheath Diameter ble Weight um Cable Area of
Area (Approx) Thickness Thickness (Approx) (Approx) Weight Conductor Flat
(Approx) Flat Trefoil Touching
Trefoil Spaced Flat
Duct Duct Spaced

50 8.10 3.2 70.0 4,288 2,182 50 196 203 186 188 238 243 286
70 9.74 3.3 73.8 5,137 2,556 70 239 248 227 229 296 303 356
95 11.46 3.5 77.7 6,153 2,990 95 285 293 271 274 361 369 434
120 12.93 3.6 81.1 7,132 3,396 120 323 332 308 311 417 426 500
3 150 14.33 8.0 3.7 84.3 8,246 3,841 150 361 366 343 347 473 481 559
185 16.05 3.8 88.3 9,421 4,332 185 406 410 387 391 543 550 637
240 18.43 4.0 93.8 11,359 5,111 240 469 470 447 453 641 647 745
300 20.64 4.2 98.9 13,553 5,961 300 528 524 504 510 735 739 846
400 23.34 4.4 105.1 16,402 7,056 400 590 572 564 571 845 837 938


EARTHWARE DUCT
REMARK

Conductor Screen
XLPE INSULATED, COPPER WIRE Insulation

Copper Tape Screen
CU / XLPE / CWS / PVC OR Outer Sheath
AL / XLPE / CWS / PVC

Wire Screened, Non-Armoured, PVC Sheathed Cables - 1 Core


Copper Buried Direct In Single Way In Air
Nominal Con- Nominal Wire Nominal Overall Copper Alumini- Nominal in Ground Duct
Number Sectional ductor Insulation Screen Out- Cable um Cable
of Core Area Diameter Thickness Cross er-Sheath Diameter
(Approx) Weight Weight Area of
Conductor Flat
(Approx) Sectional Thickness (Approx) (Approx) Flat Trefoil Touching
Trefoil Spaced Flat
Area Duct Duct Spaced
Nos mm² mm mm mm² mm mm kg/km kg/km mm² A A A A A A A
50 8.10 25.3 1007 703 50 196 203 186 188 238 243 286
1.8 70 239 248 227 229 296 303 356
70 9.74 27.1 1250 810
16 95 285 293 271 274 361 369 434
95 11.46 28.9 1545 935
2.5 1.9 120 323 332 308 311 417 426 500
120 12.93 30.5 1834 1054
150 14.33 32.0 2254 1270 150 361 366 343 347 473 481 559
2.0 185 406 410 387 391 543 550 637
1 185 16.05 33.8 2601 1413
25 240 469 470 447 453 641 647 745
240 18.43 2.6 2.1 36.7 3202 1661
300 528 524 504 510 735 739 846
300 20.64 2.8 2.2 39.6 3908 1950
400 590 572 564 571 845 837 938
400 23.34 3.0 2.3 43.2 4932 2428
500 26.21 35 2.4 46.3 5978 2820
3.2 MAXIMUM CONDUCTOR TEMPERATURE 90°C
630 29.80 2.6 49.5 7458 3350

EARTHWARE DUCT
REMARK

Conductor Screen

Copper Tape Screen



Nominal Conductor Nominal Wire Nominal Overall Copper
Cable
Aluminium
Cable Nominal in Ground Duct
Number Sectional Diameter Insulation Screen Outer Diameter Weight Weight Area of
of Core Area Cross
(Approx) Thickness Sectional Sheath Flat
Thickness (Approx) (Approx) (Approx) Conductor Trefoil Flat Trefoil Touching Trefoil Flat Flat
Area Spaced Duct Duct Touching Spaced

50 8.10 1.8 26.5 1,066 762 50 196 203 186 188 238 243 286
70 9.74 28.2 1,313 873 70 239 248 227 229 296 303 356
16 1.9
95 11.46 30.0 1,613 1,003 95 285 293 271 274 361 369 434
120 12.93 31.6 1,906 1,126 120 323 332 308 311 417 426 500
2.0
150 14.33 33.1 2,330 1,347 150 361 366 343 347 473 481 559
1 185 16.05 3.4 2.1 35.0 2,682 1,494 185 406 410 387 391 543 550 637
25
240 18.43 2.2 37.5 3,272 1,731 240 469 470 447 453 641 647 745
300 20.64 39.9 3,950 1,992 300 528 524 504 510 735 739 846
2.3
400 23.34 42.8 4,928 2,423 400 590 572 564 571 845 837 938
500 26.21 35 2.4 45.8 5,973 2,815

SHAPE OF CONDUCTOR THERMAL RESISTIVITY OF SOIL 1.5 K.m/W
EARTHWARE DUCT
REMARK

Conductor Screen

Copper Wire Screen



Nominal Conductor Nominal Wire Nominal Overall Copper Aluminium Nominal in Ground Duct
Number Sectional Diameter Insulation Screen Outer Diameter Cable Cable Area of
of Core Area Cross
(Approx) Thickness Sectional Sheath Weight Weight Flat

50 8.10 28.7 1,159 855 50 196 203 186 188 238 243 286
1.9
70 9.74 30.4 1,404 964 70 239 248 227 229 296 303 356
16
95 11.46 2.0 32.3 1,716 1,106 95 285 293 271 274 361 369 434
120 12.93 33.9 2,007 1,226 120 323 332 308 311 417 426 500
2.1
150 14.33 35.4 2,444 1,460 150 361 366 343 347 473 481 559
1 185 16.05 4.5 37.2 2,809 1,621 185 406 410 387 391 543 550 637
25 2.2
240 18.43 39.7 3,392 1,852 240 469 470 447 453 641 647 745
300 20.64 2.3 42.1 4,083 2,124 300 528 524 504 510 735 739 846
400 23.34 2.4 45.0 5,071 2,567 400 590 572 564 571 845 837 938
500 26.21 35 2.5 48.1 6,127 2,969


EARTHWARE DUCT
REMARK

Conductor Screen

Copper Wire Screen



Number Sectional Diameter Insulation Screen Outer Diameter Cable Cable Area of
of Core Area Cross
(Approx) Thickness Sectional Sheath Weight Weight Flat

50 8.10 30.9 1,154 850 50 196 203 186 188 238 243 286
2.0
70 9.74 32.6 1,404 964 70 239 248 227 229 296 303 356
16
95 11.46 34.5 1,707 1,097 95 285 293 271 274 361 369 434
2.1
120 12.93 36.0 2,003 1,222 120 323 332 308 311 417 426 500
150 14.33 37.5 2,429 1,445 150 361 366 343 347 473 481 559
2.2
1 185 16.05 5.5 39.4 2,783 1,595 185 406 410 387 391 543 550 637
25
240 18.43 2.3 41.9 3,374 1,833 240 469 470 447 453 641 647 745
300 20.64 2.4 44.3 4,054 2,096 300 528 524 504 510 735 739 846
400 23.34 2.5 47.2 5,032 2,528 400 590 572 564 571 845 837 938
500 26.21 35 2.6 50.2 6,077 2,920

SHAPE OF CONDUCTOR THERMAL RESISTIVITY OF SOIL 1.5 K.m/W
EARTHWARE DUCT
REMARK

Conductor Screen

Copper Wire Screen
CU / XLPE / CWS / PVC Outer Sheath



Number Sectional Diameter Insulation Screen Outer- Diameter Cable Cable Area of
of Core Area Cross
(Approx) Thickness Sectional Sheath (Approx) Weight Weight Flat
Thickness (Approx) (Approx) Conductor Trefoil Flat Trefoil Touching Trefoil Flat Flat

50 8.10 2.2 38.5 1,666 1,362 50 196 203 186 188 238 243 286
70 9.74 40.3 1,947 1,507 70 239 248 227 229 296 303 356
16 2.3
95 11.46 42.1 2,283 1,673 95 285 293 271 274 361 369 434
120 12.93 43.7 2,606 1,826 120 323 332 308 311 417 426 500
2.4
150 14.33 45.2 3,059 2,076 150 361 366 343 347 473 481 559
1 185 16.05 8.0 2.5 47.0 3,447 2,259 185 406 410 387 391 543 550 637
25
240 18.43 49.6 4,085 2,545 240 469 470 447 453 641 647 745
2.6
300 20.64 51.9 4,810 2,851 300 528 524 504 510 735 739 846
400 23.34 2.7 54.8 5,843 3,338 400 590 572 564 571 845 837 938
500 26.21 35 2.8 57.9 6,948 3,790


EARTHWARE DUCT
REMARK

Conductor Screen
XLPE INSULATED, COPPER TAPE SCREENED, Insulation
Insulation Screen
ALUMINIUM WIRE ARMOURED, PVC Copper Tape Screen
Binder Tape
SHEATHED CABLE Inner Sheath
Armouring
CU / XLPE / CTS / AWA / PVC OR Outer Sheath
AL / XLPE / CTS / AWA / PVC

Screened, Aluminium Wire Armoured, PVC Sheathed Cables - 1 Core

CONSTRUCTION DATA
Nom.
Number Sectional Inner
Inner
Sheath Aluminium
Nominal Overall Copper Aluminium
Outer Cable Cable
of Core Diameter Insulation Sheath Diameter Wire Sheath Diameter Weight Weight
Area (Approx) Thickness Thickness (Approx) Armour Thickness (Approx) (Approx) (Approx)
Diameter
Nos mm² mm mm mm mm mm mm mm kg/km kg/km

50 8.10 18.5 1.8 25.9 1,125 821
70 9.74 20.2 27.6 1,389 949
1.9
95 11.46 21.9 1.6 29.4 1,707 1,097
2.5 1.0
120 12.93 23.4 31.0 2,016 1,236
2.0
150 14.33 24.8 32.5 2,371 1,387
1 185 16.05 26.5 2.1 35.2 2,833 1,645
240 18.43 2.6 29.6 2.0 2.2 38.5 3,517 1,976
300 20.64 2.8 1.2 32.3 2.3 41.4 4,272 2,314
400 23.34 3.0 35.7 2.5 46.1 5,409 2,904
500 26.21 3.2 38.9 2.5 2.6 49.7 6,574 3,417
1.4
630 29.80 3.2 41.9 2.7 52.8 8,109 4,000
SHAPE OF CONDUCTOR REMARK

50 - 630 sqmm Circular Compacted Detailed applicable calculation such as ampacity,

Conductor Screen
Insulation Screen
Binder Tape
Armouring
CU / XLPE / CTS / AWA / PVC Outer Sheath


CONSTRUCTION DATA

Inner Nom. Nominal Overall Copper Aluminium
Sheath Aluminium Outer Diameter Cable Cable
of Core Diameter Insulation Sheath Diameter Wire Armour Sheath (Approx) Weight Weight
Area (Approx) Thickness Thickness (Approx) Diameter Thickness (Approx) (Approx)

50 8.10 20.6 28.0 1,247 943
1.9
70 9.74 22.2 1.6 29.8 1,518 1,078
95 11.46 1.0 23.9 31.6 1,843 1,233
2.0
120 12.93 25.4 34.0 2,240 1,460
150 14.33 26.8 2.1 35.6 2,613 1,629
1 185 16.05 3.4 28.9 2.0 2.2 37.8 3,030 1,842
240 18.43 31.3 40.4 3,668 2,128
1.2 2.3
300 20.64 33.5 42.7 4,384 2,425
400 23.34 36.2 2.5 46.7 5,472 2,967
500 26.21 39.5 2.5 2.6 50.2 6,630 3,472
1.4
630 29.80 42.5 2.7 53.4 8,181 4,072


Conductor Screen
Insulation Screen
Binder Tape
Armouring


CONSTRUCTION DATA
Nom.
Inner
Sheath Aluminium
Outer Cable Cable
Diameter

50 8.10 23.0 1.6 2.0 30.7 1,387 1,083
1.0
70 9.74 24.6 2.1 33.3 1,745 1,305
95 11.46 26.7 35.6 2,124 1,514
2.2
120 12.93 28.2 2.0 37.2 2,450 1,670
150 14.33 1.2 29.6 38.7 2,822 1,838
2.3
1 185 16.05 4.5 31.3 40.5 3,212 2,024
240 18.43 33.7 44.2 4,003 2,463
2.5
300 20.64 36.3 46.9 4,780 2,822
400 23.34 39.0 2.5 2.6 49.8 5,739 3,235
1.4
500 26.21 41.9 2.7 52.9 6,864 3,706
630 29.80 44.9 2.9 56.2 8,439 4,331


Conductor Screen
Insulation Screen
Binder Tape
Armouring


CONSTRUCTION DATA

Inner Nom. Nominal Overall Copper Aluminium
Sheath Aluminium Outer Diameter Cable Cable
of Core Diameter Insulation Sheath Diameter Wire Armour Sheath (Approx) Weight Weight
Area (Approx) Thickness Thickness (Approx) Diameter Thickness (Approx) (Approx)

50 8.10 25.0 1.6 2.0 32.7 1,507 1,203
1.0
70 9.74 26.6 2.1 35.3 1,875 1,435
95 11.46 28.7 37.6 2,262 1,652
2.2
120 12.93 30.2 2.0 39.2 2,594 1,813
150 14.33 1.2 31.6 40.7 2,970 1,986
2.3
1 185 16.05 5.5 33.3 42.5 3,365 2,177
240 18.43 35.7 46.2 4,172 2,631
2.5
300 20.64 38.3 48.9 4,958 3,000
400 23.34 41.0 2.5 2.6 51.8 5,926 3,421
1.4
500 26.21 43.9 2.7 54.9 7,060 3,903
630 29.80 46.9 2.9 58.2 8,646 4,538


Conductor Screen
Insulation Screen
Binder Tape
Armouring


CONSTRUCTION DATA
Nom.
Inner
Sheath Aluminium
Outer- Cable Cable
Diameter

50 8.10 34.0 2.0 2.4 43.3 2,243 1,939
70 9.74 1.2 35.6 46.1 2,706 2,266
2.5
95 11.46 37.4 47.9 3,080 2,470
120 12.93 39.2 50.0 3,497 2,717
2.6
150 14.33 40.6 51.4 3,888 2,905
1 185 16.05 8.0 1.4 42.4 2.7 53.3 4,328 3,140
2.5
240 18.43 44.7 2.8 55.8 5,017 3,476
300 20.64 46.9 2.9 58.2 5,801 3,843
400 23.34 50.0 3.0 61.5 6,868 4,363
500 26.21 1.6 52.9 3.1 64.6 8,046 4,888
630 29.80 55.9 3.2 67.8 9,664 5,556


Conductor Screen
Insulation Screen
SCREENED, GALVANISED STEEL WIRE Copper Tape Screen
Binder Tape
ARMOURED, PVC SHEATHED CABLE Inner Sheath
Armouring
CU / XLPE / CTS / SWA / PVC OR
AL / XLPE / CTS / SWA / PVC Outer Sheath

CABLE DESCRIPTION Copper or Aluminium Conductor, XLPE Insulated, Copper Tape Screened,
Galvanised Steel Wire Armoured, PVC Sheathed Cables - 3 Core

CONSTRUCTION DATA
Nom.
Inner Galvanised
Sheath
Outer- Diameter Cable Cable
of Core Diameter Insulation Sheath Diameter Steel Wire Sheath Weight Weight
Diameter

50 8.10 39.0 2.6 49.6 4,632 3,719
70 9.74 1.4 42.5 2.7 53.4 5,546 4,226
95 11.46 46.2 2.8 57.4 6,640 4,810
2.5 2.5
120 12.93 49.8 3.0 61.2 7,764 5,423
3 150 14.33 52.8 3.1 64.4 8,939 5,988
1.6
185 16.05 56.5 3.2 68.4 10,183 6,619
240 18.43 2.6 62.3 3.4 75.9 13,174 8,552
300 20.64 2.8 68.5 3.15 3.7 82.7 15,818 9,943
1.8
400 23.34 3.0 75.8 3.9 90.5 19,139 11,624


Conductor Screen
Insulation Screen
Binder Tape
Armouring


CONSTRUCTION DATA
Nom.
Inner
Sheath Galvanised
Outer- Diameter Cable Cable
Diameter

50 8.10 42.2 2.7 53.1 4,996 4,082
1.4
70 9.74 45.7 2.8 56.9 5,937 4,617
95 11.46 49.8 2.9 61.2 7,105 5,275
2.5
120 12.93 53.0 3.1 64.7 8,175 5,834
1.6
3 150 14.33 3.4 56.0 3.2 67.9 9,363 6,412
185 16.05 59.7 3.3 71.9 10,638 7,075
240 18.43 65.3 3.5 79.1 13,674 9,052
300 20.64 1.8 70.0 3.15 3.7 84.2 16,046 10,171
400 23.34 75.8 3.9 90.5 19,139 11,624


Conductor Screen
Insulation Screen
Binder Tape
Armouring
18/30(36KV) Binder Tape


CONSTRUCTION DATA
Nom.
Inner
Sheath Galvanised
Outer Diameter Cable Cable
Diameter

50 8.10 47.8 3.0 59.2 5,714 4,801
70 9.74 51.3 3.1 63.0 6,672 5,352
2.5
95 11.46 1.6 55.0 3.2 67.0 7,814 5,984
120 12.93 58.2 3.3 70.3 8,892 6,552
3 150 14.33 4.5 61.2 3.5 75.0 10,945 7,994
3.2
185 16.05 65.3 3.6 79.4 12,386 8,823
240 18.43 70.4 3.8 84.9 14,568 9,946
1.8
300 20.64 75.2 3.15 3.9 89.9 16,971 11,096
400 23.34 81.0 4.2 96.2 20,090 12,575

THREE CORE — COPPER OR ALUMINIUM, Conductor Screen

Insulation Screen
Binder Tape
Armouring
19/33(36KV) Binder Tape


CONSTRUCTION DATA
Nom.
Inner
Sheath Galvanised
Outer Diameter Cable Cable
Diameter

50 8.10 52.1 3.0 59.2 6,235 5,322
70 9.74 55.6 3.1 63.0 7,218 5,899
1.6 2.5
95 11.46 59.3 3.2 67.0 8,375 6,545
120 12.93 62.5 3.3 70.3 10,330 7,990
3 5.5
150 14.33 65.9 3.5 75.0 11,693 8,742
3.2
185 16.05 69.6 3.6 79.4 13,059 9,496
1.8
240 18.43 74.7 3.8 84.9 15,260 10,638
3.15
300 20.64 79.5 3.9 89.9 17,700 11,824


Conductor Screen
Insulation Screen
Binder Tape
Armouring
8.7/15(17.5)KV OR 8.7/15(17.5)KV Binder Tape


CONSTRUCTION DATA
Nom.
Inner Galvanised
Sheath
Outer Cable Cable
of Core Diameter Insulation Steel
Sheath Diameter Armour Wire Sheath Diameter Weight Weight
Area (Approx) Thickness Thickness (Approx) Diameter Thickness (Approx) (Approx) (Approx)

50 8.10 69.3 3.7 84.1 9,582 8,669
70 9.74 72.8 3.8 87.8 10,679 9,359
95 11.46 1.8 76.5 4.0 91.9 11,973 10,143
120 12.93 79.7 4.1 95.2 13,178 10,837
3 8.0 3.15
150 14.33 82.7 4.2 98.4 14,508 11,557
185 16.05 86.8 4.3 102.8 16,076 12,513
240 18.43 2.0 92.0 4.5 108.4 18,403 13,780
300 20.64 96.7 4.7 113.4 20,941 15,065

XLPE INSULATED, COPPER WIRE Conductor Screen

Insulation
SCREEN, LONGITUDINAL WATER Insulation Screen
Water Blocking Tape
BARRIER, PE SHEATHED CABLE Copper Tape Screen
Binder Tape
Radial Water Barrier
19/33(36)KV Outer Sheath
CU / XLPE / CWS / LWB / PE OR
AL / XLPE / CWS / LWB / PE
STANDARD SPECIFICATION IEC 60840, TNB Spec
CABLE DESCRIPTION Copper or Aluminium Conductor, XLPE Insulated, Copper Wire
Screen, Longitudinal Water Barrier, PE Sheathed Cables - 1 Core
CABLE SIZES RANGE 1 Core x (500 & 630)mm²

Cables specifically designed to be used in • UV Resistance Customisation is available upon request based on
Tenaga Nasional Berhad (TNB) substation. • Anti Termite your cable specification.
Longitudinally water tight cable is designed • Anti Rodent
with a barrier to the spread of moisture along • Low Smoke Zero Halogen
the cable length. • Flame Retardant
CONSTRUCTION DATA
Min. Min. Copper Nominal

Nominal Conductor Insulation Insulation
Number Sectional Wire Overall Copper
Outer Diameter Cable
Aluminium
Cable
of Core Diameter Thickness Screen Sreen Sheath Weight Weight
Area (Approx) at any Thickness Short Thickness (Approx) (Approx) (Approx)
point Circuit
Nos mm² mm mm mm kA/3sec mm mm kg/km kg/km

500 26.21 68 9,297 6,201
1 8.0 0.5 25 5.0
630 29.80 71 10,965 6,937

500 & 630 sqmm Compacted Detailed applicable calculation such as ampacity,
HIGH VOLTAGE CABLE

Conductor
SINGLE CORE — COPPER OR ALUMINIUM, Conductor Screen

Insulation Screen
SCREENED, LONGITUDINAL WATER Water Blocking Tape
Copper Tape Screen
BARRIER, PE SHEATHED CABLE Binder Tape
Radial Water Barrier
76/132(152)KV Outer Sheath
CU / XLPE / CWS / LWB / PE OR

AL / XLPE / CWS / LWB / PE
STANDARD SPECIFICATION IEC 60840, TNB Spec
CABLE DESCRIPTION Copper or Aluminium Conductor, XLPE Insulated, Copper Wire
Screen, Longitudinal Water Barrier, PE Sheathed Cables - 1 Core
CABLE SIZES RANGE 1 Core x (400, 630 & 800)mm²

Cables specifically designed to be used in • UV Resistance Customisation is available upon request based on
Tenaga Nasional Berhad (TNB) substation. • Anti Termite your cable specification.
Longitudinally water tight cable is designed • Anti Rodent
with a barrier to the spread of moisture along • Low Smoke Zero Halogen
the cable length. • Flame Retardant
CONSTRUCTION DATA
Min.
Nominal Conductor Insulation Min. Insula- Copper Nominal
Out- Overall Copper
Number of Sectional Diameter Thickness tion Screen Wire Sreen er-Sheath Cable
Core Area (Approx) at any Thickness Short Circui Thickness Diameter
(Approx) Weight
point (Approx)
Nos mm² mm mm mm kA / 3sec mm mm kg/km

400 23.34 92 12,130
1 630 29.80 18.0 1.0 31.5 4.0 98 15,160
800 34.32 104 17,980

400, 630 & 800 sqmm Compacted Detailed applicable calculation such as ampacity,
CURRENT CARRYING CAPACITY

CURRENT RATING FOR SINGLE CORE
COPPER CABLE WITH XLPE INSULATION
RATED VOLTAGE 3.6/6KV TO 18/30KV
Buried Direct in Ground In Single Way Duct In Air
Nominal Area of
Conductor Flat
Trefoil Flat Spaced Trefoil Duct Touching Duct Trefoil Flat Touching Flat Spaced
mm² A A A A A A A
50 196 203 186 188 238 243 286
70 239 248 227 229 296 303 356
95 285 293 271 274 361 369 434
120 323 332 308 311 417 426 500
150 361 366 343 347 473 481 559
185 406 410 387 391 543 550 637
240 469 470 447 453 641 647 745
300 528 524 504 510 735 739 846
400 590 572 564 571 845 837 938
MAXIMUM CONDUCTOR TEMPERATURE 90°C THERMAL RESISTIVITY OF SOIL 1.5 K.m/W
AMBIENT AIR TEMPERATURE 30°C THERMAL RESISTIVITY OF 1.2 K.m/W

EARTHWARE DUCT
SCREEN AT BOTH END
CURRENT RATING FOR SINGLE CORE

ALUMINIUM CABLE WITH XLPE INSULATION
Buried Direct in Ground In Single Way Duct In Air
Nominal Area of
Conductor
Trefoil Flat Spaced Trefoil Duct Flat Trefoil Flat Touching Flat Spaced
Touching Duct
mm² A A A A A A A
50 152 157 144 146 184 189 222
70 186 192 176 178 230 236 278
95 221 229 210 213 280 287 338
120 252 260 240 242 324 332 391
150 281 288 267 271 368 376 440
185 317 324 303 307 424 432 504
240 367 373 351 356 502 511 593
300 414 419 397 402 577 586 677
400 470 466 451 457 673 676 769
MAXIMUM CONDUCTOR TEMPERATURE 90°C THERMAL RESISTIVITY OF SOIL 1.5 K.m/W

AMBIENT AIR TEMPERATURE 30°C THERMAL RESISTIVITY OF 1.2 K.m/W
EARTHWARE DUCT
SCREEN AT BOTH END
CURRENT CARRYING CAPACITY

CURRENT RATING FOR THREE CORE
COPPER CABLE WITH XLPE INSULATION
Un-Armoured Armoured
Nominal Area of
Conductor
Buried Direct in In Buried in Duct In Air Buried Direct in In Buried in Duct In Air
Ground Ground
mm² A A A A A A
50 181 158 204 181 158 205
70 221 193 253 220 194 253
95 262 231 304 263 232 307
120 298 264 351 298 264 352
150 334 297 398 332 296 397
185 377 336 455 374 335 453
240 434 390 531 431 387 529
300 489 441 606 482 435 599
400 553 501 696 541 492 683
MAXIMUM CONDUCTOR TEMPERATURE 90°C DEPTH OF LAYING 0.8m
AMBIENT AIR TEMPERATURE 30°C THERMAL RESISTIVITY OF SOIL 1.5 K.m/W

GROUND TEMPERATURE 20°C THERMAL RESISTIVITY OF 1.2 K.m/W
EARTHWARE DUCT
CURRENT RATING FOR THREE CORE

ALUMINIUM CABLE WITH XLPE INSULATION
Un-Armoured Armoured
Nominal Area of
Conductor
Buried Direct in In Buried in Duct In Air Buried Direct in In Buried in Duct In Air
Ground Ground
mm² A A A A A A
50 140 122 158 140 123 159
70 171 150 196 171 150 196
95 203 179 236 204 180 238
120 232 205 273 232 206 274
150 260 231 309 259 231 309
185 294 262 355 293 262 354
240 340 305 415 338 304 415
300 384 346 475 380 343 472
400 438 398 552 432 393 545
MAXIMUM CONDUCTOR TEMPERATURE 90°C DEPTH OF LAYING 0.8m

AMBIENT AIR TEMPERATURE 30°C THERMAL RESISTIVITY OF SOIL 1.5 K.m/W
GROUND TEMPERATURE 20°C THERMAL RESISTIVITY OF 1.2 K.m/W
EARTHWARE DUCT
SOUTHERN CABLE
IEC 60502-2 BS 6622 IEC 60840

DE S IGN G U I D E L I N E DESI GN GU I DEL I NE DESI GN GU I DEL I N E
Class 2 conductor cables Single core and three core High voltage single core or
for rated voltage from 6kV armoured cables with individually screened three-core
(U m=7,2kV) up to 30kV (U m=36kV) thermosetting insulation with cables for rated voltage from
with extruded solid insulation. a voltage rating ranging from 30kV (Um 36kV) and 150kV
3.8/6.6kV up to 19/33kV. (Um 170kV) designed for fixed
P E RFORM AN C E R EQ U I R E M E N T installations and suitable for the
TEST M ETHOD primary distribution of power,
Cable design with water barrier
excludes cables for special
to prevent longitudinal water
Systems where phase applications such as submarine
penetration. conductors that comes and mining.
into contact with earth
Cat. A or an earth conductor
are disconnected within
1 minute. PER FOR M ANCE R EQU I R EMEN T
Systems which continue Cable test are simulated to

to operate under fault represent a 30 year service
Cat. B conditions of up to 8 lifetime on a cable sample of
hours (not exceeding 125
hours per annum) at least 1 metre.
Cat. C Systems not falling

under A or B
P E R FOR M ANCE R EQU I R EM ENT

Maximum operating temperature
of 90°C for use in fixed
installations including networks
and industrial installations.
SOUTHERN CABLE
HEAD OFFICE & FACTORY
Lot 42, Jalan Merbau Pulas,
Kawasan Perusahaan Kuala Ketil,
09300 Kuala Ketil, Baling, Kedah.
CUSTOMER SERVICE
+6 03 6151 1601
sc@southerncable.com.my
@southerncable
QUALITY ACCREDITATION
SCAN QR FOR
DIGITAL COPY
Multicore Cable
Earthing Material
Metrod
Delivering Values Beyond Copper
About
Metrod
Metrod is a leading manufacturer of Copper rod, wire, strip,

profile & insulated conductors. Metrod started its operation in
1981 which was promoted by visionary industrialist, the Late Lord
Bagri, Ex-Chairman of London Metal Exchange and Metdist
group of companies. Metrod was listed on the main market of
Bursa Malaysia in 1996.
Since its inception in 1981, as an independent copper fabrication

plant, it has been a successful journey for Metrod. Today it has
emerged as a leading global supplier with customers located across
the world. During this journey it has built an enviable reputation of
providing excellent quality products & reliable service, and building
partnerships that extend beyond decades.
Metrod Milestones
1981 - Inception of Metrod 2003 - Consolidation of Capacity to 60,000 TPA

1982 - Upcast Rod Line, 2007 - New Rectangular Wire plant in Malaysia
Total Capacity 10,000 TPA
1980 2000
1990 2010
1991 - 2nd Upcast Line, 2014 - New Upcast Line,
Total Capacity 40,000 TPA Total Capacity 86000 TPA
1994 - Dip-form Line, 2015 - New Upcast Line,
Total Capacity 80,000 TPA Total Capacity 106,000 TPA
1995 - Continuous Extrusion 2018 - Installation of New SCR Line
1997 - 3rd Upcast Line, 2019 - Total Capacity 300,000 TPA
Total Capacity 100,000 TPA
1998 - Awarded ISO 9001
Technology
Three Casting Technologies

Under One Roof
After years of experience in copper casting & fabrication, Metrod finally
brought all three technologies under one roof:
SOUTHWIRE DIP FORM UPCAST

process process process
from USA from Japan from Finland
Technology
Southwire Process
Southwire continuous rod (SCR) process is a leading Technology for copper
rod manufacturing with more than100 installations across the globe.
It is state of the art burner system which offers energy efficient silent melting of
copper in a tall vertical shaft furnace. Casting machine offers user friendly
operation while ensuring complete solidification, thus avoiding gaseous
entrapments. Impurities are scavenged out with intelligent oxygen control.
The 10-16 stand hot rolling reduces copper section by more than 100 times to
achieve fine grains, homogenous micro structure with best combination of
mechanical and metallurgical properties.
Advantage Product Available Application
• In-line wire drawing for • 8 mm Continuous • HV, MV & LT Power &

Magnet wire Cast Rod control cable application
• Suitable for high speed • Aerial Bunch cable
multiwire drawing • Fine and superfine
• Smooth & Bright surface magnet wire
• Low bending radius • Conductors for transformer
application and generator
Technology
DIP Form Process

When copper rod with clean shaven surface is passed through a molten copper
bath, copper accretes around the cold rod and emerges from the bath with a
larger diameter. This rod is hot rolled in a controlled atmosphere.
• Oxygen free copper • 8 mm Continuous • E- Motors for electric

Cast Rod vehicles
• Absence of shrinkage
cavities and central • 10 mm Continuous • Hairpin coil in stator
piping Cast Rod
• Round & Rectangular
• Excellent drawability to • 14 mm Continuous Magnet wire
very fine sizes Cast Rod
• Fine wire drawing
• Smooth and bright • Rectangular signal
surface condition cable
• High conductivity
• Excellent resistance to
hydrogen embrittlement
• Excellent drawability in
high speed Multiwire
drawing line
Technology
Upcast Process
When a water cooled graphite die is immersed in a bath of molten copper to a
certain depth, the metallostatic pressure forces the liquid copper into the die
cavity where it solidifies. As the solidified segment is drawn upwards by a pinch
roll and stepping mechanism molten metal fills the die cavity resulting in
continuously cast rod.
• Oxygen free copper • 12.5 mm Continuous • PV ribbon for Solar cell

Cast Rod
• Absence of inclusion • Continuous extrusion
• 16 mm Continuous of circular and
• Excellent drawability
Cast Rod rectangular profile
• High electrical
• 20 mm Continuous • Process of large
conductivity
Cast Rod rectangular section
• Excellent resistance to
• Bas Bar
hydrogen
embrittlement. • Audio/Video signal
transmission.
Technology
Drawing
Wire is reduced to the desired diameter and properties by repeated
drawing of Rod progressively through dies made of poly crystalline
diamonds. After a number of passes the wire is annealed to maximise
ductility, and conductivity. The wire can also be produced in hard
condition.
• Suitable for fine wire • Rod breakdown wire • Extra flexible conductor
drawing 1.5 mm to 3.5 mm for building wire, panel
wire and welding cable.
• High conductivity helps • Intermediate wire
less metal usage. 1 mm to 1.5 mm • HV, MV, LV Energy
transmission with low heat
• Longer packing length • Fine wire
development.
suitable for welding to 0.3 mm to 0.8 mm
make a longer length • High frequency
of finished product. communication cable
application.
• Easy to stringing up in wire
drawing machine. • Smooth and trouble free
wire drawing during
magnet wire enameling.
Technology
Continuous Extrusion
When frictional enrgy is applied to a highly ductile material like copper its
temperature increase to form a plastic mass which can be continuously
extruded out of a die into desire shape.
• Continuous production of • Bare copper strip • Earthing Conductor

soft annealed copper in • Rectangular wire • Lightening protection
different shapes
• Copper profile • Transformer winding wire
• High dimensional
accuracy • Profiles for connectors
• Defect free production in • Busbars

continuous length
• High electrical
conductivity
• Production of complex
cross sectional geometry
Technology
Insulation Process
for Rectangular Wire
When Kraft paper, Polyester, Mica tape are lapped over rectangular copper
conductor, the insulated product becomes highly resistant to LV, MV & HV
current and find a wide scope of application.
• Advanced technology • Single, double and triple • Oil filled transformer

and state of the art individual and overall winding.
machines. insulated rectangular
• Dry type transformer
wire with Kraft paper,
• Excellent corner radius winding.
Thermally stabilized
and accurate sizes. • Heavy duty motor /
paper, Mica tape,
• Air condition plant to Nomex, high temperature Generator
control and avoid dust polyester etc. • Traction motors & other
contamination. equipment.
• Sizes upto 400 S.mm max
• Online quality control for
better reliability.
Quality Control
Metrod has stringent quality control procedure while producing copper in
the manufacturing facility that ensures the high performance at the end
application.
Laboratory Facility
Metrod has a full fledged laboratory which checks for the conformance
of the material as per the international / internal standards.
Following are the key in-house laboratory facilities :
• Emission spectrometer to check chemical composition

• Oxygen analyser to check oxygen content
• Sigma testers for measuring the electrical conductivity
• Universal tensile testing machine for checking mechanical properties
• Hydrogen embrittlement tester
• Microscopes for micro structure analysis
• Surface roughness tester
• Shadowgraph for measuring the edge radius
• Short circuit tester for insulated twin / multiple conductors
• Bending tester
• Spring back tester
• Dielectric breakdown Voltage Tester
Logistics &
Ware Housing
Metrod works closely with customers to integrate into their supply chain using
multimodal logistic services, with unique combination of experience, service
and technology that give cost effectiveness, high degree of reliability, security
and peace of mind.
Customers in Malaysia, Singapore, Australia & India etc, rely on Metrod for
Just-in-time deliveries to its own plants or OEMs. Metrod’s ever expanding
warehouses network in geographically large countries e.g. Australia and India,
take away the uncertainties of long-distance shipments and costs associated
with high in-transit inventory.
Metrod engages with various shipping lines to take the products to many
countries across Asia. To ensure long shelf life, Metrod uses highly robust
seaworthy packaging. It continues to innovate its packaging to reduce
environmental impacts and improve sustainability.
Metrod’s logistic team are highly experienced and regularly trained to take up
the challenging role of skilfully planning the product distribution and manage
the unforeseen circumstances.
Metrod uses GPS auto tracking system for surface transport to trace the vehicle
all the time and uses effective scheduling and time management to ensure
customers receive their goods on time in line with their production plan.
Application
Wire & Cables

Cables
Wire & Cable manufacturing with Metrod’s copper
is highly beneficial due to its high purity and high
electrical conductivity. The electrical conductivity
though decreases during the initial wire drawing
Our Oxygen free copper comes with high
process but this regains subsequently during
conductivity and is highly suitable for
annealing process due to high recrystallisation
instrumentation cable especially audio
temperature. The electrical and mechanical
and video cable.
properties are retained due to high plastic
deformation during the fine wire drawing process.
Major applications include :
The excellent ductility of Metrod’s copper facilitates
• Power Cables
high speed wire drawing in multiwire drawing
• Housing & building wire
machine as well as stranding, bunching,
• Flexible Cables
transposing, shielding and tinning.
• Cables for Oil & gas industry
• Control & instrumentation Cables
• Excellent drawability
• Telecommunication Cables
• Highest conductivity
• Automotive Cable harness
• High thermal stability
• Fire resistant Cables
• Bright surface
• Elevator Cables
• Computer & Network Cables
Copper Rod for Cables
Attributes Specified values for Specified values for Specified values for
ETP Copper DIP Forming Copper Upcast copper
Copper content 99.90% 99.99 % Minimum 99.99 % Minimum

Oxygen content 200 - 450 ppm 10 ppm Maximum 10 ppm Maximum
Copper grade C11000 / C110400(ASTM) / C10100 / OFE, C10200 / OF or C10100 / OFE, C10200 / OF or
C1100(JIS)/T2(China) equivalent equivalent
Condition Soft Soft Cast
Copper Rod Size 8±0.38 mm ± 0.38mm for 8.0 & 10.0 mm 12.5 - 20 mm
+ 0.3/-0.7mm for 14.0 mm +0.20/-0.60 mm
Electrical conductivity 100 % Minimum 100 % Minimum 100 % Minimum
(IACS @ 20° C)
Tensile strength 200 N/mm 250 N/mm² Maximum -
Elongation at fracture 30 % 30 % Minimum -
(250 mm gauge length)
Surface condition Clean, smooth and free Clean, smooth and free from Clean and free from scratches
from scratches & crack scratches & crack
Packaging in coils:
Internal diameter 800 ± 50 mm 800 ± 100 mm 800 ± 100 mm
Outer diameter 1600 ± 100 mm 1500 ± 100 mm 1500 ± 100 mm
Sea worthy packing on Sea worthy packing on Sea worthy packing on
wooden pallet wooden pallet wooden pallet
Coil weight Up to 5.0 MT Up to 5.0 MT Up to 4.0 MT
Other requirements On mutual agreement On mutual agreement On mutual agreement
Copper Wire for Cables

Copper content 99.90 % Minimum 99.99 % Minimum 99.99 % Minimum
Oxygen content 200 – 450 ppm Maximum 10 ppm Maximum 10 ppm Maximum
Diameter 0.30 – 4.80 mm 0.30 – 4.80 mm 0.30 – 4.80 mm
Tolerance ± 1.0 % ± 1.0 % ± 1.0 %
Condition Soft and annealed Soft and annealed Soft and annealed
(IACS @ 20° C)
Elongation 20% Minimum for 0.3 – 0.50 20% Minimum for 0.3 – 0.50 20% Minimum for 0.3 – 0.50
(200 mm gauge length) 25% Minimum for 0.51 – 1.36 25% Minimum for 0.51 – 1.36 25% Minimum for 0.51 – 1.36
30% Minimum > 1.36 mm 30% Minimum > 1.36 mm 30% Minimum > 1.36 mm
Surface condition Clean and free from scratches Clean and free from scratches Clean and free from scratches
Packaging :
Domestic In returnable steel racks and spools
Overseas In wooden stem pallet or cardboard drums with sea worthy packaging
Coil weight Up to 3.6MT in steel racks
Up to 2.8MT in wooden stem pallets
Up to 1.0MT in cardboard drums (1.0 - 1.50mm)
Up to 0.5MT in steel spools (<1.60mm)
Other requirements On mutual agreement
Note: Wire in Hard condition can be supplied if required. Special tolerance on wire diameter can be mutually agreed.
Metrod Holdings Berhad

3, Lengkuk Keluli 2, Bukit Raja Prime Industrial Park, 41720 Klang, Selangor Darul Ehsan, Malaysia.
Tel : 603 - 3361 3422 | Fax : 603 - 3341 5318 | email : marketing@metrod.com | website : www.metrod.com
Application
Magnet Wire
Round Magnet Wire Flat Magnet Wire
Metrod is a major supplier of The magnet wire is used in

copper rod & wire for electric motor to develop
manufacturing of enameled high magnetic field where
copper wire which is also the intensity depends on the
commonly referred as no. of turns of copper wire.
winding wire or magnet wire.
Metrod’s high conductivity copper is best
Enameled wires made from Copper wire
suited for this application and plays a major
produced by Metrod have wide range of
role in covering the space factor in the stator
applications as magnetic coils inside motors,
design. Further low oxygen copper always
generators, alternators, transformers, ballast; as
avoids the surface oxide formation and helps
degaussing coil inside television; as stranded
to have a better adherence with the enamel
litz wire in deflecting yokes etc.
coating and hence the longer life. The low
Metrod’s copper can be drawn into fine & oxygen copper develops no copper dust
superfine sizes. Excellent surface quality, during fine wire drawing process and helps to
coupled with good mechanical strength and survive during the operation in high voltage
elongation of its copper wire ensure excellent electrical field.
results with breaks per Kg for fine & superfine
wire drawing and HV counts during enameling • Highest current carrying capacity
process. • High ductility results fine wire drawing.
• Suitable for tandem application
• Low heat build up
• Excellent low bending radius application.
Copper Rod for Magnet Wire
Copper content 99.90% 99.99 % Minimum 99.99 % Minimum

Oxygen content 200 - 450 ppm 10 ppm Maximum 10 ppm Maximum
Copper grade C11000 / C110400(ASTM) / C10100 / OFE, C10200 / OF or C10100 / OFE, C10200 / OF or
C1100(JIS)/T2(China) equivalent equivalent
Condition Soft Soft Cast
Copper Rod Size 8±0.38 mm ± 0.38mm for 8.0 & 10.0 mm 12.5 - 20 mm
+ 0.3/-0.7mm for 14.0 mm +0.20/-0.60 mm
(IACS @ 20° C)
Tensile strength 200 N/mm 250 N/mm² Maximum -
Elongation at fracture 30 % 30 % Minimum -
Surface condition Clean, smooth and free Clean, smooth and free from Clean and free from scratches
from scratches & crack scratches & crack
Packaging in coils:
Internal diameter 800 ± 50 mm 800 ± 100 mm 800 ± 100 mm
Outer diameter 1600 ± 100 mm 1500 ± 100 mm 1500 ± 100 mm
Sea worthy packing on Sea worthy packing on Sea worthy packing on
wooden pallet wooden pallet wooden pallet
Coil weight Up to 5.0 MT Up to 5.0 MT Up to 4.0 MT
Other requirements On mutual agreement On mutual agreement On mutual agreement
Copper Wire for Magnet Wire

Copper content 99.90 % Minimum 99.99 % Minimum 99.99 % Minimum
Oxygen content 200 – 450 ppm Maximum 10 ppm Maximum 10 ppm Maximum
Diameter 0.30 – 4.80 mm 0.30 – 4.80 mm 0.30 – 4.80 mm
Tolerance ± 1.0 % ± 1.0 % ± 1.0 %
Condition Soft and annealed Soft and annealed Soft and annealed
(IACS @ 20° C)
Elongation 20% Minimum for 0.3 – 0.50 20% Minimum for 0.3 – 0.50 20% Minimum for 0.3 – 0.50
(200 mm gauge length) 25% Minimum for 0.51 – 1.36 25% Minimum for 0.51 – 1.36 25% Minimum for 0.51 – 1.36
30% Minimum > 1.36 mm 30% Minimum > 1.36 mm 30% Minimum > 1.36 mm
Surface condition Clean and free from scratches Clean and free from scratches Clean and free from scratches
Packaging :
Domestic In returnable steel racks and spools
Overseas In wooden stem pallet or cardboard drums with sea worthy packaging
Coil weight Up to 3.6MT in steel racks
Up to 2.8MT in wooden stem pallets
Up to 1.0MT in cardboard drums (1.0 - 1.50mm)
Up to 0.5MT in steel spools (<1.60mm)
Note: Wire in Hard condition can be supplied if required. Special tolerance on wire diameter can be mutually agreed.

Application
Motor for Electric Cars

and Hybrid Cars
Metrod oxygen free copper possesses a higher electrical and
thermal conductivity which supports compact coil design in
e-motors in electric vehicles. The high electrical conductivity helps
to carry higher current in rectangular hairpin coils in stator that
results higher RPM in the rotor against low energy. Very low oxygen
content in the copper facilitate the automatic welding in hairpin
stator design.
• High electrical conductivity

• Superior Surface finish
• High thermal conductivity
• Low surface oxide
• Suitable for automatic welding
Copper Rod
for Electric Motors
Attributes Specified values
Copper Grade C10100(ASTM)/C1010(JIS)
Diameter 8 ± 0.38 mm
Copper Purity 99.99%
Oxygen content < 5 ppm
Condition Annealed
Density 8.89 g/cc
Electrical conductivity 100% minimum
(IACS @ 20° C)
Tensile strength 250 N/mm² Max.

Elongation at fracture 30% minimum
Surface condition Smooth
Packing Coils
ID 800 ± 100 mm
OD 1500 ± 100 mm
Sea worth packing on wooden pallet
Coil Weight Up to 5 MT

Application
PV Ribbon for
Solar Panels
Metrod’s upcast copper is highly suitable for PV interconnect
ribbon and Bus bar ribbon application in solar panel system for its
high efficiency and longer life. The copper conductor helps to
collect current from the PV cells in solar panels conveyed to the
distribution system or junction box. The upcast copper is well
accepted in PV application due to its low yield strength to protect
the panel from breakage and high elongation to take care of
thermal expansion and contraction due to outdoor temperature
variation. The low oxygen content and surface oxides in Metrod's
copper wire ensure better metallic coating for longer life cycle.
• Low yield strength

• High elongation
• High ductility
• Highest conductivity
• Easy coating of metallic tin
Copper Wire
for PV Ribbon
Diameter 1.8, 2.60, 3.20 ± 1%
Copper Purity 99.99%
Oxygen content < 5 ppm
Condition Annealed
Density 8.89 g/cc
Electrical conductivity 100% minimum
(IACS @ 20° C)
Tensile strength 250 N/mm² Max.

Elongation at fracture 30% minimum
Surface condition Smooth, clean & free from scratches
Packing Wooden stem pallet/Octabin
Coil Weight Upto 2.5 MT

Application
Welding Wire
Metrod’s copper wire is material of choice for tin
can manufacturers for welding of 3 piece can.
Despite advent of plastic bottles, paper packs & aluminum cans;

tin cans remain a popular low cost choice as a container for
many food stuff.
Welding of tin can is a critical step in the can making process. The
soundness of the welding ensures no leakage or contamination of
stored foodstuff.
Metrod’s copper wire with excellent control over tensile strength,

elongation, dimensional tolerance and surface quality is suitable
for high speed automated welding lines that are mainly used
today for tin can welding.
Tin Can Wire
C10200(ASTM)/C1020(JIS)
Copper Grade
Copper content 99.95 % Minimum
Oxygen content 10 ppm Maximum
Diameter 1.20 - 1.50 mm
Tolerance +0.00 - 0.04 mm
Density 8.89 gm/cc
Condition Semi hard
Electrical conductivity 100 % Minimum
(IACS @ 20° C)
Tensile strength 250 N/mm² max.

Elongation 22 - 28%
Surface condition Smooth, Clean and free from scratches

Packaging In cardboard drums with sea worthy packing
Coil weight Up to 1.2 MT
Note: Special tolerance on wire diameter can be mutually agreed.

Application
Transformers
With Metrod’s extensive knowledge and
experience in insulation technology, its
insulated conductors provide the maximum
peace of mind to the transformer designers
and operators by minimizing partial discharge
& hot spots.
Metrod’s non-insulated copper strips are extensively used by

distribution & power transformer manufacturers.
Metrod’s continuously extruded copper strip is bright, devoid of

any burrs and come with precise corner radius to maintain
electrical integrity of the transformer coil during harsh loads
with high short circuit demands.
Attributes Specified values for Non - Insulated Strip Specified values for Insulated Strip
Copper Grade C10200(ASTM)/C1020(JIS) C10200(ASTM)/C1020(JIS)
Copper content 99.95% Minimum 99.95% Minimum
Oxygen content 10 ppm Maximum 10 ppm Maximum
Size range :
Width 5 - 52mm 4- 24mm
Thickness 1.0 - 15mm 1 - 16mm
Cross sectional area 400 mm² Maximum 180 mm² Maximum
Width 2:3 to 12:1 2:3 to 12:1
- Thichness aspect ratio
Condition Soft or Semi Hard Soft or Semi Hard
Tolerance on diameter As per BS EN 13601:2013 or equivalent As per IEC 60317-27 or equivalent
& Corner radius
Electrical conductivity 100% Minimum 100% Minimum
(IACS @ 20° C)
Tensile strength (Soft) 210 - 250 N/mm²/250 N/mm² 210 - 250 N/mm²/250 N/mm²
Yield Stress (0.2%) (Soft) 70 - 95 N/mm² 70 - 95 N/mm²
Elongation at fracture 35% Minimum 35% Minimum
Surface condition Clean, smooth and bright Clean, smooth
Insulation material - Electrical grade Kraft paper including
thermally stabilised, calendared crepe as
per IEC 554-3, NOMEX, epoxy dotted and
Mica
Conductor Configuration - Single, twin, triple
Paper Winding configuration - Butt, Overlap, Interleaved or combinations
Waxing winding configuration - If requested
Packaging In wooden spools duly palletised, Sea In wooden spools duly palletised, Sea
worthy packaging on wooden pallet worthy packaging on wooden pallet
Coil weight Up to 1.5 MT/spool Up to 1.2 MT/spool
Special requirements As per mutual agreement As per mutual agreement
Tensile strength (Semi Hard) 220 - 320 N/mm² 220 - 320 N/mm²
Proof stress (0.2%) Cold worked As per customers' request Up to 180 N/mm² Nominal

Application
Lightning Protection
Metrod’s continuously extruded bare copper
tape is the brand of choice by the electrical
installers & contractors as an earthing
conductor for lightning protection of building
& electrical substations.
High conductivity of high purity copper from Metrod provides

the security & safety to every homeowner in case the
lightning strikes.
Earthing Strip
Copper content 99.95 % Minimum
Common sizes 25.0 x 3.0 mm, 50.0 x 6.0 mm & 25 X 1.6 mm
Condition Soft
Tolerance on dimensions & Corner radius As per BS EN 13601:2013 or equivalent
Electrical conductivity 100 % Minimum
(IACS @ 20° C)
Elongation at fracture 35 % Minimum

Surface condition Clean, smoth and bright

Brand / Stamping on surface Metrod
Packaging In pancake form, duly stretch filmed and palletised on wooden pallet
Coil weight 45 - 70 kgs/ pancake and 1 MT per pallet
Special requirements / other sizes As per mutual agreement

ISO 9001 Certificate
The Company was awarded ISO certification by Lloyd's Register Quality Assurance for the Quality Management System
to the standards ISO 9001:2015. The Quality Management System is applicable to Manufacture and Marketing of
Copper Products for Electrical Applications.

Quality Policy
Our Quality Policy is driven by the Vision to be a World Class Manufacturer of High Conductivity
Copper Rods, Wires and Strips for the cable & magnet wires, tin can welding and electrical
equipment industry.
Our objective is to achieve
SUSTAINED PROFITABLE GROWTH
with commitment to
TOTAL CUSTOMER SATISFACTION
by supplying
CONSISTENT HIGH QUALITY PRODUCT
at
GLOBALLY COMPETITIVE PRICES
through
EMPLOYEE PARTICIPATION IN CROSS FUNCTIONAL TEAMS
and strive for
CONTINUOUS IMPROVEMENT
in
TOTAL QUALITY, PRODUCTIVITY AND COSTS
Environment, Health and Safety Policy

The Environment, Health & Safety (EHS) policy of Metrod, which is involved in the manufacture
and marketing of copper products for electrical application, is driven by the vision to be a
responsible corporate citizen with integrity, high ethical standards and in harmony with the
environment.
We are committed towards providing a healthier, cleaner and greener environment by
implementing effective EHS management system, guided by our “M.E.T.R.O.D.” principles
that include
Manage our occupational and surrounding environments

to be safe, healthy and clean.
Enhance our performance by continual improvement of
management system and to achieve the set objectives
and targets.
Train all the employees to improve competency and
active participation at all levels.
Rightfully comply with all the applicable legal and other
requirements.
Optimise and conserve the available resources for
sustainable development and prevention of pollution.
Deploy relevant and necessary resources for the
improvement of work place ergonomics and environment.
The EHS Policy is communicated, understood, implemented and maintained throughout the
organisation and other interested parties.
Metrod : At a Glance
Delivering values beyond copper
Leading Copper Producer from Malaysia Servicing

Over 15 Countries Across Asia Pacific
MAGNET WIRE CABLES AUTOMOTIVE TRANSFORMERS

Metrod's high quality Metrod's copper is Metrod's oxygen free With Metrod's extensive
copper has wide extensively used for copper is being knowledge and
range of use in production of high, supplied in cutting experience, its
magnetic coils inside medium, low voltage edge technology - insulated conductors
motors, generators, cables, wire harnesses Electric Vechicles & are a preferred choice
alternators, and solar wires. Hybrid Electric of large power and
transformers, ballast Vehicles. distribution transformer
and automotive manufacturers.
applications.
No. 3, Lengkuk Keluli 2,

Bukit Raja Prime Industrial Park,
41720 Klang,
Selangor Darul Ehsan, Malaysia.
Telephone
603-3361 3422 (General)
603-3349 2688 (Marketing Hot Line)
Fax
603-3341 5318 (General)
603-3342 1840 (Marketing Department)
E-Mail
Sales : marketing@metrod.com
Finance : finance@metrod.com
Human Resource : hrd@metrod.com
Webmaster : webm@metrod.com
www.metrod.com
Cable Ladder & Accessories
Array Metal
ARRAY
ARRAY METAL ((M)) SDN. BERHAD (348023-A)
CABLE LADDER (AML)

QUALITY ASSURANCE
At Array Metal, we place high

importance on the quality we
deliver to our customers. We believed
that quality products and services lies
great customer satisfaction which in turn
build confidence and credibility towards our
company.
This is done through attentiveness towards customer’s
feedback on our products and services and by
systematically conforming to ISO 9001:2008 which is by
maintaining a desired level of quality by means of attention at
every stage from order processing to the delivery of the final
product.
We also believed that by having a safe working environment for the
employees in the first place will have a great impact on the type of
quality that is produced. Hence, we have started implementing and
adopting the 5S working culture and at the same time working our way
towards ISO 14001 and OHSAS 18001.
TABLE OF CONTENTS
CABLE LADDER-TYPE AML100
-S
-STRAIGHT G1
-ELBOW 30°/45°/90°
-E G2
-T
-TEE/CROSS G3
-U
-UNEQUAL TEE/UNEQUAL CROSS G4
-CENTER REDUCER/LEFT REDUCER/RIGHT REDUCER
-C G5
-OUTSIDE RISER 90° /INSIDE RISER 90°
-O G6
-OUTSIDE RISER 45°/INSIDE RISER 45°
-O G7

-STRAIGHT H1
-ELBOW 30°/45°/90° H2
-TEE/CROSS H3
-UNEQUAL TEE/UNEQUAL CROSS H4
-CENTER REDUCER/LEFT REDUCER/RIGHT REDUCER H5
-OUTSIDE RISER 90° /INSIDE RISER 90° H6
-OUTSIDE RISER 45°/INSIDE RISER 45° H7

-STRAIGHT J1
-ELBOW 30°/45°/90° J2
-TEE/CROSS J3
-UNEQUAL TEE/UNEQUAL CROSS J4
-CENTER REDUCER/LEFT REDUCER/RIGHT REDUCER J5

-OUTSIDE RISER 90° /INSIDE RISER 90° J6
-OUTSIDE RISER 45°/INSIDE RISER 45° J7
SPLICE PLATE G8
REDUCER PART G9
PROTECTIVE END CAP G10
HOLD DOWN CLAMP G11/G12/G13
END PLATE G14
STRAIGHT DIVIDER G15
FLEXIBLE DIVIDER G16
COVER CLAMP G17

EXPANSION SPLICE PLATE / VERTICAL LADDER SPLICE PLATE G18
3
TABLE OF CONTENTS
STRAIGHT COVER G19
O
30 ELBOW COVER G20
O
45 ELBOW COVER G21
O
90 ELBOW COVER G22
TEE COVER G23
UNEQUAL TEE COVER G24
CROSS COVER G25
UNEQUAL CROSS COVER G26

O
90 OUTSIDE RISER COVER G27
O
45 OUTSIDE RISER COVER G28
O
90 INSIDE RISER COVER G29
O
45 INSIDE RISER COVER G30
CENTER REDUCER COVER G31
LEFT REDUCER COVER G32
RIGHT REDUCER COVER G33
EARTH LINK G34
4
CABLE LADDER-
STRAIGHT SECTIONS
Rung Type 25
40
AML100
00 Series
23
OB9 x 18
i 25
40
G
23
ii
Fillet Weld
OB9 x 18
40 25
iii
22
OB9 x 18
22
25 DETAIL G
iv
40
OB9 x 18
25 60 4-SQ 9.5mm 60 25
100
100
Rung
Type 1
W
OB 9 x 18
150 300 300 150 100

3000
Material / Finish Thickness

G - Carbon Steel / , 1.5t STRAIGHT CABLE LADDER
Hot Dipped Galvanized Art No : Art No : Wt ( kg/m)
to BS EN ISO 1461 : 1999
Type - W - LMF Type - W - LMF HDG
E - EG/Coated in Epoxy , 1.5t
Standard Length : 3M, other lengths such as 6M AML100 - 100 - 3G AML100 - 100 - 6G 3.4
available upon request AML100 - 125 - 3G AML100 - 125 - 6G 3.5
Load Data AML100 AML100 - 150 - 3G AML100 - 150 - 6G 3.6
Capacity per m: AML100 - 200 - 3G AML100 - 200 - 6G 3.8
The table shows maximum allowed safe working load (SWL) with AML100 - 300 - 3G AML100 - 300 - 6G 4.1
1.5mm material thickness, including a safety factor of 1.7.
AML100 - 400 - 3G AML100 - 400 - 6G 4.4
According to the test procedure, the length of the end span must
be reduced to 3/4 of the support spacing. AML100 - 450 - 3G AML100 - 450 - 6G 4.6
AML100 - 500 - 3G AML100 - 500 - 6G 4.7
Support Spacing AML100 AML100 - 600 - 3G AML100 - 600 - 6G 5.0
HDG kg/m AML100 - 750 - 3G AML100 - 750 - 6G 5.5
2.0 m 351* AML100 - 800 - 3G AML100 - 800 - 6G 5.7
3.0 m 156*
6.0 m 39 AML100 - 900 - 3G AML100 - 900 - 6G 6.0
SWL: Safe Working Load
* Interpolation of test data. All tests are according to IEC 61537
Part Numbering:
AML100 - 100 - 1.5 - 3-G
Width(W)
100
125
Series 150
Height(H) 200 Thickness(T) Length(L) Material / Finish
AML 100 300
400 1.5 3 = 3000 G-Carbon Steel /
450 2.0 6 = 6000 Hot Dipped Galvanized
500 E -EG / Epoxy Powder Coated
600
750
800
900
G1 All units in (mm) & other sizes are available upon request.
CABLE LADDER FITTINGS
AML100 o
30 ELBOW ( E30 )
W Art No : Art No :
Type - W - R Type - W - R
100 AML100 - E30 - 100 - R45 AML100 - E30 - 100 - R60
125 AML100 - E30 - 125 - R45 AML100 - E30 - 125 - R60
W
150 AML100 - E30 - 150 - R45 AML100 - E30 - 150 - R60
200 AML100 - E30 - 200 - R45 AML100 - E30 - 200 - R60
300 AML100 - E30 - 300 - R45 AML100 - E30 - 300 - R60
400 AML100 - E30 - 400 - R45 AML100 - E30 - 400 - R60
450 AML100 - E30 - 450 - R45 AML100 - E30 - 450 - R60
R 500 AML100 - E30 - 500 - R45 AML100 - E30 - 500 - R60
°
30 600 AML100 - E30 - 600 - R45 AML100 - E30 - 600 - R60
750 AML100 - E30 - 750 - R45 AML100 - E30 - 750 - R60
800 AML100 - E30 - 800 - R45 AML100 - E30 - 800 - R60
900 AML100 - E30 - 900 - R45 AML100 - E30 - 900 - R60
o
45 ELBOW ( E45 )
W Art No : Art No :
100 AML100 - E45 - 100 - R45 AML100 - E45 - 100 - R60
125 AML100 - E45 - 125 - R45 AML100 - E45 - 125 - R60
150 AML100 - E45 - 150 - R45 AML100 - E45 - 150 - R60
200 AML100 - E45 - 200 - R45 AML100 - E45 - 200 - R60
W
300 AML100 - E45 - 300 - R45 AML100 - E45 - 300 - R60

400 AML100 - E45 - 400 - R45 AML100 - E45 - 400 - R60
450 AML100 - E45 - 450 - R45 AML100 - E45 - 450 - R60
R 500 AML100 - E45 - 500 - R45 AML100 - E45 - 500 - R60
600 AML100 - E45 - 600 - R45 AML100 - E45 - 600 - R60
45° 750 AML100 - E45 - 750 - R45 AML100 - E45 - 750 - R60
800 AML100 - E45 - 800 - R45 AML100 - E45 - 800 - R60
900 AML100 - E45 - 900 - R45 AML100 - E45 - 900 - R60
o
90 ELBOW ( E90 )
W Art No : Art No :
100 AML100 - E90 - 100 - R45 AML100 - E90 - 100 - R60
125 AML100 - E90 - 125 - R45 AML100 - E90 - 125 - R60
150 AML100 - E90 - 150 - R45 AML100 - E90 - 150 - R60
200 AML100 - E90 - 200 - R45 AML100 - E90 - 200 - R60
300 AML100 - E90 - 300 - R45 AML100 - E90 - 300 - R60
400 AML100 - E90 - 400 - R45 AML100 - E90 - 400 - R60
R 450 AML100 - E90 - 450 - R45 AML100 - E90 - 450 - R60
W
90° 500 AML100 - E90 - 500 - R45 AML100 - E90 - 500 - R60
600 AML100 - E90 - 600 - R45 AML100 - E90 - 600 - R60
750 AML100 - E90 - 750 - R45 AML100 - E90 - 750 - R60
800 AML100 - E90 - 800 - R45 AML100 - E90 - 800 - R60
900 AML100 - E90 - 900 - R45 AML100 - E90 - 900 - R60
Part Numbering:
AML100-E30-100-1.5 - R30 - G
Width(W)
Material/Finish
Thickness(T) Radius(R)
Series Type 100
Height(H) 125 R30 = 300
AML 100
o
E30=30 Elbow 1.5 G-Carbon Steel /
o 150 R45 = 450 Hot Dipped Galvanized
E45=45 Elbow 200 2.0
o R60 = 600 E -EG / Epoxy Powder Coated
E90=90 Elbow 300
400
450
500
600
750
800
900
All units in (mm) & other sizes are available upon request. G2
AML100
TEE PIECE ( T )
W Art No : Art No :
W 100 AML100 - T - 100 - R45 AML100 - T - 100 - R60
125 AML100 - T - 125 - R45 AML100 - T - 125 - R60
150 AML100 - T - 150 - R45 AML100 - T - 150 - R60
200 AML100 - T - 200 - R45 AML100 - T - 200 - R60
300 AML100 - T - 300 - R45 AML100 - T - 300 - R60
400 AML100 - T - 400 - R45 AML100 - T - 400 - R60
450 AML100 - T - 450 - R45 AML100 - T - 450 - R60
500 AML100 - T - 500 - R45 AML100 - T - 500 - R60
600 AML100 - T - 600 - R45 AML100 - T - 600 - R60
R 750 AML100 - T - 750 - R45 AML100 - T - 750 - R60
W W 800 AML100 - T - 800 - R45 AML100 - T - 800 - R60
900 AML100 - T - 900 - R45 AML100 - T - 900 - R60
CROSS PIECE ( CP )
W
W Art No : Art No :
W Type - W - R Type - W - R
100 AML100 - CP - 100 - R45 AML100 - CP - 100 - R60
125 AML100 - CP - 125 - R45 AML100 - CP - 125 - R60
150 AML100 - CP - 150 - R45 AML100 - CP - 150 - R60
200 AML100 - CP - 200 - R45 AML100 - CP - 200 - R60
300 AML100 - CP - 300 - R45 AML100 - CP - 300 - R60
400 AML100 - CP - 400 - R45 AML100 - CP - 400 - R60
450 AML100 - CP - 450 - R45 AML100 - CP - 450 - R60
W R 500 AML100 - CP - 500 - R45 AML100 - CP - 500 - R60
W
600 AML100 - CP - 600 - R45 AML100 - CP - 600 - R60
750 AML100 - CP - 750 - R45 AML100 - CP - 750 - R60
800 AML100 - CP - 800 - R45 AML100 - CP - 800 - R60
900 AML100 - CP - 900 - R45 AML100 - CP - 900 - R60
Part Numbering:
AML100-T-100 -1.5-R30-G
Width(W)
Series Height(H)
100
Thickness(T) Radius(R) Material/Finish
125 R30 = 300 G-Carbon Steel /
AML 100 Type 150 1.5
R45 = 450 Hot Dipped Galvanized
T-Tee Piece 200 2.0
R60 = 600 E -EG / Epoxy Powder Coated
CP-Cross Piece 300
400
450
500
600
750
800
900
AML100 UNEQUAL TEE PIECE ( UT )

W1 W2 Art No : Art No :
Type - W1/W2-R Type - W1/W2- R
200 150 AML100 - UT - 200/150 - R45 AML100 - UT - 200/150 - R60
250 150 AML100 - UT - 250/150 - R45 AML100 - UT - 250/150 - R60
W1 300 150 AML100 - UT - 300/150 - R45 AML100 - UT - 300/150 - R60
250 200 AML100 - UT - 250/200 - R45 AML100 - UT - 250/200 - R60
300 200 AML100 - UT - 300/200 - R45 AML100 - UT - 300/200 - R60
450 200 AML100 - UT - 450/200 - R45 AML100 - UT - 450/200 - R60
450 300 AML100 - UT - 450/300 - R45 AML100 - UT - 450/300 - R60
500 300 AML100 - UT - 500/300 - R45 AML100 - UT - 500/300 - R60
600 300 AML100 - UT - 600/300 - R45 AML100 - UT - 600/300 - R60
W1
R
W2
750 600 AML100 - UT - 750/600 - R45 AML100 - UT - 750/600 - R60
800 600 AML100 - UT - 800/600 - R45 AML100 - UT - 800/600 - R60
900 600 AML100 - UT - 900/600 - R45 AML100 - UT - 900/600 - R60
UNEQUAL CROSS PIECE ( UCP )

Type - W1/W2- R Type - W1/W2- R
200 150 AML100 - UCP - 200/150 - R45 AML100 - UCP - 200/150 - R60
W2
250 150 AML100 - UCP - 250/150 - R45 AML100 - UCP - 250/150 - R60
W1 150
300 AML100 - UCP - 300/150 - R45 AML100 - UCP - 300/150 - R60
250 200 AML100 - UCP - 250/200 - R45 AML100 - UCP - 250/200 - R60
300 200 AML100 - UCP - 300/200 - R45 AML100 - UCP - 300/200 - R60
450 200 AML100 - UCP - 450/200 - R45 AML100 - UCP - 450/200 - R60
450 300 AML100 - UCP - 450/300 - R45 AML100 - UCP - 450/300 - R60
W1
500 300 AML100 - UCP - 500/300 - R45 AML100 - UCP - 500/300 - R60
W2 R
600 300 AML100 - UCP - 600/300 - R45 AML100 - UCP - 600/300 - R60
750 600 AML100 - UCP - 750/600 - R45 AML100 - UCP - 750/600 - R60
800 600 AML100 - UCP - 800/600 - R45 AML100 - UCP - 800/600 - R60
900 600 AML100 - UCP - 900/600 - R45 AML100 - UCP - 900/600 - R60
Part Numbering:
AML100-UT-150/300-1.5-R30-G
Series Height(H) Width

AML 100 Type W1/W2 Thickness(T) Radius(R) Material/Finish
UT-Unequal Tee Piece 300/150 1.5 R30 = 300 G-Carbon Steel /
UCP-Unequal Cross Piece 600/300 2.0 R45 = 450 Hot Dipped Galvanized
900/600 R60 = 600 E -EG / Epoxy Powder Coated
AML100
CENTER REDUCER (RC)
Art No :
0 W W W1
60 Type - W/W1
125 100 AML100 - RC - 125/100
150 125 AML100 - RC - 150/125
200 150 AML100 - RC - 200/150
300 200 AML100 - RC - 300/200
400 300 AML100 - RC - 400/300
W1 450 400 AML100 - RC - 450/400
500 450 AML100 - RC - 500/450
600 500 AML100 - RC - 600/500
750 600 AML100 - RC - 750/600
800 750 AML100 - RC - 800/750
900 800 AML100 - RC - 900/800
RIGHT REDUCER ( RR )
W W1 Art No :
Type - W/W1
W 125 100 AML100 - RR - 125/100
0
60 150 125 AML100 - RR - 150/125
200 150 AML100 - RR - 200/150
300 200 AML100 - RR - 300/200
400 300 AML100 - RR - 400/300
450 400 AML100 - RR - 450/400
W1 500 450 AML100 - RR - 500/450
600 500 AML100 - RR - 600/500
750 600 AML100 - RR - 750/600
800 750 AML100 - RR - 800/750
900 800 AML100 - RR - 900/800
LEFT REDUCER (RL)

W W1 Art No :
Type - W/W1
125 100 AML100 - RL - 125/100
0 W 150 125 AML100 - RL - 150/125
60 200 150 AML100 - RL - 200/150
300 200 AML100 - RL - 300/200
400 300 AML100 - RL - 400/300
450 400 AML100 - RL - 450/400
500 450 AML100 - RL - 500/450
600 500 AML100 - RL - 600/500
750 600 AML100 - RL - 750/600
W1 800 750 AML100 - RL - 800/750
900 800 AML100 - RL - 900/800
Part Numbering:
AML100-RC-125/100-1.5 - G
Width
W / W1
125/100
Series Height(H) Type 150/125 Thickness(T)
AML 100 RC = Center Reducer 200/150 1.5
RR = Right Reducer 300/200 2.0 Material/Finish
400/300 G-Carbon Steel /
RL = Left Reducer 450/400
500/450
Hot Dipped Galvanized
600/500 E -EG / Epoxy Powder Coated
750/600
800/750
900/800
O
90 OUTSIDE RISER ( OR90 )
AML100
Art No : Art No :
100 AML100 - OR90 - 100 - R45 AML100 - OR90 - 100 - R60
W
125 AML100 - OR90 - 125 - R45 AML100 - OR90 - 125 - R60
150 AML100 - OR90 - 150 - R45 AML100 - OR90 - 150 - R60
200 AML100 - OR90 - 200 - R45 AML100 - OR90 - 200 - R60
300 AML100 - OR90 - 300 - R45 AML100 - OR90 - 300 - R60
400 AML100 - OR90 - 400 - R45 AML100 - OR90 - 400 - R60
R
450 AML100 - OR90 - 450 - R45 AML100 - OR90 - 450 - R60
500 AML100 - OR90 - 500 - R45 AML100 - OR90 - 500 - R60
600 AML100 - OR90 - 600 - R45 AML100 - OR90 - 600 - R60
750 AML100 - OR90 - 750 - R45 AML100 - OR90 - 750 - R60
800 AML100 - OR90 - 800 - R45 AML100 - OR90 - 800 - R60
900 AML100 - OR90 - 900 - R45 AML100 - OR90 - 900 - R60
O
90 INSIDE RISER ( IR90 )
W Art No : Art No :
100 AML100 - IR90 - 100 - R45 AML100 - IR90 - 100 - R60
125 AML100 - IR90 - 125 - R45 AML100 - IR90 - 125 - R60
150 AML100 - IR90 - 150 - R45 AML100 - IR90 - 150 - R60
200 AML100 - IR90 - 200 - R45 AML100 - IR90 - 200 - R60
R 300 AML100 - IR90 - 300 - R45 AML100 - IR90 - 300 - R60
400 AML100 - IR90 - 400 - R45 AML100 - IR90 - 400 - R60
450 AML100 - IR90 - 450 - R45 AML100 - IR90 - 450 - R60
500 AML100 - IR90 - 500 - R45 AML100 - IR90 - 500 - R60
600 AML100 - IR90 - 600 - R45 AML100 - IR90 - 600 - R60
750 AML100 - IR90 - 750 - R45 AML100 - IR90 - 750 - R60
W 800 AML100 - IR90 - 800 - R45 AML100 - IR90 - 800 - R60
900 AML100 - IR90 - 900 - R45 AML100 - IR90 - 900 - R60
Part Numbering:
AML100-OR-90 - 1.5 - R45 - G
Width(W)
100
Series Height(H) 125
Type 150 Thickness(T) Radius(R)
AML 100 O
OR90-90 Outside Riser 200 1.5 R45 = 450
O
IR 90-90 Inside Riser 300 2.0 R60 = 600
400 Material/Finish
450 G-Carbon Steel /
500 Hot Dipped Galvanized
600
800
900
AML100
45 OUTSIDE RISER (OR45)
W Art No :
100 AML100 - OR45 - 100 - R45 AML100 - OR45 - 100 - R60
125 AML100 - OR45 - 125 - R45 AML100 - OR45 - 125 - R60
W 150 AML100 - OR45 - 150 - R45 AML100 - OR45 - 150 - R60
200 AML100 - OR45 - 200 - R45 AML100 - OR45 - 200 - R60
300 AML100 - OR45 - 300 - R45 AML100 - OR45 - 300 - R60
400 AML100 - OR45 - 400 - R45 AML100 - OR45 - 400 - R60
450 AML100 - OR45 - 450 - R45 AML100 - OR45 - 450 - R60
R
500 AML100 - OR45 - 500 - R45 AML100 - OR45 - 500 - R60
600 AML100 - OR45 - 600 - R45 AML100 - OR45 - 600 - R60
750 AML100 - OR45 - 750 - R45 AML100 - OR45 - 750 - R60
800 AML100 - OR45 - 800 - R45 AML100 - OR45 - 800 - R60
900 AML100 - OR45 - 900 - R45 AML100 - OR45 - 900 - R60
45 INSIDE RISER (IR45)

W Art No : Art No :
100 AML100 - IR45 - 100 - R45 AML100 - IR45 - 100 - R60
125 AML100 - IR45 - 125 - R45 AML100 - IR45 - 125 - R60
150 AML100 - IR45 - 150 - R45 AML100 - IR45 - 150 - R60
R 200 AML100 - IR45 - 200 - R45 AML100 - IR45 - 200 - R60
300 AML100 - IR45 - 300 - R45 AML100 - IR45 - 300 - R60
400 AML100 - IR45 - 400 - R45 AML100 - IR45 - 400 - R60
450 AML100 - IR45 - 450 - R45 AML100 - IR45 - 450 - R60
W 500 AML100 - IR45 - 500 - R45 AML100 - IR45 - 500 - R60
600 AML100 - IR45 - 600 - R45 AML100 - IR45 - 600 - R60
750 AML100 - IR45 - 750 - R45 AML100 - IR45 - 750 - R60
800 AML100 - IR45 - 800 - R45 AML100 - IR45 - 800 - R60
900 AML100 - IR45 - 900 - R45 AML100 - IR45 - 900 - R60
Part Numbering:
AML100 - OR45-100-1.5 - R45 - G
Width(W)
100
125
150
Series Height(H) Type 200 Thickness(T) Radius(R) Material / Finish
AML 100 OR45 - 45 Outside Riser 300 1.5 R45 = 450 G - Carbon Steel /
IR45 - 45 Inside Riser 400 2.0 R60 = 600 Hot Dipped Galvanized
450 E - EG / Epoxy Powder Coated
500
600
750
800
900
CABLE LADDER-
STRAIGHT SECTIONS
AML125 Series
Rung Type 25
Fillet Weld
40 OB 9 x 18
27
25
40
OB 9 x 18
B ii
27
DETAIL B
D 40 25
OB 9 x 18
iii
22
40
25
iv
22
25 60 8-SQ.9.5mm 60 25 OB 9 x 18
125
125
Rung
Type 1
OB 9 x 18
W
150 300 300 150 125

3000
Material / Finish Thickness STRAIGHT CABLE LADDER

G - Carbon Steel /
Hot Dipped Galvanized , 1.5t Art No : Art No : Wt ( kg/m)
to BS EN ISO 1461:1999 Type -W- LMF Type -W- LMF HDG
E - EG/Coated in Epoxy , 1.5t AML125 - 100 - 3G AML125 - 100 - 6G 4.4
Standard Length : 3M, other lengths such as 6M AML125 - 125 - 3G AML125 - 125 - 6G 4.5
available upon request
AML125 - 150 - 3G AML125 - 150 - 6G 4.6
Capacity per m:
The table shows maximum allowed safe working load (SWL) with AML125 - 300 - 3G AML125 - 300 - 6G 5.0
2.0mm material thickness, including a safety factor of 1.7. AML125 - 400 - 3G AML125 - 400 - 6G 5.4
According to the test procedure, the length of the end span must AML125 - 450 - 3G AML125 - 450 - 6G 5.5
be reduced to 3/4 of the support spacing.
AML125 - 500 - 3G AML125 - 500 - 6G 5.7
Support Spacing AML125 AML125 - 600 - 3G AML125 - 600 - 6G 6.0
HDG kg/m
AML125 - 750 - 3G AML125 - 750 - 6G 6.5
2.0 m 1026*
3.0 m 456* AML125 - 800 - 3G AML125 - 800 - 6G 6.6
6.0 m 114 AML125 - 900 - 3G AML125 - 900 - 6G 7.0
Part Numbering:
AML 125 -100-1.5-3-G
Width(W) Material / Finish

Series Height (H) 100
AML 125 125 Thickness(T) G-Carbon Steel /
150 1.5 Length(L) Hot Dipped Galvanized
200 2.0 3 = 3000 E -EG / Epoxy Powder Coated
300 6 = 6000
400
450
500
600
750
800
900
All units in (mm) & other sizes are available upon request. H1
AML125 30 ELBOW ( E30 )

W Art No: Art No:
Type-W - R Type-W - R
100 AML125-E30-100-R45 AML125-E30-100-R60
125 AML125-E30-125-R45 AML125-E30-125-R60
150 AML125-E30-150-R45 AML125-E30-150-R60
200 AML125-E30-200-R45 AML125-E30-200-R60
300 AML125-E30-300-R45 AML125-E30-300-R60
R 400 AML125-E30-400-R45 AML125-E30-400-R60
°
W 30 450 AML125-E30-450-R45 AML125-E30-450-R60
500 AML125-E30-500-R45 AML125-E30-500-R60
600 AML125-E30-600-R45 AML125-E30-600-R60
750 AML125-E30-750-R45 AML125-E30-750-R60
800 AML125-E30-800-R45 AML125-E30-800-R60
900 AML125-E30-900-R45 AML125-E30-900-R60
45 ELBOW ( E45 )
W Art No: Art No:
100 AML125-E45-100-R45 AML125-E45-100-R60
125 AML125-E45-125-R45 AML125-E45-125-R60
150 AML125-E45-150-R45 AML125-E45-150-R60
200 AML125-E45-200-R45 AML125-E45-200-R60
300 AML125-E45-300-R45 AML125-E45-300-R60
400 AML125-E45-400-R45 AML125-E45-400-R60
450 AML125-E45-450-R45 AML125-E45-450-R60
R 500 AML125-E45-500-R45 AML125-E45-500-R60
°
w 45 600 AML125-E45-600-R45 AML125-E45-600-R60
750 AML125-E45-750-R45 AML125-E45-750-R60
800 AML125-E45-800-R45 AML125-E45-800-R60
900 AML125-E45-900-R45 AML125-E45-900-R60
90 ELBOW ( E90 )
W Art No: Art No:
100 AML125-E90-100-R45 AML125-E90-100-R60
125 AML125-E90-125-R45 AML125-E90-125-R60
150 AML125-E90-150-R45 AML125-E90-150-R60
200 AML125-E90-200-R45 AML125-E90-200-R60
300 AML125-E90-300-R45 AML125-E90-300-R60
400 AML125-E90-400-R45 AML125-E90-400-R60
450 AML125-E90-450-R45 AML125-E90-450-R60
500 AML125-E90-500-R45 AML125-E90-500-R60
R 600 AML125-E90-600-R45 AML125-E90-600-R60
w 750 AML125-E90-750-R45 AML125-E90-750-R60
90° 800 AML125-E90-800-R45 AML125-E90-800-R60
900 AML125-E90-900-R45 AML125-E90-900-R60
Part Numbering:
AML 125 - E30-100-1.5 - R30 - G
Width(W)
100
150 R30 - 300
AML 125
O
E30 - 30 Elbow 200 1.5 G-Carbon Steel /
O
E45 - 45 Elbow 300 2.0 R45 - 450 Hot Dipped Galvanized
O 400 R60 - 600 E -EG / Epoxy Powder Coated
E90 - 90 Elbow 450
500
600
750
800
900
H2 All units in (mm) & other sizes are available upon request.
AML125 TEE PIECE ( T )

W Art No: Art No:
Type-W-R Type-W-R
100 AML125 - T - 100 - R45 AML125 - T - 100 - R60
W
125 AML125 - T - 125 - R45 AML125 - T - 125 - R60
150 AML125 - T - 150 - R45 AML125 - T - 150 - R60
200 AML125 - T - 200 - R45 AML125 - T - 200 - R60
300 AML125 - T - 300 - R45 AML125 - T - 300 - R60
400 AML125 - T - 400 - R45 AML125 - T - 400 - R60
450 AML125 - T - 450 - R45 AML125 - T - 450 - R60
W R W 500 AML125 - T - 500 - R45 AML125 - T - 500 - R60
600 AML125 - T - 600 - R45 AML125 - T - 600 - R60
750 AML125 - T - 750 - R45 AML125 - T - 750 - R60
800 AML125 - T - 800 - R45 AML125 - T - 800 - R60
900 AML125 - T - 900 - R45 AML125 - T - 900 - R60
CROSS PIECE ( CP )
W Art No: Art No:
Type-W-R Type-W-R
100 AML125 - CP - 100 - R45 AML125 - CP - 100 - R60
W
W 125 AML125 - CP - 125 - R45 AML125 - CP - 125 - R60
150 AML125 - CP - 150 - R45 AML125 - CP - 150 - R60
200 AML125 - CP - 200 - R45 AML125 - CP - 200 - R60
300 AML125 - CP - 300 - R45 AML125 - CP - 300 - R60
400 AML125 - CP - 400 - R45 AML125 - CP - 400 - R60
450 AML125 - CP - 450 - R45 AML125 - CP - 450 - R60
500 AML125 - CP - 500 - R45 AML125 - CP - 500 - R60
W R
W
600 AML125 - CP - 600 - R45 AML125 - CP - 600 - R60
750 AML125 - CP - 750 - R45 AML125 - CP - 750 - R60
800 AML125 - CP - 800 - R45 AML125 - CP - 800 - R60
900 AML125 - CP - 900 - R45 AML125 - CP - 900 - R60
Part Numbering:
AML125-T-100/100-1.5-R30-G
Width(W)
100
125
150 Material / Finish
Series Height(H) Type 200 Thickness(T) Radius(R) G-Carbon Steel /
AML 125 T-Tee 300 1.5 R30 = 300
CP-Cross Piece 400 2.0 R45 = 450 Hot Dipped Galvanized
450 R60 = 600 E -EG / Epoxy Powder Coated
500
600
750
800
900
AML125 UNEQUAL TEE PIECE ( UT )

W1 W2 Art No: Art No:
Type-W1/W2-R Type-W1/W2-R
200 150 AML125 - UT - 200/150 - R45 AML125 - UT - 200/150 - R60
W1
250 150 AML125 - UT - 250/150 - R45 AML125 - UT - 250/150 - R60
300 150 AML125 - UT - 300/150 - R45 AML125 - UT - 300/150 - R60
250 200 AML125 - UT - 250/200 - R45 AML125 - UT - 250/200 - R60
300 200 AML125 - UT - 300/200 - R45 AML125 - UT - 300/200 - R60
450 200 AML125 - UT - 450/200 - R45 AML125 - UT - 450/200 - R60
450 300 AML125 - UT - 450/300 - R45 AML125 - UT - 450/300 - R60
R 500 300 AML125 - UT - 500/300 - R45 AML125 - UT - 500/300 - R60
W2 W1 600 300 AML125 - UT - 600/300 - R45 AML125 - UT - 600/300 - R60
750 600 AML125 - UT - 750/600 - R45 AML125 - UT - 750/600 - R60
800 600 AML125 - UT - 800/600 - R45 AML125 - UT - 800/600 - R60
900 600 AML125 - UT - 900/600 - R45 AML125 - UT - 900/600 - R60

W1 W2 Art No: Art No:
Type-W1/W2-R Type-W1/W2-R
200 150 AML125 - UCP - 200/150 - R45 AML125 - UCP - 200/150 - R60
W2 250 150 AML125 - UCP - 250/150 - R45 AML125 - UCP - 250/150 - R60
250 200 AML125 - UCP - 250/200 - R45 AML125 - UCP - 250/200 - R60
300 200 AML125 - UCP - 300/200 - R45 AML125 - UCP - 300/200 - R60
450 200 AML125 - UCP - 450/200 - R45 AML125 - UCP - 450/200 - R60
450 300 AML125 - UCP - 450/300 - R45 AML125 - UCP - 450/300 - R60
500 300 AML125 - UCP - 500/300 - R45 AML125 - UCP - 500/300 - R60
R 600 300 AML125 - UCP - 600/300 - R45 AML125 - UCP - 600/300 - R60
W2 W1
750 600 AML125 - UCP - 750/600 - R45 AML125 - UCP - 750/600 - R60
800 600 AML125 - UCP - 800/600 - R45 AML125 - UCP - 800/600 - R60
900 600 AML125 - UCP - 900/600 - R45 AML125 - UCP - 900/600 - R60
Part Numbering:
AML 125 - T - 150/200 - 1.5 - R30 - G
Width
W1/W2
200/150
Series Height(H) 250/150
AML 125 Type Thickness(T) Radius(R)
UT-Unequal Tee 300/150
1.5 R30 = 300
UCP-Unequal Cross Piece 250/200 2.0 R45 = 450 Material / Finish
300/200 R60 = 600 G-Carbon Steel /
450/200
450/300 Hot Dipped Galvanized
600/300
750/600
800/600
900/600
AML125
CENTER REDUCER (RC)
W W1 Art No :
Type - W/W1
0 W
60 125 100 AML125 - RC - 125/100
150 125 AML125 - RC - 150/125
200 150 AML125 - RC - 200/150
300 200 AML125 - RC - 300/200
400 300 AML125 - RC - 400/300
500 400 AML125 - RC - 500/400
600 500 AML125 - RC - 600/500
W1 700 600 AML125 - RC - 700/600
800 700 AML125 - RC - 800/700
900 800 AML125 - RC - 900/800
W W1 Art No :
Type - W/W1
0 W
60 125 100 AML125 - RR - 125/100
150 125 AML125 - RR - 150/125
200 150 AML125 - RR - 200/150
300 200 AML125 - RR - 300/200
400 300 AML125 - RR - 400/300
500 400 AML125 - RR - 500/400
W1 600 500 AML125 - RR - 600/500
700 600 AML125 - RR - 700/600
800 700 AML125 - RR - 800/700
900 800 AML125 - RR - 900/800
LEFT REDUCER (RL)

W W1 Art No :
Type - W/W1
0 125 100 AML125 - RL - 125/100
60 W 150 125 AML125 - RL - 150/125
200 150 AML125 - RL - 200/150
300 200 AML125 - RL - 300/200
400 300 AML125 - RL - 400/300
500 400 AML125 - RL - 500/400
600 500 AML125 - RL - 600/500
700 600 AML125 - RL - 700/600
W1 800 700 AML125 - RL - 800/700
900 800 AML125 - RL - 900/800
Part Numbering:
AML125 - RC - 125/100 - 1.5 - G
Width
W/W1
Series Height(H) Type 125/100
AML 150/125 Thickness(T) Material / Finish
125 RC = Center Reducer 1.5 G-Carbon Steel /
200/150
RR = Right Reducer 300/200 2.0 Hot Dipped Galvanized
RL = Left Reducer 400/300 E -EG / Epoxy Powder Coated
500/400
600/500
700/600
800/700
900/800
AML125
W Art No: Art No:
Type-W-R Type-W-R
W
100 AML125 - OR90 - 100 - R45 AML125 - OR90 - 100 - R60
125 AML125 - OR90 - 125 - R45 AML125 - OR90 - 125 - R60
150 AML125 - OR90 - 150 - R45 AML125 - OR90 - 150 - R60
200 AML125 - OR90 - 200 - R45 AML125 - OR90 - 200 - R60
R 300 AML125 - OR90 - 300 - R45 AML125 - OR90 - 300 - R60
400 AML125 - OR90 - 400 - R45 AML125 - OR90 - 400 - R60
450 AML125 - OR90 - 450 - R45 AML125 - OR90 - 450 - R60
500 AML125 - OR90 - 500 - R45 AML125 - OR90 - 500 - R60
600 AML125 - OR90 - 600 - R45 AML125 - OR90 - 600 - R60
750 AML125 - OR90 - 750 - R45 AML125 - OR90 - 750 - R60
800 AML125 - OR90 - 800 - R45 AML125 - OR90 - 800 - R60
900 AML125 - OR90 - 900 - R45 AML125 - OR90 - 900 - R60

W Art No: Art No:
Type-W-R Type-W-R
100 AML125 - IR90 - 100 - R45 AML125 - IR90 - 100 - R60
125 AML125 - IR90 - 125 - R45 AML125 - IR90 - 125 - R60
150 AML125 - IR90 - 150 - R45 AML125 - IR90 - 150 - R60
200 AML125 - IR90 - 200 - R45 AML125 - IR90 - 200 - R60
R
300 AML125 - IR90 - 300 - R45 AML125 - IR90 - 300 - R60
400 AML125 - IR90 - 400 - R45 AML125 - IR90 - 400 - R60
450 AML125 - IR90 - 450 - R45 AML125 - IR90 - 450 - R60
500 AML125 - IR90 - 500 - R45 AML125 - IR90 - 500 - R60
600 AML125 - IR90 - 600 - R45 AML125 - IR90 - 600 - R60
750 AML125 - IR90 - 750 - R45 AML125 - IR90 - 750 - R60
W
800 AML125 - IR90 - 800 - R45 AML125 - IR90 - 800 - R60
900 AML125 - IR90 - 900 - R45 AML125 - IR90 - 900 - R60
Part Numbering:
AML 125-OR90-100 -1.5 - R45-G
Width
(W)
100
125 Material / Finish
Series Height(H) Type o 150 Thickness(T) Radius(R) G-Carbon Steel /
AML 125 OR90-90o -Ouside Riser 200 1.5 R45 = 450
IR90-90 -Inside Riser 300 2.0 R60 = 600 Hot Dipped Galvanized
450
500
600
750
800
900
AML125
W Art No: Art No:
Type-W-R Type-W-R
W 100 AML125 - OR45 - 100 - R45 AML125 - OR45 - 100 - R60

125 AML125 - OR45 - 125 - R45 AML125 - OR45 - 125 - R60
150 AML125 - OR45 - 150 - R45 AML125 - OR45 - 150 - R60
200 AML125 - OR45 - 200 - R45 AML125 - OR45 - 200 - R60
300 AML125 - OR45 - 300 - R45 AML125 - OR45 - 300 - R60
R
400 AML125 - OR45 - 400 - R45 AML125 - OR45 - 400 - R60
450 AML125 - OR45 - 450 - R45 AML125 - OR45 - 450 - R60
500 AML125 - OR45 - 500 - R45 AML125 - OR45 - 500 - R60
600 AML125 - OR45 - 600 - R45 AML125 - OR45 - 600 - R60
750 AML125 - OR45 - 750 - R45 AML125 - OR45 - 750 - R60
800 AML125 - OR45 - 800 - R45 AML125 - OR45 - 800 - R60
900 AML125 - OR45 - 900 - R45 AML125 - OR45 - 900 - R60
45 INSIDE RISER (IR45)

W Art No: Art No:
Type-W-R Type-W-R
100 AML125 - IR45 - 100 - R45 AML125 - IR45 - 100 - R60
125 AML125 - IR45 - 125 - R45 AML125 - IR45 - 125 - R60
150 AML125 - IR45 - 150 - R45 AML125 - IR45 - 150 - R60
200 AML125 - IR45 - 200 - R45 AML125 - IR45 - 200 - R60
300 AML125 - IR45 - 300 - R45 AML125 - IR45 - 300 - R60
400 AML125 - IR45 - 400 - R45 AML125 - IR45 - 400 - R60
W 450 AML125 - IR45 - 450 - R45 AML125 - IR45 - 450 - R60
500 AML125 - IR45 - 500 - R45 AML125 - IR45 - 500 - R60
600 AML125 - IR45 - 600 - R45 AML125 - IR45 - 600 - R60
750 AML125 - IR45 - 750 - R45 AML125 - IR45 - 750 - R60
800 AML125 - IR45 - 800 - R45 AML125 - IR45 - 800 - R60
900 AML125 - IR45 - 900 - R45 AML125 - IR45 - 900 - R60
Part Numbering:
AML125-OR45-100/100-1.5-R45-G
Width(W)
100
125
150
200
Series Heigth(H) Type 300 Thickness(T) Radius(R) Material / Finish
125 125
O
OR45 - 45 Outside Riser 400 1.5 R45 = 450 G-Carbon Steel /
O
IR45 - 45 Inside Riser 450 2.0 R60 = 600 Hot Dipped Galvanized
600
750
800
900
CABLE LADDER-
STRAIGHT SECTIONS
Rung Type 25
40 OB 9 x 18
AML150 Series Fillet Weld i
27
25
D OB 9 x 18
ii
27
40 25
iii OB 9 x 18
22
DETAIL D
40
25
iv
22
25 60
8-OB.9 x 18 60 25 OB 9 x 18
150
150
Rung
Type 1
W
OB 9 x 18
150 300 300 150 150

3000
Material / Finish Thickness STRAIGHT CABLE LADDER

G - Carbon Steel / , 2.0t
Hot Dipped Galvanized Art No : Type Art No : Type Wt(kg/m)
to BS EN ISO 1461 : 1999 Type - W - LMF Type - W - LMF HDG
E - EG / Coated in Epoxy , 2.0t AML150 - 150 - 3G AML150 - 150 - 6G 6.8
Standard Length : 3M , other lengths such as 6M AML150 - 200 - 3G AML150 - 200 - 6G 7.1
available upon request
AML150 - 300 - 3G AML150 - 300 - 6G 7.5
Capacity per m:
The table shows maximum allowed safe working load (SWL)with AML150 - 450 - 3G AML150 - 450 - 6G 8.2
2.0mm material thickness, including a safety factor of 1.7. AML150 - 500 - 3G AML150 - 500 - 6G 8.4
According to the test procedure, the length of the end span must AML150 - 600 - 3G AML150 - 600 - 6G 8.8
be reduced to 3/4 of the support spacing. AML150 - 750 - 3G AML150 - 750 - 6G 9.4
AML150 - 800 - 3G AML150 - 800 - 6G 9.6
Support Spacing AML150
HDG kg/m AML150 - 900 - 3G AML150 - 900 - 6G 10.1
2.0 m 1134*
3.0 m 504*
6.0 m 126
Part Numbering:
AML 150-150 - 2 - 3 - G
Series Width(W) Material / Finish

AML 150 G-Carbon Steel /
Height (H) 200 Length(L) Hot Dipped Galvanized
150 300 3 = 3000 E -EG / Epoxy Powder Coated
400 Thickness(T) 6 = 6000
450 2.0
500
600
750
800
900
J1 All units in (mm) & other sizes are available upon request.
AML150 30 ELBOW ( E30 )

W Art No : Art No :
150 AML150 - E30 - 150 - R45 AML150 - E30 - 150 - R60
200 AML150 - E30 - 200 - R45 AML150 - E30 - 200 - R60
W
300 AML150 - E30 - 300 - R45 AML150 - E30 - 300 - R60
400 AML150 - E30 - 400 - R45 AML150 - E30 - 400 - R60
450 AML150 - E30 - 450 - R45 AML150 - E30 - 450 - R60
R 500 AML150 - E30 - 500 - R45 AML150 - E30 - 500 - R60
° 600 AML150 - E30 - 600 - R45 AML150 - E30 - 600 - R60
30 750 AML150 - E30 - 750 - R45 AML150 - E30 - 750 - R60
800 AML150 - E30 - 800 - R45 AML150 - E30 - 800 - R60
900 AML150 - E30 - 900 - R45 AML150 - E30 - 900 - R60
45 ELBOW ( E45 )
W Art No : Art No :
150 AML150 - E45 - 150 - R45 AML150 - E45 - 150 - R60
200 AML150 - E45 - 200 - R45 AML150 - E45 - 200 - R60
300 AML150 - E45 - 300 - R45 AML150 - E45 - 300 - R60
400 AML150 - E45 - 400 - R45 AML150 - E45 - 400 - R60
W
450 AML150 - E45 - 450 - R45 AML150 - E45 - 450 - R60

500 AML150 - E45 - 500 - R45 AML150 - E45 - 500 - R60
R 600 AML150 - E45 - 600 - R45 AML150 - E45 - 600 - R60
750 AML150 - E45 - 750 - R45 AML150 - E45 - 750 - R60
45° 800 AML150 - E45 - 800 - R45 AML150 - E45 - 800 - R60
900 AML150 - E45 - 900 - R45 AML150 - E45 - 900 - R60
90 ELBOW ( E90 )
W Art No : Art No :
150 AML150 - E90 - 150 - R45 AML150 - E90 - 150 - R60
200 AML150 - E90 - 200 - R45 AML150 - E90 - 200 - R60
300 AML150 - E90 - 300 - R45 AML150 - E90 - 300 - R60
400 AML150 - E90 - 400 - R45 AML150 - E90 - 400 - R60
450 AML150 - E90 - 450 - R45 AML150 - E90 - 450 - R60
500 AML150 - E90 - 500 - R45 AML150 - E90 - 500 - R60
600 AML150 - E90 - 600 - R45 AML150 - E90 - 600 - R60
90° R W 750 AML150 - E90 - 750 - R45 AML150 - E90 - 750 - R60
800 AML150 - E90 - 800 - R45 AML150 - E90 - 800 - R60
900 AML150 - E90 - 900 - R45 AML150 - E90 - 900 - R60
Part Numbering:
AML 150 - E30 -150 - 2 - R30 - G
Width(W)
150
AML 150
o
E30 - 30 Elbow 300 2.0 R30 - 300 G-Carbon Steel /
o
E45 - 45 Elbow 400 R45 - 450 Hot Dipped Galvanized
o 450 R60 - 600 E -EG / Epoxy Powder Coated
E90 - 90 Elbow 500
600
750
800
900
All units in (mm) & other sizes are available upon request. J2
AML150
TEE PIECE ( T )
W Art No : Art No :
150 AML150 - T - 150 - R45 AML150 - T - 150 - R60
W 200 AML150 - T - 200 - R45 AML150 - T - 200 - R60
300 AML150 - T - 300 - R45 AML150 - T - 300 - R60
400 AML150 - T - 400 - R45 AML150 - T - 400 - R60
450 AML150 - T - 450 - R45 AML150 - T - 450 - R60
500 AML150 - T - 500 - R45 AML150 - T - 500 - R60
600 AML150 - T - 600 - R45 AML150 - T - 600 - R60
750 AML150 - T - 750 - R45 AML150 - T - 750 - R60
R W 800 AML150 - T - 800 - R45 AML150 - T - 800 - R60
W
900 AML150 - T - 900 - R45 AML150 - T - 900 - R60
CROSS PIECE ( CP )
W Art No : Art No :
W
W 150 AML150 - CP - 150 - R45 AML150 - CP - 150 - R60
200 AML150 - CP - 200 - R45 AML150 - CP - 200 - R60
300 AML150 - CP - 300 - R45 AML150 - CP - 300 - R60
400 AML150 - CP - 400 - R45 AML150 - CP - 400 - R60
450 AML150 - CP - 450 - R45 AML150 - CP - 450 - R60
500 AML150 - CP - 500 - R45 AML150 - CP - 500 - R60
600 AML150 - CP - 600 - R45 AML150 - CP - 600 - R60
W W
R 750 AML150 - CP - 750 - R45 AML150 - CP - 750 - R60
800 AML150 - CP - 800 - R45 AML150 - CP - 800 - R60
900 AML150 - CP - 900 - R45 AML150 - CP - 900 - R60
Part Numbering:
AML150- T -150/150 - 2 - R30-G
Width(W)
150
AML 150 T-Tee Piece 300 2.0 R30 = 300 G-Carbon Steel /
CP-Cross Piece 400 R45 = 450 Hot Dipped Galvanized
450 R60 = 600 E -EG / Epoxy Powder Coated
500
600
750
800
900
AML150
UNEQUAL TEE PIECE ( UT )
Type - W1/W2 - R Type - W1/W2 - R
W1
200 150 AML150 - UT - 200/150 - R45 AML150 - UT - 200/150 - R60
250 150 AML150 - UT - 250/150 - R45 AML150 - UT - 250/150 - R60
300 150 AML150 - UT - 300/150 - R45 AML150 - UT - 300/150 - R60
300 200 AML150 - UT - 300/200 - R45 AML150 - UT - 300/200 - R60
400 200 AML150 - UT - 400/200 - R45 AML150 - UT - 400/200 - R60
1 450 200 AML150 - UT - 450/200 - R45 AML150 - UT - 450/200 - R60
W2 R W
450 300 AML150 - UT - 450/300 - R45 AML150 - UT - 450/300 - R60
500 300 AML150 - UT - 500/300 - R45 AML150 - UT - 500/300 - R60
600 300 AML150 - UT - 600/300 - R45 AML150 - UT - 600/300 - R60
750 600 AML150 - UT - 750/600 - R45 AML150 - UT - 750/600 - R60
800 600 AML150 - UT - 800/600 - R45 AML150 - UT - 800/600 - R60
900 600 AML150 - UT - 900/600 - R45 AML150 - UT - 900/600 - R60

Type - W1/W2 - R Type - W1/W2 - R
200 150 AML150 - UCP - 200/150 - R45 AML150 - UCP - 200/150 - R60
W2
300 150 AML150 - UCP - 300/150 - R45 AML150 - UCP - 300/150 - R60
250 200 AML150 - UCP - 250/200 - R45 AML150 - UCP - 250/200 - R60
300 200 AML150 - UCP - 300/200 - R45 AML150 - UCP - 300/200 - R60
450 200 AML150 - UCP - 450/200 - R45 AML150 - UCP - 450/200 - R60
450 300 AML150 - UCP - 450/300 - R45 AML150 - UCP - 450/300 - R60
W1
500 300 AML150 - UCP - 500/300 - R45 AML150 - UCP - 500/300 - R60
W2 R
600 300 AML150 - UCP - 600/300 - R45 AML150 - UCP - 600/300 - R60
750 600 AML150 - UCP - 750/600 - R45 AML150 - UCP - 750/600 - R60
800 600 AML150 - UCP - 800/600 - R45 AML150 - UCP - 800/600 - R60
900 600 AML150 - UCP - 900/600 - R45 AML150 - UCP - 900/600 - R60
Part Numbering:
AML 150-UT-150/300 - 2 -R30-G
Width
W1/W2
200/150
Series Height(H) 250/150
150 Type Thickness(T) Radius(R)
AML UT-Unequal Tee 300/150
2.0 R30 = 300
UCP-Unequal Cross Piece 250/200
R45 = 450
300/200
R60 = 600
450/200
450/300 Material / Finish
800/600
900/600
AML150
CENTER REDUCER (RC)
W W1 Art No :
Type - Width (W/W1)
0
60 W 150 125 AML150 - RC - 150/125
200 150 AML150 - RC - 200/150
300 200 AML150 - RC - 300/200
400 300 AML150 - RC - 400/300
450 400 AML150 - RC - 450/400
500 450 AML150 - RC - 500/450
600 500 AML150 - RC - 600/500
W1 750 600 AML150 - RC - 750/600
800 750 AML150 - RC - 800/750
900 800 AML150 - RC - 900/800
W W1 Art No :
Type - Width (W/W1)
0 W 150 125 AML150 - RR - 150/125

60 200 150 AML150 - RR - 200/150
300 200 AML150 - RR - 300/200
400 300 AML150 - RR - 400/300
450 400 AML150 - RR - 450/400
500 450 AML150 - RR - 500/450
600 500 AML150 - RR - 600/500
W1 750 600 AML150 - RR - 750/600
800 750 AML150 - RR - 800/750
900 800 AML150 - RR - 900/800
LEFT REDUCER (RL)

W W1 Art No :
Type - Width (W/W1)
0 W 150 125 AML150 - RL - 150/125

60 200 150 AML150 - RL - 200/150
300 200 AML150 - RL - 300/200
400 300 AML150 - RL - 400/300
450 400 AML150 - RL - 450/400
500 450 AML150 - RL - 500/450
600 500 AML150 - RL - 600/500
W1
750 600 AML150 - RL - 750/600
800 750 AML150 - RL - 800/750
900 800 AML150 - RL - 900/800
Part Numbering:
AML 150 - RC - 150/125 - 2 - G
Width
W/W1
Series Height(H) 150/125 Thickness(T)
AML 150
Type 200/300
300/150 2.0
RC = Center Reducer Material / Finish
RR = Right Reducer 400/200
RL = Left Reducer Hot Dipped Galvanized
500/400
750/600
800/750
900/800
AML150 90 OUTSIDE RISER ( OR90 )

W Art No : Art No :
W 150 AML150 - OR90 - 150 - R45 AML150 - OR90 - 150 - R60
200 AML150 - OR90 - 200 - R45 AML150 - OR90 - 200 - R60
300 AML150 - OR90 - 300 - R45 AML150 - OR90 - 300 - R60
400 AML150 - OR90 - 400 - R45 AML150 - OR90 - 400 - R60
450 AML150 - OR90 - 450 - R45 AML150 - OR90 - 450 - R60
R 500 AML150 - OR90 - 500 - R45 AML150 - OR90 - 500 - R60
600 AML150 - OR90 - 600 - R45 AML150 - OR90 - 600 - R60
750 AML150 - OR90 - 750 - R45 AML150 - OR90 - 750 - R60
800 AML150 - OR90 - 800 - R45 AML150 - OR90 - 800 - R60
900 AML150 - OR90 - 900 - R45 AML150 - OR90 - 900 - R60

W Art No : Art No :
150 AML150 - IR90 - 150 - R45 AML150 - IR90 - 150 - R60
200 AML150 - IR90 - 200 - R45 AML150 - IR90 - 200 - R60
300 AML150 - IR90 - 300 - R45 AML150 - IR90 - 300 - R60
R 400 AML150 - IR90 - 400 - R45 AML150 - IR90 - 400 - R60
450 AML150 - IR90 - 450 - R45 AML150 - IR90 - 450 - R60
500 AML150 - IR90 - 500 - R45 AML150 - IR90 - 500 - R60
600 AML150 - IR90 - 600 - R45 AML150 - IR90 - 600 - R60
750 AML150 - IR90 - 750 - R45 AML150 - IR90 - 750 - R60
800 AML150 - IR90 - 800 - R45 AML150 - IR90 - 800 - R60
900 AML150 - IR90 - 900 - R45 AML150 - IR90 - 900 - R60
W
Part Numbering:
AML 150 -OR90-150-2-R45-G
Width (W)
150
Series Type 200
Height(H) 300 Thickness(T) Radius(R) Material / Finish
AML 150 OR90-90o Outside Riser 400 2.0 R45 = 450 G-Carbon Steel /
o
IR 90-90 Inside Riser 450 R60 = 600 Hot Dipped Galvanized
600
750
800
900
AML150
W Art No : Art No :
W 150 AML150 - OR45 - 150 - R45 AML150 - OR45 - 150 - R60
200 AML150 - OR45 - 200 - R45 AML150 - OR45 - 200 - R60
300 AML150 - OR45 - 300 - R45 AML150 - OR45 - 300 - R60
400 AML150 - OR45 - 400 - R45 AML150 - OR45 - 400 - R60
R 450 AML150 - OR45 - 450 - R45 AML150 - OR45 - 450 - R60
500 AML150 - OR45 - 500 - R45 AML150 - OR45 - 500 - R60
600 AML150 - OR45 - 600 - R45 AML150 - OR45 - 600 - R60
750 AML150 - OR45 - 750 - R45 AML150 - OR45 - 750 - R60
800 AML150 - OR45 - 800 - R45 AML150 - OR45 - 800 - R60
900 AML150 - OR45 - 900 - R45 AML150 - OR45 - 900 - R60

W Art No : Art No :
150 AML150 - IR45 - 150 - R45 AML150 - IR45 - 150 - R60
R 200 AML150 - IR45 - 200 - R45 AML150 - IR45 - 200 - R60

300 AML150 - IR45 - 300 - R45 AML150 - IR45 - 300 - R60
400 AML150 - IR45 - 400 - R45 AML150 - IR45 - 400 - R60
450 AML150 - IR45 - 450 - R45 AML150 - IR45 - 450 - R60
500 AML150 - IR45 - 500 - R45 AML150 - IR45 - 500 - R60
600 AML150 - IR45 - 600 - R45 AML150 - IR45 - 600 - R60
W 750 AML150 - IR45 - 750 - R45 AML150 - IR45 - 750 - R60
800 AML150 - IR45 - 800 - R45 AML150 - IR45 - 800 - R60
900 AML150 - IR45 - 900 - R45 AML150 - IR45 - 900 - R60
Part Numbering:
AML150-OR45-150-2.0-R45-G
Width(W)
150
200
300
AML 150 OR45 - 45 Outside Riser 450 2.0 R45 = 450 G - Carbon Steel /
IR45 - 45 Inside Riser 500 R60 = 600 Hot Dipped Galvanized
600 E - EG / Epoxy Powder Coated
750
800
900
CABLE LADDER ACCESSORIES
STRAIGHT SPLICE PLATE (SP)

0
21
4 SETS
4-RCT 10 x 20
CB-M8 x 16
AML100-SP
86
0
21
8-RCT 10 x 20
8 SETS
CB-M8 x 16
AML125-SP
123
0
21
8-RCT 10 x 20
8 SETS AML150-SP
138 CB-M8 x 16
VERTICAL ADJUSTABLE SPLICE PLATE (VSP)
0
15
4 SETS
4-RCT 10 x 20 CB-M8 x 16
AML100- VSP
86
0
15
8-RCT 10 x 20 8 SETS AML125- VSP

CB-M8 x 16
123
0
15
8-RCT 10 x 20
8 SETS AML150- VSP
CB-M8 x 16
138
HORIZONTAL ADJUSTABLE SPLICE PLATE (HSP)

0
15
4-RCT 10 x 20
4 SETS
CB-M8 x 16
AML100- HSP
86
0
15
8-RCT 10 x 20
8 SETS AML125- HSP
CB-M8 x 16
123
0
15
8-RCT 10 x 20
8 SETS AML150- HSP
CB-M8 x 16
138
All units
uni in (mm) & other sizes are available upon request. G8
4-SQ9.5
REDUCER PART ( RP ) AML100

4-OB 9 x 18
Art No : Art No :
H
8-SQ9.5
W Type - W Type - W
AML125
100 AML100-RP-100 AML125-RP-100
W 0
125 AML100-RP-125 AML125-RP-125 10
150 AML100-RP-150 AML125-RP-150
200 AML100-RP-200 AML125-RP-200 4 SETS
ETS
300 AML100-RP-300 AML125-RP-300 CB- M8x16
400 AML100-RP-400 AML125-RP-400

450 AML100-RP-450 AML125-RP-450
500 AML100-RP-500 AML125-RP-500
600 AML100-RP-600 AML125-RP-600
RP
8-OB9 x 18
8-OB 9 x 18
H
REDUCER PART ( RP ) AML150
Art No :
W Type - W
W 0
10
150 AML150 - RP - 150
200 AML150 - RP - 200
300 AML150 - RP - 300 8 SET
SETS
TSS
400 AML150 - RP - 400 CB-M8 x 16
450 AML150 - RP - 450

500 AML150 - RP - 500
600 AML150 - RP - 600
RP
Part Numbering:
AML100 - RP - 100 - 1.5 - G
Width (W)
Series 100
Height(H) Type 125 Thickness(T) Material / Finish
AML 100 RP = Reducer Part 150 1.5 G-Carbon Steel /
125 200 2.0 Hot Dipped Galvanized
150 300 E -EG / Epoxy Powder Coated
400
450
500
600
PROTECTIVE END CAP ( FOR AML SERIES ONLY)

Description H Material Colour
PEC100 100 Rubber Red

HOLD DOWN CLAMP TYPE A

Art No: W H
A
AML100-HDCA-1 41 100
A
AML125-HDCA-1 41 125
A
AML150-HDCA-1 41 150
H
W Hex.Hd Bolt (M8 x 30)
c/w Spring Nut, Fw
HDG Finish
(1 Set )
Round Hole
9mm
W
HOLD DOWN CLAMP TYPE B

Hold Down Applicable to all Cable Ladder
Clamp
Art No: W Wt/100pcs
AML-HDCB 41 3.5Kg
Hex.Hd Bolt (M8 x 30)

c/w Spring Nut, Fw
HDG Finish
(1 Set )
Part Numbering:
AML 100-HDCA-1-G
Series Height Type Material

AML Bolt G-Carbon Steel /
100 HDCA
125 HDCB 1=Hex-M8x30, Fw, Spring Nut Hot Dipped Galvanized
150 2=Hex-M8x30, Fw, Flange Nut E -EG / Epoxy Powder Coated
HOLD DOWN CLAMP TYPE A

Art No: W H
AML100-HDCA-2 41 100
AML125-HDCA-2 41 125
H
AML150-HDCA-2 41 150
W
c/w Flange Nut/Fw
HDG Finish
(1 Set )
Square Hole
9mm
W
HOLD DOWN CLAMP TYPE D
Applicable to all Cable Ladder Type
Hold Down Art No: W Wt/100pcs

Clamp
AML-HDCD 41 3.0Kg
Carriage Bolt (M8 x 30)

c/w Flange Nut
HDG Finish
(1 Set)
Part Numbering:
AML 100-HDCA-1-G
Series Height Type Material/Finish

AML Bolt
100 HDCA G-Carbon Steel /
125 1=Hex-M8x30, Fw, Spring Nut Hot Dipped Galvanized
HDCB
150 HDCD 2=Hex-M8x30, Fw, Flange Nut E -EG / Epoxy Powder Coated
HOLD DOWN CLAMP TYPE F
Art No: W H
9.5 DIA.
AML-HDCF38 41 36
w
H
AML-HDCF50 41 48
AML-HDCF75 41 73
AML-HDCF100 41 98
Hex.Hd Bolt
M8 x 30
Fw M8

c/w Flange Nut , Fw
( 1 Set )
Flange Nut M8
HOLD DOWN CLAMP TYPE V

FOR VERTICAL LADDER
Art No: W H
OB 9 x 18 H AML100-HDCAV 41 100
AML125-HDCAV 41 125
W
= AML150-HDCAV 41 150
=
OB 9 x 18

c/w Spring Nut , Fw
( 1 Set )
C- Bolt (M8 x 30)
c/w Flange Nut
( 1 Set )
Part Numbering:
AML 100- HDCAV-G
Series Height(H) Type Material / Finish

AML 100 HDCF-Hold Down Clamp Type-F G-Carbon Steel /
125 HDCAV-Hold Down Clamp Type-V Hot Dipped Galvanized
2-RCT9 x 35 4-SQ9.5
END PLATE ( EP )
AML100
Art No: Art No :
H+3
W+ 8-SQ9.5 W Type - W Type - W
35
AML125 100 AML100-EP-100 AML125-EP-100
30 125 AML100-EP-125 AML125-EP-125
4 SETS 150 AML100-EP-150 AML125-EP-150
CB-M8 x 16
200 AML100-EP-200 AML125-EP-200
300 AML100-EP-300 AML125-EP-300
400 AML100-EP-400 AML135-EP-400
450 AML100-EP-450 AML125-EP-450
500 AML100-EP-500 AML125-EP-500
600 AML100-EP-600 AML125-EP-600
750 AML100-EP-750 AML125-EP-750
800 AML100-EP-800 AML125-EP-800
EP 900 AML100-EP-900 AML125-EP-900
4-RCT 9 x 35 8-OB9 x 18
END PLATE ( EP )
AML150 Art No :
W Type - W
H+3
150 AML150-EP-150
W+ 200 AML150-EP-200
35
300 AML150-EP-300
30
400 AML150-EP-400
4 SSETS
ETS
CB-M8 x 16 450 AML150-EP-450
500 AML150-EP-500
600 AML150-EP-600
750 AML150-EP-750
800 AML150-EP-800
900 AML150-EP-900
EP
Part Numbering:
AML100 - EP - 100 - 1.5 - G
Width (W)
100
Series Height(H) Type 125
150 Thickness(T) Material / Finish
AML 100 EP-End Plate 1.5 G-Carbon Steel /
200
125 300 2.0 Hot Dipped Galvanized
450
500
600
750
800
900
DIVIDER ( DI )
Art No : Type H
AML100-DI 70
AML125-DI 95
00
30
AML150-DI 120
H
3 SETS
CB-M8 x 16
30 T
Part Numbering:
AML 100-DI-1.5-G

AML 100 DI Thickness(T) G-Carbon Steel /
125 1.5 Hot Dipped Galvanized
150 2.0 E -EG / Epoxy Powder Coated
FLEXIBLE DIVIDER ( FDI )

Art No :
Type H
AML100-FDI 70
AML125-FDI 95
AML150-FDI 120
4 SETS
CB-M8 x 16
H
30 T
Part Numbering:
AML100-FDI-1.5-G

AML 100 FDI Thickness(T) G-Carbon Steel /
125 1.5 Hot Dipped Galvanized
150 2.0 E -EG / Epoxy Powder Coated
CABLE LADDER COVER CLAMP
C-B M10 x 30(2)
COVER CLAMP TYPE CCK*
F.W 20 x 30 x 4.5t(4)
Art No :
Type-H-W DEG A W Safety Strap Top
CCK- 100/125/150-100 Flat 10 100

CCK- 100/125/150-125 Flat 10 125
CCK- 100/125/150-150 Flat 10 150
CCK- 100/125/150-200 Flat 10 200
CCK- 100/125/150-300 Flat 10 300
CCK- 100/125/150-400 Flat 10 400 Flange Nut M10(2)
CCK- 100/125/150-450 Flat 10 450
CCK- 100/125/150-500 Flat 10 500 Safety Strap Bottom
CCK- 100/125/150-600 Flat 10 600
CCK- 100/125/150-900 Flat 10 900 Hex.Hd M8 x 20
COVER CLAMP TYPE CCH

M8 Tap
Art No :
A H
Type
CCH-100 8 100
CCH-125 8 125
CCH-150 8 150
Hex.Hd M8 x 20
COVER CLAMP TYPE CCE*
Art No : M8 Tap
A H
Type
CCE-100 8 100
CCE-125 8 125
CCE-150 8 150
C-B M10 x 30(2)
COVER CLAMP TYPE CCDP6*
Rect Washer(4)
Art No :
Type-H-W DEG A W Safety Strap Top
CCDP6-100/125/150-100 6 10 100
CCDP6-100/125/150-125 6 10 125
CCDP6-100/125/150-150 6 10 150 6°
CCDP6-100/125/150-200 6 10 200
CCDP6-100/125/150-300 6 10 300
CCDP6-100/125/150-400 6 10 400
CCDP6-100/125/150-450 6 10 450
CCDP6-100/125/150-500 6 10 500
CCDP6-100/125/150-600 6 10 600 Flange Nut M10(2)
CCDP6- 100/125/150-900 6 10 900
Safety Strap Bottom
Note : FOR AML SERIES USE ONLY
AML100/AML125/AML150
* Wind load test certificate available
upon request Part Numbering:
CCDP-6
Type Height(H) Width(W) Screw size(A)

CCK 100 100 8 - M8
CCH 125 125 10- M10
CCE 150 150
CCDP6 200
300
400
450
500
600
900
EXPANSION SPLICE PLATE (ESP)

0
21
4-RCT 10 x 20 4 SETS
CB-M8 x 16
AML100-ESP
86
2- Nyloc Nut
RCT 10 x 45 2- Flange Nut
0
21
8-RCT 10 x 20 8 SETS AML125-ESP
CB-M8 x 16
123
4 - Nyloc Nut
4 - Flange Nut
2-RCT 10 x 45
0
21
AML150-ESP
CB-M8 x 16
4 - Nyloc Nut
145
4 - Flange Nut
2-RCT 10 x 45
VERTICAL ADJUSTABLE RAILLING SUPPORT (VSF)

AML100- VSF
AML125- VSF
AML150- VSF
VERTICAL LADDER SPLICE PLATE (VLSP)
4 SETS
2-RCT 10 x 20
CB-M8 x 16 AML100- VLSP
12mmDIA 2- SETS
Set Anchor M10x100
8 SETS
4-RCT 10 x 20 CB-M8 x 16
AML125- VLSP
2- SETS
12mmDIA Set Anchor M10x100
CB-M8 x 16 AML150- VLSP
2- SETS
12mmDIA Set Anchor M10x100
CABLE LADDER
STRAIGHT SECTION COVERS
AML - 100
W+A = W+18
15
AML - 125/150
W+A = W+25
W+ HOLE FOR HOT DIP
A
GALVANIZE
Lipped Cover - LC
A Art No :
Type - W - L
100 AML - LC/PC6D - 100 - 3
125 AML - LC/PC6D - 125 - 3
150 AML - LC/PC6D - 150 - 3
15
200 AML - LC/PC6D - 200 - 3

300 AML - LC/PC6D - 300 - 3
400 AML - LC/PC6D - 400 - 3
450 AML - LC/PC6D - 450 - 3 HOLE FOR HOT DIP
W+ GALVANIZE
500 AML - LC/PC6D - 500 - 3 A
600 AML - LC/PC6D - 600 - 3 O
6 Peak Cover - PC6D
750 AML - LC/PC6D - 750 - 3
800 AML - LC/PC6D - 800 - 3
900 AML - LC/PC6D - 900 - 3
AML
W2
Part Numbering:
AML 100-LC/PC6D - 100- 1.5 -3 - G
Width(W)
100
125
150
200 Thickness(T)
Series
Cover 300 1.5 Length(L) Material / Finish
AML Height(H) 2.0
LC-Lipped Cover 400 1=1500
100 G-Carbon Steel /
O
PC6D- 6 Peak Cover 450 Hot Dipped Galvanized
125 500 2=2438
3=3000 E -EG / Epoxy Powder Coated
150 600
750
800
900
CABLE LADDER FITTING COVERS
W+
W+
A
A
6°
W AML - 100
W+A = W+18
AML - 125/150
W+A = W+25
COVER FOR 30 ELBOW-E30-LC / PEAK COVER FOR 30 ELBOW-E30-PC6D

Art No : Art No :
100 AML - E30 - LC/PC6D - 100 - R45 AML - E30 - LC/PC6D - 100 - R60
Part Numbering:
AML 100 - E30 - LC/PC6D-100-1.5-R30-G
Width(W)
100
125
150
Series 200
Radius(R) Material / Finish
AML Type R30 = 300 G-Carbon Steel /
E30=30 Elbow Cover R45 = 450
Height(H) LC-Lipped Cover 450 R60 = 600
O
100 PC6D- 6 Peak Cover 500 Thickness(T)

125 600 1.5
150 750 2.0
800
900
W+ R
W+ A
A R
AML - 100
W+A = W+18
AML - 125/150 W
W+A = W+25
COVER FOR 45 ELBOW-E45 LC / PEAK COVER FOR 45 ELBOW-E45 - PC6D

Art No : Art No :
Part Numbering:
AML100 - E45-LC/PC6D=100=1.5=R30-G
Width(W)
100
125
150
Series 200
AML Type 300 R30 = 300 G-Carbon Steel /
E45=45 Elbow Cover R45 = 450 Hot Dipped Galvanized
Height(H) LC-Lipped Cover 450 R60 = 600
100
O
PC6D- 6 Peak Cover 500 Thickness(T)
125 600 1.5
150 750 2.0
800
900
A A
W+
R
6°
R
W+
AML - 100
W+A = W1+18
AML - 125/150 W
W+A = W1+25
COVER FOR 90 ELBOW-E90-LC / PEAK COVER FOR 90 ELBOW-E90-PC6D

W Art No : Art No :
Part Numbering:
AML100 - E90-LC/PC6D-100-1.5 - R30-G
Width(W)
100
125
150
Series 200
AML Type 300 R30 = 300 G-Carbon Steel /
E90=90 Elbow Cover R45 = 450 Hot Dipped Galvanized
400
Height(H) LC-Lipped Cover 450 R60 = 600 E -EG / Epoxy Powder Coated
100
O
PC6D- 6 Peak Cover 500 Thickness(T)
125 600 1.5
150 750 2.0
800
900
A
A W+
W+
W+
W+ A
6°
A R A
A R W+ W+
AML - 100
W+A = W1+18
AML - 125/150
W+A = W1+25
W W
COVER FOR TEE PIECE-T-LC / PEAK COVER FOR TEE PIECE-T-PC6D

W Art No : Art No :
100 AML - T - LC/PC6D - 100 - R45 AML - T - LC/PC6D - 100 - R60

Part Numbering:
AML100 - T - LC/PC5D-100 - 1.5 - R30 - G
Width(W)
100
125
150
Series Height(H) Type Cover 200 Thickness(T) Radius(R) Material / Finish
AML 100 T = Tee LC-Lipped Cover 300 1.5 R30 = 300 G-Carbon Steel /
125
O
PC6D- 6 Peak Cover 400 2.0 R45 = 450 Hot Dipped Galvanized
150 450 R60 = 600 E -EG / Epoxy Powder Coated
500
600
750
800
900
+A
W1
+A
W1
W2 +A
+A R W1
W2 +A
+A R W1
AML - 100 W1
W1+A = W1+18
W2+A = W2+18
AML - 125/150
W1+A = W1+25
W2+A = W2+25 W2 W1
COVER FOR UNEQUAL TEE PIECE-UT-LC / PEAK COVER

OVER FOR UNEQUAL TEE PIECE -UT-PC6D
Art No : Art No :
W1 W2 Type - W - R Type - W - R
200 150 AML - UT - LC/PC6D - 200/150 - R45 AML - UT - LC/PC6D - 200/150 - R60
Part Numbering:
AML100-UT-LC-200/150 - 1.5 - R30 - G
Width
(W1/W2)
200/150
250/150 Thickness(T) Radius(R) Material / Finish
Series Height(H) Type Cover 300/150 1.5 R30=300 G-Carbon Steel /
AML 100 UT=Unequal Tee LC-Lipped Cover 300/200 2.0 R45=450 Hot Dipped Galvanized
125 O
PC6D- 6 Peak Cover 450/200 R60=600 E -EG / Epoxy Powder Coated
150
450/300
500/300
600/300
750/600
800/600
900/600
A W+ W+
W+ A A A
W+
W+ A W+
A R W+ A
6°
A
W+
R
AML - 100
W+A = W+18
AML - 125/150
W+A = W+25
W W
COVER FOR CROSS PIECE-CP-LC / PEAK COVER FOR CROSS PIECE-CP-PC6D

Art No : Art No :
100 AML - CP - LC/PC6D - 100 - R45 AML - CP - LC/PC6D - 100 - R60

Part Numbering:
AML100 - CP-LC/PC6D-100 1.5 - R30 - G
Width(W)
100
Series 125
AML Height(H)
Thickness(T) Radius(R)
Type 150
200 1.5 R30 = 300
100 CP=Cross Piece
300 2.0 R45 = 450
125 Cover
150 400 R60 = 600
LC-Lipped Cover 450 Material / Finish
O
PC6D- 6 Peak Cover 500 G-Carbon Steel /
800
900
W2 W2
+A A +A
A +
W 1+ W1
W2
+A W2 +A
6°
+A
W1 +A W1
R R
W2
AML - 100 W1
W1+A = W1+18
W2+A = W2+18
AML - 125/150
W1+A = W1+25
W2+A = W2+25 W2 W1
COVER FOR UNEQUAL CROSS PIECE-UCP-LC / PEAK COVER FOR UNEQUAL CROSS PIECE-UCP-PC6D
Art No : Art No :
W1 W2 Type - W1/W2 - R Type - W1/W2 - R
200 150 AML - UCP - LC/PC6D - 200/150 - R45 AML - UCP - LC/PC6D - 200/150 - R60
Part Numbering:
AML100 - UCP - LC/PC6D - 200/150 1.5 - R30 - G
Width(W1/W2)
200/150
Series 250/150 Thickness(T)
AML Height(H) Radius(R)
Type 300/150 1.5
250/200 R30 = 300
100 UCP = Unequal Cross 2.0 R45 = 450
125 Cover 300/200
Piece 450/200 R60 = 600
150 LC-Lipped Cover Material / Finish
O
450/300
PC6D- 6 Peak Cover 500/300 G-Carbon Steel /
800/600
900/600
A
W+
A
W+
AML - 100
W+A = W+18
AML - 125/150
W+A = W+25
O O
COVER FOR 90 OUTSIDE RISER-OR90-LC / PEAK COVER FOR 90 OUTSIDE RISER-OR90-PC6D
Art No : Art No :
W Type - W -R Type - W -R
100 AML - OR90 - LC/PC6D - 100 - R45 AML - OR90 - LC/PC6D - 100 - R60
Part Numbering:
AML100 - OR90-LC/PC6D-100-1.5 - R45-G
Width(W)
100 Radius(R)
Series 125
AML Height(H)
Type 150 Thickness(T) R45 = 450
R60 = 600
100 OR90 = 90 Outside Riser
O 200 1.5
125 Cover 300 2.0
150 LC-Lipped Cover 400 Material / Finish
O 450 G-Carbon Steel /
PC6D- 6 Peak Cover 500 Hot Dipped Galvanized
750
800
900
A
W+
A
W+
AML - 100 R
W+A = W+18
AML - 125/150
W+A = W+25
O O
COVER FOR 45 OUTSIDE RISER-OR45-LC / PEAK COVER FOR 45 OUTSIDE RISER-OR45-PC6D
W Art No : Art No :
Part Numbering:
AML100 - OR45-LC/PC6D-100-1.5 - R45-G
Width(W)
100
125
150
Series 200
AML Type
Height(H) OR45 = 45 Outside Riser 300
O
Thickness(T) Radius(R) Material / Finish
100 400
Cover 1.5 R45 = 450 G-Carbon Steel /
125 LC-Lipped Cover 450 Hot Dipped Galvanized
2.0 R60 = 600
150 O
PC6D- 6 Peak Cover 500 E -EG / Epoxy Powder Coated
600
750
800
900
AML - 100
W+A = W+18
AML - 125/150
W+A = W+25
R R
R
A
W+
6°
A
W+
O O
COVER FOR 90 INSIDE RISER-IR90-LC / PEAK COVER FOR 90 INSIDE RISER-IR90-PC6D
Art No : Art No :
100 AML - IR90 - LC/PC6D - 100 - R45 AML - IR90 - LC/PC6D - 100 - R60
Part Numbering:
AML 100 - IR90 - LC/PC60-100-1.5 - R30 - G
Width(W)
100
Series 125 Material / Finish
AML Height(H)
Thickness(T) G-Carbon Steel /
Type 150 1.5
100 IR90 = Inside Riser 2.0 E -EG / Epoxy Powder Coated
125 Cover 300
150 400
LC-Lipped Cover Radius (R)
O
450
PC6D- 6 Peak Cover 500 R45 = 450
600 R60 = 600
750
800
900
A
W+
R
AML - 100 6°
W+A = W+18 A
W+
AML - 125/150
W+A = W+25
W
O O
COVER FOR 45 INSIDE RISER-IR45-LC/PEAK COVER FOR 45 INSIDE RISER-IR45-PC6D
W Art No : Art No :
Cable Ladder 100/125/150 Cable Ladder 100/125/150
Part Numbering:
AML100 - IR45 - LC/PC6D-100-1.5 - R30 - G
Width(W)
100
125
150
200
Series Height(H) Type Cover
o 300 Thickness(T) Radius (R) Material / Finish
AML 100 IR45 = 45 Inside Riser LC-Lipped Cover
O
PC6D- 6 Peak Cover 400 1.5 R45 = 450 G- Carbon Steel /
125 450 2.0 R60 = 600 Hot Dipped Galvanized
600
750
800
900
W+
0 A
W+ 60
0
60 A
6°
W1
+A
W1
+A
AML - 100
W+A = W+18
W1+A = W1+18
AML - 125/150 W1
W+A = W+25
W1+A = W1+25
COVER FOR CENTER REDUCER-RC-LC / PEAK COVER FOR CENTER REDUCER-RC-PC6D

W W1 Art No : Art No :
Type: W / W1 Type: W / W1
125 100 AML - RC - LC/PC6D - 125/100 AML - RC - LC/PC6D - 125/100

Part Numbering:
AML 100 - RC - LC/PC6D-125/100 - 1.5 - G
Width(W/W1)
125/100
Series 150/125 Material / Finish
AML Height(H)
Type 200/150 1.5
100 RC = Center Reducer 2.0 E -EG / Epoxy Powder Coated
125 Cover 400/300
150 450/400
LC-Lipped Cover 500/450
O
PC6D- 6 Peak Cover 600/300
750/600
800/750
900/800
W+
A
W+
A
6°
W1 60
+A
W1 0
+A 60
W
AML - 100
W+A = W+18
W1+A = W1+18
AML - 125/150
W
W+A = W+25 1
W1+A = W1+25
COVER FOR REDUCER LEFT-RL-LC / PEAK COVER FOR REDUCER LEFT-RL-PC6D

Type: W / W1 Type: W / W1
125 100 AML - RL - LC/PC6D - 125/100 AML - RL - LC/PC6D - 125/100

Part Numbering:
AML 100 - RL - LC/PC6D-125/100 -1.5- G
Width(W/W1)
125/100
Series 150/125 Material / Finish
AML Height(H) Type 200/150 1.5
100 RL = Left Reducer 2.0 E -EG / Epoxy Powder Coated
125 Cover 400/300
150 LC-Lipped Cover 450/400
O
PC6D- 6 Peak Cover 500/450
600/500
750/600
800/750
900/800
0 W+
60 A
0 W+
60 A
6°
W1
+A
W1
+A
R
AML - 100
W+A = W+18
W1+A = W1+18
AML - 125/150
W+A = W+25 W1
W1+A = W1+25
COVER FOR RIGHT REDUCER-RR-LC / PEAK COVER FOR RIGHT REDUCER -RR-PC6D
Type : W / W1 Type : W / W1
125 100 AML - RR - LC/PC6D - 125/100 AML - RR - LC/PC6D - 125/100

Part Numbering:
AML 100 - RR- LC/PC6D-125/100- 1.5 -G
Width(W/W1)
Series 125/100
150/125 Material / Finish
AML Thickness(T) G-Carbon Steel /
Height(H) Type 200/150 1.5 Hot Dipped Galvanized
100 RR = Right Reducer 300/200 2.0 E -EG / Epoxy Powder Coated
125 Cover 400/300
150 LC- Lipped Cover 450/400
O 500/450
PC6D- PEAK COVER 6 600/600
750/600
800/750
900/800
EEARTH LINK
Art No :
Type
T - L -S -C
AMEB-100/6-4
AM
L AMEB-100/6-6
AM
AMEB-100/10-10
AM
AMEB-300/10-10
AM
AMEB-100/10-16
AM
AMEB-300/10-16
AM
EA
EARTH LINK
Art No :
Type - L -S -C
L
yellow AMEL-100/6-4
AMEL-100/6-6
AMEL-100/10-10
green AMEL-300/10-10
AMEL-100/10-16
AMEL-300/10-16
Part Numbering:
AMEB - 100/6-4
Screw size (S)

Series Length(L) 6 - M6 Capacity (C)
2
AMEB 100 8 - M8 4 - 4mm
AMEL 300 10 - M10 6 - 6mm2
10 - 10mm2
16 - 16mm2
2
25 - 25mm
2
35 - 35mm
ARRAY METAL (M) SDN. BERHAD
Cable Accessories
• Cable Cleat
• Elica Nickel Plated Gland & Reducer
• Heat Shrinkable End Cap
• KF Insulated Flat Pin
• KF Insulated Ring
• Rupam CW Gland
• Rupam E1W Gland
• Shinohawa Copper Cable Lug
• Spiral Band
• Vinly End Cap
• YY Cord End Lug
• YY Nylon Cable Ties
• YY PG Gland
• YY Stainless Steel Cable Tie
DC
TXF Model
Digital Type
INDUSTRIAL RECTIFIER
BATTERY CHARGER
GERMAN TECHNOLOGY
z IEC 60146 Standard Designed

z SCR Thyrister Full Control
z Automatic Voltage Control
z Automatic Current Limit
z Soft Start Feature
z LED Display - Smart System Flow Chart
z Input and Output Surge Protection
z Suitable for All Kinds Batteries
TXF Model
Digital Type
General Features
EMNERGY Company is an acknowledged leader in the field of Charging characteristic is according to IU-DIN 41773 (refer to
specialized batteries and DC power systems in the world. The diagram 1), output current is automatically limited to preset level
products focus on industrial batteries and electronics and customer ±2% and output voltage is maintained at ±1% (option ±0.5%).
focus on five sectors (Aviation, Communication, Defense, Industry
and Railway) to meet diverse requirements, offering most suitable Our system is equipped with fast/boost charge mode
solution for their needs. EMNERGY is a well-known international (2.35~2.40V/cell for lead-acid and 1.50~1.55V/cell for Nicd) and
industrial battery charger manufacturer who has production float charge mode (2.20~2.25V/cell for lead-acid and 1.40~1.45
plants/factories in United Kingdom, Germany, Malaysia, China and V/cell for Nicd), with automatic charge-over. Depend on battery’s
India. Our company also fully complies to many international charging characteristic, automatic charge-over can be selected;
standards. (ISO 9001, DIN & BS standard) Boost charge mode can be initiated automatically after restore of
mains (adjustable) or initiated manually. After preset timer
The main function of EMNERGY rectifier charge the battery, keeps (adjustable), it will automatically change over back to float mode.
it fully charged, and at the same time supplies a consumer
connected in parallel operation, we produce reliable thyristor According to IUI characteristic, charging voltage is rise to 2.65V/cell
almost without exception. for lead-acid and 1.75V/cell for Nicd for the use of initial charge and
equalizing charge or maintenance charge.
Operation Specifications
Mains voltage AC powers transferred to a suitable level via an Input Voltage: 1ࢥ 110Vac, 220Vac, 380Vac, 440Vac ±10%
isolated transformer and fed to the rectifier bridge SCR. LC filter
circuit ensures a smooth clean DC supply. Main input is either single 3ࢥ 220Vac, 380Vac, 440Vac, 480Vac ±10%
phase or three phases. Three phases rectifier employ full control ( option others AC input voltage )
thyristor bridge (6-pulse or 12-pulse) and snubber circuits
protection. Input Frequency: 50Hz, 60Hz ±5%
Power Factor: 0.8 lag for 3ࢥ ( full load condition )
With input voltage vary within ±10%, frequency vary within ±5%
and load changes from 0 to 100%, the output voltage will be 0.7 lag for 1ࢥ ( full load condition )
automatically regulated at ±1% (option ±0.5%) and the output
current limitation is regulated at ±2% conform to DIN 41773 Rated Output: 24Vdc, 48Vdc, 110Vdc, 220Vdc… etc
standard.
20A ~ 2000Adc
The system also provides excellent protection for lead-acid and ( option according customer requirement )
nickel-cadmium battery. When the battery is fully charged, the
current will be reduced ti the minimum requirement (approx.. Ripple: ൑1% with battery connected
0.3mA/AH to 1 mA/AH), hust to compensate the battery’s self ( 4 x the capacity of charger )
discharge, so this will ensure the battery stay healthy and prolong
it’s operating life. The system also comes with production against Option: ൑2% with battery connected
sudden mains failure.
൑1% with battery connected
Due to charging optimization, charging voltages can be above the ൑0.5% with battery connected
voltage window of the connected load. Counter cell technique (SID)
is employed in this case to achieve the output load voltage within Efficiency: 100% load, please refer to our list
the consumer voltage window. Subject to requirement, SID adjust
75% load, 99% of Eff. at 100% load condition
output load voltage within ±2%, ±5% or ±10% etc.
Diagram 1 Cooling Methods: 200A and below, natural convection cooling
250A and above, forced convection cooling
Noise Level: ൑60 dBA
Protection: IP 20 ( option IP21, IP31, IP41, IP51… )
Paint Finishing: Standard Munsell 5Y 7/1
( option according customer requirement )
Environment: -10 ~ 60Υ Storage Temperature
-10 ~ 45Υ Operation Temperature
( option -10 ~ 55Υ Operation Temperature )
Humidity 95% without condensation

Altitude Max. 1000m above sea level
Applicable standard: IEC, VDE, IEEE
BS, DIN
TXF Model
Digital Type
System Flow Chart Operation Area

When we operated Charger, the LED on flow chart of display panel FLOAT: Press this button could change charge mode to float.
will synchronized light or not. According to system flow chart, we
BOOST: Press this button could change charge mode to boost.
can easy to confirm and monitor charger operation status.
MANUAL: Press this button could change charge mode to manual.
Based on LED light or not, we can confirm below status:
DISCHARGE: This button designed for battery capacity discharge
1). AC input mains is Okay or not
test. This function is optional.
2). AC Input MCCB [ON] or [OFF]
3). Charge mode – Float, Boost or Manual We can set discharge time or/and end voltage to stop
4). DC output power is Okay or not discharge test.
5). Battery Side MCCB [ON] or [OFF]
TEST: Press this button 8~10 seconds to test all of LED on display
6). Battery discharge or not
Panel.
7). Load output MCCB [ON] or [OFF]
RESET: Press this button 3 seconds to reset alarm or fault LED
indicators
Boost Charge Time Set

Alarm Indicators
Based on LED display, we can know how long the boost charge time
was set. All of the charger’s alarms and faults are listed on this section. Red
IF LED “2H” and “8H” light up, the boost charge time equal to 10 LED means fault or failure and orange LED means alarm.
hours. ( 2H add 8H ) According customer specification asked, we could offer optional
alarm item.
Set Mode Selection

When the LED of [TIMER SET] light up, we can reset boost charge
time. IF the LED of [VOLTAGE SET] light on, we can adjusted charge
voltage for float, boost and manual.
Display Panel of Digital Charger with System Flow Chart

TXF Model
Digital Type
Charger with Additional Functions

(A) Counter Cell Technique
Subject to consumer voltage window, counter cell (SID) can be
designed to achieve output load voltage within ±10%, ±5% or
±3% ... etc.
(B) DC Filter
Ripple voltage of ±5%, ±3%, ±1% or ±0.5% can be achieved
on request to meet consumer requirement. In case of special
load the mostly for telecommunication (24V/48V), we could
also achieve 2mV upon request.
(C) Converter
DC to DC converter, to convert certain level of DC voltage to
another level of DC voltage.
(D) Inverter
DC to AC converter, to convert DC source to AC source.
(E) Emergency Light
Activate when lighting needed during emergency situation.
Instruments and Indicators

Instruments and Indicators are installed in the front of charger
cabinet.
Digital Panel Meter
z DC Output Voltage ( Charger \ Load )
z DC Output Current ( Battery \ Load )
Model ( others for option )
TXF D380 / G125 – 800R Flow Chart Indicators Alarm Indicators

z AC Power OK ˗ġġAC Power Failure
z TXF: Digital Type with Smart System Flow Chart (LED) z AC MCC ON ˗ġġDC Voltage Low
z AC MCC OFF ˗ġġDC Voltage High
z G380: D = Three Phase E = Single Phase z Float Charge ˗ġġDC Too High Shutdown
380 = AC Input Voltage z Boost Charge ˗ġġCharger Failure

z Manual Charge ˗ġġDC + Earth Fault
z G125: G = DC Output Power z DC Power OK ˗ġġDC Earth Fault
125 = DC Output Voltage z Battery MCC ON ˗ġġCharger Output Current Limit

z Battery MCC OFF ˗ġġBattery Charge Current Limit
z 800R: 800 = DC output Current of Rated Capacity z Battery Discharging ġġġ
z Load MCC ON ġġġ
R = Parallel Redundant Design z Load MCC OFF ( Other Alarm for Option )
TXF Model
Digital Type
Technical Data Sheet
In lline with
h our policy
l off continuous improvement, we reserve the h right
h to change
h products
d specification
f and
d design
d without
h notice.
The user is responsible for obtaining updated and current technical specifications and function information.
Sealed Lead Acid Battery NM12-150 12V150AH
Outer dimensions (mm)
485 172
240
22
8 3.5
8.5
22
Terminal T5
The NIMAC sealed lead-acid rechargeable battery (VRLA battery) is leak-proof and maintenance free. The
Superiority of VRLA battery is derived from its uniquely efficient oxygen recombination technology. The oxygen
evolved from the positive plates diffuses through the micro porous glass fiber mat to the negative plates where it
is changed back to water by recombination reaction, eliminating the need for water addition .The result is a
maintenance free battery.
Battery Construction
Component Positive plate Negative plate Container Cover Safety valve Terminal Separator Electrolyte
Raw material Lead dioxide Lead ABS ABS Rubber Copper Fiberglass Sulfuric acid
General Features Application

Absorbent Glass Mat(AGM) technology for efficient gas Alarm System
recombination of up to 99% and freedom from Medical Equipment
electrolyte maintenance or water adding. Cable Television
Not restricted for air transport-complies with Control Equipment
IATA/ICAO Special Provision A67. UPS
UL-recognized component. Communication Equipment
Can be mounted in any orientation. Toys
Computer designed lead , calcium tin alloy grid for Emergency power System
high power density. Power Tools
Long service life , float or cyclic applications. Security System
Maintenance-free operation.
Low self discharge.
MH29183 EMC030618-01
Specifications
Nominal Voltage 12V Capacity 40 102%
Capacity (10 hr 25 ) 150Ah affected 25 100%
Design Life 10 Years by Temperature 0 85%
485 mm (19.09 inch) (20hr) -15 65%
Length
Width 172 mm (6.77inch) 3 month Remaining capacity: 91%
Dimensions Self-Discharge
Height 240 mm (9.45 inch) 6 month Remaining capacity: 82%
at 25
Total Height 240 mm (9.45 inch) 12 month Remaining capacity: 65%
Approx.Weight Normal operating temperature 25 3 (77 5 )
45 Kg
Operating temperature range -15 ~50 (5~122 )
10 hr rate 150Ah
Capacity Float charging voltage(25 ) 13.60 to13.80V
3 hr rate 120Ah Cyclic charging voltage(25 ) 14.50 to 14.90V
25 (77 )
1 hr rate 97.5Ah Maximum chaging current 45A
Internal Resistance (Full Terminal material Copper
charged Battery at 25 (77 ) 3.2m Maximum Dischage current 1200A(5sec)
Copy Right NIMAC POWER SYSTEMS (M) SDN BHD

Page 1
Sealed Lead Acid Battery NM12-150 12V150AH
Charge characteristic Curve for standby use For 12V For 6V
Discharge characteristic (25 OC/77 OF)
12V 6V
15 7.5 120 0.24 13.0 6.50
ChargeVolume
0.20
12.0 6.00
14 7.0 Charge Voltage
100
Voltage (V)
Charge Voltage (V)
11.0 5.50
Charge Current (CA)

Charge Volume (%)
13 6.5 80 0.16
Discharge
100% 0.05CA 20h 10.0 5.00
0.2C 0.1C
12 6.0 50% 0.05CA 10h 60 0.12 0.3C
Charge 3C 2C 1C 0.6C
Charge Voltage2.275V/C 9.00 4.50
Charge Current0.1CA
11 5.5 40 0.08
Temperature 25
8.00 4.00
10 5.0 20 0.04
7.00 3.50
0 1 2 3 5 10 20 30 60 2 3 5 10 20 30
9 4.5 0 0
0 2 4 6 8 10 12 14 16 18 20 24 28
min h
Charge Time (h) Discharge Time
Relationship between Self-discharge characteristic

charging voltage and temperature
12V 6V 100
0
15.6 7.8 80
Capacity (%)
10
C y c le
Voltage(V)
15.0 7.5
Use 60
14.4 7.2 20
40 40 30
St an db
13.8 6.9 y U se
20
13.2 6.6
0
2 4 6 8 10 12 14 16 18 20 22 24
-10 0 10 20 30 40 50 60
o
Ambient temperature(C) Storage Time (months)
Temperature effects on float life

Temperature effects on capacity
15
120
2.30V Cell 100

10
Life(years)
C
0 .0 5
0 .1 C
Capacity (%)
80
0 .2 C
5 60
1 .0 C
40
2 .0 C
3 .0 C
20
0
10 20 30 40 50 0
o
o -20 -10 0 10 20 30 40 50(C)
Temperature(C)
Life characteristics of Standby use Cycle service life in relation to

120 depth of discharge
120
100
100
Capacity (%)
Capacity (%)
80
80
60 60
Testing conditions floating voltage:2.27 to 2.30 V/Cell 100% D.O.D. 50% D.O.D. 30% Depth of discharge
ambient temperature: 25oC (77oF )
40 40
20 20
0 200 400 600 800 1000 1200 1400

0 4 6 8
Life (year) Number Of Cycles (Cycles)
Discharge Constant Current (Amperes at 77oF25oC)

F.V/Time 5MIN 10MIN 15MIN 30MIN 1HR 2HR 3HR 4HR 5HR 8HR 10HR 20HR
9.60V 3 82.1 297.0 231 .5 156.8 92.63 5 6.64 39.15 32 .40 26.52 18.63 15.75 8.332
10.0V 3 71.1 282.6 226 .8 154.0 92.20 5 6.22 39.00 32 .25 26.36 18.48 15.60 8.180
10.2V 3 60.1 272.6 223 .2 151.2 91.34 5 5.79 38.70 32 .10 26.21 18.33 15.45 8.029
10.5V 3 23.3 251.5 212 .5 150.1 90.49 5 5.36 38.55 31 .80 25.90 18.18 15.30 7.877
10.8V 2 91.8 229.4 195 .9 147.5 88.35 5 4.37 37.50 31 .05 25.43 17.88 15.15 7.726
11.1V 2 49.2 205.0 175 .7 138.1 83.93 5 1.96 35.85 29 .55 24.34 17.12 14.69 7.271
Discharge Constant Power (Watts at 77oF25oC)

F.V/Time 5MIN 10MIN 15MIN 30MIN 1HR 2HR 3HR 4HR 5HR 8HR 10HR 20HR
9.60V 4031 3 163 2547 17 75 1070 6 67.6 465.9 38 6.2 316.4 222.5 188.3 99.90
10.0V 3952 3 066 2506 17 53 1068 6 64.1 466.1 38 5.7 315.6 221.4 187.1 98.16
10.2V 3907 2 985 2477 17 41 1060 6 60.1 464.0 38 4.9 314.5 220.0 185.4 96.34
10.5V 3557 2 779 2363 17 29 1050 6 55.3 462.2 38 1.3 310.8 218.1 183.6 94.53
10.8V 3239 2 562 2184 17 01 1031 6 46.9 449.6 37 2.6 305.1 214.5 181.8 92.71
11.1V 2845 2 316 1966 16 02 98 7 6 22.9 430.2 35 4.6 292.0 205.4 176.3 87.26
øÒ±¬»÷Ì¸» ¿¾±ª» ½¸¿®¿½¬»®·-¬·½- ¼¿¬¿ ¿®» ¿ª»®¿¹» ª¿´«»- .
NIMAC POWER SYSTEMS (M) SDN BHD

No. 9, Jalan SC8,
70,Jalan SC2,Taman
Pusat Perindustrian Sungai Chua,43000 Kajang,Selangor,Malaysia.
Tel:+603-8733 9163/8737 0168/ 8736 5168 5 0999
Fax:+6 03-8737 3163 /8734 6641
E-mail :nimac@streamyx.com
alee@nimac.com.my website:www.nimac.com.my
Page 2
RTU
Cable Jointing Kit
A. QS 1000 Inline Splices : Voltage Class Uo / U : 8.7 / 15 kV
Selection Table 1 : Single Core Kits
Quick Splice Kit Cable Dimensions Connector Dimensions
No. with PST Cold Jacket O.D.
shrink Tube / Resin Insulation Conductor Size O.D. Length
(mm) O.D. (mm) (mm2) 6/10 (12) kV
Rejacketing (mm) (mm)
92-AG 610-1
92-AG 611-1 39 17.7 - 26.0 70 - 150 14.2 - 26.0 135
92-AG 612-1 RPM
92-AG 620-1
92-AG 621-1
92-AG 622-1 RPM
92-AG 630-1
46 22.3 - 33.2 150 - 240 18.0 - 33.2 145
Typical components in a QS1000 Splice kit
with resin rejecketing option.
3M Cold Shrink
™
92-AG 631-1 56 28.4 - 42.0 300 - 500 23.3 - 42.0 220
92-AG 632-1 RPM
*Note :
10 to 15Kv Splicing System
92-AG 6X0-1 series for polymeric Cable with common copper wire screen
92-AG 6X1-1 series for polymeric Cable with individual copper tape screen
92-AG 6X2-1 RPM series for polymeric Cable with copper tape screen and Resin Rejacketing
Selection Table 2 : Three Core Kits

Cable Dimensions Connector Dimensions QS1000 molded splice bodies over the
Quick Splice Kit
No. with Resin (RPM) conductor connector ready to be installed.
Insulation O.D. Conductor Size O.D. Length (mm)
Rejacketing (mm) (mm2) 6/10 (12) kV (mm)
92-AG 610-3 RPM 17.7 - 26.0 95 14.2 - 26.0 135
92-AG 620-3A RPM 22.3 - 33.2 150 18.0 - 33.2 145
> Simplified installation
92-AG 620-3B RPM 22.3 - 33.2 240 18.0 - 33.2 145
92-AG 630-3 RPM 28.4 - 42.0 300 23.3 - 42.0 220 > Faster to install on site
*Note: comes with resin rejacketing option
> Lower overall installation costs
3M™ QS1000 Three Core Polymeric/Paper/Transition, Lead sheath Building a tape and spacer mold to contain > Increased product reliability
and/or armoured the resin for rejacketing of joint.
Application Range Diameter over Supplementary Kit Supplementary Kit
CSA (mm²) Primary Insulation (mm) for Transition Joint for Paper Joint
50 - 120 17.7 - 26.0 PILCL1 PILCL1 Qty 2
150 - 185 22.3 - 33.2 PILCL2 PILCL2 Qty 2
300 - 400 28.4 - 42.0 PILCL3 PILCL3 Qty 2
3M™ QS1000 TRIF/Transition 3 Core Belted PILC/PICAS to Three Single

Core Polymeric
Kit Ref Application Range Diameter over Primary Resin being injected into the joint with the
CSA (mm²) Insulation (mm) Scotchcast E-4 Resin Pressure Gun.
92-FV 611-3 50 - 95 17.7 - 26.0
92-FV 621-3 120 - 240 22.3 - 33.2
92-FV 631-3 300 - 400 28.4 - 42.0
Electrical Markets Division

3M Malaysia Sdn. Bhd. (7251 V)
Bangunan 3M,
No.6, Persiaran Tropicana
47410 Petaling Jaya,
Selangor, Malaysia
Tel: 03-7806 2888
Fax: 03-7806 2895/6
website : www.3M.com
Jointing Sytems for Power Cable The Revolutionary way to join
3M™ QS1000 for 10-15kV Splicing System electrical power cables.

Designed to meet your
specifications.
Cold Shrink Joints COLD SHRINKABLE

REJACKETING
• One piece joint body design made of
molded silicone material
The quality splice cover on a removable core • Easy Inventory Control
ONE-PIECE MOLDED ensures excellent mechanical protection and
SPLICE BODY a perfect waterproof seal. Installation is easy • Quality Assurance
and the flexibility of the splice body allows it
The splice body combines mechanical • Simple to Install
to follow any cable bending.
strength with high flexibility to meet the
6.6/11/(12)kV requirements of today’s cable applications.
The one-piece design ensures easy
• Symmetrical cut back dimensions.
• Compact design
installation, high reliability and reduce
dependency on workmanship.
Semi-conductive layer
Supporting Core
Radially shinkable elastomeric splice High permitivity insulation layer COPPER SCREEN SLEEVE
1
To provide for continuity of
the cable shielding.
PRODUCT
IDENTIFICATION
The product identification and lot
2
Semi-conductive electrode number are molded into each splice
body ensuring product traceability.
A WIDE RANGE OF CROSS
SECTIONS (50-500 mm2)
Prepare cable and position 3M™ Cold Shrink Splice
3
The splice system provides a wide range of
components. 3M QS1000 is a one-piece pre-molded joint body manufactured from REMOVABLE CORE
cross sections to accommodate each splice
The core is removed after the splice
a specially formulated silicone material, which provides flexibility, easy body has been positioned, allowing the
size. Only three sizes are needed to cover from
50 to 500 mm2 for most cable construction or
molded rubber body to shrink and seal.
installation at low temperatures and superior electrical performance over Installation is simple requiring no special
connecting system, offering excellent savings
in inventory control.
a wide range of operating temperatures. The finished body is expanded tools or heat.
and loaded onto a removable supporting core, which allows the joint to
be installed without the need for tools or heat.
The Universal 15kV Class Cable Joint
3M QS1000 is injection moulded and consists of three layers. A
semi-conductive electrode, which forms a Faraday Cage around the Designed for use on all cable types and applications :
connector, a high permittivity insulation layer, which both insulates and • Belted OID & MIND cables (In line or Transition)
stress controls, and an outer semi-conductive layer which ensures all • Screened OID & MIND cables (In line and Transition)
screens are at earth potential. • Plastic Insulation (single to three conductors)
• Crimp and mechanical conductors
All finished bodies are tested after manufacture and undergo AC Withstand • Lightweight, flexible and easy installation for overhead cable
and Partial Discharge testing.
Unwind core.
All joint types have been tested in accordance with VDE 0278, IEC 60502, Unique Design:
HD 629 and/or BS7888. Details of type tests are available upon request. Outer Conductive Silicone Shield
Conductive Silicone Electrode

Features :
Innovative High Performance
• One part joint body Silicone with Integral Stress Relief
• 100% tested after manufacture
• No heat required
• Tool free installation 3M Reliability and 3M Cold Shrink Technology
• Permanent radial pressure Quality
• Suitable for paper and polymeric cables
• Compatible with compression and mechanical connectors
• Low temperature installation
Cable Rejacketing with 3MTM Cold Shrink Tubing.
• Provides consistent installation quality
High Performance Silicone Removable core Easy Installation
The High Tech Silicone provides The core is removed with Installation requires no special
3M™ Product Traceability

3M Product Identification
and lot number are molded
superior electrical, mechanical
and sealing the performance
together with low temperature
a simple unwinding action,
allowing the molded rubber
body to shrink and seal.
tools and there is no need for
heat.
QS1000 Cold Shrink Joints into each splice body.

shrink back properties.
3M™ Electrical Markets Products
Cable
Solutions
Reliable Quick Splice and Termination
3M’s success is founded on listening
to the customers’ needs and applying
technology to offer a solution.
With hundreds of technology platforms,

3M has an ongoing commitment to
research and development.
Content
3M™ Cold Shrink Technology 1
• Medium Voltage Cold Shrink Splice Kit 2-4
• Medium Voltage Cold Shrink Termination Kit 5-7
3M™ Compact Separable Connectors 8

• 24kV Compact Separable Connector 9
3M™ 35kV Inner Cone GIS Connector 12
3M™ Insulating Boots (Terminal Protector) 13
3M™ Scotchcast Tape Joint 14
3M™ Scotchcast Low Voltage Splicing Kit 15-16
3M™ Premium Heat Shrinkable Termination Kit 17
3M™ Heat Shrink Termination Kit Low Voltage - 4 Core 18
3M™ Cold Shrink Insulation Tubing 19
3M™ Heat Shrinkable Insulation Tubing 20

• MDT-A
• HDT -A
3M™ Resins 21
3M™ Cable Solution Accessories 22-24

3M™ Cold Shrink Technology
Within the Electrical Markets Division, this method of working has not only led to the development of the
first ever vinyl insulation tape, but also to the conception of 3M™ Cold Shrink more than 30 years ago.
3M™ Cold Shrink technology has been found to be a safer, more reliable and easier to install solution
for medium and high voltage jointing and terminating versus conventional heat shrink alternatives. It is a
preferred solution of power utilities, private power network operators and electrical specifiers globally.
3M™ strives to be chosen supplier because of its innovative and efficient products combined with its
commitment to service and support your business.
Medium & High Voltage Cable Accessories

™
After many years of developing our 3M Cold Shrink
range in line with our customers needs, we are proud
to offer contractors a wide range of time and money
saving joints and terminations to fit almost any
application:
Why move to 3M™ Cold Shrink?

• Less chance of damaging XLPE
cable material.
• Less room for jointer error.
• No special site permits needed.
• No cooling time needed before
energizing.
• Easier to use in enclosed areas.
over 10 million
3M™ Cold Shrink products
installed worldwide
3M™ Cold Shrink technology

offers five star
performance:
Many components have one-part
construction.
Simple, tool-free installation.
Permanent radial pressure.
Extensive quality and factory testing
programmes.
Lower installed cost - compared to
many competitive products.
1
3M™ Medium Voltage Cold Shrink Splice Kit
3M™ Medium Voltage Cold Shrink Splice is a one piece pre-molded joint body manufactured from a
specially formulated silicone material, which provides flexibility, easy installation at low temperatures
and superior electrical performance over a wide range of operating temperatures. The finished body is
expanded and loaded onto a removable supporting core, which allows the joint to be installed without the
need for tools or heat.
3M™ Medium Voltage Cold Shrink Splice is injection 6.6/11/(12)kV

moulded and consists of three layers. A semi-
conductive electrode, which forms a Faraday Cage Supporting Core Semi-conductive layer
around the connector, a high permittivity insulation
Radially shrinkable High permittivity
layer, which both insulates and stress controls, and elastomeric splice insulation layer
an outer semi-conductive layer which ensures all
screens are at earth potential.
All finished bodies are tested after manufacture

and undergo AC Withstand and Partial Discharge
testing.
All joint types have been tested in accordance with Semi-conductive

electrode
VDE 0278. IEC 60502, HD 629 and /or BS7888.
Details of type tests are available upon request.
Jointing Systems for Power Cable
One-Piece Molded Cold Shrinkable

Splice Body Rejacketing
Features &
The splice body combines
mechanical strength with
The quality splice cover on a
removable core ensures excellent
Advantages
high flexibility to meet the mechanical protection and a perfect
requirements of today’s waterproof seal. Installation is easy
cable applications. The and the flexibility of the splice body • One part joint body.
one-piece design ensures allows it to follow any cable bending.
easy installation, high • 100% tested after
reliability and reduce
dependency on
manufacture.
workmanship. • No heat required.
• Tool free installation.
• Permanent radial
pressure.
Copper Screen
Sleeve
• Suitable for paper and
polymeric cables.
Product To provide for continuity
Identification of the cable shielding. • Compatible with
The product identification compression and
A Wide Range Of
Cross Sections
and lot number are molded
into each splice body ensuring
mechanical connectors.
Removable Core
(50 - 500mm2) product traceability. • Low temperature
The core is removed after
the splice body has been The splice system provides installation.
positioned, allowing the a wide range of cross sections
molded rubber body to to accommodate each splice • Provides consistent
size. Only three sizes are needed
shrink and seal. Installation
to cover from 50 to 500 mm2
installation quality.
is simple requiring no special
tools or heat. for most cable construction or
connecting system, offering
excellent savings in inventory
control.
2
QS1000 Straight Through Joint Kit Selection Chart for Single Core XLPE Shielded Cables
*Note: 92-AG 6x0-1 series for copper wire screen cable

92-AG 6x1-1 series for copper tape screen cable
92-AG 6x2-1 RPM series for copper tape screen cable with resin rejacketing option
QS1000 Straight Through Joint Kit Selection Chart for Three Cores XLPE Shielded Cables
*Note: 92-AG 6xx-x RPM series come with resin rejacketing option
QS1000 Transition Joint Kit Selection Chart for Three Cores PiLC to XLPE Shielded Cables
3
3M™ Medium Voltage Cold Shrink Splice Kit
33kV Cold-Shrink Inline Joint
Product Application
™
3M QS200 Cold Shrink Series Kits are
designed for inline splicing up to 36kV
Umax voltage class in accordance to
HD 620 ( IEC 60502 ).
Product Features
• The versatile design of the
prefabricated one-piece cold shrink
splice body allows installation on a
wide range of cable sizes and a fast
and easy installation.
• The integrated, semi-conductive electrode forms a faraday cage over the connector and eliminated the
use of tapes or additional moulded or metallic electrodes.
• No heat or flame is needed during splice body installation.
• Solderless earth connection by means of copper screen sleeve and constant force springs.
• Thick walled, EPDM rubber Cold Shrink outer re-jacketing tubes provide physical protection and
moisture sealing of the completed Inline Splices.
• No special tools needed during splice installation.
Performance Tests
™
3M QS200 Inline Joint Series meets and exceeds the requirements of the European standard CENELEC
HD 629.1
QS200 Straight Through Joint Kit Selection Chart for Single Core XLPE Shielded Cables
*Note: RPM series for copper tape screen cable with resin rejacketing option
QS200 Cross Bond Joint Kit Selection Chart for Single Core XLPE Shielded Cables
*Note: RPM series for copper tape screen cable with resin rejacketing option
4
3M™ Medium Voltage Cold Shrink
Termination Kit
3M™ QT-III Outdoor Silicone Rubber Termination Kits

™
3M Cold Shrink QT-III terminations offer easy installation and reliable performance when terminating
indoor and outdoor medium voltage cable. The built-in Hi-K stress controlling compound along with
the built in sealing compound means simpler installation on all types of cables. These factory applied
compounds make field installation easier and reduce installation errors. Plus its high-K stress design
delivers excellent BIL performance and lower surface stress resulting in a more compact termination.
™
Through superior engineering, 3M Cold Shrink QT-III terminations deliver maximum performance.
QT-III Inverted Applications
Terminations that are inverted inside of equipment
(switchgear, transformers, etc.) can be made
using the QT-III indoor tubular design. However,
for outdoor applications, skirted terminations
are recommended. The standard skirts of most
terminations are oriented to shed water when
installed in the upright direction.
The skirts could collect moisture and contamination
when inverted. This could lead to tracking
problems. 3M has designed the 7600-S-INV series
inverted kits to eliminate this problem. These
inverted kits are recommended for all outdoor
inverted applications.
QT-III Termination Features

• Improved long term reliability
• Hydrophobic silicone body
• Superior track and erosion resistance
• Optimum high-K stress control
• Built-in sealing and stress controlling compounds
• Outstanding UV stability
• Designed to meet IEEE 48, CENELEC 0278
and IEC 502 standards
• Easier installation
• Installation requires no silicone tape or grease
• Shorter installed length
5
QT-II Indoor Termination Kit Selection Chart for Single Core XLPE Shielded Cables
Cable Conductor Cable Insulation Cable Outer

Voltage Application Model
Size (mm2) Diameter (mm) Diameter (mm)
Indoor 5623K 70 - 95 14.2 - 22.1 -
Indoor 5624K 120 - 240 19.8 - 33.0 -

11kV
Indoor 5624K 300 19.8 - 33.0 -
Indoor 5625K 400 - 630 27.7 - 45.7 - 11kV Indoor

1C Terminations
QT-II Outdoor Termination Kit Selection Chart for Single Core XLPE Shielded Cables

Outdoor 5633K 70 - 150 16.3 - 22.9 20.3 - 30.5
Outdoor 5635K 185 - 240 21.3 - 33.8 25.4 - 40.6

11kV
Outdoor 5635K 300 21.3 - 33.8 25.4 - 40.6
Outdoor 5636K 400 - 630 27.9 - 41.9 33.0 - 48.3 11kV Outdoor
1C Terminations
QT-II Indoor Termination Kit Selection Chart for Three Cores XLPE Shielded Cables

Indoor 62-RS42-3 MAL 70 - 95 14.2 - 22.1 48.8 - 78.7
Indoor 62-RS43-3 MAL 120 - 150 19.8 - 33.0 48.8 - 78.7

11kV
Indoor 62-RS44-3 MAL 185 - 240 19.8 - 33.0 64.0 - 109.7
Indoor 62-RS44-3 MAL 300 19.8 - 33.0 64.0 - 109.7 11kV Indoor
3C Terminations
QT-II Outdoor Termination Kit Selection Chart for Three Cores XLPE Shielded Cables

Outdoor 62-RS42-4 MAL 70 - 95 16.3 - 22.9 48.8 - 78.7
Outdoor 62-RS43-4 MAL 120 - 150 16.3 - 22.9 48.8 - 78.7

11kV
Outdoor 62-RS44-4 MAL 185 - 240 21.3 - 33.8 64.0 - 109.7
11kV Outdoor
Outdoor 62-RS44-4 MAL 300 21.3 - 33.8 64.0 - 109.7 3C Terminations
6
QT-II Indoor Termination Kit Selection Chart for Single Core XLPE Shielded Cables
33kV Indoor
1C Terminations
QT-II Outdoor Termination Kit Selection Chart for Single Core XLPE Shielded Cables
33kV Outdoor
1C Terminations
QT-II Indoor Termination Kit Selection Chart for Three Cores XLPE Shielded Cables
33kV Indoor
3C Terminations
QT-II Outdoor Termination Kit Selection Chart for Three Cores XLPE Shielded Cables
33kV Outdoor
3C Terminations
7
3M™ Compact Separable Connectors
Product Features
The versatile and compact design of

the prefabricated one-piece T-body
connectors allows quick installation
on a wide range of cable sizes.
3M™ Compact Separable Connectors
meets DIN 47636, EN 50180 and
EN 50181 Type C bushing interface
requirements.
• Fully shielded and insulated, rated up to 42kV and 1250A continuous current.
• Molded using high quality EPDM Rubber.
• The 3-core kit comes with 3M™ Proprietary Cold Shrink breakout and silicone rejacketing sleeve.
• The compact insulation plug comes with a sleeve wrench tool.
• Installation at temperatures ranging from 20°C to 50°C.
Application
• Suitable for XLPE or EPR insulated underground cable according to IEC 60502-2.
• Can be used to terminate medium-voltage underground cable to switchgear, RMU and 1250A
junctions equipped with dead break bushings.
• For double connection (Fore-Tee Connector + Sub-Tee Connector), the total continuous rated current
is 1250A.
• Suitable for main & back up cables or load capacity upgrade application.
8
3M™ 24kV Compact Separable Connector
1 6 11
7
3 8
4 9
10
9
6
2 11
7
8
1 9
3
10
4
10
6
7
11
8
1
2 9
10
3
4
11
3M™ 35kV Inner Cone GIS Connector
3M™ TG25/TG45 GIS connector is used for cable termination

at GIS switchgear, transformer, motor and generator.
Product Features
• Integrated structure, easy for installation, and fit for the various cable sizes
• Compacted design with high quality insulation material
• Can be used for solid insulation material cables, XLPE and EPR rubber
Application
TG25 and TG45 GIS terminations with plug-in technology connect the cable to the electrical equipment
with sealing insulation system, and can match the bushing following DIN EN 50180 or DIN EN 50181.
Can be installed on 26/35kV cable with the rated temperature at 90oC, and emergency temperature at
250oC. Can be used for the cable with solid insulation, such as Polyethylene, XLPE, and EPR. Applied for
both indoor and outdoor environment.
12
3M™ Insulating Boots (Terminal Protectors)
The Terminal Protector is an insulating barrier system, which can

be used in conjunction with any indoor termination.
The Terminal Protector is an unique insulating system for
providing Phase to Phase and Phase to Earth insulation to power
cable terminals where these terminations need to be installed in
very compact areas like motor terminal boxes, ring main units,
distribution transformers etc.
The Terminal Protector comprises of an insulating bellow and

grommets. All these components are injection moulded from EPDM
rubber, which is highly insulating and track resistant. The Terminal
Protector is available for insulating right angle connections as well
as in-line connections.
• Accommodates a large cable cross section
- 25 to 300 sq mm and 400 to 630 sq mm
• Also fits sector shaped cables:
• Facilitates direct voltage testing
• Easy to fit
• Cost Effective
• Re-openable
• Re-usable
• Can be installed on any termination
i.e. Premoulded Heat Shrink etc. Type tested as per IS-13573 standard
• Can be installed on XLPE, PVC or PILC cable
13
3M™ Scotchcast Tape Joint
Scotchcast Straight Through Joint Kit Selection Chart for XLPE Shielded Cable
Scotchcast Straight Through Joint Kit Selection Chart for XLPE Shielded Cable
*Note: ABC-64-x EB series come with earth bonding kit option
14
3M™ Scotchcast Low Voltage Splicing Kit
Product Description
™
3M Scotchcast resin splicing kits utilize two-part polyurethane infill compound which is 100% solid,
electrical grade and hydrolytically stable insulating resins that exhibits good adhesion to plastic, XLPE,
PVC, nylon and all types of metals. Once cured, the resin combines good durability with excellent
protection against moisture, salt, oil and many type of chemicals.
Application
™
3M Scotchcast resin splicing kits are specifically designed for indoor, outdoor (weather exposed), direct
buried or submersed application. It is used for the encapsulation of all types of cable joints, power cables,
telecommunications and fibre optic cables, with copper or aluminum conductors.
Features
Scotchcast resin MR408 is tested and certified to CENELEC HD 631.1 S2 standard with LMP-W and
MMP-W classifications. It has a low exothermic reaction temperature.
Properties of Cured Compound Typical Performance Test Method

Appearance Dark solid -
Density 1.05 – 1.07g/cm3 ISO 3675
Volume shrinkage 3.8 % ISO 3521
Tensile strength 3.2 MPa ISO 527
Water absorption 0.15 % ISO 62
Dielectric strength 200 kV/cm IEC 243
Hydrophobic behavior Passed HD 631.1 S2
15
3M™ Scotchcas Inline Resin Power Cable Splice Kits 82-A Series
Use the 3M™ Scotchcast Inline Resin Splice Kits 82-A Series to insulate and
seal single conductor, unshielded cable splices through 5 kV and multiple
conductor cables through 1 kV. Designed for use in weather-exposed or
direct-burial locations. UL listed for direct burial and submerged applications
up to 600 V and 90°C. For use with UL listed connectors only.
3M™ Scotchcast Y-Branch Kit Series
3M™ Scotchcast Resin Y-Branch kits are designed to be used for

multi-core armoured, polymeric, low voltage energy cables. The
application incorporates electrical insulation and mechanical
protection of joints with included mechanical connectors.
They can be used for indoor and outdoor, underground and
submerged applications.
Features
• Resin 40 in transparent two chamber bags with integrated Closed Mixing and Pouring (CMP) system.
• Two part (upper and lower) mould shelves with Snap Fit closing system for quick and easy handling.
• Transparent Mould Body for easy control of connector distances in the joint.
• Pre cut foam sealing elements to provide reliable sealing to the Mould Body without tooling for all cable
application diameters.
• Closure cap to prevent any pollution.
3M™ Scotchcast 61 Series
The resin pressure method (R.P.M.) Jointing System is well proven and was designed to make fast and
simple joints on XLPE or paper insulated cables. This method is very versatile and adaptable to odd sized
cable and different joint configurations
The R.P.M. joint is based on liquid tight tape mold built around the joint. It provides outstanding moisture
resistance, tough mechanical properties and excellent electrical insulation.
3M™ Scotchcast Pilot Cable Joint Kit
3M™ Scotchcast Pilot Cable Joint with IDC self-stripping connectors
16
3M™ Premium Heat Shrinkable
Termination Kit
3M™ Premium Heat Shrink Termination Kit

3M™ Heat Shrink low voltage terminations are available
for armoured/unarmoured low voltage 4-core polymeric
cables. Heat shrinkable breakout is provided for
environment sealing of the trifurcating crotch area.
All the heat shrinkable components are supplied in
an expanded state and would shrink effectively on
application of heat. All the grounding connections are
solder-less.
3M™ Premium Heat Shrink Splice Kit

3M™ Heat Shrink low voltage splice are available for armoured/unarmoured low voltage 4-core polymeric
cables. Heat shrinkable breakout is provided for environment sealing of the trifurcating crotch area.
All the heat shrinkable components are supplied in an expanded state and would shrink effectively on
application of heat. All the grounding connections are solder-less.
17
3M™ Heat Shrink Termination Kit
Low Voltage - 4 Core
Product Description
3M™ Heat Shrink Termination Kits are made from polyolefin material and are used to seal the crutch of
the cable from where the core has been exposed. Upon shrinking, the hot melt adhesive inside melts and
seals the crutch area against moisture, dirt and dust. The kits are available in different configurations and
sizes to cover the entire range of cable types and cross-sections.
Features
Termination Application Range
18
3M™ Cold Shrink Insulation Tubing
3M™ Cold Shrink Insulator 842x Series Selection Table
*Note: * Minimum = Seal Diameter

Maximum = Connector Clearance Dimension
19
3M™ Heat Shrinkable Insulation Tubing
3M™ MDT-A - Adhesive Lined Medium Duty Polyolefin

MDT-A is specially designed medium wall tubing, which provides tough and flexible insulation and is ideal
for the protection of cable joints and terminations. MDT-A is lined with a specially designed adhesive,
which is applied during the tubing’s extrusion process. This achieves a very smooth adhesive layer, which
ensures excellent sealing properties. MDT-A meets the requirements of VDE 0278 part 3. A Non adhesive
version is available (MDT), please contact customer service for details.
The adhesive lining makes it especially suitable for underground cable joint applications. For Offshore and
Naval applications, a midified MDT-A approved by Det Norske Verites is available (MDT-A-F471).
Supplied in 1 metre pieces. Continuous operating temperature range: -35oC to 130oC, outdoor wall only.
Available in black - Shrink ratio is up to 4:5:1.
3M™ HDT-A - Adhesive Lined Heavy Duty Polyolefin

HDT - A is thick wall polyolefin tubing. The toughness and weather ability of the tubing make it well suited
for exposed applications. HDT-A is supplied with a specially designed hot melt adhesive layer. The adhesive
is applied during extrusion of the tubing thus achieving a very smooth, constant adhesive layer, which
ensures excellent sealing properties. Shrink ratio: Up to 4 : 1
A Non adhesive version is available (MDT), please contact customer service for details.
The adhesive lining makes it especially suitable for underground cable joint applications. For Offshore and
Naval applications, a midified MDT-A approved by Det Norske Verites is available (MDT-A-F471).
Supplied in 1 metre pieces. Continuous operating temperature range: -35oC to 130oC, outdoor wall only.
Available in black - Shrink ratio is up to 4:5:1.
20
Resins
3M™ Scotchcast MR408 Insulating Resin
3M™ Scotchcast MR408 Insulating resin utilize two-part polyurethane infll

compound which is 100% solid, electrical grade and hydrolytically stable
insulating resins that exhibits good adhesion to plastic, XLPE, PVC, nylon
and all types of metals. Once cured, the resin combines good durability with
excellent protection against moisture, salt, oil and many type of chemicals.
Scotchcast resin MR408 is tested and certifed to CENELEC HD 631.1 S2

standard with LMP-W and MMP-W classifcations. It has a low exothermic
reaction temperature.
3M™ Scotchcast Flame-Retardant Electrical Insulating Resin 2131
3M™ Scotchcast Flame-Retardant Electrical Insulating Resin 2131 is a two-

part polyurethane resin designed to replace the cable jacket when splicing or
repairing mine and portable cables. Its formulation makes it particularly suited
to withstand the rugged conditions under which mine and portable cables
must operate.
Flame-Retardant Resin 2131 is also used as the insulating material for

cable splices operating at up to 1000 volts and designed for 194ºF (90ºC)
continuous use/266ºF (130ºC) overload.
3M™ Scotchcast Electrical Insulating Resin 4
3M™ Scotchcast Electrical Insulating Resin 4 is a two-part epoxy insulating

and encapsulating resin. Its compatibility with solid and synthetic cable
insulations and jackets makes Resin 4 an excellent insulator and sealer for
cable splicing.
3M™ Scotchcast Insulating and Sealing Compounds
3M™ Scotchcast Insulating and Sealing Compounds are compatible with most
cable insulations and jackets and accommodate many splices including odd-
shaped connectors. These compounds feature a high degree of mechanical
strength and provide moisture resistance for above ground and buried
applications.
21
3M™ Cable Solution Accessories
Constant Force Spring
22
3M™ Resin Pressure Gun E-4
Reusable resin pressure gun used for constructing a

resin pressure splice.
3M™ Cable Cleaning System CC Series
3M™ Cable Cleaning System CC Series cleans cable

insulation, metal, electrical and mechanical parts.
It can be used for PCB cleanup and in parts cleaners
for degreasing.
CC-Dry contains three each 4” x 8” (102 x 203 mm)

lintless non-woven pads packed in a bag. These are
used for drying the common citrus cable cleaner (CC
series) off of cable installation when preparing cable.
The CC-2-Dry Kit contains a CC-2 Kit and three each
dry lintless pads.
3M™ Earth Braid
Material : Tinned Copper Wire

Cross Section: 16/25/35
3M™ Copper Screen Sleeve
Material : Tinned Copper Wire

Cross Section: 16/25/35
23
3M™ Cable Solution Accessories
3M™ P-1B Scotchcast
™
3M P-1B Scotchcast Injection enables safe transfer
of resin through gun and into the joint. Fitting P-1B.
3M™ P-5B Scotchcast
™
3M P-5B Scotchcast Injection Nozzle used to
puncture compound bag and pipe compound to P-1B
injection fitting, mastic seal prevents spillage.
3M™ Scotch Spacer P3F Tape
™
3M Scotch Spacer Tape P3F is used to build up voids
in odd shaped splices, ensures full resin coverage,
and forms a liquid tight mould for use in specialist resin
pressure jointing.
3M™ IE77 Transparent PVC Tape
General Purpose PVC Tape
3M™ 8934 Utility Filament Tape
™
3M Utility Filament Tape 8934 is a glass filament
reinforced tape for light duty strapping, bundling and
reinforcing. It has a synthetic rubber resin adhesive
with good adhesion to most fiberboard surfaces, and
a variety of plastics and metal surfaces.
24
Electrical Markets Division
3M Malaysia Sdn Bhd (7251 V)
Level 8, Block F, Oasis Square, No. 2, Jalan PJU 1A/7A,
Ara Damansara, 47301 Petaling Jaya, Selangor, Malaysia.
Tel: 603 7884 2888 Fax: 603 7884 2902
For more info, please contact
myelectricalsolutions@mmm.com
© 3M 2018. All rights reserved. www.3M.com.my

Equipment Catalougue Rev 01

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Equipment Catalougue Rev 01

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MATERIAL

ITEM DESCRIPTION THICKNESS (MM) NOMINAL DIA. (MM)

ITEM DESCRIPTION THICKNESS (MM) NOMINAL DIA. (MM)

ITEM DESCRIPTION THICKNESS (MM) NOMINAL DIA. (MM)

ITEM DESCRIPTION THICKNESS (MM) NOMINAL DIA. (MM)

ITEM DESCRIPTION THICKNESS (MM) NOMINAL DIA. (MM)

ITEM DESCRIPTION THICKNESS (MM) NOMINAL DIA. (MM)

Our underground high voltage (HV) cables are

The medium and high voltage cables manufactured by

IEC 60502-2 6kV to 30kV Cable Design Guidelines

For more details on the detailed design guideline,

M E DI U M & H IGH VO LTAGE C A B LE (TNB SP EC)

MED IUM VOLTAGE CABL E

SINGLE CORE — COPPER OR ALUMINIUM, Conductor

SCREENED, PVC SHEATHED CABLE Insulation Screen

Copper Tape Screen

3.6/6(7.2)KV OR 3.8/6.6(7.2)KV Binder Tape

CU / XLPE / CTS / PVC OR Outer Sheath

AL / XLPE / CTS / PVC

APPLICATION SPECIAL FEATURE ON REQUEST CUSTOMISATION

CONSTRUCTION DATA ELECTRICAL DATA

Nos mm² mm mm mm mm kg/km kg/km mm² A A A A A A A

AMBIENT AIR TEMPERATURE 30°C

THERMAL RESISTIVITY OF SOIL 1.5 K.m/W

THERMAL RESISTIVITY OF 1.2 K.m/W

SINGLE CORE — COPPER OR ALUMINIUM, Conductor

SCREENED, PVC SHEATHED CABLE Insulation Screen

Copper Tape Screen

6/10(12)KV OR 6.35/11(12)KV Binder Tape

CU / XLPE / CTS / PVC OR Outer Sheath

AL / XLPE / CTS / PVC

APPLICATION SPECIAL FEATURE ON REQUEST CUSTOMISATION

CONSTRUCTION DATA ELECTRICAL DATA

Nos mm² mm mm mm mm kg/km kg/km mm² A A A A A A A

AMBIENT AIR TEMPERATURE 30°C

THERMAL RESISTIVITY OF SOIL 1.5 K.m/W

THERMAL RESISTIVITY OF 1.2 K.m/W

MED IUM VOLTAGE CABL E

SINGLE CORE — COPPER OR ALUMINIUM, Conductor

SCREENED, PVC SHEATHED CABLE Insulation Screen

Copper Tape Screen

8.7/15(17.5)KV Binder Tape

APPLICATION SPECIAL FEATURE ON REQUEST CUSTOMISATION

CONSTRUCTION DATA ELECTRICAL DATA

Nos mm² mm mm mm mm kg/km kg/km mm² A A A A A A A

AMBIENT AIR TEMPERATURE 30°C

THERMAL RESISTIVITY OF SOIL 1.5 K.m/W

THERMAL RESISTIVITY OF 1.2 K.m/W

SINGLE CORE — COPPER OR ALUMINIUM, Conductor

SCREENED, PVC SHEATHED CABLE Insulation Screen

Copper Tape Screen

12/20(24)KV OR 12.7/22(24)KV Binder Tape

CU / XLPE / CTS / PVC OR Outer Sheath

AL / XLPE / CTS / PVC

APPLICATION SPECIAL FEATURE ON REQUEST CUSTOMISATION

CONSTRUCTION DATA ELECTRICAL DATA

Nos mm² mm mm mm mm kg/km kg/km mm² A A A A A A A

AMBIENT AIR TEMPERATURE 30°C

THERMAL RESISTIVITY OF SOIL 1.5 K.m/W

THERMAL RESISTIVITY OF 1.2 K.m/W

MED IUM VOLTAGE CABL E

SINGLE CORE — COPPER OR ALUMINIUM, Conductor

SCREENED, PVC SHEATHED CABLE Insulation Screen

Copper Tape Screen