自动化技术与产品

智能机舱系统
AUTOMATION TECHNOLOGY & PRODUCTS
INTELLIGENT ENGINE ROOM
智能机舱
Intelligent Engine Room

由七一一所自主研发的智能机舱健康管理及辅助决策系统,包含了滑油油液在线监测系
统、柴油机组振动监测系统、柴油机燃烧分析系统、曲轴箱油雾浓度监测系统、数据中心、智
能终端及手机APP等，帮助船舶操作者和管理者对船舶重要设备在全寿命周期内的运行状
况实施实时监控，对设备运行的性能、安全可靠性及健康趋势进行分析，并据此按需、及时
地提出维修保养计划及策略，从而大大节省设备的维护成本。

The SMDERI self-developed Intelligent Engine Health Management and Decision Support System

includes Lubricating Oil On-line Monitoring System, Diesel Engine Vibration On-line Monitoring

System, Diesel Engine Combustion Analysis System, Crankcase Oil Mist Concentration On-line

Monitoring System, integrated data platform, intelligent terminal and mobile app, etc. It helps ship

managers and operators to monitor equipment’s real-time performance and reliability, analyzing

its health trend of whole life cycle and proposing the maintenance plan accordingly. Therefore,

the failure risk and maintenance cost of the equipment can be effectively reduced. CCS型式认可证书
CCS Type Approval Certificate

智能手机 电脑 平板

智能机舱
集成平台

交换机 系统界面
System Interface

振动及缸压状态 热工及油液状态
监测及辅助决策 监测及辅助决策 综合辅助决策 预测性维护

水分 颗粒
红外
油液 机舱 热成
现场
高速 油品 在线 监测 像采
数据 粘度
数据 监测 报警 集
采集
采集 网关 系统

进油 回油

缸压

振动
振动 轴位移 振动
振动
泵风
系统图
机

System Structure
主要业绩
Main Performances

极地科考船"雪龙2"
七一一研究所主要承担智能机舱的设备研制与供货，包括自主研发的柴油机健康管理系统。

"Xuelong 2"
SMDERI mainly responsible for the development and supply of equipment for the intelligent engine room, includ-
ing the self-developed diesel engine health management system.

天津海事局北保型大型航标船项目
七一一研究所提供智能机舱系统，内容涵盖主推进发电机组、电力推进系统、辅助系统等主要机舱设备。

Large-scale Navigation Mark Ship of Tianjin Maritime Safety Administration

SMDERI supplied the ship’s intelligent engine room system, which covers main engine room equipment such as
main propulsion generator sets, electric propulsion systems, and auxiliary systems.
广东海事局大型海事巡逻船项目
七一一研究所承担智能机舱的主推进柴油机健康管理系统、发电柴油机健康管理系统和轴系与齿轮箱健
康管理系统。

Large-scale maritime patrol ship project of Guangdong Maritime Safety Administration

SMDERI supplied the main propulsion diesel engine health management system of the intelligent engine room,
the power generation diesel engine health management system, and the shafting and gearbox health manage-
ment system.

海南海事局大型海事巡逻船项目
七一一研究所承担智能机舱的主推进柴油机健康管理系统、发电柴油机健康管理系统、辅助系统健康管
理系统和轴系与齿轮箱健康管理系统 。

Large-scale maritime patrol ship project of Hainan Maritime Safety Administration

SMDERI supplied the main propulsion diesel engine health management system, power generation diesel engine
health management system, auxiliary system health management system, and shafting and gearbox health
management system of the intelligent engine room.
7500吨散货船项目
七一一研究所承担智能机舱的主推进柴油机健康管理系统、发电柴油机健康管理系统、辅助系统健康管
理系统、电力推进系统健康管理系统和轴系与齿轮箱健康管理系统。

7500-ton bulk carrier

SMDERI supplied the main propulsion diesel engine health management system, power generation diesel engine
health management system, auxiliary system health management system, electric propulsion system health
management system, and shafting and gearbox health management system of the intelligent engine room.

3300m³全压式内河LPG运输船项目
七一一研究所承担智能机舱的主推进柴油机健康管理系统、发电柴油机健康管理系统、辅助系统和轴系
与齿轮箱健康管理系统。

3300m³ full-pressure inland LPG transport ship

SMDERI supplied the main propulsion diesel engine health management system, power generation diesel engine
health management system, auxiliary system and shafting and gearbox health management system of the
intelligent engine room.
 柴油机缸压和振动监测箱
Engine Cylinder Pressure & Vibration Monitoring Unit

产品概述
Product Overview

该设备采用七一一研究所自研高速模拟量信号采集模块，高速实时同步采集振动传感器、缸压传感

器、瞬时转速传感器、上止点传感器的信号，实现柴油机振动在线监测，缸压监测。通过振动信号感知

系统自诊断技术、高动态信号多维度实时分析与评估技术等，准确感知柴油机摩擦部件的振动特征和

分析的有效性。
在柴油机不解体的情况下，实现对主轴承、燃烧冲击、配气机构、进排气阀、进排气阀喷

油器、增压器、机座等部件的故障诊断。

The system adopts the SMDERI self-developed high-speed analog acquisition module to simultaneously collect
the signals of the vibration sensor, cylinder pressure sensor, instantaneous speed sensor, and top dead center
sensor at real time, realizing diesel engine vibration online monitoring and cylinder pressure monitoring.
Through the self-diagnostic technology of the vibration signal sensing system and the multi-dimensional
real-time analysis and evaluation technology of high dynamic signals, the system can accurately sense the
vibration characteristics of the friction parts of the engine and the effectiveness of the analysis. Without disinte-
gration of the diesel engine, the system can realize the fault diagnosis of the main bearing, combustion shock,
valve mechanism, intake and exhaust valves, intake and exhaust valve injectors, turbochargers, engine base and
other components.

振动监测界面图
振动检测分析 Vibration Monitoring Interface
Vibration Detection Analysis

柴油机 Diesel Engine 轴系和齿轮箱 Shafting and Gearbox 辅助设备 Auxiliary Equipment

柴油机振动在线监测，通过振动信号感知 通过在轴系与齿轮箱的相关部位贴装振动 通过采集来自IAS的部分温度、压力热工信

系统自诊断技术、高动态信号多维度实时
分析与评估技术等，准确感知柴油机摩擦
部件的振动特征和分析的有效性。实现在
柴油机不解体情况下，对主轴承、燃烧冲
击、配气机构、进排气阀、进排气阀喷油器、
增压器、机座等部件的故障诊断。
Diesel engine vibration online monitoring,
through the self-diagnosis technology of
vibration signal sensing system, multi-dimen-
sional real-time analysis and evaluation
technology of high dynamic signal, etc.,
accurately sense the vibration characteristics of
diesel engine friction components and the
effectiveness of analysis. Realize the fault
diagnosis of main bearings, combustion shock,
valve train, intake and exhaust valves, intake
and exhaust valve injectors, turbochargers,
engine seats and other components without
disintegration of the diesel engine.
传感器与安装电涡流传感器采集轴系振动 息的基础上，同时根据设备的重要程度进
位移、轴承座振动、齿轮箱振动，提取信号 行智能化设计加装部分振动传感器，实现
的特征参数，并对其进行分析与计算，实现 部分辅助系统重要设备的故障分析、预警；
对高速轴及轴承，中间轴及轴承，减速、增 对机舱内部分辅助设备的运行状态、健康
速齿轮箱的故障诊断。 状况进行分析和评估，利于辅助设备管理
决策和维护保养的制定。
By attaching vibration sensors and eddy
current sensors to the relevant parts of the
shafting and gearboxes to collect shafting On the basis of collecting part of the tempera-
vibration displacement, bearing seat vibration, ture and pressure thermal information from
gearbox vibration, and extract the characteristic IAS, at the same time, according to the
parameters of the signal, and analyze and importance of the equipment, it is intelligently
calculate them to achieve high-speed Fault designed to install some vibration sensors to
diagnosis of shafts and bearings, intermediate realize the failure analysis and early warning of
shafts and bearings, reduction and speed some important equipment of the auxiliary
increase gearboxes. system; for some auxiliary equipment in the
engine room Analyze and evaluate the
operating status and health status of the
auxiliary equipment, which is conducive to the
decision-making and maintenance of auxiliary
equipment.
 振动传感器
Vibration Sensor

布 置 技术指标 安 装
Layout Technical Index Installation

根据柴油机、齿轮箱、轴系等监控对象的特 灵敏度:±10% 为便于施工安装，加工定制各类传感器安

性，结合实际施工情况，设计布置监控对象 动态响应范围：±250g 装附件。通常强力胶水和强力磁铁方式固

振动加速度峰值：±5000g 定，不对监控对象进行破坏，不影响监控对
上加装振动传感器的安装点位。
频率响应：±5%（0.5～10000 Hz） 象正常运行。
频率响应：±2dB（6000～9000 Hz）
冲击极限：5000 g

缸压检测分析
Cylinder Pressure Detection and Analysis

柴油机缸压检测分析装置主要检测燃烧室相关部件，如气缸套、活塞头（含活塞环）、气缸盖（含进、排气阀）、燃料喷嘴/阀。

The diesel engine cylinder pressure detection and analysis device mainly detects related parts of the combustion chamber, such as cylinder liners, piston heads
(including piston rings), cylinder heads (including intake and exhaust valves), and fuel nozzles/valves.

缸压监测界面图
Cylinder Pressure Detection Interface
 油品在线监测及健康管理系统
Online Lube Oil Monitoring System

产品概述
Product Overview

系统可对油品状态进行实时监测，选取粘度、含水率、油品品质、磨损颗粒等在线传感器，及时了解

掌握柴油机的润滑和磨损状态，并提供实时在线监测报警及趋势分析。
通过后台软件科学的数据处

理算法分析处理，评估用油设备关键部件的磨损状况、提出预警信号和油液维护管理的建议。

该系统可将现有的定期维护模式转变为预测性维护、视情维护模式，节约润滑成本，减少维护停机

时间，为各部件正常工作提供保障。

The oil online monitoring system can monitor the oil status in real time by selecting online sensors such as
viscosity, water content, oil quality, wear particles, etc., to understand the lubrication and wear status of the
diesel engine in time. It also can provide real-time online monitoring alarms and trend analysis. Through the
analysis and processing of the scientific data processing algorithm of the background software, the wear
condition of the key components of the oil-using equipment is evaluated, and the early warning signal and
the oil maintenance and management suggestions are put forward.

The system can transform the existing regular maintenance mode into a predictive maintenance and
condition-based maintenance mode to save lubrication costs, reduce maintenance downtime, and provide
guarantee for the normal operation of components.

主要功能
Main Functions

● 实时显示油品品质参数和滑油杂质含量的变化状态

● 查询全周期历史数据，显示油品变化曲线以及趋势图

● 预测滑油更换周期，对油品失效智能预警，节约设备润滑成本

● 分析机组润滑和磨损状态，评估机组健康状况，供辅助决策系统进行综合健康评估

● Real-time display of oil quality parameters and status of oil impurity content

● Query for full-cycle historical data, displaying oil quality curve and trend graph

● Prediction of the oil replacement cycle, intelligent pre-alarm of oil failure, and costs save of equipment lubrication

● Analysis of the lubrication and wear status and evaluation of the health status, by which provide the auxiliary decision-making system for
comprehensive health assessment
技术参数
Technical Parameter

范围 Range 分辨率Resolution 准确度 Accuracy

水活性
0-1aw 3 3%
Water Activity

10% 10ppm取大
水含量
0-30000ppm 1 10% or 10ppm, Whichever is
Water Content
bigger

运动粘度 5% 1cP 取大
1-400 cp 0.1
Kinematic Viscosity 5% or 1cP,Whichever is bigger

介电常数
1-6 0.01 5%
Dielectric Constant

温度
0-100℃ 0.1 0.5℃
Temp.

2% 5 kg/m³取大
密度
600-1250 kg/m³ 0.1 2% or 5kg/m³,Whichever is
Density
bigger

非磁颗粒 10级
100μm（ESD）
Non-magnetic Particles Level 10
0-200pcs/s

磁性颗粒 4级
26μm（ESD）
Magnetic Particles Level 4

环境温度 Ambient Temp. 5~ 45℃

环境湿度 Ambient Humidity ＜85%

工作环境
Working Environment 油液温度 Oil Temp. 20 ~ 85℃

入口压力 Inlet Pressure -0.03MPa~1Mpa

出口压力 Outlet Pressure ＜0.5Mpa

G1/2 外螺纹默认值（可定制）
对外接口 管路接口 Pipeline interface G1/2Default value of external thread
External Interface (Customizable)

传输接口 Transmission interface 以太网 Ethernet

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中国船舶集团有限公司第七一一研究所 Shanghai Marine Diesel Engine Research Institute

电话 : 021-31310852 Office Tel : 021-31310852
地址 : 上海市闵行区华宁路3111号 Address : No.3111 Huaning Road, Minhang District, Shanghai
邮件 : pmh_1227@163.com Email : pmh_1227@163.com
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