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Fat Replacement in Shortbread Cookies Using An Emulsion Filled Gel Based On Inulin and Extra Virgin Olive Oil
Fat Replacement in Shortbread Cookies Using An Emulsion Filled Gel Based On Inulin and Extra Virgin Olive Oil
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Article history: The European Food Safety Agency recommends low intakes of saturated fatty acids. This study evaluated
Received 7 October 2014 the replacement of 50% and 100% of butter in shortbread cookies with an emulsion filled gel (EFG) based
Received in revised form on inulin and extra virgin olive oil (EVOO), and investigated its impact on product characteristics (volatile
9 March 2015
profile, fracture behaviour and crumb pore size, sensory properties). Cookies containing both 50% and
Accepted 15 March 2015
Available online xxx
100% EFG had thinner pore walls than the control cookies, without EFG. The total substitution of butter
with EFG gave products with higher number of small-sized pores and lower level of fracture stress, with
poorer sensory properties than control cookies. The replacement of 50% of the butter fraction of
Keywords:
Emulsion filled gel
shortbread with EFG based on inulin and EVOO did not substantially affect cookie microstructure,
Fat replacers compared to control. Cookies with 50% butter replacement showed comparable fracture properties, and
Image analysis were well accepted by consumers, resulting a product with potentially healthier properties (19% less total
Fracture analysis fat, 39% less saturated fats) respect to control cookies.
Inulin © 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.lwt.2015.03.063
0023-6438/© 2015 Elsevier Ltd. All rights reserved.
Please cite this article in press as: Giarnetti, M., et al., Fat replacement in shortbread cookies using an emulsion filled gel based on inulin and
extra virgin olive oil, LWT - Food Science and Technology (2015), http://dx.doi.org/10.1016/j.lwt.2015.03.063
2 M. Giarnetti et al. / LWT - Food Science and Technology xxx (2015) 1e7
content and to be less crisp and less appreciated by consumers (Table 1). The dough, sheeted to a thickness of 5 mm and cut into
(Drewnowski, 1997). Rodríguez-García, Laguna, Puig, Salvador, and rectangular shape (60 mm 45 mm), was baked in an air circu-
Hernando (2013) tested five formulations with different short- lation oven at 180 C for 25 min. The trays were filled with all three
ening/inulin proportions. At higher fat replacement levels, flour types of cookies according to the Latin-square design (6 6) to
was more available for hydration and gluten formation, leading to minimize any effect of tray location. Two independent replicate
harder biscuits. The authors concluded that shortening may be baking experiments were carried out (12 cookies per type in each
partially replaced, up to 20%, by inulin. experiment). Cookies for the consumer test were prepared in
The use of emulsion filled gels (EFG) offers a range of tools to further baking procedures.
engineer foods without compromising the organoleptic properties
of the product (Sala, de Wijk, van de Velde, & van Aken, 2008). Our 2.4. Chemical characterization of cookies
recent paper (Paradiso et al., 2015) was aimed to setting up the
production of EFG based on inulin and extra virgin olive oil (EVOO). Moisture content of cookies was determined according to the
The aim of this work was to replace butter with an EFG based on AACC method 44-15A (AACC, 2000). Fat was extracted and deter-
inulin and EVOO in order to obtain shortbread cookies with a mined by Soxhlet apparatus using diethyl ether as solvent. Fatty
healthier fatty acid profile and with sensory properties close to acid composition was determined according to Pasqualone,
those of full-fat ones. Paradiso, Summo, Caponio, and Gomes (2014).
2.1. Raw materials Images of the shortbread cookies section (10-mm thick) were
captured using a digital camera DCM-TZ8 (Panasonic, Newark,
Commercially available refined soft wheat flour (type 00, ac- USA). A central field of view (FOV) (35 mm 6 mm), capturing the
cording to Italian regulations, having particle size similar to that of majority of the area of each section, was evaluated for each image.
US pastry flours), leavening agent (sodium bicarbonate and tartaric Images were analysed by ImageJ software (National Institutes of
acid), butter, EVOO, fresh whole eggs and food grade sodium Health, Bethesda, USA) using the Otsu's algorithm for setting the
chloride were purchased from retailers. Inulin (Orafti® HPX, with threshold. Crumb grain was characterized by enumerating the
degree of polymerization 5 accounting for not less than 99.5% of pores present in eight preselected dimensional classes (class
total, Beneo-Orafti SA, Oreye, Belgium) and soy lecithin were kindly 1 < 0.005 mm2; 2: 0.005e0.010 mm2; 3: 0.010e0.015 mm2; 4:
provided by Eigenmann & Veronelli SpA (Milan, Italy). All reagents 0.015e0.020 mm2; 5: 0.020e0.025 mm2; 6: 0.0.25e0.030 mm2; 7:
were purchased from Sigma Aldrich (Milan, Italy), unless otherwise 0.030e0.035 mm2; 8 > 0.035 mm2). The number of pores and the
stated. area occupied by each class (expressed as percentage of the total
number of pores and of the total pore area, respectively) was
2.2. Preparation of the EFG evaluated.
The cookie images were also analysed by grey-level mathe-
The preparation of the EFG was made according to a previous matical morphology. Crumb images were considered to contain
paper (Paradiso et al., 2015). The amounts of the ingredients were grey level information from pixels, of which the darkest individuals
selected to obtain a homogeneous EFG, with the appearance of a belong to pore and the brightest belong to pore wall. It is possible to
white-yellowish cream, and consistency similar to that of com- characterise crumb grain of cookies by applying successively two
mercial spreadable cheeses (Paradiso et al., 2015). The formulation basic morphological operators (erosion or dilation) of increasing
was: EVOO (37% w/w), inulin (19% w/w), soy lecithin (2% w/w), and size and measuring at each step the sum of grey levels (ero-
water (42% w/w). Homogenization was performed by means of sionedilation curves), as follows. Erosion and dilation, basic
high power ultrasound using a 200 W transducer (Sonopuls HD transformations in mathematical morphology (Devaux, Robert,
3200, Bandelin Electronic, Berlin, Germany) with 6 mm diameter Melcion, & Le Deschault de Monredon, 1997), were applied to the
tapered tip (KE 76, Bandelin Electronic, Berlin, Germany) for 5 min. image through a structuring element of a given size (in pixel) and
shape (usually squares or oriented lines). Twelve erosion and
2.3. Preparation of shortbread cookies twelve dilation steps were applied using squared structuring ele-
ments, starting from 3 pixels 3 pixels squares. Erosion modifies
Three shortbread cookie typologies were prepared by using the the grey level values by giving to each pixel the minimum value
same quantity of all the ingredients and different butter:EFG pro- observed within the surrounding window defined by the struc-
portions: 100:0 (EFG-0), 50:50 (EFG-50), and 0:100 (EFG-100) turing element. It consenquently causes a size reduction of bright
objects and a decrease of the sum of the grey level in the image.
Bright objects for which at least one dimension is smaller than the
Table 1 structuring element are removed. Dilation, on the opposite, applies
Cookies formulations (g). to each pixel the maximum value observed within the structuring
EFG-0 EFG-50 EFG-100 element, causing an increase of bright object size and, therefore, a
Flour 300 300 300
reduction of dark objects. Progressive erosion and dilation steps
Buttera/EFG 130 130 130 based on structuring elements of increasing size cause bright and
of which Fat/oil 106.6 77.3 48.1 dark objects, respectively, progressively disappear. This allows to
Water 13.4 34 54.6 obtain erosionedilation curves of the sum of grey level as a function
Inulin e 12.4 24.7
of erosion and dilation steps. A complete granulometric texture
Soy lecithin e 1.3 2.6
Sucrose 100 100 100 characterisation is obtained by merging the curves assessed for
Egg 120 120 120 erosion and dilation steps. The left part of the curves (dilation)
Leavening agent 8 8 8 represents grey-level variation caused by pore size, from the largest
Sodium chloride 2 2 2 to the smallest size. The right part (erosion) represents grey level
a
82% fat content was considered for butter. variations caused by pore walls thickness, from the smallest to the
Please cite this article in press as: Giarnetti, M., et al., Fat replacement in shortbread cookies using an emulsion filled gel based on inulin and
extra virgin olive oil, LWT - Food Science and Technology (2015), http://dx.doi.org/10.1016/j.lwt.2015.03.063
M. Giarnetti et al. / LWT - Food Science and Technology xxx (2015) 1e7 3
largest thickness. The higher the peak, the higher the number of Table 3
small objects (Devaux et al., 1997). The data were obtained by Fats and moisture contents in cookies (g/100 g).
measuring crumbs in ten different images (five from each baking EFG-0 EFG-50 EFG-100
experiment) for each formulation. Fats 22.8 18.4 12.2
of which Saturated 15.8 9.6 2.1
2.6. Determination of fracture properties Unsaturated 7.0 8.8 10.1
Moisture 3.7 4.5 7.1
Please cite this article in press as: Giarnetti, M., et al., Fat replacement in shortbread cookies using an emulsion filled gel based on inulin and
extra virgin olive oil, LWT - Food Science and Technology (2015), http://dx.doi.org/10.1016/j.lwt.2015.03.063
4 M. Giarnetti et al. / LWT - Food Science and Technology xxx (2015) 1e7
wall permeability to gases and slow down permeability changes of fat with EFG showed thinner pore walls; moreover, more small
induced by temperature (Daniels & Fisher, 1976), leading to greater sized objects (pores) were found in the section of EFG-100 short-
expansion. The expansion of gas cells in cookies would have been bread cookies, with a concomitant decrease of the number of larger
enhanced as the total fat content of dough increased. It can be ones, in agreement with results obtained from pore size analysis.
hypothesized that also the different water amounts influenced pore Morphological results showed that crumb of EFG-50 cookies was
size: higher water content in the dough would have led to a more very similar to that of control cookies (EFG-0).
homogeneous distribution of the leavening agent in the dough it-
self. This agrees with Yang et al. (2012) who observed similar 3.3. Fracture properties
microstructure differences: larger number of small pores were
found in biscuits with a hydrophylic flavour solvent in the formu- Measurement of the fracture stress (Table 4) showed that total
lation, that would have better dispersed the leavening agent added butter replacement in EFG-100 produced a significant decrease
to the dough. (p < 0.05) of the stress value, which correlates with hardness. For
Erosion-dilation curves (Fig. 2) exhibit one single peak, indi- 50% butter replacement by EFG no significant difference with the
cating that the main variations in the grey-level were found in the control was found. The change in textural properties observed in
very first steps of erosion and dilation. The two parts of the curves EFG-100 cookies could be due to the modification of microstruc-
that correspond to the erosion and dilation steps appear to be quite ture, discussed above, induced by the total fat replacement.
symmetrical. The curves showed that the higher the content of EFG, Rodríguez-García et al. (2013) progressively replaced shortening by
the narrower and the higher the curve peak. As grey-level varia- adding increasing amounts of inulin to shortdough biscuits. They
tions were normalized, the higher the middle peak, the higher the found an increase of fracture stress as increasing amounts of
number of smaller objects observed (Lassoued, Babin, Della Valle, shortening were replaced, but at the highest level of replacement
Devaux, & Re guerre, 2007). The erosion or dilation steps can be (40%) they observed a decrease of this parameter due to the
related to the particle size: one pixel has a size of about 0.038 mm. insufficience of fat which, in turn, determined scarce matrix
As the particles are eroded on every side, one erosion step makes lubrication and insufficient development of a linked structure.
the diameter decrease by 2 pixels (i.e. 0.076 mm). According to the Similar effects could have been induced by total replacement of
obtained data, shortbread cookies with partial or total substitution butter by EFG. Moreover, higher moisture could have contributed to
Fig. 1. Number of pores as percentage of total number (A) and area of pores as percentage of total area (B) for the selected eight dimensional classes for cookies in which the fat was
substituted by an emulsion filled gel based on inulin and extra virgin olive oil. Levels of fat substitution: 0% (EFG-0, dark grey); 50% (EFG-50, pale grey), and 100% (EFG-100, white).
Different letters mean a significant difference at p < 0.05.
Please cite this article in press as: Giarnetti, M., et al., Fat replacement in shortbread cookies using an emulsion filled gel based on inulin and
extra virgin olive oil, LWT - Food Science and Technology (2015), http://dx.doi.org/10.1016/j.lwt.2015.03.063
M. Giarnetti et al. / LWT - Food Science and Technology xxx (2015) 1e7 5
EFG-0: shortbread cookies made with butter; EFG-50: short- EFG-0: shortbread cookies made with butter; EFG-50: shortbread cookies made
bread cookies made with 50% of replacement of butter with with 50% of replacement of butter with emulsion filled gel; EFG-100: shortbread
emulsion filled gel; EFG-100: shortbread cookies made with cookies made with 100% of replacement of butter with emulsion filled gel. Scores
100% of replacement of butter with emulsion filled gel. Different range: 0: low intensity; 10: very strong intensity. Same letter in a row do not differ
letters mean a significant difference at p < 0.05. significantly (p < 0.05).
Please cite this article in press as: Giarnetti, M., et al., Fat replacement in shortbread cookies using an emulsion filled gel based on inulin and
extra virgin olive oil, LWT - Food Science and Technology (2015), http://dx.doi.org/10.1016/j.lwt.2015.03.063
6 M. Giarnetti et al. / LWT - Food Science and Technology xxx (2015) 1e7
Please cite this article in press as: Giarnetti, M., et al., Fat replacement in shortbread cookies using an emulsion filled gel based on inulin and
extra virgin olive oil, LWT - Food Science and Technology (2015), http://dx.doi.org/10.1016/j.lwt.2015.03.063
M. Giarnetti et al. / LWT - Food Science and Technology xxx (2015) 1e7 7
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Please cite this article in press as: Giarnetti, M., et al., Fat replacement in shortbread cookies using an emulsion filled gel based on inulin and
extra virgin olive oil, LWT - Food Science and Technology (2015), http://dx.doi.org/10.1016/j.lwt.2015.03.063
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