4001

Section
4001

ELECTRICAL SCHEMATICS
788/988 Wheeled Excavators
988 series: CGG0127801 to CGG0128301 CGG0128304 to CGG0128313.
988 series “Plus”: CGG0128302, CGG0128303, CGG0128314 and after

Copyright  1998 Case France

Printed in U.K.
Case Cre 7-80021GB May 1996 (RévisionFebruary 1998)
4001-2

TABLE OF CONTENTS
SPECIFICATIONS ....................................................................................................................................................2
SCHEMATIC SYMBOLS .......................................................................................................................................... 3
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD EQUIPMENT) ............................. 4
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD) ..................................................................... 4
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ..................................................... 6
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL) ...................................................................... 6
PRINTED CIRCUIT SCHEMATIC GUIDE ................................................................................................................ 8
P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1) .....................................................................10
INSTRUMENT PANEL WIRING............................................................................................................................. 11
INSTRUMENT PANEL (FRONT FACE)................................................................................................................. 11
RIGHT-HAND CONTROL ARM, LEFT-HAND CONTROL ARM AND
COMBINATION SWITCH WIRING (STANDARD) .................................................................................................13
RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL)............................................................ 15
ELECTRICAL SCHEMATIC (PLATE 2) .................................................................................................................16
ELECTRICAL SCHEMATIC (PLATE 3) ................................................................................................................. 18
ELECTRICAL SCHEMATIC (PLATE 4) .................................................................................................................20
ELECTRICAL SCHEMATIC (PLATE 5) .................................................................................................................22
ELECTRICAL SCHEMATIC (PLATE 6) .................................................................................................................24
ELECTRICAL SCHEMATIC (PLATE 7) .................................................................................................................26
ELECTRICAL SCHEMATIC (PLATE 8) .................................................................................................................28
ELECTRICAL SCHEMATIC (PLATE 9) .................................................................................................................30
ELECTRICAL SCHEMATIC (PLATE 10) ...............................................................................................................32
ELECTRICAL SCHEMATIC (PLATE11) ................................................................................................................34
ELECTRICAL SCHEMATIC (PLATE 12) ...............................................................................................................36
CAB FLOOR WIRING (STANDARD) .....................................................................................................................39
ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD EQUIPMENT) ..........................................39
ELECTRONIC SYSTEM WIRING .......................................................................................................................... 40
ELECTRONIC SYSTEM WIRING ..........................................................................................................................41
CAB FLOOR WIRING (OPTIONAL)....................................................................................................................... 43
ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL) .................................................................43
CAB AND CAB OPTION WIRING ..........................................................................................................................44
ALPHABETICAL INDEX..........................................................................................................................................45

SPECIFICATIONS
System voltage ..........................................................................24 Volts negative earth and 12 Volts negative earth
Batteries ...................................................................................... 2 x 12 Volts 120 A/hrs, low maintenance batteries
Alternator ........................................................................................................................ BOSCH, 28 Volts, 45 Amps
Motor starter ...................................................................................................................... BOSCH, 24 Volts, 4.0 kW

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 4001-3

SCHEMATIC SYMBOLS Local earth

A(n) Radio/housings
B (n) Indicators/pressure switches/loudspeakers/pressures switches/senders/heat sender/gauge 1 Wire number
E (n) Lighting components
F (n) Fuses
G (n) Electrical supply generators NC Closed circuit
H (n) Warning devices (visible and audible)
K (n) Relays
M (n) Motors NO Open circuit
P (n) Instruments
R (n) Resistors/heater plugs
S (n) Shunt resistors/switches/battery master switch Intersection of two wires with connection point
Sh (n) Shunt
V (n) Diodes
X (n) Supply line connections Intersection of two wires without connection point
Y (n) Solenoid valves, solenoids
NOTE : The (n) shows the component number. 1
Example : K2 is relay No. 2. Link with following plate

1
Link with preceding plate
(n) Supply on printed circuit

Return to another plate with the same letter

(n) Battery terminal

Bulbs
(n) Printed circuit connection terminal

Test bulb
Printed circuit earth connector

Light emitting diode (LED)

A1 Instrument panel connector

Regulator
1 or 1 or 1 Harness identification

1(1) or 1(1) or 1 (1) Harness identification followed by path identification number

(1) or (1) Printed circuit earth connectors

3 2
The installation position for the harness connector (1) on connector (2) of the
printed circuit is identified by a red mark (3) followed by the figure 1 on the
1 2 3 4 5 6 7 8 9 10
printed circuit. This identification corresponds to the position of path 1 of the
harness connector (1). This position is completed when the path 1 line is
shown by a red ring (4) located on line 1 wire, or by red paint marking.

4 1

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4001-4

DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD V1 General contact diode V18 Axle unlocking indicator lamp diode
V2 K3 relay diode V20 RH direction indicator diode
EQUIPMENT) V3 Dipped headlight indicator lamp diode V23 Hazard warning diode
V6 Main beam headlight indicator lamp diode Ø2 Starter motor - solenoid control connection
V7 RH direction indicator green indicator lamp Ø4 Printed circuit earth
∆5 ∆ 37 V12 7
V8 LH direction indicator green indicator lamp Ø5 Upperstructure power line connection
∆ 10 ∆ 33 ∆ 39 ∆ 40
V9 Hazard warning diode
S8
V8 F19 1 Electronic control box supply wire
V20 V7 V10 5A V10 LH direction indicator diode
K 20 ∆ 35 ∆ 36 2 V3 2 K53 relay base
V13 K 53
k15 ∆6 ∆ 16
V23
3 Connecting strip
F20 5A F21 5A
∆ 24 ∆ 21
F25 V9 5
7,5A

1 ∆9
F13 5A
F9
10A
∆ 43 1 1
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD)
F1 30A F16 F23 5A F24
5A V6 5A
k2 k1
k5
F17
5A
V5
1 Harness 10-way connector, floor harness
2 Harness 10-way connector, floor harness
F12
10A
∆ 38 3 F22
5A
F18
5A S2
2
K 14
S4
k9
3 Harness 10-way connector, floor harness
a3 F33
7,5A
V11
4 Harness 10-way connector, floor harness
∆ 31
Ø5 Ø2
F7 F32 F30 F26 F15 4
V2 5 Harness 10-way connector, floor harness
10A 10A 15A 7,5A 15A

F6 6 Harness 8-way connector, floor harness

15A ∆ 44 k4
F8
15A
F2
5A ∆ 30
V18 7 Harness 10-way connector, floor harness
V1
K 10 V16
4 3
F5
10A ∆ 23

5 Harness, 3 way connector, direction indicator, hazard warning

k7

S7 V17 V19 k6
20 Harness, 6-way connector, cab power connection
a1 V21
F31
15A
F4
5A
F3 F10 F11 F27
7,5A 15A 7,5A 5A N° 1
21 Harness, 6-way connector, cab power connection
S5 S6 S3 6
26 Harness, 6-way connector, windshield wiper K20 intermittent action
7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3
27 Harness, 2-way connector, windshield washer
∆ 20
V22 k21
28 Safety clips, working brake, parking brake
Ø4 ∆ 27
N° 2
30 Harness, 6-way connector, electronic control box
1 2 3 4 5 20 30 38
2
31 Harness, 3-way connector, troubleshooting test socket
N° 3 ∆ 26
F14 5A
a2
37 Harness, 5 way connector, two-speed
6 7 9 11 12 14 16 28 42 8 V4 44 Harness, 3 way connector, flasher unit
CM97G025 F24 Fuse, 5 A, LH main beam headlight
1 24 Volts supply before contact F25 Fuse, parking brake (7.5 A) 1 Harness, 8-way connector, common harness
2 12 Volts supply before contact (radio) F26 Fuse, 7.5 A, direction indicators, hazard warning 2 Harness, 10 way connector, lighting and electro
3 Electronic control box 24 volt supply and trou- F31 Fuse, 15 A, windshield wiper momentary action 3 Harness, 6 way connector, brake unit
bleshooting test socket F32 Fuse, 10 A, not used 4 Harness, 8-way connector, engine
F2 Fuse, 5 A, starter switch F33 Fuse, 7.5 A, electronic control box
F3 Fuse, 7.5 A, instrument panel 1 Clip, common harness
H14 LED troubleshooting
F4 Fuse, 5 A, cab lighting, horn relay 2 Clip, lighting and solenoid valve
F6 Fuse, 15 A, upperstructure working lights K1 Starter motor relay 3 Clip, brake unit
F7 Fuse, 10 A, horn K2 General contact relay 24 V, 50 A 4 Clip, engine
F8 Fuse, 15 A, upperstructure power line connec- K3 Hourmeter relay
K4 Electrical control box supply relay 28 Clip, working brake, parking brake
tion
K5 Horn relay 5 Clip, direction indicator, hazard warning
F9 Fuse, 10 A, windshield washer, windshield wiper
K6 Attachment and cab rear working light relay 20 Clip, cab power connection
F10 Fuse, 15 A, ventilation, heater, fuel heater
F11 Fuse, 7.5 A, cigarette lighter K7 Upperstructure headlight and working light relay
F12 Fuse, 10 A, pilot safety K9 Axle unlocking relay
F15 Fuse, 15 A, main beam headlights K10 Flasher unit relay
F16 Fuse, 5 A, RH brake lights K52 Speed change relay
F17 Fuse, 5 A, LH brake light K20 Windshield wiper intermittent action
F18 Fuse, 5 A, RH front side light K21 LH control arm pilot safety relay
F19 Fuse, 5 A, LH front side light Sh2, Sh4, Sh5 Shunt
F20 Fuse, 5 A, RH front dipped headlight Sh1, Sh3, Sh6, Sh7, Sh8 Not used
F21 Fuse, 5 A, LH front dipped headlight
F23 Fuse, 5 A, RH main beam headlight

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 4001-5

1 2 3
1 2 3

1 2 3 4 5 6 7 8 9 10
68 165
200 201
1 2 3 4 5 6 1 2 3 4 5 6 71
234
99 87 88 160 165
71 89 162 163 165
0 26 144 142 128 133 134
31 38 132 135
∆ 31

∆5
33
∆ 20 ∆ 21
∆5 ∆ 37 V12 7

∆ 10 ∆ 33
∆ 39 ∆ 40
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
V8 7
S8 F19
V10 5A
V20 V7
∆ 35 ∆ 36 2 V3
V13 65 84 63 159 156 54 51 161 77 69
∆6 ∆ 16 82 83 86 94 79 50 72 74 166 164
k15
V23
F20 5A F21 5A
∆ 24 ∆ 21
1 2 3 4 5 6 F25 V9 5
7,5A

∆9 F9
10A
F13 5A ∆ 43 1 1
144 0 141 F1 30A F16 F23 5A F24
5A V6 5A
K 20 40 136 142 V5
k2 k1 F17
k5 5A
F12 ∆ 38 3 F22 F18
10A
5A 5A S2
S4

∆ 26
k9
V11 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
a3 F33 4 5
1 2 3 4 5 7,5A
Ø5 Ø2 ∆ 31
V2
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A 13 11 18 35 24 138 19 37 132 135
F6 23 15 64 6 137 16 133 134
98 52 15A ∆ 44 k4
0 49 106 F8
15A
F2
5A ∆ 30
V18

V1 V16
3
K 52 4
F5
10A ∆ 23

∆ 37
k7

S7 V17 V19 k6
a1 V21
1 2 3
F31 F4 F3 F10 F11 F27
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10
3 1
85 86 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3

0 K 10
V22 k21
∆ 20 29 31 167 147 40 135 5 48 7
Ø4 N° 2 ∆ 27 168 38 105 148 141 28 41 92 22
219
2
98
1 2 3 4 5 20 30 38
a2
∆ 44 N° 3
F14 5A
∆ 26
6 7 9 11 12 14 16 28 42 0 8 V4

98 219

3
6 2

N° 3 N° 1 N° 2
6 7 9 11 12 14 16 28 42 24 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 1 2 3 4 5 20 30 38
0 0
0 94 33 0 0 0 0 0 0 0

0 0 219

1 2 3 4 5 6 7 8 1 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6
5 2

70 16 137 36 0 40 14 11 0 4 66 83 82 67 106 70 73 50 229 224 234

2 1 2 3 4 5 55 33 19 138
18
15 23 13 63 84 65 58 52 169 51 78 18 200 201

0
14
0
14
∆ 28 ∆ 27

1 4 3 2 ∆ 30

CM97G026

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4001-6

DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL)
1 Adjustable boom raising and lowering range limitation detector cable (specific to certain countries)
2 Harness, adjustable boom raising and lowering range limitation electro-control (specific to certain countries)
3 Connecting strip (specific to certain countries)
∆5 ∆ 37 V12 7
4 Quick coupler control harness
∆ 10 ∆ 33
∆ 39 ∆ 40 5 Quick-coupler electro-control harness
S8
V20 V7 V10
V8 F19
5A 8 Fuel pump supply cable (optional)
∆ 35 ∆ 36 2 V3
V13 K50
k15 ∆6 ∆ 16
V23
Cable, adjustable boom raising height limiter (to terminal No. 3)
F20 5A F21 5A
∆ 24 ∆ 21
F25
7,5A
V9 5
6 Harness, adjustable boom (PM version, special for Germany)
F9
∆9
F13 5A
10A
F16
∆ 43 1 1
F24
7 Hood lighting harness (optional)
F1 30A F23 5A

k2 k1
5A
F17
V5
V6 5A
K51 9 Harness, cold start assistance (optional)
k5 5A
F12
∆ 38 3 F22 F18
10Harness, adjustable boom (PM version, special for Germany)
10A
S4 5A 5A S2
k9
11Rear fog light harness (specific to certain countries)
V11
a3 F33
7,5A
12Harness, fuel heating device (optional)
Ø5 Ø2 ∆ 31
F7
10A
F32
10A
F30
15A
F26
7,5A
F15
15A
4
V2
14Wire to terminal No. 1, adjustable boom raising and lowering range limitation (specific to certain countries)
F6
15A ∆ 44 ∆ 30 k4 16Harness, overload indicator (optional)
F8 F2
15A 5A
17Harness, upperstructure rotary light (specific to certain countries)
V1
V16
4 3 3 22Harness, cold start assistance glow plug (optional)
F5
10A ∆ 23

K53 23Harness, cold start assistance resistor (optional)

k7

S7 V17 V19
24Harness, front working lights on cab (optional)
k6
F31
15A
F4
5A
F3 F10 F11 F27
7,5A 15A 7,5A 5A
a1

N° 1
V21
33Harness, overload indicator (optional)
S5 S6 S3 6
38Harness, pilot system cancellation (specific to certain countries)
7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3

6 43Rear fog light harness (specific to certain countries)

V22 k21

R 10 Ø4 N° 2 ∆ 27
∆ 20
19Cable, registration plate light (optional)
2
1 2 3 4 5 20 30 38

N° 3 ∆ 26
F14 5A
a2
7
6 7 9 11 12 14 16 28 42 8 V4

CM97G027

F1 Fuse, 30 A, cold start assistance (optional) V4 Radio diode (optional)

F5 Fuse, 10 A, headlight and rotary light relay (spe- V5 Rear fog light indicator lamp diode (specific to
cific to certain countries) certain countries)
F13 Fuse, 5 A, overload indicator (optional) V11 Pilot system cancellation diode (specific to cer-
F14 Fuse, 5 A, radio (optional) tain countries)
F22 Fuse, 5 A, Rear fog light (specific to certain V16, V17, V19 Pilot system cancellation diode (spe-
countries) cific to certain countries)
F27 Fuse, 5 A, adjustable or articulated boom V21 Overload indicator diode (optional)
(optional) V22 Rotary light indicator diode (specific to certain
F30 Fuse, 15 A, cab working lights (optional) countries)
K15 Cold start assistance relay (optional) Sh8 Shunt (pilot system cancellation) remove shunt
K50 Adjustable boom raising height limiter relay Sh4 and install it at Sh8
K51 Adjustable boom lowering range limitation relay
6 Second travel speed indicator lamp shunt (Italy
K53 Fuel heater relay
only)
R10 Resistor 0.85 Ohm
7 Axle unlocking solenoid valve shunt (Italy only)

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 4001-7

∆ 23
∆5 ∆ 37 V12 7

1 2 ∆ 10 ∆ 33 ∆ 39 ∆ 40
V8 F19
S8
V10 5A
V20 V7
123 119 ∆ 35 ∆ 36 2 V3
V13
k15 ∆6 ∆ 16
V23
F20 5A F21 5A
∆ 24 ∆ 21
F25 V9 5
7,5A

∆9 F9
10A K50 K53
∆ 43 1 1 K51
∆ 23 F1 30A
F13 5A
F16 F23 5A F24
5A V6 5A
V5
k2 k1 3 2 5 1
F17 85 86 30 87A 87 85 86 30 87A 87
k5 5A
F12
∆ 38 3 F22 F18
10A
S4 5A 5A S2
k9 0 126 59 124 0 126 56 125 41 41
V11
a3 F33
Ø2 7,5A
36 ∆ 31
Ø5 V2
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A 56 126126 124 0 0 0
∆ 23 F6
15A ∆ 44 k4
F8 F2
15A 5A ∆ 30
V1 V16
3 4 3
F5
10A ∆ 23

123 119 k7

S7 V17 V19 k6 56 56 56 126 59 0 0 0

a1 V21
F31 F4 F3 F10 F11 F27
15A 5A 7,5A 15A 7,5A 5A N° 1
100 102 S5 S6 S3 6

k3
2
R 10 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8

V22 k21

Ø4 N° 2 ∆ 27
∆ 20
3
100 102
2
1 2 3 4 5 20 30 38
a2
F14 5A

6 7 9 11 12 14 16 28 42 8
N° 3 ∆ 26
1
V4

229
0 0 0 0 76 41 56 229 229 229

N° 3 N° 1 N° 2
6 7 9 11 12 14 16 28 24 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 1 2 3 4 5 20 30 38

0 0 26 0 0
0 0 0 0 0 56 229 229 229
56 31 229 119

∆ 43 ∆ 10 ∆ 33 ∆9 ∆ 24 ∆6 ∆ 16 ∆ 38
1 2 1 2
1 2 1 2 1 2 1 2 3 1 2
1 2 3

4 5 76 75 0 90 59 59 145 146 62 3 127 128 90 59 91 145 8 106 105

109

31 0 26

∆ 11 ∆ 12 ∆ 43 ∆ 10 ∆ 33 ∆ 24 ∆ 17 ∆7 ∆6 ∆ 16 ∆ 22 ∆ 19

∆9 ∆ 38

CM97G028

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4001-8

PRINTED CIRCUIT SCHEMATIC GUIDE Sh2 Shunt

Sh4 Shunt
1 24 Volts supply before contact Sh5 Shunt
2 12 Volts supply before contact (radio) Sh1, Sh3, Sh6, Sh7 Not used
3 Electronic control box 24 volt supply and troubleshooting test socket Sh8 Shunt (pilot system cancellation) remove shunt Sh4 and install it at Sh8
F1 Fuse, 30 A, cold start assistance (optional) V1 General contact diode
F2 Fuse, starter switch (5 A) V2 K3 relay diode
F3 Fuse, instrument panel (7.5 A) V3 Dipped headlight indicator lamp diode
F4 Fuse, cab lighting, horn relay (5 A) V4 Radio diode (optional)
F5 Fuse, 10 A, headlight and rotary light relay (specific to certain countries) V5 Rear fog light indicator lamp diode (specific to certain countries)
F6 Fuse, upperstructure headlights (15 A) V6 Main beam headlight indicator lamp diode
F7 Fuse, horn (10 A) V7 RH direction indicator green indicator lamp
F8 Fuse, upperstructure power line connection (15 A) V8 LH direction indicator green indicator lamp
F9 Fuse, windshield washer, windshield wiper (10 A) V9 Hazard warning diode
F10 15 A Fuse, ventilation, heater, fuel heater V10 LH direction indicator diode
F11 Fuse, 7.5 A, cigarette lighter V11 Pilot system cancellation diode (specific to certain countries)
F12 Fuse, 10 A, pilot safety V16, V17, V19 Pilot system cancellation diode (specific to certain countries)
F13 Fuse, 5 A, overload indicator (optional) V18 Axle unlocking indicator lamp diode (specific to certain countries)
F14 Fuse, 5 A, radio (optional) V20 RH direction indicator diode
F15 Fuse, 15 A, main beam headlight V21 Overload indicator diode (optional)
F16 Fuse, 5 A, RH stop light V22 Rotary light indicator diode (specific to certain countries)
F17 5 A Fuse, LH stop light V23 Hazard warning diode
F18 Fuse, 5 A, RH front position light
F19 Fuse, 5 A, LH front position light Ø 2 Connection, starter motor - starter motor solenoid valve control
F20 Fuse, 5 A, RH front dipped headlight Ø 4 Printed circuit earth
F21 Fuse, 5 A, LH front dipped headlight Ø 5 Connection, upperstructure socket - fuel filler pump (optional)
F22 Fuse, 5 A, Rear fog light (specific to certain countries)
F23 Fuse, 5 A, RH main beam headlight
F24 Fuse, 5 A, LH main beam headlight : see page 4
F25 Fuse, 7.5 A, parking brake
F26 Fuse, 7.5 A, direction indicators, hazard warning
F27 Fuse, 5 A, adjustable or articulated boom
F30 Fuse, 15 A, cab working lights (optional)
F31 Fuse, 15 A, windshield wiper intermittent action
F32 10 A fuse, not used
F33 Fuse, 7.5 A, electronic control box
H14 LED troubleshooting
K1 Starter motor relay
K2 General contact relay 24 V, 50 A
K3 Hourmeter relay
K4 Electrical control box supply relay
K5 Horn relay
K6 Attachment and cab rear working light relay
K7 Upperstructure headlight and working light relay
K9 Axle unlocking relay
K10 Flasher unit relay
K15 Cold start assistance relay (optional)
K21 LH control arm pilot safety relay

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-9

CS97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-10

AAA AAAAAA AAAAAA AA

P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1)

B5 B3 A4 C2 D3 A7 A2 F7 E3 E1 B1

AA
+

AA –
+

AA AAAAAA AAAAAAA
(30s)
8 7 9 6 11 25 26 27

AA AA AAA
39
(2s)

AA A AA AAA
AAA
AAA
AA
A
A5

A AA 2 1

A AAAAAAAAAAAAA
AAA
AA
A AAAAA
AAAAAAAA
A
AAA
AA
AAAA AA
AA AA
AAAAA
AA
3
16 30 29 31 24 32 33
+ P2 + P1 + P3

AA
AA A
A A
A AA
AA
AAA AAA AAA AAAAAAA A A A A
12 13 14 28

AAA AAA AAA AAAAAAA A A A A

C4 C6 D2 E5 A6 F6 F1 F5 F2 E2 E6 B4 B7 B6 A3

CM97G029

E1 Minimum braking pressure red warning lamp connector 9 Hydraulic oil filter restriction red warning lamp
A2 Minimum pilot pressure red warning lamp connector E2 Hazard warning red warning lamp connector 11 Minimum pilot pressure red warning lamp
A3 Hydraulic oil temperature indicator connector E3 Parking brake red warning lamp connector 12 Overload indicator orange indicator lamp (optional)
A4 Battery charge red warning lamp connector E5 Rear fog light orange indicator lamp connector (specific to certain countries) 14 Pilot system cancellation green indicator lamp (specific to certain countries)
A5 Audible warning red, orange indicator lamp connector E6 RH direction indicators green warning lamp connector 16 Front axle unlocking orange indicator lamp
A6 Front axle unlocking orange indicator lamp connector 24 Rotary light orange indicator lamp (specific to certain countries)
F1 LH direction indicators green indicator lamp connector
A7 Engine oil pressure red warning lamp connector 25 Minimum steering pressure red warning lamp
F2 Rotary light orange indicator lamp connector (specific to certain countries)
26 Parking brake and working brake red warning lamp
B1 24 Volts supply F5 Side light green indicator lamp connector
27 Minimum braking pressure red warning lamp
B3 Earth F6 Main beam blue indicator lamp connector
28 Rear fog light orange indicator lamp (specific to certain countries)
B4 Fuel level indicator connector F7 Minimum steering pressure red warning lamp connector
29 LH direction indicator green indicator lamp
B5 Indicator lighting connector
P1 Engine coolant temperature indicator 30 Main beam blue indicator lamp
B6 Engine coolant temperature indicator connector
P2 Fuel level indicator 31 Side light green indicator lamp
B7 Fuel minimum level connector
P3 Hydraulic oil temperature indicator 32 Hazard warning red warning lamp
C2 Air filter restriction red warning lamp connector 33 RH direction indicator green indicator lamp
1 Stop alarm red warning lamp
C4 Overload indicator orange warning lamp connector (optional) 39 Instrument panel lamp
2 Alarm orange indicator lamp
D2 Pilot system cancellation green indicator lamp connector (specific to cer- 3 Audible warning stop push button
tain countries) 6 Engine oil pressure red warning lamp
D3 Hydraulic oil filter restriction red warning lamp connector 7 Air filter restriction red warning lamp
8 Battery charge red warning lamp

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-11

INSTRUMENT PANEL WIRING INSTRUMENT PANEL (FRONT FACE)

A B
1 2 3
5 4 5 4
6 7 3 6 7 3
1 2
A B 1 2

P3
C D
P1
140 159 23 17 138 13 71 18 11 137 0 19

5 4 C D 5 4
6 7 3 6 7 3 39
1 2 1 2

15 168
E F
156 16 6
P2
5 4 5 4
6 7 3 6 7 3
1 2 1 2

F
7
E
161 162 84 164 83 160 166 163 82 167 11 8

9 12

14 16

27
25

24 28

29 33

CM97G031

A 7 way connector : minimum pilot pressure red warning lamp, hydraulic oil temperature indicator, battery charge
red warning lamp, audible warning stop push button, front axle unlocking orange indicator lamp, engine oil
pressure red warning lamp, alarm orange warning lamp, stop alarm red warning lamp.
B 7 way connector : 24 Volts supply, earth, fuel level gauge, gauge lighting, engine coolant temperature indicator.
30 31 26 32
C 7 way connector : air filter restriction red warning lamp, overload indicator orange indicator lamp (optional).
CS97G034
D 7 way connector : pilot system cancellation green indicator lamp (specific to certain countries), hydraulic oil fil-
ter restriction red warning lamp. 1 Stop alarm red warning lamp 27 Minimum braking pressure red warning lamp
E 7 way connector : minimum braking pressure red warning lamp, hazard warning red warning lamp, parking 2 Alarm orange indicator lamp 28 Rear fog light orange indicator lamp (specific to
brake red warning lamp, rear fog light orange indicator lamp (specific to certain countries), RH direction indica- 3 Audible warning stop push button certain countries)
tors green indicator lamp. 6 Engine oil pressure red warning lamp 29 LH direction indicator green indicator lamp
7 Air filter restriction red warning lamp 30 Main beam blue indicator lamp
F 7 way connector : LH direction indicator green indicator lamps, rotary light orange indicator lamp (specific to 8 Battery charge red warning lamp 31 Side light green indicator lamp
certain countries), side light green indicator lamp, main beam blue indicator lamp, minimum steering pressure 9 Hydraulic oil filter restriction red warning lamp 32 Hazard warning red warning lamp
red warning lamp. 11 Minimum pilot pressure red warning lamp 33 RH direction indicator green indicator lamp
12 Overload indicator orange indicator lamp 39 Instrument panel lamp
(optional)
P1 Engine coolant temperature indicator
14 Pilot system cancellation green indicator lamp
P2 Fuel level indicator
(specific to certain countries)
P3 Hydraulic oil temperature indicator
16 Front axle unlocking orange indicator lamp
24 Rotary light orange indicator lamp (specific to
certain countries)
25 Minimum steering pressure red warning lamp
26 Parking brake red warning lamp

Cre7-80021GB Issued 02-98 Printed in U.K.

4001-12

SC1 V14 V15 38

A SC4 0

A
A
AA
AA
H11 10 9 71

AA
141
8

AA 6 5 136

AA
SC2
B52 H15 AA
AA
S6 4 3
1
37

AA
V V
C C

140 0

AA
38
141
SC3
AA
0 40
0

AA
65 66

AA H12 10 9 71
22 22
S3 0

AA AA AA
AAA
AA
84

B51
AA AA AA
AAA
AA
22 0 22

AA AA AA
AAA
AA
82 0 5

AAAAAA AAA
AA
S26 1
10 9

H51 37

B53 45
0
6 5
S51 10 9 71
2 1
0 3
H13
63
5

A
0 S22 3

H50 10 9
B
83 S27 1

8 46
41
6
B50 28

S50 4 3
0
Y15
AA H10
2 1 10 9 71
powersensor

AA
S1
5 7 AA
AA
5

S4

6
1 29
C C C C
105 105 64 147 63 71 0 63 99 94 94 48 86 71 0 86 89 165 5 6 7
6 1 6 1 6 1

5 2
J14 5 2
J13 5 2
J15 0
4 3 4 3 4 3 10 9 71

0
H31
6 1 86 6 1 65 6 1 105 5 28
10 9 71
0 5 2 87 77 5 2 69 54 5 2 50
H55
22 4 3 88 65 4 3 72 53 4 3 51
S25 1 31

5 75

S24
S55 1 76

CM97G033

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-13

RIGHT-HAND CONTROL ARM, LEFT-HAND CONTROL ARM AND

COMBINATION SWITCH WIRING (STANDARD)
B50 Parking brake pressure switch
B51 Stop light pressure switch
B52 Minimum braking pressure switch
B53 Steering pressure switch
H10 Working light switch lighting
H11 Windshield wiper switch lighting
H12 Windshield washer switch lighting
H13 Heater blower switch lighting
H15 Instrument panel audible warning
H31 Rotary switch lighting
H50 Working brake and parking brake switch lighting
H51 Hazard warning switch lighting
H55 Rear fog light switch lighting
J13 Steering column connector
J14 Steering column connector
J15 Steering column connector
S1 Key switch
S3 Horn switch
S4 Working light switch
S6 Windshield wiper switch
S50 Parking brake and working brake switch
S51 Hazard warning switch
S22 Control panel (see Section 4002)
S24 Pilot safety switch
S25 Rotary light switch
S26 Windshield washer switch
S27 Heater blower switch
S55 Rear working lights switch
SC1 Combination switch for direction indicator (commodo), dipped headlights, headlights main beam, sidelights,
headlight flasher and horn
SC2 Front axle automatic and manual unlocking switch
SC3 Front axle locking switch
SC4 Stabilizer lowering and raising momentary inverter switch
V14-V15 Stabilizer solenoid valve diodes
Y15 Parking brake and working brake control solenoid valve
3 Braking unit harness
Floor harness

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-14

V52 H15

AA
101

82 0 H53 10 9
AA
AA
+ -

AA
101 0

5 100 102AA
AA
140

S53
AA
82 0
V50
0
1
AA
AA
H30 229
AA
229 128

AA
AAA
AA AA
AAAAAA
AA
127

10 9 0 3
AA
AAA AA
S20 5 3
AA
AAA
AA AA
AAAAAA
AAA AAAA
V51

1 62

S30

56

H52 90 59
229

0
H32
10 9
0 powersensor
H58 7 105
0 5 106
229 10 9

S52 1 109
229 10 9

5
7 100
S21
1
3 56
S56 1 102 145 91

38 24 16 6
9
1
2

CM97G034

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-15

RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL)

H30 Cold start assistance switch lighting (optional)
H32 Overload indicator switch lighting (optional)
H52 Pilot system cancellation switch lighting (specific to certain countries)
H53 Front working light switch lighting (optional)
H58 Quick coupler switch lighting (optional)
H15 Audible warning
S20 Cold start assistance switch (optional)
S21 Overload indicator switch (optional)
S30 Adjustable or articulated boom switch
S52 Pilot system cancellation switch (specific to certain countries)
S53 Front working lights switch (optional)
S56 Quick coupler switch (optional)
V50 Quick coupler diode (optional)
V51 Quick coupler diode (optional)
V52 Quick coupler diode (optional)
1 Steering brake harness (specific to certain countries)
2 Quick coupler harness (optional)
3 Braking unit harness (standard)
6 Adjustable boom control harness (specific to certain countries)
9 Cold start assistance harness (optional)
16 Overload indicator harness (optional)
24 Front working lights harness (optional)
38 Pilot system cancellation harness (specific to certain countries)

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-16

ELECTRICAL SCHEMATIC (PLATE 2)

ELECTRICAL CABINET UPPERSTRUCTURE
F1 Fuse, 30 A, cold start assistance G1 Batteries
F2 Fuse, starter switch (5 A) S2 Battery master switch
F3 Fuse, 7.5 A, injection pump solenoid valve, Y53 Fuel filler pump (optional)
hourmeter
ENGINE
Y1 G2 F8 Fuse, 15 A, fuel filler pump
R11 F10 Fuse, 15 A, fuel heater G2 Alternator
S1 S2
R50 F19 Fuse, 5 A, switch lighting M1 Starter motor
P10 K1 Starter motor relay R11 Pre-heater plug
K2 General contact relay 24 Volts, 50 A R50 Fuel heater (optional)
Y53 M1 K3 Hourmeter relay Y1 Injection pump solenoid
K53 Fuel heater relay
CAB
K15 Cold start assistance relay
R10 Resistor 0.85 Ohm P4 Hourmeter
Sh5 Shunt P10 Instrument panel (See page 19)
V1 General contact diode SC1 Combination switch for direction indicator (com-
modo),dipped headlights, headlights main beam,
Ø2, Ø4, Ø5 : see page 4
sidelights, headlight flasher and horn
FLOOR
S1 Key switch

A
H30 Cold start assistance switch lighting (optional)
S20 Cold start assistance momentary switch
(optional)

G1

F1 - F2 - F3 - F8
F10 - F19
SC1 K1 - K2 - K3
S20 - H30 K15 - K53
P4 R10 - V1 - Sh5

CM97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-17

MASTER
BATTERY CHARGE
SWITCH STARTER KEY SWITCH COLD START ASSISTANCE ALTERNATOR FUEL FILLER PUMP COMBINATION
MASTER MAIN RELAY ENGINE SHUT DOWN WARNING FUEL HEATER (OPTIONAL)
STARTER STARTER MOTOR RELAY (OPTIONAL HOURMETER (OPTIONAL) SWITCH (COMMODO)
SWITCH LAMP
MOTOR

97 + 12V 97

2 + 24V 2

2
2 9
1
9 +24V
F2 F1 F3 F10 SC1
5A 30A 7.5A 15A
G1 A4
8 3 11 41 F8
0123
3 (1) 15A
1 2
V1 12
5 2 J13 (2)
3 (3) P10
9 (2) 5 (9)
2 (5) S20
11 69
S1 H30
30 9 5 3
1 F19
K53
36 5A
R012 4 5 2
58 50 15 10 1 3
1 K3 14 71
9 (1)
3 (9) 2 (9) 2 5 4
62
4 13 14
6 7 2 3
K15 R50 Sh5
5 1 1 4
1 K15 5 4 4 (8) 229
2 4 (6)
123 4 (4) 5
3 2 2 3 T°
30 K1 K2 B+ D+ W
23 (1) 19 19 19
M1 G2
50 R10
S2
23 (2)
2 Y53
119
229 Y1
22 1
0 24
9 h P4 M
R11
0 0 0 0 3 (10)
0
0

4 12 4

CM97G036

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-18

ELECTRICAL SCHEMATIC (PLATE 3)

INSTRUMENT PANEL FLOOR
P10 Instrument panel (see schematic plate 1 page 8) B50 Parking brake pressure switch
H32 Overload indicator switch lighting (optional) B52 Brake pressure switch
S21 Overload indicator switch (optional) B53 Orbitrol pressure switch
P10 B22 ELECTRICAL CABINET
H15 Instrument panel audible warning
B4
P11 - X10 B1 UPPERSTRUCTURE
F3 Fuse, instrument panel (7.5 A)
F13 Fuse, 5 A, overload indicator B1 Air filter restriction pressostat
F19 Fuse, 5 A, switch lighting B2 Hydraulic oil filter pressostat
Sh5 Shunt B21 Hydraulic oil temperature sender
V21 Overload indicator diode (optional) B23 Overload indicator pressure switch (optional)
P11 Fuel level indicator
see page 4
X10 (A) (B) (C) Fuel level indicator connectors.
CAB
ENGINE
SC1 Combination switch for direction indicator (com- B4 Engine oil pressure switch
modo),dipped headlights, headlights main beam, B22 Engine coolant temperature sender
sidelights, headlight flasher and horn

B23

H15

B52 - B53 B21

B2
S21 - H32 SC1 B50 F3 - F13 - F19
V21 - Sh5

CM97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-19

INSTRUMENT PANEL
HYDRAULIC INST. PANEL PARKING BRAKE
AIR FILTER ENGINE FUEL LEVEL ORBITROL OVERLOAD INDICATOR COMBINATION SWITCH
OIL FILTER HYD. OIL AUDIBLE BRAKE MINIMUM
RESTRIC- OIL RESERVE ENGINE TEMPERATURE PRESSURE (OPTIONAL) (COMMODO)
RESTRIC- TEMP. WARNING PRESURE PRESSURE
TION PRESSURE WARNING
TION DEVICE

97 +12V 97

2 +24V 2

9 +24V 9

F3
7.5A SC1

F13
11 5A 0123
84 83 82 168
3 (3) 91
J13 (2)
16 (2) 5 (9)
B1 E1 E3 F7 C4 4 (2) 4 (4) 4 (3) S21
H32 69
P10 B3 9 5
B6 F19
C2 D3 A7 B7 B4 A3 A5 5A
82 83 84 10 1
71
3 (4) 1 (4) 3 (2) 1 (2) 1 (3) 1 (1) 3 (5) 16 (1)
168 229 145
15 16 23 137 19 138 140 18 3 (5) 3 (3) 3 (4)
33 (1) Sh5
4 (5) 1 (5) 4 (7) 1 (7) 1 (6) 1 (8) 4 (2) 229
X10 (B) X10 (A)
P P P
B53 B50 B52 19 19 19
P P P 30 (2) P B23
B21 B22
B1 B2 B4 H15
P11 X10 (C)

146
33 (2)
V21
0
0 6 (2)
168
0 0 0 0 0

4 3 16

CM97G038

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-20

ELECTRICAL SCHEMATIC (PLATE 4)

ELECTRICAL CABINET UPPERSTRUCTURE
F12 Fuse, 10 A, pilot safety Y2 Pilot safety solenoid valve
F19 Fuse, 5 A, switch lighting Y11 Gear box solenoid valve (first speed)
Y2 - Y11 - Y12 F25 Fuse, parking brake (7.5 A) Y12 Gear box solenoid valve (second speed)
SC2 - SC3 - SC4 Y13 - Y26 - Y27 K9 Front axle unlocking relay Y13 Front axle unlocking solenoid valve
Y16 K21 Pilot safety relay Y15 Parking brake and working brake control sole-
K52 Speed change relay noid valve
V14 - V15 Sh4 Shunt (standard equipment) Y16 Working brake solenoid valve (Standard)
V18 Axle unlocking diode Y26, Y27 Stabilizer solenoid valves
Sh2 Shunt
CAB
1 Connecting strip
P10 Instrument panel
Ø4 : see page 4
SC1 Combination switch for direction indicator (com-
FLOOR modo), dipped headlights, headlights main
beam, sidelights, headlight flasher and horn
A2 Electronic control box
B3 Pilot pressure switch
SC2 Front axle automatic and manual unlocking
switch
SC3 Front axle locking and unlocking switch (in
unlocked position)

A
SC4 Stabilizer raising and lowering momentary
inverter switch
B54 Front axle unlocking pressure switch
H50 Working brake and parking brake switch lighting
J13 Steering column connectors
J15 Steering column connectors
S24 Pilot safety switch (hand control lever shown in
raised position)
S50 Parking brake and working brake switch
V14-V15 Stabilizer solenoid valve diodes (in combi-
nation switch (commodo)
X3(20) Connector, 35-way

F12 - F19 - F25

P10 K9 - K21 - K52
Sh2 - Sh4
V18 - 1
S24
J13 - J15
B54
SC1
B3 Y15
A2 - X3 S50 - H50

CM97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-21

AXLE PILOT
SECOND SPEED FIRST SPEED
UNLOCKING PRESSURE AXLE UNLOCKING COMBINATION SWITCH STANDARD WORKING
SOLENOID SOLENOID TWO-SPEED RELAY PILOT SAFETY SYSTEM STABILIZERS AXLE UNLOCKING CONTROL PARKING BRAKE
INDICATOR WARNING SOLENOID VALVE (COMMODO) BRAKE
VALVE VALVE
LAMP LAMP

97 +12V 97

2 +24V 2

9 +24V 9

F12 SC1
F25
10A
7.5A
0123 99
49
Sh4 105
7 (1)
6 (6) J13 (2)
37 (2) 39 (1) 219
0
5 (9)
K52 3 1 J15 (1)
S24 69
K52
4 5 2
2 ème 1 ère NO NC 57
SC4 SC2 F19 H50 10 1 7 2 8
37 (5) 37 (4) 3 (7) 6 (7) S50
SC3 5A
1 0 1 0
64 147 V15 71
V14 9 5 6
7 (2)
J15 (2) J15 (3) J15 (4) J15 (5)
3 5 (2) 5 (3) 53 105 71
3 S2 1
X3 (20) K21 5 (1)
2 54
5 4 5 4 P B54
K9
V18 1
4 (5) 4 (8)
2
K9 63 94
4 (7) 3 (2) 28
159 58 55 148 50 51
52 106
A6 P10 A2

2 (4) 2 (3) 2 2
2 (2) 1 (2) 6 (8) 2 (9) 2 (8)
2 2 A2 2 2 2 2 1 1
0 Y15 Y16
P
1 1 17 1 Y13 1 Y2 B3 1 Y26 1 Y27
Y12 Y11
0 0 0 0
0

2 4 3 28

CM97G040

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-22

ELECTRICAL SCHEMATIC (PLATE 5)

ELECTRICAL CABINET FLOOR
F4 Fuse, 5 A, driving position lighting, torque con- B51 Stop light pressure switch
verter relay H26 Horn
F7 Fuse, 10 A, horn J13 Steering column connectors
F15 Fuse, 15 A, main beam headlights J14 Steering column connectors
F16 Fuse, 5 A, RH brake lights X5(B) Steering brake pressure switch
F17 Fuse, 5 A, LH brake lights
UPPERSTRUCTURE
F18 Fuse, 5 A, RH front position light
E10 - E13 - E21 F19 Fuse, 5 A, LH front position light E10 RH rear stop light
SC1 S3 F20 Fuse, 5 A, RH front dipped headlight E11 LH rear stop light
P10 F21 Fuse, 5 A, LH front dipped headlight E12 Front RH side light
F23 Fuse, 5 A, RH main beam headlight E13 Rear RH side light
F24 Fuse, 5 A, LH main beam headlight E14 Front LH side light
E31 F26 Fuse, 7.5 A, direction indicator, hazard warning E15 Rear LH side light
lights E16 Front RH dipped headlight
K5 Horn relay E17 Front LH dipped headlight
K7 Upperstructure and attachment working light E18 RH main beam headlight
relay E19 LH main beam headlight
K10 Flasher unit E20 RH front direction indicator
Sh5 Shunt E21 RH rear direction indicator
V3 Dipped headlight indicator lamp diode E22 LH rear direction indicator

A
V6 Main beam headlight indicator lamp diode E23 LH front direction indicator
V7 RH direction indicator green indicator lamp E31 RH front side mounted direction indicator
V8 LH direction indicator green indicator lamp E32 LH front side mounted direction indicator
V9 Hazard warning diode
V10 LH direction indicator diode
V20 RH direction indicator diode
V23 Hazard warning diode
: see page 4
CAB
H51 Hazard warning switch lighting
P10 Instrument panel (See page 19)
E20 S3 Horn switch
S51 Hazard warning switch
SC1 Direction indicator (commodo), main beam and
E12 - E16 dip switch, side lights and headlight flasher switch
E18
E11 - E15 - E22

X5 F4 - F7 - F15 - F16
F17 - F18 - F19 - F20
B51 F21 - F23 - F24 - F26
S51 - H51 K5 - K7 - K10 - Sh5
H26 E32 V3 - V6 - V7 - V8 - V9 - V10
J13 - J14 V20 - V23
E23
E14 - E17
E19

‘CM97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-23

COMBINATION SWITCH
HORN BRAKE LIGHT SIDE LIGHT DIPPED HEADLIGHTS MAIN BEAM HEADLIGHTS DIRECTION INDICATOR LIGHTS HAZARD WARNING LIGHTS
(COMMODO)

97 +12V 97

2 +24V 2

9 +24V 9

F4 F7 F15
5A 10A 15A
65 85
F26
22 7.5A
4 (1) 49 31
26 34 SC1 J13 (1) J14 (4) K10
3 (6) 49A
44 (2)
44 (1)
2 (10) 44 (3)
P 0123
4 (6)
B51 66 86
22 72 77
J13 (2) J14 (1)
3 (1) J13 (3) J13 (5) J14 (5) S51 6 5
5 (9) SC1 10
S3 5 (4) 5 (7) H51
69 0 0
1
0
1

2 K5 3 F20 F21 F22 F23 F24 J14 (2) J14 (3)

K5 F16 F17 F18 F19 8 2 7 1 9
5 4 5A 5A 5A 5A 5A 5A 5A 5A 5A 162
1
67 1 7 (6) 7 (3) 7 (5) 7 (8) 7 (4) 7 (9)
35 71 75
68 2 K7 87 88
3 (8) 43 (2) V7 V8
5 (1) 1 (3) 2 (5) 7 (2) 2 (10) 4 (10)
89
2 (1) 5 (2) V10 163
70 V3 V6
165
Sh5 V20
H26 229
160 78 79 166
V23
V9
2 (6) 5 (3) 7 (10)
19 19 19 19 7 (7) 2 (7) 5 (6) 5 (8)
5(10) 71 0
73 74
E10 E14
164 0
0 0
E11 E12 E13 E15 E16 E17 E18 E19
30 (1)
0 0 0 0 0 0 0 0 0 0 E20 E31 E21 E22 E23 E32

F5 F6 E6 F1 E2 B5

2 5 4
P10

CM97G042

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-24

ELECTRICAL SCHEMATIC (PLATE 6)

INSTRUMENT PANEL CAB
H10 Working light switch lighting E1 Cab interior light
H11 Windshield wiper switch lighting E50 Front cab working lights (optional)
H12 Windshield washer switch lighting E51 Rear cab working lights
H31 Rotary light switch lighting (optional) M2 Windshield wiper motor
H53 Front cab working light switch lighting (optional) cable item 144 = blue cable
S4 Working light switch cable item 142 = grey cable
E1 - S10 S6 Windshield wiper switch cable item 0 = black cable
E51 H57 S25 Rotary light switch (optional) cable item 38 = white cable
H50
M2 S26 Windshield washer switch P10 Instrument panel (See page 19)
S53 Front cab working light switch lighting (optional) S10 Cab interior light
SC1 Direction indicator (commodo), main beam and
ELECTRICAL CABINET
dip switch, side lights and headlight flasher
F4 Fuse, 5 A, cab interior light switch
F5 Fuse, 10 A, headlight and rotary light relay (spe- X1 (E) Cab floor/Cab windshield wiper motor blue
cific to certain countries) connector
F6 Fuse, 15 A, upperstructure working lights X1 (G) Cab floor/cab connector
F9 Fuse, 10 A, windshield washer, windshield wiper X1 (J) Cab floor/Cab windshield wiper motor white
F18 Fuse, 5 A, K7 relay coil connector
F19 Fuse, 5 A, switch lighting X1 (K) Cab floor/cab connector

A
F30 Fuse, 15 A, front cab working lights X1 (L) Cab floor/Cab windshield wiper motor grey
F31 Fuse, 15 A, windshield wiper intermittent action connector
K6 Working light relay X1 (M) Cab floor/Cab windshield wiper motor black
K7 Upperstructure and attachment working light connector
relay X1 (F) Cab floor/Cab rotary light connector (optional)
K20 Windshield wiper intermittent action
FLOOR
Sh5 Shunt
V22 Rotary light indicator lamp diode (specific to M3 Windshield washer motor
certain countries)
UPPERSTRUCTURE
Ø4 : see page 4
E2 Attachment working light on boom
H57 Standard rotary light (optional)
X5 (A), (C) Attachment working light power connection

X1
X5
E2
F4 - F5 - F6 - F9
F18 - F19 - F30 - F31
K6 - K7 - K20
P10 V22
S4 - S6 - S25 - S26 - S53 SC1 Sh5
M3
H10 - H11 - H12 - H31 - H53

CM97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-25

ROTARY
ROTARY LIGHT ATTACHMENT COMBINATION SWITCH FRONT CAB WORKING
CAB LIGHTING LIGHT REAR CAB WORKING LIGHT WINDSHIELD WIPER WINDSHIELD WASHER
INDICATOR LAMP WORKING LIGHT (COMMODO) LIGHTS (OPTIONAL)
(OPTIONAL)

97 +12V 97
2 +24V 2
9 +24V 9
SC1
F4 F5 F6 F31 F9 F30
5A 10A 15A 15A 10A 15A
0123
28 32 144 37
127
26 2 (4) 1 (5) J13 (2)
24 (1)
5 (9)
S4 S6 S26 69 H53
S25 S53
H31 H10 H11 H12
9 5 9 5 9 2 6 1 5 9 1 F18 F19 9 5

2 1 0 2 1 0
5A 5A

10 1 10 1 10 4 8 3 7 10 5 10 1
136 38 7 (2)
31 29 2 (3) 6 (4) 2 (2)
20 (1) 142 26 (6) 40 24 (3)
6 (3) 6 (1) 20 (3) 229
26 (4) 26 (5)
3 1 20 (6) 2 (1) 128
K7 141 26 (1)
X1 (K) 167 19
4 5 2 K7 26 (2) 27 (2) 21 (1)
E1 20 (2) V22 30
2 3 2B
4B
5 4 1A 20 (5) X1 (H)
S10 X1 (F) 1 K6 K6 3B X1 (E) M3
6 (5) 33 K20 5B X1 (L)
1B X1 (J) 70

1(4) 8 X1 (M)
31
X5 (C) X1 (G) E50
H57
M2
F2
E2 E51

0 0 0 0 0
P10 X5 (A) 0
0 0
0 0
0
20 26 (3)
27 (1)
4

CM97G044

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-26

ELECTRICAL SCHEMATIC (PLATE 7)

ELECTRICAL CABINET CAB
F8 Fuse, 15 A, upperstructure power line connec- B5 Right-hand loudspeaker (optional)
tion B6 Left-hand loudspeaker (optional)
F10 Fuse, 15 A, blower, heater M6 Blower motor (optional)
F11 Fuse, 7.5 A, cigarette lighter/cab blower (optional) X1(A),(B),(C),(D) Cab floor/cab LH and RH loud-
F14 Fuse, 5 A, radio speaker connector (optional)
F19 Fuse, 5 A, switch lighting X14 (1),(2) Blower motor connector (optional)
V4 Radio diode (optional)
B5 B6 UPPERSTRUCTURE
M6 - S29 - X14 Ø5 : see page 4
X2 Upperstructure power connection
INSTRUMENT PANEL
SC1
X2 H13 Blower/heater switch lighting
S27 Blower/heater switch
S29 Blower switch (optional)
FLOOR
A1 Radio (optional)
E7 Cigarette lighter
M4 Blower/heater motor
SC1 Direction indicator (commodo), main beam and

A
dip switch, side lights and headlight flasher
switch

X1

F8 - F10 - F11 - F14

F19
V4
S27 - H13 A1
M4 E7

CM97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-27

UPPERSTRUCTURE
CIGARETTE CAB BLOWER COMBINATION SWITCH
RADIO (OPTIONAL) POWER LINE VENTILATION/HEATING
LIGHTER (OPTIONAL) (COMMODO)
CONNECTION

97 +12V

2 +24V 2

9 +24V 9

SC1
F10 F11
97 15A 7.5A

F14 F8 41 48 0123
5A 15A
2 (6) 2 (7) J13 (2)
S27 5 (9)
93 H13
69
9 3 48
F19
5A
10 5 1 E7 X14 (1)
V4
92 36 7 (2)
2 (8)
2 ème 1 ére
+ 45

A1 46

- 5
1 (7) 1 (8) 1 (6) 1 (9)
132 134 133 135 M4
S29
21 (4) 21 (5) 21 (3) 21 (6)
M6
X1 (D) X1 (C) X1 (B) X1 (A)
4
+ + X14 (2)
0 - - 1 X2
B5 B6
0 0 0 0 0

CM97G046

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-28

ELECTRICAL SCHEMATIC (PLATE 8)

ELECTRICAL CABINET UPPERSTRUCTURE
F2 Fuse, 5 A, starter switch B7 Swing detector pressure switch
F19 Fuse, 5 A, switch lighting B10 Swing motor speed detector
F33 Fuse, 7.5 A, electronic control box B11 Hydraulic pressure sender
H14 Diagnostic (LED) lamp B57 Speed change pressure switch
K3 Hourmeter relay G1 Batteries
K52 Speed change relay S2 Battery master switch
M5 - X9 - P12 K4 Electrical control box supply relay Y5 Upperstructure brake release control solenoid
Y5 B10 - X7 S2
S22 Sh5 Shunt valve
SC1 G2 V1 General contact diode
B22 ENGINE
V2 K3 relay diode
1 Connecting strip B9 Engine speed detector
Y4 B22 Engine coolant temperature sender
CAB
G2 Alternator
A2 Electronic control box M5 Injection pump servo-motor
S22 Control panel P12 Servo-motor potentiometer
SC1 Direction indicator (commodo), main beam and X6 Engine speed detector connector
dip switch, side lights and headlight flasher switch X7 Upperstructure swing speed detector connector
X3 35 -way connector X8 Hydraulic pressure sender connector
X4 Troubleshooting socket X9 Injection pump servo-motor connector

A
Y4 DRE 4 proportional pressure reduction valve
FLOOR
B8 Travel detector pressure switch
S1 Key switch
Ø4 : see page 4

B9 - X6

B57 X4 G1

F2 - F19 - F33
K3 - K4 - K52
B7 V1 - V2
B8 H14
Sh5 - 1
S1 A2 - X3 B11 - X8

CM97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-29

PRESSURE SWITCH UPPER-

DRE4 SWING
STRUC- DIAG +28V
ENGINE PRES- BRAKE TRAVEL 0V +28V SPEED CHANGE
INJECTION PUMP WATER TURE NOS- INST.
TROUBLESHOOTING SOCKET SPEED SURE RELEASE SPEED BAT- BAT- CONTROL PANEL PRESSURE SENDER PRESSURE
SERVO-MOTOR SWING TRAVEL T SWING TIC PANEL
DETECTOR REDUCING SOLENOID RELAY TERY TERY SWITCH
SPEED LED LIGHTG
VALVE VALVES
DETECTOR

A2
X3
23 6 22 5 15 32 14 9 27 21 4 3 29 13 12 20 31 10 28 24 1 2 19 11 26 7 25 8 18 17 35 30

200 201 205 206 202 203 204 207 208 209 210 211 213 214 215 219 18 222 223 224 0 234 234 229 225 226 227 228 230 231 232 237

30 (4)

31 (1)

30 (3)
3 3 2
30 (6) H14 P
P P
1 B7 1 B8 1 B57
31 (2) 31 (3)
1 2 5 6 7 A B A B C A B
X9 X6 X7 X8 98

234
2
+ - B3 A1 B1 B2
+ - + 0 - + -
B 1 Y5
B9 2 30 (2) B10 37 (3)
A C S22
30 (5) 30 (1)
M5 1 Y4
V2
X4 P12 SC1
ρ B11 24
2 +24V 0123
2 (5)
S1
1
30 J13 (2)
1 5 (9) 0 1 K3 3
K3
5 F2 1
R012 3 5 4
5A 69 2
58 50 15
1
8 237 G1 14
2 (9) K52 B22
2 229 F19
7 V1 5A 4 (8)
F33 S2
13 4 (4)
1 3 K4 7.5A 71
0 B+ D+ W
2
K4 4 236 G2
2 5
0 0 0 0 Sh5
0 0

4 30
19 19

CM97G048

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-30

ELECTRICAL SCHEMATIC (PLATE 9)

ELECTRICAL CABINET UPPERSTRUCTURE
F19 Fuse, 5 A, switch lighting B56 Adjustable boom raising range limitation detec-
F27 Fuse, 5 A, adjustable boom and adjustable tor (optional)
boom range limitation Y7 Adjustable or articulated boom extending elec-
K50 Adjustable boom raising range limitation relay tro-valve
(optional) Y8 Adjustable or articulated boom retracting elec-
K51 Adjustable boom lowering range limitation relay tro-valve
(optional) Y50 Adjustable boom raising height limiter solenoid
Y51 - Y52 Y50 B56 Sh5 Shunt valve (optional)
1-2 Connecting strip Y51 Quick coupler attach solenoid valve (optional)
Y7 - Y8 Y52 Quick coupler attach solenoid valve (optional)
see page 4
S30 INSTRUMENT PANEL
CAB
H15 Instrument panel audible warning
P10 H58 Quick coupler switch lighting (optional)
P10 Instrument panel (See page 19)
SC1 Direction indicator combination switch (com-
V50 Quick coupler diode
modo) (dipped headlights, main beam head-
V51 Quick coupler diode
lights, parking lights and headlight flasher
V52 Quick coupler diode
selection)
S30 Adjustable or articulated boom switch
S56 Quick coupler switch (optional)

H15

F19 - F27
V50 - V51 - V52 K50 - K51
Sh5
SC1 1-2

S56 - H58

CM97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-31

ADJUSTABLE BOOM
OR ADJUSTABLE BOOM RANGE LIMITATION COMBINATION SWITCH
QUICK COUPLER (OPTIONAL)
ARTICULATED BOOM (OPTIONAL) (COMMODO)
(OPTIONAL)

2 +24V 2

9 +24V 9

F27
5A
SC1
V51
14 102
56 101
100 0123

15
2 V52
S30 7 1 9 J13 (2)
1
1
5 (9)
4 0 2
69
3 P10
90
B56
59 F19
126 56 A5 5A
3 10
6 (1) 6 (2) S56 229
H58 71
V50 140 56

10 (1)
10 (2) Sh5
K51 K50
229
30 86 86 30 102 100

19 19 19
85 85 87 87A H15
87A 87 1 2
2 2 2
2 2 1 Y50 1 1
Y51 Y52
1 Y7 Y8 1

0 0 0 0 0 0

14
6

CM97G050

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-32

ELECTRICAL SCHEMATIC (PLATE 10)

Supplement for Italy UPPERSTRUCTURE

ELECTRICAL CABINET E29 Registration plate lighting (Italy)

H56 Upperstructure rotary light (Italy)
F5 Fuse, 10 A , Headlight/rotary light relay (Italy) Y2 Pilot safety solenoid valve
F12 Fuse, 10 A, pilot safety Y11 Gear box solenoid valve (first speed)
F19 Fuse, 5 A, switch lighting Y12 Gear box solenoid valve (second speed)
F25 Fuse, 7.5 A, parking brake Y13 Front axle unlocking solenoid valve
H56 K9 Front axle unlocking relay Y15 Parking brake and working brake control sole-
SC2 - SC3 - SC4 H57
Y2 - Y11 - Y12 K52 Speed change relay noid valve
V14 - V15
Y13 - Y26 - Y27 Sh2 Shunt Y16 Working brake solenoid valve (Standard)
P10 Sh4 Shunt (not used) Y26, Y27 Stabilizer solenoid valves
Sh5 Shunt
Sh8 Shunt (pilot cancellation option special for Italy), CAB
remove shunt Sh4 and install it at Sh8) H31 Rotary switch lighting
V11 Pilot system cancellation indicator lamp (spe- H57 Cab rotary light (Italy)
cific to certain countries) P10 Instrument panel (See page 19)
V16, V17, V19 Pilot system cancellation indicator SC1 Direction indicator (commodo), main beam and
lamps (specific to certain countries) dip switch, side lights and headlight flasher
1 Connecting strip switch
S25 Rotary light switch

A
Ø4: see page 4
X1 (F)Cab floor/cab connector
FLOOR
A2 Electronic control box
B54 Front axle unlocking pressure switch
B55 Steering brake pressure switch (Italy)
H50 Working brake and parking brake switch lighting
H52 Pilot system cancellation switch lighting (spe-
cific to certain countries)
J13 Steering column connectors
J15 Steering column connectors
SC2 Front axle automatic and manual unlocking
switch
SC3 Front axle locking and unlocking switch (locked
axle shown)
SC4 Stabilizer raising and lowering momentary
inverter switch
E29 S24 Pilot safety switch (hand control lever shown in
X1
raised position)
S50 Parking brake and working brake switch
F5 - F12 - F19 - F25 S52 Pilot system cancellation switch (specific to cer-
S25 - H31 S24 K9 - K52 tain countries)
B55 Sh2 - Sh4 - Sh5 - Sh8 V14-V15 Stabilizer solenoid valve diodes (in combi-
B54 V11 - V16 - V17 - V19 nation switch)
Y16 1 X3(20) A2 electronic control box 35-way connector
J13 - J15 S50 - S52 Y15
A2 - X3
H50 - H52
SC1

CM97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-33

SECOND AXLE
FIRST SPEED REGISTRA- STEERING
SPEED TWO-SPEED RELAY UNLOCKING PILOT AXLE UNLOCKING WORKING ROTARY CAB ROTARY
SOLENOID STABILIZER PARKING BRAKE TION PLATE - BRAKE
SOLENOID ROAD POSITION - ITALY SOLENOID SAFETY CONTROL BRAKE - ITALY LIGHT - ITALY LIGHT
VALVE ITALY PRESSURE
VALVE VALVE

2 +24V 2
9 +24V 9

F12 SC1
F25
10A 7.5A F5
10A
99 0123
49 28
105
7 (1) 2 (4)
J13 (2)
37 (2) 39 (1) 219 6 (6)
S25 5 (9)
K52 3 H31
1 J15 (2) 69 P10
S24
K52 9 5
4 5 2
2 ème 1 ère NO NC 57
SC4 SC2 F19
37 (5) 37 (4) 3 (7) 6 (7) 5A
10 1
SC3 F7
64 V15 H50
105 S50 71
V14 31 4 (2)
10 1 7 2 8

38 (1) J15 (3) J15 (4) J15 (5) J15 (6) 6 (3)
1 0 1 0 Sh5
K9 105
10 5 6
3 5 (2) 5 (3) 53 229
9 5 6
0 H52 5 (1)
Sh8 S52 Sh2 54 82
1 0 1 0
5 4 P B54 17 20 (2)
9 1 7 2 8
0
19 19
1
3 (5)
2 X1 (F)
38 (2) 38 (3) K9 4 (5) 4 (8)
159
109 63 94
4 (7)
V19 V16 V17 V11 58 55 50 51 3 (2) 28
106 52
H56 H57 E29
42 4 (9)
2 (3) 2 (4) P B55
2 (2) 1 (2) 2 (9) 2 (8)
2 2
2 2 2 2 2 2
1
1 Y11 1 Y12 156 1 Y13 1 Y2 1 Y26 1 Y27 1 1
Y15 Y16

0 0 0 0 0 0 0 0 0 0
X3(20)
P10

A6 1 2 4 3 28
A2
D2

CM97G052

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-34

ELECTRICAL SCHEMATIC (PLATE11)

Supplement for Switzerland Supplement for Belgium
ELECTRICAL CABINET ELECTRICAL CABINET
F11 Fuse, 7.5 A, cigarette lighter/brake (Germany) F15 Fuse, 15 A, combination switch
F25 Fuse, 7.5 A, working brake/parking brake F19 Fuse, 5 A, switch lighting
Sh5 Shunt F22 Fuse, 5 A, rear fog light
CAB Sh5 Shunt
V5 Rear fog light diode
H50 Working brake and parking brake switch lighting
E12 - S28 E29 P10 Instrument panel FLOOR
S50 Parking brake and working brake switch J13 Steering column connector
FLOOR CAB
B55 Steering brake pressure H55 Rear fog light switch lighting
UPPERSTRUCTURE P10 Instrument panel (See page 19)
SC1 Direction indicator (commodo), main beam and
E20 RH front direction indicator dip switch, side lights and headlight flasher
E23 LH front direction indicator switch
Y15 Parking brake solenoid valve S55 Rear working lights switch
Y17 Working brake solenoid valve (Germany)

A
Y18 Working brake solenoid valve (Germany) UPPERSTRUCTURE
E25 Rear fog light
E29 Registration plate lighting

Ø4: see page 4

Supplement for Northern Europe
ELECTRICAL CABINET
F4 Fuse, 5 A, engine compartment lighting
Sh5 Shunt
ENGINE
E12 Engine compartment light
S28 Engine compartment lighting
E20
E25

B55 F4 - F11 - F15 - F19

P10 F22 - F25
Sh5
Y15 V5
S55 - H55 Y17 - Y18
J13 S50 - H50
E23
SC1

CM97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-35

ENGINE COMPART-
FRONT RIGHT-HAND FRONT LEFT-HAND REAR FOG LIGHT
STEERING BRAKE MENT LIGHTING - REGISTRATION PLATE LIGHTING -
WORKING BRAKE - SWITZERLAND PARKING BRAKE DIRECTION INDICATOR DIRECTION INDICATOR LIGHT INDICATOR LAMP - FOG LIGHT - BELGIUM
PRESSURE NORTHERN BELGIUM
LIGHT - SWITZERLAND - SWITZERLAND BELGIUM
EUROPE

2 +24V 2
9 +24V 9

F25 F4 F15
7.5A 5A 15A
F11
7,5A 99 65
4 (1)
7 (1)
48 SC1 J13 (1) F22
26 5A
13 P10
0123 72 75

H50 10 3 7 4 8
J13 (3)
S50 J13 (2)
1 0 1 0 F7 7 5 (4)
2 2 5 (9)
4 (2) 69 43 (2)
9 1 5 2 6
F19
5A P10
10 5
S55
2 (6) 5 (3) 7 (10) H55
82
9 1
Sh5 E5
4 (8) 4 (5) 229 76
169 165
3 (5)
94 63
28 3 (2)
19 19 43 (1)

S28
V5
2 2 2 E20 E23
E12 5 (5) 11
P B55
1 1 1
Y18 Y17 Y15

E29 E25
0 0 0 0 0 0 0 0
0

28 3 3 2 4
7 11

CM97G054

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-36

ELECTRICAL SCHEMATIC (PLATE 12)

Supplement for Germany Supplement for Austria

ELECTRICAL CABINET CAB
F11 Fuse, 7.5 A, cigarette lighter/brake (Germany) P10 Instrument panel (See page 19)
F15 Fuse, 15 A, combination switch
FLOOR
F18 Fuse, 5 A, dipper lighting
F25 Fuse, 7.5 A, working brake/parking brake B55 Steering brake pressure switch
CAB
H50 Working brake and parking brake switch lighting
P10 Instrument panel (See page 19)
SC1 Direction indicator (commodo), main beam and
dip switch, side lights and headlight flasher
switch
S50 Parking brake and working brake switch

Ø4: see page 4

A
FLOOR
B55 Steering brake pressure switch
J13 Steering column connectors
UPPERSTRUCTURE
E24 Dipper lighting
X5(A), X5(B) Dipper lighting connector
Y15 Parking brake solenoid valve
Y17 Working brake solenoid valve (Germany)
P10 Y18 Working brake solenoid valve (Germany)
P10

E24 - X5

B55 F11 - F15 - F18 - F25

P10 Y15
Y17 - Y18
J13 S50 - H50

SC1

CM97G035

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-37

STEERING BRAKE STEERING BRAKE

WORKING BRAKE - GERMANY PARKING BRAKE DIPPER LIGHTING - GERMANY
PRESSURE PRESSURE - AUSTRIA

2 +24V

9 +24V

F25
7.5A F15
15A
F11
7,5A 99
4 (1)
7 (1)
48 J13 (1)

13 65
P10 P10

SC1
H50 10 3 7 4 8
S50 0 F7 F7
1 1 0
2 2 0123

9 1 5 2 6 4 (2) 4 (2)
J13 (2
5 (9)
69
82 82
F18
5A
4 (8) 4 (5)
3 (5) 3 (5)
94 63 70

28 3 (2) 1 (3)

X5 (B)

2 2 2
P B55 P B55
1 1 1
Y18 Y17 Y15 E24

X5 (A)
0 0 0 0 0

28 3 3 1 3

CM97G056

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-38

CAB FLOOR WIRING (STANDARD) ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD)

E23 E19 - E17 - E14 H26

E32 E2
0 0 165 0 79 74 71 35 0
165
E12 - E16 - E18
E20
B51 B52 B53
J14 B A X5
4 3
1 86
5 2 33 0 7078 73 0 169 0 E31
6 1 0 5 2 87 65 66 84 0 82 0
22 4 3 88 169
0
35 6 1 79 J13 J15 H11
0 5 2 74 1 65 1 105 P10 S6
165 4 3 71
77 5 2 69 54 5 2 50 A B Y27 Y12
65 4 3 72 53 4 3 51 H12 P11
S26
C
19 A
D

H13 137 B
S27 51 0 52 0 0 C
Y13 Y26 Y11 Y2 X10
H10
0 S4
S3 F

E
H51 H31
S51 S25 58 0 50 0 1060 55 0
22 22
H50 H55
S50 S55 5 1 2 28 Y16
1 Y17 Y18
4
P4 B3 0
M4 H15 X2
140

94
0

94

94
0
0
Y15
B50 24 11 17 148 S22 S1 16
36 0
46 45 0
B2 S2
powersensor

83 0 7 5

+ -
63 0

- +
B54 6 B21 G1

144 31 0 138 Y1
53 105 132
M3 E7 11
142 X1
D E F
134 C L M
33 4 3 B22 18 3
105 133 B
G
48 B1
40 0 X4 K H
A J 0 2 2
6 1 G2 6 1
A1
64 105 0 15 0 B+
147 135 26 38 128 0 6 1 68 2 B4 0 6 1 67
M1 D+
2 71 W 2 70
92
S24 76 4 3 165 3 169
135 23 0 2 14 13
3 3 0 133 2 4
31 21 30
0 20
40 4 134 E10 - E13 - E21
1 2 3 E11 -E15 - E22
27 27 20 E25
132
43 5 6 7

CM97G057

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-39

CAB FLOOR WIRING (STANDARD) ENGINE MODULE AND UPPERSTRUCTURE WIRING

(STANDARD EQUIPMENT)
3, 3, 20, 20, 21, 27, 31, 30,
1, 2, 3, 4, 5, 6, 7, 0, 43 1 24 volt supply before contact

FLOOR 1, 2, 4, 5 and 28

A1 Radio (optional)
B3 Pilot pressure pressostat UPPERSTRUCTURE
B50 Parking brake pressure switch
B51 Stop light pressure switch B1 Air filter restriction pressostat
B52 Braking minimum pressure switch B2 Hydraulic oil filter pressostat
B53 Steering pressure switch B21 Hydraulic oil temperature sender
B54 Front axle unlocking pressure switch E2 Attachment working light on boom
E7 Cigarette lighter E10 RH rear stop light
E14 Front LH side light E11 LH rear stop light
E17 Front LH dipped headlight E12 Front RH side light
E19 LH main beam headlight E13 Rear RH side light
E23 LH front direction indicator E15 Rear LH side light
E32 LH side-mounted direction indicator E16 Front RH dipped headlight
H10 Working light switch lighting E18 RH main beam headlight
H11 Windshield wiper switch lighting E20 RH front direction indicator
H12 Windshield washer switch lighting E21 RH rear direction indicator
H13 Heater blower switch lighting E22 LH rear direction indicator
H15 Instrument panel audible warning E25 Rear fog light
H26 Horn E31 RH side-mounted direction indicator
H31 Rotary switch lighting G1 Batteries
H50 Working brake and parking brake switch lighting P11 Fuel level indicator
H51 Hazard warning switch lighting S2 Battery master switch
H55 Rear fog light switch lighting X2 Upperstructure power connection
J13 Steering column connector (commodo) X5 Attachment working light power connection
J14 Steering column connector (commodo) X10 Fuel level indicator connector
J15 Steering column connector (commodo) Y2 Pilot safety solenoid valve
M3 Windshield washer motor Y11 Gear box solenoid valve (first speed)
M4 Heater blower motor Y12 Gear box solenoid valve (second speed)
P4 Hourmeter Y13 Front axle unlocking solenoid valve
P10 Instrument panel Y16 Working brake solenoid valve (Standard)
S1 Key switch Y17-Y18 Working brake solenoid valves (specific to certain countries)
S3 Horn switch Y26-Y27 Stabilizer raising and lowering solenoid valves
S4 Working light switch ENGINE
S6 Windshield wiper switch
S22 Control panel (see Section 4002) B4 Engine oil pressure pressostat
S24 Pilot safety switch B22 Engine coolant temperature sender
S25 Rotary light switch (optional) G2 Alternator
S26 Windshield washer switch M1 Starter motor
S27 Heater blower switch Y1 Engine stop solenoid valve
S50 Parking brake and working brake switch
S51 Hazard warning switch
S55 Rear working lights switch
X1 Cab floor/cab power connector
X4 Troubleshooting socket
Y15 Parking brake solenoid valve

Cre7-80021GB Issued 02-98 Printed in U.K.

4001-40

ELECTRONIC SYSTEM WIRING

‘

X9
227 225
6
228 226 1 2
3 4 B22
B1 B2 B3 A1 Y4
B10 5
S22
X6
237
powersensor
222 223
3
2 1 98 A B
232
231 230 227 225
228 226 X7 7
ABC M5 - P12
A2 X3 B10
B9
B57 9
K52 8
∆ 37
4 (2) ∆ 30 ∆ 31 29 X7 Y5
X4 237 98
222 223 X4
B11
232 B8 28 9
B7 231 230 207 208
214 215 211 B8 B7
213 214 X8
Y5 0
A B
3 9
211 0
B57
2 1
27 10
213 214 1 2 25
3 3
2 1 214 26 10
215
24 12
11 10
207 X6 202
208 203 X9 23
204
205 4
209 210 206 22
M5 31
P12
21 A2 18
Y4 B9 30 30
16 37
20 B11
210 1
3
2 209
0 B22 14
18
19
K52
X3 17 X8
S22
B 203
B 202
4 5
6
B 3
2 17
206 13
B 205
B 204
15 29
CM97G058 CS97G033

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-41

ELECTRONIC SYSTEM WIRING

A2 Electronic control box 1 O-ring
B7 Swing detector pressure switch 2 Ring
B8 Travel detector pressure switch 3 Washer
B9 Engine speed detector 4 Lock
B10 Swing motor speed detector 5 Plug
B11 Hydraulic pressure sender 6 Clamp
B22 Engine coolant temperature sender 7 Pressure reduction valve
B57 Brake pressure switch 8 Electronic harness
K52 Speed change relay 9 Screw
M5 Injection pump servo-motor 10 O-ring
P12 Servo-motor potentiometer 11 Travel block
S22 Control panel 12 Swing block
X3 35 -way connector 13 Printed circuit card
X4 Troubleshooting socket 14 Decal
X6 Engine speed detector connector 15 Control panel fixing hardware
X7 Upperstructure swing speed detector connector 16 Nut
X8 Hydraulic pressure sender connector 17 Washer
X9 Injection pump servo-motor connector 18 Rivet
Y4 DRE 4 proportional pressure reduction valve 19 Screw
Y5 Upperstructure brake release control solenoid 20 Bracket
valve 21 Nuts
22 Washer
23 Screw
30Harness, 6-way connector, electronic control
24 Handle
box
25 Screw
31Harness, 3-way connector, troubleshooting test
26 Washer
socket
27 Troubleshooting socket harness
4 Harness, 8-way connector, engine
28 Engine harness
37Harness, 5-way connector, speed change
29 Strip
30 Harness, speed change

Cre 7-80021GB Issued 02-98 Printed in U.K.

4001-42

CAB FLOOR WIRING (OPTIONAL) ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL)
E24
B23

AA
101 H15 X5

AA
0 70
V51 H56

AA
+ - 145 146
31

AA
101 0
V52
100 102 36

AA
V50
140

AA
82 82 0

AAAAAAAAA
0 0 Y53

AA
A AA
AAAAAAA 1
ø5
K50 125
H58 H52 H30 H53 11 7 K51 124 33
S56 S52 S20 S53 1 23 (1) 0
22
R10 19 K53 10
23 (2) 12 17 90
Y7
0
56 S30 59
Y8
0
102
90 59 56 Y51
56 0
125 B56 100
B55 Y50 126 Y52
0 0 0
0
E12

+
82

- +
41 0 26

-
R50
powersensor 0
R11
119 S28

H32
S21

0
229

38 9 3 24 15 6 16
102
100 E29
229 0
14 19 14 1

E29
CM97G060

Cre 7-80021GB Issued 02-98 Printed in U.K.

 4001-43

CAB FLOOR WIRING (OPTIONAL) ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL)
ELECTRICAL CABINET ELECTRICAL CABINET
1 Connecting strip 1 Connecting strip
3, 6, 9, 14, 14, 15, 16, 19, 24 and 38 1, 4, 6, 10, 11, 12, 19, 22 23 (1) (2) , 33, 17, 7, 5
INSTRUMENT PANEL UPPERSTRUCTURE
B55 Steering brake pressure switch B23 Overload indicator
H30 Cold start assistance switch lighting B56 Boom raising range limitation detector
H32 Overload indicator switch lighting E24 Dipper lighting
H52 Pilot system cancellation switch lighting E29 Registration plate lighting
H53 Front working light switch lighting Belgium : left-hand rear centre lighting
H58 Quick coupler switch lighting Italy : left-hand rear lighting
S20 Cold start assistance switch H56 Upperstructure rotary light (Italy)
S21 Overload indicator switch K50 Adjustable boom raising range limitation relay
S30 Adjustable or articulated boom switch K51 Adjustable boom lowering range limitation relay
S52 Pilot system cancellation switch K53 Fuel heater relay
S53 Front working lights switch R50 Fuel heating device
S56 Quick coupler switch Y7 Adjustable or articulated boom extending electro-valve
V50 Quick coupler diode Y8 Adjustable or articulated boom retracting electro-valve
V51 Quick coupler diode Y50 Adjustable boom raising range limitation solenoid valve
V52 Quick coupler diode Y51 Quick coupler solenoid valve
H15 Audible warning Y52 Quick coupler solenoid valve
Y53 Fuel filler pump
X5 Steering column connector
ENGINE
E12 Engine compartment light
R10 Cold start assistance resistor
R11 Cold start assistance glow plug
S28 Engine compartment working light switch

Cre7-80021GB Issued 02-98 Printed in U.K.

4001-44

CAB AND CAB OPTION WIRING

E50 E50

128 0 128 0
M2
C A
D B

38
142
144
0

S29
M6
0 26

AA
E1 S10 X14 (2) X14 (1)

AA
0 E7 48

0 33 X1
2 (7)
31 F
G H 128
M J
144 E K 38
132 D L
A 135
B6 C B B5
133
- - 132
135 134
+ 142 134 133 26 +

0 31 0 33

H57 E51
CM97G061

A White wire X1 (A) (B) (C) (D)Cab floor/cab LH and RH loud-

B Grey wire speaker connector (optional)
C Blue wire X1 (H) (G) Cab floor/cab front and rear working lights
D Black wire connector (optional)
B5 Right-hand loudspeaker (optional) X1 (E) (J) (M) (L) Cab floor/cab windshield wiper
B6 Left-hand loudspeaker (optional) motor connector
E1 Cab lighting X1 (F) Cab floor/cab rotary light connector (specific to
E7 Cigarette lighter (See Wiring, page 38) certain countries)
E50 Front working lights (optional) X1 (K) Cab floor/cab operator’s compartment lighting.
E51 Rear working light X14 (1) (2) Cab blower plug (optional)
H57 Standard cab or Italy (option) 2 (7) Connector 10 way (see printed circuit wiring
M2 Windshield wiper motor page 5)
M6 Cab blower motor (optional)
S10 Cab lighting switch
S29 Cab blower switch (optional)

Cre 7-80021GB Issued 02-98 Printed in U.K.


ALPHABETICAL INDEX
A C
Adjustable boom.................................................... 31
Adjustable boom lowering range
limitation relay ......................................... 6, 30, 43
Adjustable boom raising height limiter................... 31
Adjustable boom raising height limiter
detector ............................................................. 30
Adjustable boom raising height limiter relay ............ 6
Adjustable boom raising height limiter
solenoid valve ............................................. 30, 43
Adjustable boom raising range
limitation relay .............................................30, 43
Adjustable or articulated boom control
switch ................................................................ 43
Adjustable or articulated boom extending
electro-valve ................................................ 30, 43
Adjustable or articulated boom lowering
solenoid valve ................................................... 30
Adjustable or articulated boom retracting
electro-valve ......................................................43
Adjustable or articulated boom switch ............. 15, 30
Air filter restriction.................................................. 19
Air filter restriction pressure switch.................. 18, 39
Alternator ............................................. 16, 17, 28, 39
Alternator charge warning lamp............................. 17
Articulated boom ....................................................31
Attachment and cab rear working
light relay ......................................................... 4, 8
Attachment working light ....................................... 25
Attachment working light on boom .................. 24, 39
Attachment working light power
connection ................................................... 24, 39
Audible warning ............................................... 15, 43
Axle unlocking diode.............................................. 20
Axle unlocking indicator lamp ................................ 21
Axle unlocking indicator lamp diode .................... 4, 8
Axle unlocking relay............................................. 4, 8
Axle unlocking solenoid valve................................ 33
Axle unlocking solenoid valve shunt
(Excavators Italy only) ......................................... 6
B
Batteries .............................................. 16, 17, 28, 39
Battery master switch .......................... 16, 17, 28, 39
Blower switch......................................................... 26
Blower/heater switch ............................................. 26
Blower/heating switch lighting ............................... 26
Boom raising range limitation detector ..................43
Brake ..................................................................... 33
Brake light pressure switch.................................... 22
Brake minimum pressure....................................... 19
Brake pressure switch ......................... 13, 18, 39, 41
Cre 7-80021GB
4001-45
Cab and cab option wiring .................................... 44
Cab blower............................................................ 27
Cab blower motor.................................................. 44
Cab blower plug .................................................... 44
Cab blower switch................................................. 44
Cab floor wiring (Optional) .............................. 42, 43
Cab floor wiring (standard).............................. 38, 39
Cab floor/cab connection ...................................... 32
Cab floor/cab connector.................................. 24, 39
Cab floor/cab LH and RH loudspeaker
connector .................................................... 26, 44
Cab floor/Cab rotary light connector ..................... 24
Cab floor/Cab windshield wiper motor
black connector ................................................ 24
Cab floor/Cab windshield wiper motor
blue connector .................................................. 24
Cab floor/Cab windshield wiper motor
grey connector .................................................. 24
Cab floor/Cab windshield wiper motor
white connector ................................................ 24
Cab front working light switch ............................... 24
Cab front working light switch lighting................... 24
Cab interior light.................................................... 24
Cab interior light switch......................................... 24
Cab lighting ............................................... 18, 25, 44
Cab lighting switch .......................................... 18, 44
Cab rear working light ..................................... 24, 25
Cab rotary light................................................ 32, 33
Cab/cab floor connector........................................ 18
Can front working lights .................................. 24, 25
Cigarette lighter................................... 26, 27, 39, 44
Cold start assistance............................................. 17
Cold start assistance heater element.................... 43
Cold start assistance momentary switch
(optional)........................................................... 16
Cold start assistance plug..................................... 43
Cold start assistance relay............................ 6, 8, 16
Cold start assistance switch............................ 15, 43
Cold start assistance switch lighting ............... 15, 43
Cold start assistance switch lighting (optional) ..... 16
Combination switch
(commodo) ......................... 17, 19, 21, 25, 27, 31
Combined switch for direction indicator (commodo),
dipped headlights, headlights main beam, sidelights,
headlight flasher and horn.......... 13, 16, 18, 20
Connecting strip .................................. 20, 28, 30, 32
Connector, 35-way.............................. 20, 28, 32, 41
Contact switch....................................................... 17
Control panel................................. 13, 28, 29, 39, 41
Issued 02-98 Printed in U.K.
4001-46
D F
Description of electrical cabinet printed
circuit (optional equipment) ................................. 6
Description of electrical cabinet printed
circuit (standard equipment)................................ 4
Diagnostic (LED) lamp........................................... 28
Dipped headlights indicator lamp diode......... 4, 8, 22
Dipper lighting............................................ 36, 37, 43
Direction indicator combination switch (commodo),
main beam and dip switch, side lights and headlight
flasher switch ........... 22, 24, 26, 28, 32, 34, 36
Direction indicator combination switch (commodo) (dipped
headlights, main beam headlights, parking lights and
headlight flasher selection) .......................... 30
DRE4 proportional pressure
reduction valve ............................................ 28, 41
E
Electrical cabinet printed circuit wiring
(optional equipment) ........................................... 6
Electrical cabinet printed circuit wiring
(standard equipment) .......................................... 4
Electrical schematic (plate 10)............................... 32
Electrical schematic (plate 11)............................... 34
Electrical schematic (plate 12)............................... 36
Electrical schematic (plate 2)................................. 16
Electrical schematic (plate 3)................................. 18
Electrical schematic (plate 4)................................. 20
Electrical schematic (plate 5)................................. 22
Electrical schematic (plate 6)................................. 24
Electrical schematic (plate 7)................................. 26
Electrical schematic (plate 8)................................. 28
Electrical schematic (plate 9)................................. 30
Electronic control box .......................... 20, 28, 32, 41
Electronic control box supply relay ................ 4, 8, 28
Electronic control box supply wire ........................... 4
Electronic system wiring .................................. 40, 41
Engine compartment light................................ 34, 43
Engine compartment light switch........................... 43
Engine compartment lighting switch ...................... 34
Engine coolant solution temperature sender. ........39
Engine coolant temperature sender .......... 18, 28, 41
Engine hood lighting .............................................. 35
Engine module and upperstructure wiring
(optional) ..................................................... 42, 43
Engine module and upperstructure wiring
(standard).................................................... 38, 39
Engine oil pressure................................................ 19
Engine oil pressure switch............................... 18, 39
Engine shut down control ...................................... 17
Engine shut down solenoid valve .......................... 39
Engine speed detector............................... 28, 29, 41
Engine speed detector connector ....................28, 41
Engine temperature ............................................... 19
Cre 7-80021GB
First speed solenoid valve .................................... 21
Flasher unit ........................................................... 22
Flasher unit relay ................................................ 4, 8
Fog light ................................................................ 35
Front axle automatic and manual
unlocking switch ................................... 13, 20, 32
Front axle locking and unlocking switch.......... 20, 32
Front axle locking switch....................................... 13
Front axle unlocking pressure switch ........ 20, 32, 39
Front axle unlocking relay ............................... 20, 32
Front axle unlocking solenoid valve .......... 20, 32, 39
Front LH dipped headlight............................... 22, 39
Front LH side light........................................... 22, 39
Front RH dipped headlight .............................. 22, 39
Front RH side light .......................................... 22, 39
Front working light switch lighting ................... 15, 43
Front working lights............................................... 44
Front working lights switch.............................. 15, 43
Fuel filler pump ......................................... 16, 17, 43
Fuel heater...................................................... 16, 17
Fuel heater relay ......................................... 6, 16, 43
Fuel level gauge.............................................. 18, 39
Fuel level indicator connector ............................... 39
Fuel level indicator connectors ............................. 18
Fuel oil heating...................................................... 43
Fuel reserve .......................................................... 19
Fuse 5 A, engine compartment lighting ................ 34
Fuse, 10 A, headlight and rotary light relay .. 6, 8, 24
Fuse, 10 A, horn ........................................... 4, 8, 22
Fuse, 10 A, not used........................................... 4, 8
Fuse, 10 A, pilot safety ........................... 4, 8, 20, 32
Fuse, 10 A, windshield washer,
windshield wiper ....................................... 4, 8, 24
Fuse, 10 A, working light/rotary lights (Italy) ......... 32
Fuse, 15 A, blower, heater.................................... 26
Fuse, 15 A, cab front working lights.................. 6, 24
Fuse, 15 A, cab working lights ................................ 8
Fuse, 15 A, combination switch (commodo) ... 34, 36
Fuse, 15 A, fuel filler pump ................................... 16
Fuse, 15 A, fuel heater.......................................... 16
Fuse, 15 A, main beam headlights ............... 4, 8, 22
Fuse, 15 A, upperstructure power line
connection ................................................ 4, 8, 26
Fuse, 15 A, upperstructure working lights..... 4, 8, 24
Fuse, 15 A, ventilation, heater, fuel heater ......... 4, 8
Fuse, 15 A, windshield wiper intermittent
action ........................................................ 4, 8, 24
Fuse, 30 A, cold start assistance ...................... 8, 16
Fuse, 30 A, cold start assistance (optional) ............ 6
Fuse, 5 A, adjustable or articulated boom .... 6, 8, 30
Fuse, 5 A, cab interior light ................................... 24
Fuse, 5 A, cab lighting, horn relay ................ 4, 8, 22
Fuse, 5 A, dipper lighting ...................................... 36
Fuse, 5 A, K7 relay coil ......................................... 24
Fuse, 5 A, LH brake light .............................. 4, 8, 22
Issued 02-98 Printed in U.K.

F H
Fuse, 5 A, LH front dipped headlight ............. 4, 8, 22
Fuse, 5 A, LH front side light ......................... 4, 8, 22
Fuse, 5 A, LH main beam headlight .............. 4, 8, 22
Fuse, 5 A, overload indicator......................... 6, 8, 18
Fuse, 5 A, radio ............................................. 6, 8, 26
Fuse, 5 A, rear fog light ................................. 6, 8, 34
Fuse, 5 A, RH brake light .............................. 4, 8, 22
Fuse, 5 A, RH front dipped headlight ................ 8, 22
Fuse, 5 A, RH front side light......................... 4, 8, 22
Fuse, 5 A, RH main beam headlight.............. 4, 8, 22
Fuse, 5 A, starter switch .......................... 4, 8, 16, 28
Fuse, 5 A, switch
lighting ............... 16, 18, 20, 24, 26, 28, 30, 32, 34
Fuse, 7.5 A, cigar lighter...................................... 4, 8
Fuse, 7.5 A, cigarette lighter/brake.................. 34, 36
Fuse, 7.5 A, cigarette lighter/cab blower ............... 26
Fuse, 7.5 A, direction indicator/hazard
warning lights .................................................... 22
Fuse, 7.5 A, direction indicators,
hazard warning................................................ 4, 8
Fuse, 7.5 A, electronic control box ................ 4, 8, 28
Fuse, 7.5 A, injection pump solenoid
valve/hourmeter ................................................ 16
Fuse, 7.5 A, instrument panel........................ 4, 8, 18
Fuse, 7.5 A, parking brake ...................... 4, 8, 20, 32
Fuse, 7.5 A, working brake/parking brake ....... 34, 36
G
Gear box solenoid valve .................................. 20, 32
Gear box solenoid valve (first speed) .................... 39
Gear box solenoid valve (second speed) .............. 39
General contact diode ............................. 4, 8, 16, 28
General contact relay 24 Volts, 50 A ..................... 16
General contact relay 24 V, 50 A......................... 4, 8
H
Hazard warning diode.......................................... 4, 8
Hazard warning light diode ............................ 4, 8, 22
Hazard warning switch .............................. 13, 22, 39
Hazard warning switch lighting .................. 13, 22, 39
Heater blower motor ..............................................39
Heater blower switch ....................................... 13, 39
Heater blower switch lighting........................... 13, 39
Horn................................................................. 22, 39
Horn relay ...................................................... 4, 8, 22
Horn switch................................................ 13, 22, 39
Hourmeter........................................................ 16, 39
Hourmeter relay....................................... 4, 8, 16, 28
Hydraulic oil filter restriction................................... 19
H P
Hydraulic oil filter restriction pressure
switch .......................................................... 18, 39
Hydraulic oil temperature....................................... 19
Hydraulic oil temperature sender..................... 18, 39
Cre 7-80021GB
4001-47
Hydraulic pressure sender .............................. 28, 41
Hydraulic pressure sender connector ............. 28, 41
I
Injection pump servo-motor ...................... 28, 29, 41
Injection pump servo-motor connector............ 28, 41
Injection pump solenoid ........................................ 16
Instrument
panel ........... 16, 18, 19, 20, 22, 30, 32, 34, 36, 39
Instrument panel (front face)................................. 11
Instrument panel audible
warning ..................................... 13, 18, 19, 30, 39
Instrument panel lighting....................................... 29
Instrument panel wiring......................................... 11
K
K53 relay base ........................................................ 4
Key switch........................................... 13, 16, 28, 39
L
Left-hand control arm pilot safety relay............... 4, 8
LH direction indicator diode .......................... 4, 8, 22
LH direction indicator green
indicator lamp ........................................... 4, 8, 22
LH front direction indicator .................. 22, 34, 35, 39
LH front side mounted direction
indicator ............................................................ 22
LH loudspeaker............................................... 26, 44
LH main beam headlight ................................. 22, 39
LH rear brake light .......................................... 22, 39
LH rear direction indicator............................... 22, 39
LH side-mounted direction indicator ..................... 39
M
Main beam headlight indicator
lamp diode ................................................ 4, 8, 22
Main beam position............................................... 33
Main relay ............................................................. 17
Minimum braking pressure switch......................... 13
Motor starter.............................................. 16, 17, 39
O
Orbitrol pressure ................................................... 19
Orbitrol pressure switch ........................................ 18
Overload indicator........................................... 19, 43
Overload indicator diode ............................... 6, 8, 18
Overload indicator pressure switch....................... 18
Overload indicator switch.......................... 15, 18, 43
Overload indicator switch lighting ............. 15, 18, 43
P10 instrument panel electrical schematic
(plate 1) ............................................................ 10
Parking brake...................................... 21, 33, 35, 37
Issued 02-98 Printed in U.K.
4001-48
P R
Parking brake and working brake control
solenoid valve ....................................... 13, 20, 32
Parking brake and working brake
switch .................................. 13, 20, 32, 34, 36, 39
Parking brake pressure ......................................... 19
Parking brake pressure switch .................. 13, 18, 39
Parking brake solenoid valve..................... 34, 36, 39
Pilot pressure switch........................................ 20, 39
Pilot pressure warning lamp .................................. 21
Pilot safety ............................................................. 21
Pilot safety relay .................................................... 20
Pilot safety solenoid valve ......................... 20, 32, 39
Pilot safety switch ................................ 13, 20, 32, 39
Pilot safety system solenoid valve......................... 33
Pilot system cancellation diode ........................... 6, 8
Pilot system cancellation diode
(specific to certain countries) .............................. 6
Pilot system cancellation indicator lamp................ 32
Pilot system cancellation indicator lamps .............. 32
Pilot system cancellation switch ................ 15, 32, 43
Pilot system cancellation switch lighting.... 15, 32, 43
Pre-heater plug...................................................... 16
pressure sender..................................................... 29
Pressure switch ..................................................... 29
Pressure switch for minimum braking pressure..... 39
Printed circuit schematic guide................................ 8
Q
Quick couple.......................................................... 31
Quick coupler solenoid valve................................. 43
Quick coupler switch.................................. 15, 30, 43
Quick coupler switch lighting ..................... 15, 30, 43
Quick coupler unlocking solenoid valve
(optional) ........................................................... 30
R
Radio ......................................................... 26, 27, 39
Radio diode ................................................... 6, 8, 26
Rear fog light ......................................................... 34
Rear fog light diode ............................................... 34
Rear fog light indicator lamp.................................. 35
Rear fog light indicator lamp diode ...................... 6, 8
Rear fog light switch ............................ 15, 30, 39, 43
Rear fog light switch lighting...................... 13, 34, 39
Rear LH side light ............................................ 22, 39
Rear RH side light ........................................... 22, 39
Rear working light.................................................. 44
Rear working lights switch ............................... 13, 34
Registration plate lighting .............. 32, 33, 34, 35, 43
Relay diode (K3)............................................ 4, 8, 28
Resistor, 0.85 Ohms.......................................... 6, 16
RH direction indicator diode .......................... 4, 8, 22
RH direction indicator green
indicator lamp............................................ 4, 8, 22
RH front direction indicator ........................ 22, 34, 39
Cre 7-80021GB
RH front side mounted direction indicator............. 22
RH loudspeaker .............................................. 26, 44
RH main beam headlight ................................ 22, 39
RH rear brake light.......................................... 22, 39
RH rear direction indicator .............................. 22, 39
RH side-mounted direction indicator..................... 39
Right-hand and left-hand control arm
wiring (optional) ................................................ 15
Right-hand control arm, left-hand
control arm and combination
switch wiring (standard) .................................... 13
Rotary light............................................................ 25
Rotary light indicator diode ................................. 6, 8
Rotary light indicator lamp .................................... 25
Rotary light indicator lamp diode........................... 24
Rotary light switch............................... 13, 24, 32, 39
Rotary light switch lighting .................. 13, 24, 32, 39
S
Schematic symbols ................................................. 3
Second speed solenoid valve ............................... 21
Second speed travel indicator lamp shunt
(Excavators Italy only) ........................................ 6
Servo-motor potentiometer ............................. 28, 41
Shunt............. 4, 8, 16, 18, 20, 22, 24, 28, 30, 32, 34
Shunt (pilot system cancellation) ........................ 6, 8
Specifications.......................................................... 2
Speed change pressure switch....................... 28, 29
Speed change relay ........................ 4, 20, 28, 32, 41
Stabilizer lowering and raising momentary
inverter switch................................................... 13
Stabilizer raising and lowering momentary
inverter switch............................................. 20, 32
Stabilizer raising and lowering
solenoid valves ................................................. 39
Stabilizer solenoid valve diodes ................ 13, 20, 32
Stabilizer solenoid valves................................ 20, 32
Stabilizers ............................................................. 21
Standard cab or Italian cab ................................... 44
Standard rotary light (optional).............................. 24
Standard working brake ........................................ 21
Starter motor relay .................................. 4, 8, 16, 17
Steering brake pressure...................... 33, 34, 35, 37
Steering brake pressure switch........... 22, 32, 36, 43
Steering column connector ....................... 13, 36, 43
Steering column connector (commodo) ................ 39
Steering column connectors ..................... 20, 22, 32
Steering pressure switch................................. 13, 39
Swing brake release solenoid valve...................... 29
Swing detection pressure switch..................... 28, 41
Swing motor speed detector ........................... 28, 41
Swing pressure reducer ........................................ 29
Issued 02-98 Printed in U.K.
 4001-49
T
Travel detector pressure switch .......................28, 41
Travel pressure switch........................................... 29
Travel relay............................................................ 29
Troubleshooting test LED .............................. 4, 8, 29
Troubleshooting test socket................. 28, 29, 39, 41
Two-speed relay .................................................... 21
U
Upperstructure and attachment light relay......... 4, 22
Upperstructure and attachment working
light relay ........................................................... 24
Upperstructure brake release control
solenoid valve ............................................. 28, 41
Upperstructure headlight and working
light relay ............................................................. 8
Upperstructure power line connection ....... 26, 27, 39
Upperstructure rotary light ......................... 32, 33, 43
Upperstructure swing speed detector.................... 29
Upperstructure swing speed detector
connector .................................................... 28, 41
V
Ventilation/heating ................................................. 27
Ventilator motor ..................................................... 26
Ventilator motor connector .................................... 26
W
Warning light.......................................................... 19
Water temperature................................................. 29
Windshield washer ................................................ 25
Windshield washer motor ................................ 24, 39
Windshield washer switch ......................... 13, 24, 39
Windshield washer switch lighting ............. 13, 24, 39
Windshield wiper ................................................... 25
Windshield wiper intermittent action .................. 4, 24
Windshield wiper motor ................................... 24, 44
Windshield wiper switch ............................ 13, 24, 39
Windshield wiper switch lighting ................ 13, 24, 39
Working brake ................................................. 35, 37
Working brake and parking brake
switch lighting ...................... 13, 20, 32, 34, 36, 39
Working brake solenoid valve ........20, 32, 34, 36, 39
Working brake solenoid valve (Standard).............. 39
Working brake switch lighting .......................... 13, 39
Working light relay ................................................. 24
Working light switch................................... 13, 24, 39
Working light switch lighting .................................. 24

Cre 7-80021GB Issued 02-98 Printed in U.K.