ISSUE NO 04 ECN 7452

WORK INSTRUCTION 96-467-04 – RD935 FINAL BUILD (CAST VERSION)

DATE ISSUE AUTHOR NOTES ECN No:

28/02/23 01 NAV FIRST ISSUE 7274
03/04/23 02 NAV STAGE 1 – 8 OFF M3x12 PAN HEAD MACHINE SCREWS ADDED 7339
14/07/23 03 NAV SEQUENCE CHANGES FOR ADDITIONAL PART FITTING 7431
02/08/23 04 NAV TEJAS PRODUCT LABELS ADDED 7452
 REMOVE TEST TOOLING AND
96-467-04 – STAGE 1 – RD0935 FINAL BUILD ASSEMBLY FEET / ASSEMBLE 8
ISSUE NO 04 ECN 7452
LID FIXING SCREWS
SCREW 11-014-16 2 OFF
FIG 1
5MM A/F HEX INSERT REMOVE
SCREW 11-457-16 4 OFF
FIG 4
5MM A/F HEX BIT REMOVE

SCREW 11-004-16 8 OFF

T10 INSERT REMOVE TEST ADAPTOR
2 OFF
LOCATION BLOCK
REMOVE
116-499-XX

TEST ADAPTOR ASSEMBLY 4 OFF

90-1304-XX REMOVE
ASSEMBLY FOOT 4 OFF
116-550-01 REMOVE
PTFE BUSH 16-016-08 REMOVE

FIG 2
FROM FINAL TEST
FIG 3
STEP 1 (FIG 1 & 2) – REMOVE ALL ITEMS LISTED
SCREW 11-004-12 8 OFF AND RECYCLE TO MAIN BUILD LINE – STAGE 9
T10 INSERT 14lbf-in
STEP 2 (FIG 3) – ASSEMBLE 8 SCREWS (RED)

TWO OFF SCREWS EACH POSITION STEP 3 (FIG 4) – REMOVE ALL ITEMS LISTED AND
TEST ADAPTOR ASSEMBLY REMOVED RECYCLE TO MAIN BUILD LINE – STAGE 1

PASS TO STAGE 2 – POSITIVE PRESSURE TEST

Rx TEST PIN ASSEMBLY
REMOVE
90-1351-XX

SEQUENCE TOOL TORQUE

STEP 1 ADJUSTABLE SPANNER REMOVE
STEP 1 ELECTRIC SCREWDRIVER (T10 TORX INSERT FITTED) REMOVE
STEP 1 & 4 TORQUE DRIVER (5MM A/F HEX INSERT FITTED) REMOVE
STEP 2 ELECTRIC SCREWDRIVER (T10 TORX INSERT FITTED) 14lbf-in (1.6Nm)
96-467-04 – STAGE 2 – RD0935 FINAL BUILD POSITIVE PRESSURE TEST ISSUE NO 04 ECN 7452

Sequence of operation
UNCLAMPED POSITION
Position device

Position load spreader over device

Clamp onto Gasket

Leak test

Important – It is recommended that the gasket is fully

cleaned with a suitable cleaning agent between each
test operation in order to preserve the life of the gasket
CLAMPED POSITION

FROM STAGE 1

PRESSURE TEST

STEP 1 – RUN PRESSURE

TEST SEQUENCE

FOLLOW GENERIC
INSTRUCTION 95-037

PASS TO STAGE 3

LOAD SPREADER
 ATTACH BAND LABELS /PRODUCT LABELS/
96-467-04 – STAGE 3 – RD0935 FINAL BUILD CUSTOMER SCREW PACKAGE / Rx PORT ISSUE NO 04 ECN 7452
GASKET / PROTECTION CAPS
FOLD BAG AND ATTACH CABLE TIE
FIG 1 FIG 2
MAKE HOLE 49-0411-XX

INSERT 4 SCREWS
POLY BAG 30-0726-XX
11-004-08-P19

RHH LABEL 15-1121-XX 2 OFF -Fit in place

FIG 4 FIG 5 FIG 6 FIG 7

STAGE 3 - FROM PRESSURE TEST

FIG 9
STEP 1 (FIG 1) – TOWARDS BACK FACE FIT LABEL IN PLACE (FACE
OPPOSITE ANT 1 SIDE OF UNIT)
GASKET 19-227-XX (x4) Fit in place
STEP 2 (FIG 2) – REPEAT STEP 1 ON OPPOSITE SIDE TOWARDS ANT 1
CONNECTOR SIDE OF UNIT

STEP 3 (FIG 3) – AFTER FITTING STEP 2 LABEL FIT THE REMAINING FIG 10
TWO LABELS (APPROX SEPARATION 6mm)
ANT 1
CONNECTOR

SERIAL LABEL 15-043-XX 1 OFF FIG 8 VINYL CAP 30-0718-XX (x4) Fit in place
FIG 3
STEP 4 (FIG 4 & 5) – PLACE 4 SCREWS IN POLY BAG AND SEAL.

STEP 5 (FIG 6 & 7) – FOLD BAG IN HALF AND MAKE HOLE THROUGH BOTH SIDES OF BAG
(YELLOW DOT) IN ORDER TO FEED THROUGH CABLE TIE AS SHOWN IN FIG 6.

STEP 6 (FIG 8) – PLACE CABLE TIE THROUGH HOLE IN LID AND SECURE IN PLACE. FEED THE
WHOLE SCREW PACKAGE DOWN INTO THE CAVITY AS SHOWN. IT IS NOT NECCESARY TO CROP
OFF THE FREE END OF THE CABLE TIE.

STEP 7 (FIG 9) – ASSEMBLE GASKET OVER EACH LID INSERT AND FIX IN PLACE –
CONCENTRICITY OF GASKET IN RELATION TO INTERNAL AND EXTERNAL DIAMETERS OF LID
INSERT IS IMPORTANT.

STEP 8 (FIG 10) – FIT VINYL PROTECTION CAPS OVER EACH LID INSERT

PASS TO FINAL INSPECTION PRIOR TO PACKAGEING

PRODUCT LABEL 15-1123-XX 1 OFF