‫رشح کار تغییات قطعات چوک منیفولد کارون‬

‫ز‬
‫تجهیات ارسایل به پیمانکار‪:‬‬ ‫لیست‬

‫‪ -1‬دو عدد بلوک ‪#2‬‬

‫‪ -2‬یک عدد بلوک ‪#3‬‬
‫‪ 4 -3‬عدد اسپول ‪3 1/8”, 5K x 3 1/16, 10K, 455 mm Long‬‬

‫رشح کار‪:‬‬

‫اقالم باال به کارگاه یا کارخانه پیمانکار ارسال میگردد‪.‬‬ ‫‪-1‬‬

‫زدای انجام گردد‪.‬‬ ‫شستشو و رنگ ی‬ ‫‪-2‬‬
‫ر‬
‫کلیه اقالم چک ظاهری شوند و نتیجه به شکت دانا منعکس گردد‪.‬‬ ‫‪-3‬‬
‫نهای قطعات پس از عملیات حراری‬ ‫ر‬ ‫ز‬
‫تهیه ‪ WPS and PQR‬جوشکاری مختص این پروژه با تعیی نوع استیل و شایط ی‬ ‫‪-4‬‬
‫الزایم است‪.‬‬
‫تست مواد خام و قطعات تولیدی مطابق با ‪ ITP‬انجام میگردد‪.‬‬ ‫‪-5‬‬
‫سنج بر روی محل جوشکاری انجام گردد‪.‬‬‫پس از انجام عملیات جوشکاری‪،‬تستهای غی مخرب و سخت ی‬ ‫‪-6‬‬
‫میان فشار ‪ 10000‬پام انجام گردد‪ .‬سپس نقاط جوشکاری‬ ‫جوش با فشار کاری ‪ 5000‬پام به ز‬ ‫ر‬ ‫بادی تست اسپولهای‬ ‫‪-7‬‬
‫تست غی مخرب گردند‪.‬‬
‫میان فشار ‪ 15000‬پام انجام گردد‪ .‬سپس نقاط جوشکاری‬‫جوش با فشار کاری ‪ 10000‬پام به ز‬ ‫ر‬ ‫بادی تست اسپولهای‬ ‫‪-8‬‬
‫تست غی مخرب گردند‪.‬‬
‫آمیی اقالم تولیدی مطابق با مشخصات زیر انجام گردد‪:‬‬ ‫رنگ ز‬ ‫‪-9‬‬
‫)‪• Primer: Zinc Rich Epoxy (75 Mic‬‬
‫)‪• Intermediate Coat: MIO Polyamide Epoxy (125 mic‬‬
‫)‪• Top Coat: Polyurethane (Red, 60 mic‬‬

‫‪ -10‬تحویل گواهینامه و اسناد به صورت الکیونییک و کاغذی شامل ‪ WPS‬و ‪ PQR‬و گواهینامه های مواد خام و گزارشات‬
‫بازرش غی مخرب و ابعادی و عکسهای پروسه ساخت‬

‫مهدی خلق‬

‫‪2022-10-16‬‬

‫‪Page 1 of 1‬‬
 Karoon Choke manifold
TECHNICAL SPECIFICATION OF: Chokemanifold
ITEM UNIT QTY. DESCRIPTION

3 1/ 16", 10000 psi working pressure choke manifold mounted on oilfield skid as following:

3 1/16” Manual Gate valve, 10000 psi working pressure, all parts shall be interchangeable with
1 Pcs 9
FLS type Cameron, both ends Flanged 3 1/16” 10K, EE, P-U, PSL-2
OK
3 1/16” Manual Choke, 10000 psi working pressure, Weir oil and Gas 78CF10EKEH, both ends
2 Pcs 2
Flanged 3 1/16” 10K, EE, P-U, PSL-3 OK
3 1/16” Hydraulic Choke valve, 10000 psi working pressure, MCM oil tools, Cameron Type,
3 Pcs 1
both ends Flanged 3 1/16” 10K, EE, P-U, PSL-3 OK
Cross studded block 3 1/16” bore, 10000 psi working pressure, 4 ways, all outlets studded 3
4 Pcs 1
1/16” 10K, SS316 Cladded Ring grove, EE, P-U, PSL-2 #4 OK
Cross studded block 3 1/16” bore, 10000 psi working pressure, 4 ways, 4 * outlets studded 3
5 Pcs 2
1/16” 10K, SS316 Cladded Ring grove, EE, P-U, PSL-2 #1 OK
Cross studded block 3 1/8” bore, 5000 psi working pressure, 4 ways, 4 * outlets studded 3
6 Pcs 2
1/8” 5K, SS316 Cladded Ring grove, EE, P-U, PSL-2 Cut From #2 Manufac
500 mm Long Spool 3 1/16” bore, 10000 psi working pressure, Both outlets 3 1/16” 10K
7 Pcs 1
Flange, SS316 Cladded Ring grove, EE, P-U, PSL-2 Manufac
8 Pcs 2 3 1/16”, 10000 psi working pressure Blind Flange, SS316 Cladded Ring grove, EE, P-U, PSL-2
OK
Pressure Gauge, Range 0-10000 psi, 6” Dial face, 3 1/16” 10000 psi Flange type, SS316
9 Pcs 1
Cladded Ring grove, EE, P-U, PSL-2 OK

Instrument Blind Flange, 2 1/16”, 10000 psi working pressure, SS316 Cladded Ring grove, EE,
10 Pcs 2 1 NO available, may be
P-U, PSL-2
another one available
3 1/8”, 5000 psi working pressure Weldneck Flange, SS316 Cladded Ring grove, EE, P-U, PSL-
11 Pcs 4
2 3 NO available
12 Pcs 1 3 1/8”, 5000 psi working pressure Blind Flange, SS316 Cladded Ring grove, EE, P-U, PSL-2
OK
Elbow Spacer Spool, 3 1/16” bore, 5000 psi working pressure, 684.6 mm long with 3 1/16" 10K
13 Pcs 1 Flange and Cusion end, 995.5 mm long with 3 1/8" 5K Flange, SS316 Cladded Ring grove, EE,
P-U, PSL-2 Manufac
2 1/16” Manual Gate valve, 10000 psi working pressure, all parts shall be interchangeable with
14 Pcs 2
FLS type Cameron, both ends Flanged 2 1/16” 10K, EE, P-U, PSL-2
OK
Adaptor union * Flange 2 1/16” * 2” bore, 10000 psi working pressure, 2 1/16” 10K Flange * 2”
15 Pcs 1
Fig 1502 Female union Weco, SS316 Cladded Ring grove, EE, P-U, PSL-2 OK
Instrument studded block 2 1/16” bore, 10000 psi working pressure, 5 ways, all outlets #3 need extra
16 Pcs 1
studded 2 1/16” 10K, SS316 Cladded Ring grove, EE, P-U, PSL-2 Hole Manufac
Pressure Cylinder, 10000 psi working pressure, Flange 2 1/16” 10K, SS316 Cladded Ring
17 Pcs 1
grove, EE, P-U, PSL-2 OK
 965.6 mm Long Spool 3 1/16” bore, 5000 psi working pressure, outlets 3 1/16” 10K Flange * 3
18 Pcs 2
1/8” 5K Flange, SS316 Cladded Ring grove, EE, P-U, PSL-2 Manufac
3 1/8” Manual Gate valve, 5000 psi working pressure, all parts shall be interchangeable with
19 Pcs 7
FLS type Cameron, both ends Flanged 3 1/8” 5K, SS316 Cladded Ring grove, EE, P-U, PSL-2
OK
Cross studded block 3 1/8” bore, 5000 psi working pressure, 5 ways, 4 * outlets studded 3
20 Pcs 1
1/8” 5K + 1 * outlet studded 3 1/16 10K, EE, P-U, PSL-2 Cut From #2 Manufac
1272.7 mm Long Spool 3 1/8” bore, 5000 psi working pressure, outlets 3 1/8” 5K Flange, SS316
21 Pcs 2
Cladded Ring grove, EE, P-U, PSL-2 Manufac
600 mm Long Spool 3 1/16” bore, 10000 psi working pressure, Both outlets 3 1/16” 10K
22 Pcs 1
Flange, SS316 Cladded Ring grove, EE, P-U, PSL-2 Manufac

11 19
19
13
11 20
6 6

3
H
C
12

21 21
1 1
19 19
19

4 22
B 8
18 18 Point B Point C
1
5

M 9 17
A M 2

2
7
1 15

D 8

16
5
1 10
1
14
14

Point D Point A
 Item 6 of Karoon Choke manifold
ITEM UNIT QTY. DESCRIPTION
Cross studded block 3 1/8” bore, 5000 psi working pressure, 4 ways, 4 * outlets studded 3 1/8” 5K,
SS316 Cladded Ring grove, EE, P-U, PSL-2
Dimension: 430 x 278 x 278 mm
1- Cut raw material from standard Block #2 according to picture
6 Pcs 2
2- Fabricating a studded outlet 3 1/8", 5K according to picture
3- Ring grove cladded with SS316
3- Painting 3 Layer as following: Zinc Rich Epoxy (75 Mic)+ MIO Polyamide Epoxy (125 mic) +
Polyurethane (Red, 60 mic)
 Item 7 of Karoon Choke manifold
ITEM UNIT QTY. DESCRIPTION
500 mm Long Spool 3 1/16” bore, 10000 psi working pressure, Both outlets 3 1/16” 10K Flange,
SS316 Cladded Ring grove, EE, P-U, PSL-2
1- Manufacturing welded style
2- Cut available spool (455 mm long, Pipe OD: 5 1/2" x 5 3/16") according to picture and weld a Long
7 Pcs 1
Neck Flange 3 1/16", 10K to reach 500 mm total Length.
2- Ring groves cladded with SS316
3- Painting 3 Layer as following: Zinc Rich Epoxy (75 Mic)+ MIO Polyamide Epoxy (125 mic) +
Polyurethane (Red, 60 mic)
 Item 11 of Karoon Choke manifold
ITEM UNIT QTY. DESCRIPTION
3 1/8”, 5000 psi working pressure Weldneck Flange, SS316 Cladded Ring grove, EE, P-U, PSL-2
1- Weld neck Flange bevel and ready for welding
11 Pcs 1 2- Ring groves cladded with SS316
3- Painting 3 Layer as following: Zinc Rich Epoxy (75 Mic)+ MIO Polyamide Epoxy (125 mic) +
Polyurethane (Red, 60 mic)
 Item 13 of Karoon Choke manifold
ITEM UNIT QTY. DESCRIPTION
Elbow Spacer Spool, 3 1/16” bore, 5000 psi working pressure, 684.6 mm long with 3 1/16" 10K Flange
and Cusion end, 995.5 mm long with 3 1/8" 5K Flange, SS316 Cladded Ring grove, EE, P-U, PSL-2
1- Manufacturing welded style
13 Pcs 1 2- Ring groves cladded with SS316
3- Pipe OD: 5 1/4" - 5 3/16"
4- 100 mm long cushion end required.
5- Painting 3 Layer as following: Zinc Rich Epoxy (75 Mic)+ MIO Polyamide Epoxy (125 mic) +
Polyurethane (Red, 60 mic)

684.6
mm

3 1/16", 10K

995.5 mm

3 1/8", 5K
 Item 16 of Karoon Choke manifold
ITEM UNIT QTY. DESCRIPTION
Instrument studded block 2 1/16” bore, 10000 psi working pressure, 5 ways, all outlets studded 2 1/16”
10K, SS316 Cladded Ring grove, EE, P-U, PSL-2
Dimension: 445 x 223 x 220 mm
16 Pcs 1 1- Fabricating a studded outlet 2 1/16", 10K according to picture at the center
3- Ring grove cladded with SS316
3- Painting 3 Layer as following: Zinc Rich Epoxy (75 Mic)+ MIO Polyamide Epoxy (125 mic) +
Polyurethane (Red, 60 mic)
 Item 18 of Karoon Choke manifold
ITEM UNIT QTY. DESCRIPTION
965.6 mm Long Spool 3 1/16” bore, 5000 psi working pressure, outlets 3 1/16” 10K Flange * 3 1/8” 5K
Flange, SS316 Cladded Ring grove, EE, P-U, PSL-2
1- Welded Style
18 Pcs 2 2- Cut available spool (455 mm long, Pipe OD: 5 1/2" x 5 3/16") according to picture and extend it with
pipe 5 3/16" - 5 1/4" .
3- Painting 3 Layer as following: Zinc Rich Epoxy (75 Mic)+ MIO Polyamide Epoxy (125 mic) +
Polyurethane (Red, 60 mic)
 Item 20 of Karoon Choke manifold
ITEM UNIT QTY. DESCRIPTION
Cross studded block 3 1/8” bore, 5000 psi working pressure, 5 ways, 4 * outlets studded 3 1/8” 5K + 1
* outlet studded 3 1/16 10K, SS316 Cladded Ring grove, EE, P-U, PSL-2
Dimension: 430 x 278 x 278 mm
1- Cut raw material from standard Block #2 according to picture
20 Pcs 1
2- Fabricating a studded outlet 3 1/8", 5K and 3 1/16", 10K according to picture
3- Ring groves cladded with SS316
3- Painting 3 Layer as following: Zinc Rich Epoxy (75 Mic)+ MIO Polyamide Epoxy (125 mic) +
Polyurethane (Red, 60 mic)
 Item 21 of Karoon Choke manifold
ITEM UNIT QTY. DESCRIPTION
1272.7 mm Long Spool 3 1/8” bore, 5000 psi working pressure, outlets 3 1/8” 5K Flange, SS316
Cladded Ring grove, EE, P-U, PSL-2
1- Manufacturing welded style
2- Two pieces of 3 1/8", 5K Flange available from Items 7 and 22. Two pieces of 3 1/8", 5K Flange be
manufacturered
21 Pcs 2
3- Proper Length of Pipe with 5 3/16"-5 1/4" OD need to be welded to flanges to reach 1272.5 mm
total Length
4- Ring groves cladded with SS316
5- Painting 3 Layer as following: Zinc Rich Epoxy (75 Mic)+ MIO Polyamide Epoxy (125 mic) +
Polyurethane (Red, 60 mic)
 Item 22 of Karoon Choke manifold
ITEM UNIT QTY. DESCRIPTION
600 mm Long Spool 3 1/16” bore, 10000 psi working pressure, Both outlets 3 1/16” 10K Flange,
SS316 Cladded Ring grove, EE, P-U, PSL-2
1- Manufacturing welded style
2- Cut available spool (455 mm long, Pipe OD: 5 1/2" x 5 3/16") according to picture and weld a Long
22 Pcs 1
Neck Flange 3 1/16", 10K to reach 600 mm total Length.
2- Ring groves cladded with SS316
3- Painting 3 Layer as following: Zinc Rich Epoxy (75 Mic)+ MIO Polyamide Epoxy (125 mic) +
Polyurethane (Red, 60 mic)