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- STANDARD GUIDE FOR FASTENER SAMPLING FOR Abstract

-
QUALITY SPECIFIED MECHANICAL PROPERTIES AND ASTM F1470
PERFORMANCE INSPECTION 1998

IFI NOTES:

1. ASTM F1470 is a specification developed through the procedures of


ASTM. F1470 is under the jurisdiction of ASTM Committee F-16 on
Fasteners and is the direct responsibility of Subcommittee F16.93.

2. This abstract has omitted information concerning reference docu-


ments and key words. For this information, refer to the complete
standard.

3. ASTM F1470 is abstracted with permission from the Annual Book of


ASTM Standards, copyright American Society for Testing and Mate-
rials, 100 Ba" Harbor Drive, West Conshohocken, PA 19428, U.S.A.

INTRODUCTION

Throughout this guide the terms detection and prevention apply to


quality control systems. A brief description of both is provided to assist
the purchaser in the application of this guide.
The detection system relies on inspection as the primary means of
controlling the quality of furnished material. Methods include in·process
and final inspection. In·process inspection is typically performed by the
individual performing the process and generally includes a firs t-piece in·
spection by someone other than the operator. Quality-control inspection
may perform audit inspections on the process output during the course of
the production run. In addition, a fina l inspection is performed by quality
control inspectors according to a prescribed sample plan. The other sample
plans utilize zero defects as their acceptance criteria.
The prevention system uses advanced quality planning in addition to
many of the techniques used in the detection system. Quality planning
incorporates a systems approach to quality control that focuses on defect
prevention and continual improvement. In addition, Statistical Process
Control (SPC) is usually applied to control the process, thereby reducing
the variability of the output.
The ISO 9000 and/or the ANSIIASOC 09000 quality system stan-
dards are models that may be used in establishing a prevention-based
quality system.

1. Scope 1.2 This guide is for mechanical properties,


physical properties, coating requirements, and
1.1 This guide provides sampling methods other quality requirements specified in the stan-
for determining how many fasteners to include dards of ASTM Committee F-1 6. Dimensional

I in a random sample in order to determine the


acceptability of a given lot of fasteners.
and thread criteria sampling plans are the re-
sponsibility of ASM E Committee 81 8. There-

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Abstract STANDARD GUIDE FOR FASTENER SAMPLING FOR
ASTM F1470 SPECIFIED MECHANICAL PROPERTIES AND QUALITY
1998 PERFORMANCE INSPECTION

fore , unless otherwise specified in this guide, acteristic sensitive) and performing specific in-
dimensional and thread fit sampling shall be in spections and tests to determine conformance
accordance with ASMElANSI B18.18.3M. of the product at that point of the processing
stream.
1.3 This guide provides for two sampling
plans: one designated the "detection process," 3.1.5 inspection - process of measuring, ex-
as described in 3.1.3, and one designated the amining, testing, gaging, or using other proce·
"prevention process," as described in 3.1.S. dures to ascertain the quality or state of, detect
efforts or defects in, or otherwise appraise ma·
2. Referenced Documents terials, products, services, systems, or environ·
ments to a pre-established standard.
(Refer to the complete specification, see
page K-41.) 3.1 .6 lot - a quantily of product of one part
number that has been processed essentially
3. Terminology under the same conditions from the same heat
3.1 Definitions: treatment lot and produced from one mill heat
of material and submitted for inspection at one
3.1.1 assembly lot- an assembly lot may time.
consist of a combination of different products.
As long as the products that make up the as- 3.1.7 lot sampling inspection - a random
sembly are in accordance with 3.1.6, the quan- sample drawn from a lot and performing speci-
tity of assemblies determine the sample size. fied inspections and tests to determine the ac·
Example: ten assemblies consisting of a bolt, ceptabilily of Ihe lot.
nut, and a washer would have a lot size of ten if
3.1.8 prevention process - a future-oriented
the bolts, nuts, and washers meet the criteria of
strategy that through analysis and action toward
3 .1.6. However, if any of the components in
correcting the process itself, en riches quality
the assembly are not in accordance with 3.1 .6,
through continuous improvement activities.
then the ten assemblies will have to be sepa·
rated into lots that meet all the requirements of 3.1.9 process flow- the current or antiCipated
3.1.6. sequential process steps required to produce a
fastener.
3.1.2 common cause - common cause varia·
tion affects all the individual values of the pro· 3.1 .10 random sampling - when every fas·
cess output being studied. In control chart analy· tener in the lot has an equal and independent
sls, it appears as part of the random process chance of being chosen as the sample. The
variation. sample may be retumed to the lot if it has not
3.1 .3 detection process - a past·oriented been altered or destroyed during the inspection!
strategy of quality control that attempts to iden· test upon completion of sampling.
tify the nonconforming product after it has been
3.1.11 special cause - special cause variation
produced, and then to separate it from the con·
is intermittent, unpredictable, and unstable. In
forming product.
control chart analysis, it is signaled by a point
3.1.4 in-process sampling inspection - a ran· beyond the control limits, a run , or some other
dam sample of product drawn from prescribed
points of the processing stream (usually char·
non random pattern of paints within the control
limits.
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STANDARD GUIDE FOR FASTENER SAMPLING FOR Abstract
QUALITY SPECIFIED MECHANICAL PROPERTIES AND ASTM F1470
PERFORMANCE INSPECTION 1998

Table 1 Sampling Level for the Detection Process


Description of Control
Characteri stic Sample Internally Externally
Non-threaded Was hers
Leyel A Threaded Parts Threaded Parts
Adhesion (coating) C WA WA WA WA
Assembly tension test B NA WA NA NA
Bend (body, nails) A NA NA WA NA
Bend (notched bolts) B NA WA NA NA
Body bend (track spikes) C NA NA WA NA
Breaking strength (eyeboIts) C NA WA NA NA
carbide precipitation C WA WA WA WA
case depttVdecarbufization C WA WA WA WA
ChemistryB - WA WA WA WA
Compression (washer direct tension) A NA NA NA WA
Cone proof C WA NA NA NA
Drive test A WA WA NA NA
Elongation - Machined specimeo C NA WA WA NA
Extension at failure C NA WA WA NA
Grain size c - WA WA WA WA
Hardness D B WA WA WA WA
Head bend (track spikes) C NA NA WA NA
HlIrTIidity B WA WA WA WA
Hydrogen embritUement B WA WA WA WA
Impact C NA WA WA NA
l ubrication B WA WA WA WA
Magnetic permeability B WA WA WA WA
PackagingE - WA WA WA WA
Platinwcoating thickness (weight) A WA WA WA WA
Product identification marking!' - WA WA WA WA
Proof load - Full size C WA WA NA NA
Reduction 01area Machined specimen C NA WA WA NA
Rivet bend B NA NA WA NA
Rivet flattening B NA NA WA NA
Rotational capacity C WA WA NA WA
Salt sprayG B WA WA WA WA
Shear strength C NA WA WA NA
Stress corrosion B WA WA WA WA
Surlace discontinuities B WA WA WA WA
Surface roughness B WA WA WA WA
T ensile strength - Full sizei' C NA WA WA NA
Tensile strength Machined specimen C NA WA WA NA
Torque' (prevailing) C WA WA NA NA
Torque (torsional st rength) C WA WA NA NA
Yield strength - Full size C NA WA NA NA
Yield strength - Machined specimen C NA WA NA NA
NOTE - Legend: WA -when applicable: NA- not applicable
A Quantity of samples is in Table 3, Sample Size.
S A certified copy of the material producer's chemical analysis shaH be fumished with each shipping lot, ancIthe shipping lot shall have d0cumen-
tation providing traceability to this chemical analysis. It is required that the purdlaser 01 the raw material (used 10 manufacture) shall verity that
the material is the material specified on the purchase order.
c The steel producer shall provide the steel making practice (course or fine grain) on their certification. The steel producer may specify grain size
at their option.
D Surlace or core, or both, as applicable.

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E All packaging requirements shall be in conformance with the applicable packaging standard.
F Visual inspection for conformance.
G Continuous monitoring of salt spray perlormance in aa:ordance with the recommendation of Table B In Appendix I of ASMElANSI B1 8.18.2M
constitutes compliance with the requirements for sail spray testing outlined in this table.
H Wedge angle or axial test as applicable.
I Prevailing-torque test includes thread start, all specified lorque requirements, and retention of locking feature, when applicable.

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Abstract
ASTM F1470
1998
STANDARD GUIDE FOR FASTENER SAMPLING FOR
SPECIFIED MECHANICAL PROPERTIES AND
PERFORMANCE INSPECTION
- QUALITY

Table 2 Sampling Level for the Prevention Process


Description of Control
Characteri stic Sample Internally Externally
Non-threaded Washers
LevelA. B Threaded Parts Threaded Parts
Adhesion (coating) 0 WA WA WA WA
Assembly lension lesl C NA WA NA NA
Bend (body, nails) B NA NA WA NA
Bend (nolched boils) C NA WA NA NA
Body bend (Irack spikes) 0 NA NA WA NA
Breaking slrength (eyebolls) 0 NA WA NA NA
Carbide precipitation 0 WA WA WA WA
Case depthidecarburization 0 WA WA WA WA
Chemistryc - WA WA WA WA
Compression (washer direct tension) B NA NA NA WA
Cone proof 0 WA NA NA NA
Drive lest B WA WA NA NA
Elongation - Machined specimen 0 NA WA WA NA
Extension at failure 0 NA WA WA NA
Grain sizeD - WA WA WA WA
Hardness E C WA WA WA WA
Head bend (track spikes) 0 NA NA WA NA
Humidity C WA WA WA WA
Hydrogen embritIlement C WA WA WA WA
Impact 0 NA WA WA NA
Lubrication C WA WA WA WA
Magnetk: permeability C WA WA WA WA
Packaging F - WA WA WA WA
Plating/coating thickness (weight) B WA WA WA WA
Product idenliflcation markingG - WA WA WA WA
Proof load - Full size 0 WA WA NA NA
Reduction of area Machined specimen 0 NA WA WA NA
Rivet bend C NA NA WA NA
Rivel ftatlening C NA NA WA NA
Rotational capacity 0 WA WA NA WA
Salt sprayH C WA WA WA WA
Shear streogth 0 NA WA WA NA
Slress corrosion C WA WA WA WA
Surface discontinuflies C WA WA WA WA
Surface roughness C WA WA WA WA
Tensile strength - Full size l 0 NA WA WA NA
Tensile strength Machined specimen 0 NA WA WA NA
Torque J (prevailing) 0 WA WA NA NA
Torque (torsional strength) 0 WA WA NA NA
Yield strength - Full size 0 NA WA NA NA
Yield strength - Machined specimen 0 NA WA NA NA
NOTE - Legend: WA - when applicable: NA - not applicable
A. Anal inspection of a characteristic may be carried out at any stage of manufacture, provided the characteristic is not subject to change In any
further manufacturing or processing operation. Therefore, the testing of those samples may be deducted from !he sample level specified.
Quantity of samples is in Table 3, Sample Size.

I
B

C A certified copy of the material producer's chemical analysis shall be furnished with each shipping lot, and the shipping lot shall have documen-
tation providing traceability to this chemical analysis. It is required that the purchaser of the raw material (used to manufacture) shall verity that
the malerial is the material specified on the purchase order.
D Sleel making practice (course orfine grain) shall be included with the material producer's chemical analysis repofI.
E Surface, core, or both, as applicable.
F All packaging requirements shall be in conformance with the applicable packaging standard.
G VISual inspection for conformance.
H Continuous monitoring of salt spray performance in accordance with the recommendation of Table B .... Appendix I of ASMElANSI B 1S.l S.2M
constitutes compliance with the requirements for sail spray testing OUllined in this table.
Wedge angle or axial test as applicable.
J Prevailing-tOl'qUB test includes thread start, all specified tOfqUO requirements, and retention of Ioddng feature , when applicable. lfi.
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- STANDARD GUIDE FOR FASTENER SAMPLING FOR Abstract

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QUALITY SPECIFIED MECHANICAL PROPERTIES AND ASTM F1470
PERFORMANCE INSPECTION 1998

Table 3 Sample Size 4.2 The purchaser should be aware of his


supplier's quality assurance system. This can
Note - The acceptance number In all cases Is zero defects.
be accomplished by auditing the supplier's qual-
Sample Size ity system, if qualified auditors are available, or
Lot Size
A B C 0 by third-party assessment certification, such as
provided by ASM E's Fastener Accreditation Pro-
2 to 15 3 2 1 A
161025 4 3 1 A gram (FAP), OS 9000. or ISO 9000.
261050
511090 ,
5 4
5
1
2
A
1

91 to 150 7 , 2 1
5. Ordering Information
151 to 280 10 7 2 1
5.1 The purchaser shall specify at the time

,.
28110500 11 9 3 2
501 101200 15 11 3 2 of order inquiry the specification number, issue
1201 103200 13 3 2 date, and sampling plan (detection process or
3201 to 10000 22 15 4 3 prevention process) required from the supplier.
10001 to 35 000 29 15 4 3
35 001 10 ISO 000
150 001 10500 ()()()
29
29
15
15 ,
5 3
4
5.2 Guidelines for sampling plan selection
are provided in Section 6.
500 001 and CNer 29 15 7 5
A Suppliers shalllumish certified test results from whictlllle shiP'"
ping lots originated. If certified test reports are not available, then 6. Selection of Sampling Plans
the supplier must default 10 Sample Size C and conduct the tests
required.
6.1 Except as specified in 6.2, the detection
process sampling level in accordance with Table
1 shall be applied.

6.2 If the pu rchaser knows through docu-


3.1.12 statistical control- exists when all spe· mented evidence that his supplier conforms with
cial causes of variation have been eliminated ASMElANS I B18.18.3M, ANSI/ASQC 09000,
from a process and only common causes re· 09001 , 09002, or Q9003, or ISO 9000, 9001 ,
main. 9002, or 9003, Ihe purchaser may specify the
prevention process in accordance with Table 2.
3.1.13 test - an element of inspection that
generally denotes the determination by techni-
. cal means of the properties or elements of sup- 7. Acceptance Criteria
plies, or components thereof, and involves the
7.1 The acceptance criteria for Table 3 is to
application of established scientific principl es
accept the lot if zero nonconforming parts are
and procedures.
detected, and reject the lot if at least one non-
conforming part is detected.
4. Significance and Use
8. Disposition of Nonconforming lots
4.1 Sampling shall be selected in a random
manner, ensuring that any unit in the lot has an 8.1 Supplier's Options - The supplier has
equal chance of being chosen. Sampling should the following options in dispositioning noncon-
not be localized by selections being taken from forming lots:

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the top of a container or from only one container
of multicontainer lots. 8.1.1 Lots may be scrapped.

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Abstract STANDARD GUIDE FOR FASTENER SAMPLING FOR
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ASTM F1470 SPECIFIED MECHANICAL PROPERTIES AND QUALITY
1998 PERFORMANCE INSPECTION

8.1.2 Lots may be 100% sorted and all non- relieving him of responsibility for the noncon-
conforming parts removed. forming product.

8.1.3 Lots may be reworked or reprocessed 8.3 Reinspection - When rework or repro-
to correct the nonconforming characteristic(s) , cessing is performed to correct a nonconform-
if permitted by specification. See 8.3. ing item, that lot shall be reinspected on comple-
tion of all rework or processing , using the same
8.1.4 Lots may be "used-as-is~ providing the sample plan as used in detecting the noncon-
purchaser is informed of the rejectable items and formance. The sample shall be inspected for
written approval is obtained. This disposition the corrected criteria and any other criteria af-
shall be documented with each shipment, in- fected by the rework. The acceptance level shall
cluding appropriate signatures and dates autho- be in accordance with 7.1.
rizing the release.
9. Control of Measuring and Test Equip-
NOTE 1 - Caution should be exercised when applying
ment
the option to "use-as-is." In the interest of safety and qual-
ity, all "use-as-is" conditions should have no effect on the
fastener's intended application or end use. 9.1 Control should be maintained over all
measuring and test equipment to provide confi-
8.2 Purchaser's Options - The purchaser dence in decisions or actions based on mea-
has the following options in dispositioning non· surement or test data. As a minimum, these
conforming lots: controls shall follow the guidelines provided in
ISO 9004, or ANSI/ASQC Q9004 , on the por-
8.2.1 Lots may be rejected and returned to the tion that details the control of measuring and
supplier. test equipment.

8.2.2 Lots may be accepted. If nonconform- 10. Key Words


ing lots are accepted, the responsibility for the
lot is borne by the purchaser, provided the pur- (Refer to the complete specification, see
chaser issues a written deviation to the supplier page K-41.)

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QUALITY QUALITY ASSURANCE NOTES

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