PowwerFit1xN Trac cker

Elec
ctrica
al ParttInsta
allatio
onMannual
PROJE
ECT S
S202 0072 23-022CL
PREPARRED CH
HECKED APPROVED DATE
Stev
ve Billy CRRF 09
9/18/2020
0

CO
ONFIDENTIAL FOR
F POWERW
WAY CUSTOME
ERS
 RE
EVISIO
ON HIISTOR
RY

09/18/20
020 A CR
RF
DATEE DESC
CRIPTION No. B
BY

中国广 广东省佛山市三 三水区乐平镇三 三水工业园 D 区 11 号

No.11 Sa
anshui industria
al D zone, Lepingtown,Sansh
hui district, Fosh
han, Guangdon
ng, China
TEL: 00886 757 8766 2933 Web: ww ww.pvpowerwway.comE-mail:: info@pvpowe erway.com
 Tab
ble of Conte
ents

1 Control Box Installa ation Placem ment......................................................................................................... 1

2 Control Box ZigBee e Wireless AntennaA Placement ................................................................................ 2
3 Install Communica
C ation System m .............................................................................................................. 3
3.1 In
nstall Meteo orological ColumnC ..................................................................................................... 3
3.2 Innstall Comm munication Box ......................................................................................................... 4
2. Tracker
T Elecctrical Syste em Wiring and a Ground ding ......................................................................................... 6
2.1 Powerr supply of Control
C Boxx and Comm munication Box ..................................................................... 6
2.2 Comm munication..................
. ................................................................................................................. 6
2.3 Power Line ........................................................................................................................................... 7
2.3.22 Wiring ........................................................................................................................................ 8
2.4 Self-ppowered Co ontrol Box .................................................................................................................. 9
2.4.11 Power Req quirement .................................................................................................................. 9
2.5 Control Box and Geared DC C Motor ................................................................................................... 10
2.5.11 Power Req quirement ................................................................................................................ 10
2.5.22 Geared DC Motor Wiring ....................................................................................................... 10
2.6 Comm munication Box .......................................................................................................................... 11
2.6.11 Power Req quirement ................................................................................................................. 11
2.6.22 Communiication Box Power Wiring ......................................................................................... 11
2.6.33Communic cation Statiion Wiring .............................................................................................. 12
2.7 Remo ote Control anda Monito oring System m Serial Server .................................................................... 13
2.7.1 Power Req quirement ................................................................................................................ 14
2.7.22 Serial Servver Wiring ................................................................................................................ 15
2.8 Groun nding .......................................................................................................................................... 15

中国广 广东省佛山市三 三水区乐平镇三 三水工业园 D 区 11 号

No.11 Sa
anshui industria
al D zone, Lepingtown,Sansh
hui district, Fosh
han, Guangdon
ng, China
TEL: 00886 757 8766 2933 Web: ww ww.pvpowerwway.comE-mail:: info@pvpowe erway.com
 Project Nu
umber: Revision: A Page 1

1.C
Control Box
B Insttallation
n

1.1 Controll Box Insttallation

n Placem
ment

Install itt under the Torque Tub

beunder the first modu
ule of North
h Wing, as sshown belo
ow:

Figu
ure 1.1 Con
ntrol Box an
nd Connec
ctors

Figure 1.2
2 Control Box
B Install on
o the Norrth Wing Figure 1.3
3 Control B
Box and Connectors
s

1. Ensure the orien

ntation of th
he Connector of Hoopss is installed
d as shownn below:
2. Place
e two Hoop ps under thee self-powe
ered module on the No orth Wing o
of the row.
3. Torq
que the commbination off mounting bolts loose
ely.

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 2
WARNING
G

The co ol Box MUS

onnector of the Contro ST face toward South.

4.Torqu ue the mounting bolts using prop per torque procedure

p a according to torque value list..
and
5. If adjjustment is necessary,, re-torque bolts using
g proper torq
que proced
dure.

Connectoor of Control
Box mustt face south

2 Hoop
2x

8x Hex bolt M6*20

8xM6 larg
ge flat washer
4xM6 spring washer
4xM6 nut
Torque 6-10[N-m]
F
Figure 1.4 Control Bo
ox Installed
d

6. Adjustment mayy be requireed when coonnecting th

he motor ca
able to Con
ntrol Box.
7.Re-toorque moun nting bolts of Control Box using proper torque proceddure and ac
ccording to
o
the to
orque value
e list.

H8=192mm
m

F
Figure 1.5 Control Bo
ox Installed
d

1.2
2 Controll Box Zig
gBee Wirreless An
ntenna Placeme
P nt
WAR
RNING
Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 3
1. ZigB
Bee Wirelesss Antenna is pre-assembled on th he Control Box,
2. Ensuure the cablle do not Interfere witth any mech
hanical or sstructural co
omponentss
throu
ughout the entire rang ge of movem
ment.

1. The Antenna Stand

S is ma
agnetic. Pla
ace the An
ntenna on the top of the Slewin
ng Drive ass
show
wn:
2. Cable ties may beb requiredd to ANT An
ntenna cablle.
3. Veriffy the Anten
nna is stead
dy.

Figu
ure 1.6Conttrol Box ZigBee Wire
eless Anten
nna Placem
ment

1.3
3 Install Commun
C nication System
CAUUTION
1. Poweerway doess not providde the installlation base
e of the Metteorological Column.
Pleasse refer to Constructio
C on Drawing for the infoormation of the base.
2. The Communic cation Box iss Powered by Substation.

1.3..1 Install Meteorolog

M gical Colummn
Insttallmeteorological box outside the
e array. Insttall method is shown below:
b

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werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 4

Wind senso
or   
The meteeorological 4x Hex bo
olt M12*45 4x Hex boltt M12*45
column A Torque 80-89[N-m] Torque

Wind Sensor screws

W s 4xM16*400Embedded 8x M12 flatt washer
T
Torque 6-10[N
N-m] anchor bolts, Grade 8.8
8: 4x M12 sp pring
4x M16 flat washer
w washer
4x M16 sprinng washer 4x M12 nutt
4x M16 nut
Th
he Torque 150--180[N-m]
meeteorological
Embedded Depth: 300mm
co
olumn D
The Concrete Base , PV VC tube
and Anchor Bolts are prrovided
by Install Team.
T One PV VC tube
Th
he sensor for RS485 5 cable, one fo
or
ca
able goes power cab ble.
th
hrough the
ho
oles. The founddation type is
s based
on the con
nstruction dra
awing.

Figure 1.7 In
nstall Wea
ather Statio
on

WAR RNING
1. The wind
w speed d sensor cable shall be
e go throughh the Meteo
orological Column
C D
and go
g through from the cable hole on Meteorological Colu umn D.
2. Tigh
hten the scre
ews on Winnd Speed Sensor
S by Screw Driverr.

1.3..2 Install Communica

C ationBox
WAR RNING
1. The Communic
C ation Box iss install on the
t Meteoro ological Coolumn A.
2. The Connector Head of Co ommunicattion Box sha all face dow
wn.
3. GPSS Antenna and ZigBee Antenna Sttand are Ma agnetic.
4. Senssor cabling:: the data cable goes through
t the
e Meteorolo ogical Colum
mn D and
goess out from the hole at the Meteoro ological Column A, no exposure.

1. Install the Comm

munication Box with Communicattion Box Ho oops.
2. Verify the Connnector Headd of Commuunication Bo
ox face dow
wn.
3. Conn nect the Wiind Speed Sensor
S Cabble to Commmunication Box.
4. Attacch the GPSS Antenna to
o the Colum
mn as high as
a possible.

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 5

Weatther Station's Height is

aboutt 5300mm.

The meteorologic
cal
column
nD

2x Com
mmunication Box
B Hoop
4x Hex
x bolt M6*20
2x M6 U-sshaped hoop
4x M6 large flat was
sher
ge flat washer
4x M6 larg
The wind
w sensor cable
c goes ou
ut 4x M6 spring washe er
4x M6 sprring washer
from this hole. Torque
e 6-10[N-m]
4x M6 nutt

An
ntenna

CommuniicationBox

The meteoro
ological
column A

Co
onnectors
muust face to
gro
ound

Fig
gure 1.8 Me
eteorologic
cal Mast and Commu
unication B
Box

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 6

Figure 1.9 Communiication Box

x

Table1.1Port onCommunicattion Box an

nd connectio
on:
Wind Sensor R
RS485 Powe
er AN
NT&GPS

Wirelesss Antenna &

Wind Sensor R
RS485 Power Ca
able
GPS

2. Tracker
T r Electric
cal Systtem Wiriing and Ground
ding
The
e Powerwayy Tracker re
equire powe
er at the Sle
ewing Drive
e, Control Box and com
mmunication system.

2.11 Power supply

s o Contro
of ol Box an
nd Comm
municatio
on Box
Conntrol Box is powered byy self-powe
ered modulle. Communication Bo
ox is powere
ed by the Substation lo
ow
volttage side.

2.2
2 Commu
unication
 Box-type Substation
S and Comm munication Box
B is conn nected by RS485Wire
R ed Network k.
 RS 485 Ca 2
able Speciffication: 2*11mm Shie elded Wire(Customers providee).
 Communic cation Box and Contro ol Box is con
nnected by ZigBee Wireless
W Neetwork. Zig
gBee has been
b
embedde ed in Controol Box and Communica
C ation Box.

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 7

Fig
gure2.1 Co
ommunicattion Box an
nd Control Box Netw
work

WAR RNING
Powerw waystronglyy recomme ends allowin ng only certtified electriicians to insstall
electric
cal compon nents.All wirring must be in accordance with sspecificatio ons
provideed in the insstallation Co onstructionn Drawing and
a inaccordance with h the
Nationaal Electric Codeand
C alll local code
es andregulations.

2.3
3 Power Line
WAR RNING
1. Conttrol Box is powered
p fro
om substatioon with high voltage. C
Certified ele
ectricians iss
required to instaall by followwing instruc
ction.
ng in Rainy or snowy day
2. Wirin d is prohib bited.
3. Hot line
l working g is prohibitted.

2.3.1 Power Requireme

R ent
 Box-ttype Substa ation: at lea
ast one 2P(L+N) 30A Circuit
C Brea
aker, two L+
+N Electrica
al Outlets.
 90-2
260 VAC, L+N, 5 kW;
 2-wirre/ 3-wire 12 AWG Wire;

F
Figure 2.2 Project Po
ower Wiring
g Cable Sp
pecificatio
on

CAU
UTION

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 8
1. 2P(L
L+N) 30A Circuit
C Breakker is used for
f Control Box and Co
ommunicattion Box.
2. Electtrical Outlett is used for powering Remote Coontrol and M
Monitoring System
S
Seria
al Server

F
Figure 2.3 World
W Map
p of Electriical Plugs and
a Outletts

Fig
gure 2.4 Sa
ample of Circuit Brea
aker
2.3.2 Wiring
1. VERIFY the pow wer line fromm Substation is in off-p
position.
2. Insta
all Circuit Brreaker in the
e Substatio
on.
3. Insta
all Electrical Outlet in th
he Substation.

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 9
4. Lay the powe er line fromm Substattion under each Com
mmunicatioon Box witth using T
Connnector.
5. The length of cable
c from T Connector to the Communica
C ation Box is site spec
cific. Please
e
reserrve long eno
ough cable e for connec
ction.

T Co
onnector S
Specificatiion

Lefft/Right Ca
able <=OD112.5mm
Ratted Voltagge 450VAAC
Ratted Currennt 32A
IP Class
C IP68
Woork Tempe erature -40°C~~+85°C
Caable Speciffication 0mm2
1.5~4.0
Fla
ame Retard dant UL94 V-0
V
Ap
pplication Outdoo
or
UL223
38/EN609998
Ce
ertification
/CQC 1107-2011
1

2.4
4 Self-po
owered Control
C B
Box
Wirees inside th
he Control Box
B are pre--assembly in the facto ory. There iss no need too open the Control Box to
perfform any caable connecction on site
e. All cable could be co
onnected onto
o the corrresponding
g ports on the
Conntrol Box.

WARRNING
1. ZigB
Bee Wirelesss Antenna is pre-assembled on th he Control Box.
2. Ensuure the cablle do not Interfere witth any mech
hanical or sstructural co
omponentss
throu
ughout the entire rang ge of movem
ment.

4.1 Power Requireme

2.4 R ent
Conntrol Box Po
ower Cable is providedd by Powerwway.
 Control Box: In DC; Output: 26VDC, 4A;
nput: 37 VD 4
 -10 0°C~50° C.
Plug
g in the con
nnector from
m self-powe ered module.
Table22.1 Port on Control
C Boxx and conne
ection:
Motoor Ke
eyboard ANT Power
P

DC Geared
d Motor Co
omputer ZigBee Antenna PV Mo
odule Plugss

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 10

2.5
5 Contro
ol Box and Geared
d DC Mo
otor
Geared DC
G C Motor is powered fro
om the Conttrol Box. Le
ength of power cable ffrom Gear DC
D Motor iss
a
about 1.8m
m

WARNIN NG
E
Ensure the cables do not
n Interferre with anyy mechanica
al or structu
ural components
t
throughoutt the entire range
r of mo
ovement.
2.5
5.1 Power Requireme
R ent
Conntrol Box Poower Cable is providedd by Powerw way.
 Geared DC Motor: Input: 26VDC, 0~8A;
 -10 0°C~65° C.
2.5
5.2 Geared DC Motorr Wiring
Geaar DC Moto or Power Caable is proviided by Powwerway.
1. VERIFY the Conntrol Box is in
i off-positiion.
2. Plug Geared DCC Motor Cab ble into Gea
ared DC Mo otor, tighten the conneector.
3. Plug Geared DCC Motor Cable into Con ntrol Box MotorPort,
M t
tighten the connector.
4. Cable Ties mayy be necessary to fix th
he cables.

Figu
ure 2.5 Gea
ar DC Moto
or Power Cable
C

Figure
e2.6 Gear DC
D Motor Port
P and Control
C Box
x Motor 2P
Pin Port

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 11

2.6
6 Communicatio
on Box

Power Sw
witch
Com
mmunicatioon
Mod
de Switch

GPS
RS 485A
A
RS 485B
B
ZigBe
ee

Wind Sen
nsor
Powe
er Input

Figure2.7 Commun
nication Bo
ox PCB De
escription

WARNING G
1. Communication Box is powered d from Subsstation with h high voltag
ge. Certified
d
electrician
ns is requireed to install by followin
ng instructio
on.
2 Wiring in Rainy or snowy day is prohibited..
2.
3 Hot line working
3. w is prohibited.

6.1 Power Requireme

2.6 R ent
 Communicatio on Box Inpuut: 90-260 VAC;
 Tem mperature Range: -30 0°C~70° C..
2.6
6.2 Commu unication Box
B Power Wiring
1. VERIIFY the pow
wer line from
m Substatio on is in off-p
position.
2. The 3-wire
3 Cab
ble from Subbstation, livve power to L, Neutral to
t N, groun
nding to PE..
3.Tightten the wate
erproof capp.

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 12

Commun nication
Box Poweer Cable T connecto or is not allo
owed to
e
embed in g
ground or below
b the
fllood level.

Live Powe
er
Neutral
Grounding

AC Powe
er AC Pow
wer

Figure
e2.8 T Con
nnector

Figure2.9 Tighten
n the Wires
s with Scre
ew Driver

4. Plug Communic cation Box Power

P Cable into T Coonnector, tig
ghten the cconnector.
g Communication Box Power Cable into Co
5. Plug ommunicatiion Box Po ower Port, tighten the
e
conn
nector.
6. Cable Ties mayy be necessary to fix th
he cables.
7. Repeeat the sam
me process for
f each T Connector.
C

Fig
gure 2.10 T Connecto
or Connec
ction with Communic
C cation Box Power Cable

2.6
6.3Commu unication Station
S Wiring
1. VERIIFY the Cab
ble is in off--position.
2. Conn
nect the Wiind Speed Sensor
S cable to Wind Speed
S Sensor, tighten
n the conne
ector.

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 13
3.Plug Wind Spee ed Sensor Cable into o Geared Communica
C ation Box WWind Port, tighten the
e
conn
nector.
4. Plug Power Cabble into Com
mmunicatio on Box Pow werPort, tighten the co
onnector.
5. Cable Ties mayy be necessary to fix th
he cables.

Table1.2 Port onC

Communica
ation Box an
nd connecttion:
Wind Sensor R
RS485 ANT&G
GPS Power
P

Wireless
W Anttenna &
Wind Sensor R
RS485 Pow
wer Cable
GPS

Fiigure2.11 Wind
W Spee
ed Sensor Cable
C and Connecto
ors

Figure 2.12 Wind Sp

peed Senso
or Cable Connection
C n

2.7
7 Remote
e Contro
ol and Mo
onitoring
g System
m Serial Server
S
The
e Remote Control and Monitoring System Se
erial Server((Serial) is in
nstall in Sub
bstation.

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 14

F
Figure 2.13
3 Remote Control
C and
d Monitoring System
m Serial Se
erver(Seria
al)

CAUUTION
1. RS4885 and RJ4 45 Cable arre provided by Installattion Team.
2. Insta
allation Team Shall proovide equipments whic ch is connected to Inte
ernet,
netw
work protocol TCP/IP, Interface
I Sttandard RJ4 45 or RS4885.
2.7.1 Power Requireme
R nt
 L+N Electrrical Outletss for Serial Power Adapter.
 Power Ada apter for Seerial Input: 90~240VA
9 AC 0.023A, Output: 5~ ~36VDC 1A A

Figure 2.14
4 Serial Pow
wer Adapte
er

 RS485 Ca able, Speciffication Rec

commended d: 2*0.5mm m2or 2*1mmm2Copper C Core Shielded Wire.Th
he
cable leng
gth is determ
mined by thhe distance from Seriall to Commu unication Bo ox.
 RJ45 Etheernet Cable, Specificattion Recommmended: FTP-5E-4*2
F 2.
2*0.5mm . The cable length is
determined by the disstance fromm RJ45 portt of Serial to
o Ethernet outlet.
o

WAR
RNING

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 15
Ple
ease refer to
o local speccification to
o choose Ele
ectrical Outtlets
2.7.2 Serial Server Wirin
ng
1. Connnect RS4855A port in Serial
S to RS4
485A port in Commun nication Bo
ox using RSS485 Cable
e;
Connnect RS4855B port in Serial
S to RS4485B port in Commun nication Boxx using RS4
485 Cable;

RS 485A
4
RS 485B
4

RJ45 E
Ethernet
Cable

Figure 2.15 Serial Serve

er and Com
mmunicatio
on Box Wirring

2.Plug the
t Serial Power
P Adappter to Powe
er Outlet an
nd power th
he Serial.
3. Ensu
ure all the ca
ables are co
onnected.

2.8
8 Ground
ding
Groundding metho
od is finishe
ed or provided by insstallation te
eam. Powerrway provid des integra al
grounding method
d for modules. Ground ding Symbool is shown ini the installation step to illustrate
e
ounding po
the gro osition. Bessides, groun
nding methhod betwee en Main Raail and Posst is shown n
below, Powerway Strongly reecommend this metho od. Ground Wires
W are p
provided byy installationn
Team.

When Installed as stated in th

his instruction, Powerw
way will pro
ovide a prop
per ground path for the
e
whole system. Po owerway willw provide e different grounding cables fo or options. Alternative
e
module
e grounding m be approved by Powerway
g methods must P a Module
and e Manufactture.

WAR RNING
1. Grouunding cables need to be secured
d so that theey cannot ccome into contact
c with
h
the Bearing
B Hou
usings and piles throughout the rotation
r of the tracker during
d
rotattion

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 16

F
Figure 2.16
6 Groundin
ng Betwee
en Main Ra
ail and Postt and Grou
und Symbo
ol

 Recomme end ground

ding cable
e and conn
nector:
Table1.3 Ground
d materials
s:

No. Name Parameter

P Descrip
ption
2
Sp
pecification
n RV 4m mm
Strandded bare copper, structure 126/0.19 95,
Con
nductor
Nomin nal diameteer 2.80mm..
1. 70℃℃ PVC softt insulation, Nominal thickness
0.8
8mm.
Insulation
2. Insulation diammeter: 4.40 0±0.30mm.
3. The e insulation
n color is yellow/green..
Produ uct cable ma arking: Typ
pe Voltage,
Id
dentification
n
Specification, co ompany nam me, etc
1 So
oft Ground wire 1. Rateed voltage:: 450/750V V
2. Con nductor ressistance is nnot greater than95Ω/kkm
at 20
2 ℃.
3. Insuulation resisstance: no less than 0.007MΩ.km m
at 70℃.
7
Pe
erformance
e
4. Witthstand volttage test: 550Hz,AC 25 500V/5min n,
No breakdown n.
5. Wo orking temp perature rannge: -15℃~ ~+70℃.
6. Exeecution stanndard: com mply with
GB5023-2008/IEC6022 27:2007.

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 17

No. Name Parameter

P Descrip
ption
2
pecification
Sp n TXBVVZ-4mm
Tin Copper,
C structure 1.2±
±0.1x9.0±0 0.2, Nominnal
C
Conductor 2
cross section 4.0
0mm the sshape is flatt
PVC soft insulation, the e shape of o insulation
Insulation
Tin-plated
d ≤3.6××11.6mm.
b
braided grou
und 1. Connductor resistance: Co onductor reesistance is
2
wired not greater tha
an 5.32 MΩ Ω/km at 20℃ ℃.
ulation resisstance: no less than 5MΩ-km at
2. Insu
Pe
erformance
e 20℃℃.
3. Woorking temp perature rannge: -15℃ ~ +70k.
4.Exeecution stanndard: comp ply with
JB//T6313-2011.

No. Name Item No. E D d W

SC4-4 4.2
2 4.8 3.1 10
SC4-5 5.2
2 4.8 3.1 10
3 W Connec
Wire ctor
SC4-6 6.5
5 4.8 3.1 10
SC4-8 8.4
4 4.8 3.1 12.5

 Grounding method
1. Usingg a self-tap
pping drill bit
b drill hole
e at the gro
ound cable attachmen nt position or use wire
e
connnector at the
e node as shown
s below
w.
2. Insta
all a tapping
g screw through the wire
w connec ctor into tap
pped holes of the pile and torque
e
tube.
3. Tightten screw with
w 3~5 N--m.
4. Spraay Epoxy Zinnc-rich Painnt with Zinc
c on the tap
pping screw w.

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020
 Project Nu
umber: Revision: A Page 18

Figu
ur2.17 Insta
all Ground Cable usin
ng Soft Grrounding C
Cable

Pow
werway Renew
wable Energy Co
o., Ltd CONFIDENTIAL 2020