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22.3 Build or Buy Decision QASPL AJMC
22.3 Build or Buy Decision QASPL AJMC
Abstract
Quaid-e-Azam Solar Power Limited (QASPL) was a public sector, a for-profit company established by
the Government of Punjab in 2013. The company was assigned the task of setting up renewable energy
projects, in general, and solar energy power projects, in particular. The project was part of a wider
initiative by the Government of Punjab under its Punjab 2025 vision to establish a 1,000 MW solar park
in Bahawalpur.
Keywords
Power sector, solar project, service contracts, service procurement, build-or-buy decision
Discussion Questions
1. If you were Arif Saeed, what would your recommendation be?
2. Is it in the financial interest of the company to bring Operations and Maintenance (O&M) services
inhouse?
3. What do you think motivated the senior management to consider bringing O&M in-house? Was it
necessary?
4. Given the current profitability, should the company opt for repaying debt earlier as opposed to paying
dividends?
Introduction
The solar power plant was established through an engineering procurement and construction (EPC) or
turnkey contract, while the operations and maintenance (O&M) was offered to an O&M contractor.
1
Assistant Professor. School of Business, Lahore University of Management Sciences, Lahore, Punjab, Pakistan.
2
Associate Professor. School of Business, Lahore University of Management Sciences, Lahore, Punjab, Pakistan.
Corresponding author:
Zehra Waheed, School of Business, Lahore University of Management Sciences, Lahore, Punjab 54792, Pakistan.
E-mail: zehra.waheed@lums.edu.pk
2 Asian Journal of Management Cases
Apart from these two, the project utilized several consultancies, including that of a feasibility study by
Engineering Consulting Services Punjab (Pvt.) Ltd., quality assurance of photovoltaic (PV) modules
and inverters by the German testing agency PV Lab, among several other technical, legal and human
resources (HR) consultancies. Both the EPC and plant O&M contracts were awarded to a large Chinese
power engineering service provider TBEA Xinjiang Sunoasis Co. Ltd., through an international
competitive bidding process. The request for proposal (RFP) floated for this long-term contract received
three bids, of which TBEA was awarded the complete contract and a power generation license by the
National Electric Power Regulatory Authority (NEPRA) for 25 years. The project achieved Commercial
Operation Date (COD) on 15 July 2015. The plant, however, had been completed before the official
deadline and had started energy production on a pre-COD basis 3 months earlier, from April 2015.
The case centres on the decision faced by the Quaid-e-Azam Solar Power Limited (QASPL) Board of
Directors on whether to continue with the O&M contract versus cancelling the contract and bringing the
function in-house. It was essentially a ‘make or buy decision’, which was the starting point for any pro-
curement. Usually construed to be purely financial, the political and long-term operational implications
of the decision that must underpin such a decision were introduced through the case. The company’s
O&M performance was not only linked to the NEPRA tariff but also impacted its terms of debt as well
as long-term life-cycle costs. Most importantly, it had an impact on the upcoming privatization decision
(which has been stalled for a while, but it was politically sensitive).
Another key understanding that emerged through the case discussion was the realization that O&M
costs rose with time during the 25-year contract. Therefore, a flat-payment O&M contract (like the one
QASPL had) was more expensive in the beginning but proved to be much cheaper later. The actual costs
of repair and maintenance had not been presented/accounted for in the financial analysis presented by the
company’s management to the board of directors.
The obvious financial gains need to be assessed with a fine-toothed comb as well, with the question
pertaining to the quality of in-house technical expertise being the greatest contestable argument against
contract cancellation. QASPL’s technical performance was linked to the price it contracted from the
offtake authority as well as low-cost debt terms. The change in operational strategy could also have
implications for the government’s decision to divest its shares and privatize the company in the near
future, as well as the long-term operational and economic viability of the company.
In June 2018, Arif Saeed, Chairman QASPL’s board of directors, reviewed the proposal made by the
company’s management to cancel the O&M contract with TBEA Xinjiang Sunoasis Ltd. and to bring the
company’s O&M in-house. Spread over 6,500 acres at Lal Sohanara Bahawalpur, QASPL was a solar
power project with a 100 per cent stake owned by the Government of Punjab (GoPb). Completed in July
2015, it had an installed capacity of 100 MW. Being Pakistan’s largest solar power generation project
and one of the GoPb’s flagship energy projects, the project had received considerable public attention
since its inception. The project had utilized the services of TBEA Xinjiang Sunoasis Ltd. for building the
solar plant. This company was a well-established EPC contractor from China and was considered to be
the largest solar EPC company in the world. TBEA was also QASPL’s O&M partner since project com-
pletion in 2015. This meant that while QASPL owned the project, TBEA built the plant, procured the
equipment and also operated and maintained the plant on QASPL’s behalf after commercial operations
commenced.
With an issued capital of PKR 5.3 billion (USD 41.4 million) and a net profit of PKR1 1.3 billion
(USD 9.7 million), the company was in excellent financial position. However, Arif Saeed had been going
over the benefits and downsides of the proposed cancellation of the O&M contract and wanted to discuss
it formally at the upcoming meeting of the company’s board of directors. While he expected the change
to bring in annual savings of over PKR 230 million (USD 1.9 million), Arif Saeed remained aware that
Waheed and Rana 3
the company was going up for privatization soon. He was conscious of the consequences of such a deci-
sion on the company’s privatization prospects. He wanted to evaluate the ‘net’ gains from cancelling the
O&M contract to carry out the job in-house. O&M, he saw, was not a one-off, simple decision. It had
far-reaching ramifications in terms of financial, technical and political risks, and the board needed to be
able to identify and consider all risks as soon as possible, as the management seemed convinced that
bringing O&M in-house was the way forward.
renewable (together 6%), and the government felt that it was the right time to raise overall energy
capacity while also increasing the role of renewables into the country’s energy mix. At the time, in 2012,
Jhimpir Wind Power Plant (capacity 56.4 MW) and Jhimpir Wind Energy Project (capacity 49.6 MW)
were the only two renewable utility-scale energy plants operational in the country. While Pakistan’s
installed power generation capacity stood at 23,538 MW (NEPRA, 2012), due to various system-level
issues, including circular debt, total production stood at a mere 14,000 MW. This was while demand
stood at near capacity of 20,000 MW.
Technical reports had identified the Cholistan Desert in Bahawalpur (southern Punjab) as an optimal
area for solar power. The area received about 13 h of sunlight daily, while the large flat area of the
desert was a perfect site (geologically) for a large commercial PV project such as the one proposed (see
Figure 1). Another significant advantage of a solar plant in the desert was that a large park (such as
QASPL) could be completed considerably faster than hydropower or thermal project of the same capac-
ity, both of which also required significantly higher maintenance during their operational life cycles.
QASPL could also help reduce Pakistan’s carbon footprint, reducing CO2 emissions by 90,750 tons and
approximately replacing 57,500 tons of coal annually.
The generation from renewable energy in the country was negligible, and in line with global
Sustainable Development Goals (SDGs) that the government had signed in to, the government had set
targets to produce 10 per cent of the country’s energy mix from renewable sources by 2025. This excluded
hydropower, which already comprised 29.9 per cent of the country’s energy mix. This also translated
strategically into a lesser amount of (traditional) dependence on hydrocarbons—imported oil, gas and
coal from the existing 87 per cent to around 60 per cent of the total. While Pakistan’s economy became
the world’s 25th largest in 2017 (World Data Atlas, 2017) with a gross domestic product (GDP) exceed-
ing USD 1 trillion, the country still contributed less than 1 per cent of the global greenhouse gas (GHG)
emissions. However, carbon emissions had been increasing by 3.9 per cent per annum. By 2020,
Pakistan’s combined GHG emissions was expected to be 650 million tons of CO2e (carbon dioxide
equivalent). Renewables would, therefore, play a significant part in reducing the proportion of carbon
emissions and help the country achieve its SDG commitments. The solar park and its associated eco-
nomic activity were also expected to generate 15,000–33,000 jobs for locals and attract investment to the
region.5
Project Profile
Inaugurated by the then Prime Minister of Pakistan, Mr Muhammad Nawaz Sharif, on 5 May 2015,
QASPL was a politically high-profile project and represented a landmark achievement in the government’s
repertoire. The 100 MW capacity of solar power generation was the first phase of the government’s plan to
add 900 MW in the same area in two further steps through other IPPs. The government planned to solicit
interest from other IPPs once QASPL had been established as the seminal power plant (see Figure 2).
The project was delivered through a turnkey or EPC contract that involved design, construction and
delivery of the requisite power plant by a single technology provider. QASPL’s EPC and a technical
O&M contract was awarded to TBEA Xinjiang Sunoasis Company Limited—a Chinese power engineer-
ing service provider—through an internationally competitive bidding process. The company utilized a
single-stage, two-envelope process, which was customarily used for EPC contracts. An expression of
interest (EOI) and pre-qualification notice were advertised internationally. Through this process of invit-
ing bids, forty-five companies showed interest, out of which twelve had been pre-qualified based on the
evidence submitted by them. To these twelve, RFP was sent. The RFP for this 25-year contract received
three responsive bids, of which TBEA was awarded the complete contract for being the lowest qualified
bidder. TBEA had originally bid USD 152 million for the EPC contract (plus USD 4.7 million for taxes).
Nevertheless, after securing the offer, it had offered a discount of USD 18.7 million ‘on account of per-
petual friendship between Pakistan and China’.6
The project had also employed several consultants. A plant feasibility study conducted by Engineering
Consulting Services Punjab (Pvt.) Ltd., a consultancy providing quality assurance of the installed PV
modules and inverters, was undertaken by PV Lab (a German testing agency), and German consultant
ILF Consulting Engineers took design review and construction supervision consultancy services. There
had been other legal and financial consultancies in place as well.
TBEA had completed the construction of the power plant in 3 months. The 100-MW facility (refer
to Table 1), spread across an area of 568 acres, cost about USD 215 million (EPC of USD 131.15 million
and O&M of USD 73 million). The project’s PV panels had been purchased from JA Solar (a Chinese
manufacturer), while foundation, mounting systems and construction services for the PV panels were
procured from two companies—Clenergy and Powerway Renewable Energy, both Chinese companies
as well. TBEA itself was a large Chinese power equipment manufacturer with a considerable footprint in
6 Asian Journal of Management Cases
Principal activity
Own, operate and maintain the power plant
Installed capacity
100 MW
Location
District Bahawalpur, Punjab
Governance
Independent Board and Professional Management
Technical
1,300 DC Combiner boxes
Specifications
395,120 Polycrystalline photo voltaic (PV) modules (255 Wp each)
200 Inverters (500 kV)
100 Transformers (0.315/33 kV)
33 kV collection system loops (20 feeders)
Net output
160.08 GWh (2015–2016)
160.568 GWh (2016–2017)
Operational efficiency
18.28 per cent (2015–2016)
18.33 per cent (2016–2017)
Off-taker
Central Power Purchasing Agency (CPPA-G)
Applicable framework
Renewable Energy Policy, 2006
Employees
66 (December 2016)
56 (June 2017)
Rating (JCR-VIS)
AA–
transformers and transmission systems globally, with the largest presence being in China (see Exhibit 1).
Quality control and monitoring of individual components to be used at QASPL were carried throughout
pre-manufacturing and through manufacturing also, upon construction on-site and post-energization.
Two German consultants and two independent European testing agencies tested the equipment specifica-
tions and performance at various stages of the project. All the equipment acquired either met or exceeded
the project specifications based on International Techno-electrical commission (IEC) and other interna-
tional standards.
The operational life of the plant required two types of O&M activities. One set covered technical
O&M services, while the other included asset management services. Technical O&M services were a set
of activities (most of them were technical, hence the name) that enabled PV power plants to produce
8 Asian Journal of Management Cases
energy optimally. Asset management services, on the other hand, involved plant ownership and oversight
of all commercial and administrative activities of importance during the lifetime of the plant. At QASPL,
technical O&M was outsourced to TBEA, while the company itself retained asset management. The
company’s internal capacity for asset management was augmented by engineering consultancy services
provided by ILF Consulting Engineers, Germany, an engineering consultancy firm. Local requirements
and standards expected by the National Transmission & Dispatch Company (NTDC), Pakistan, were
also complied with. The technology provider (TBEA) gave performance guarantee of 25 years, that is,
the contractual lifespan of the project.
Project Timelines7
June 2014: Contract signed.
October 2014: Arrival of initial equipment on site.
November 2014: On-site construction and installation starts.
January 2015: Construction and installation completed (3 months).
February 2015: Testing and commissioning completed.
March 2015: 132 kV grid energized.
April 2015: Plant commissioned.
July 2015: Plant achieves COD.
(Table 2 continued)
for the plant. Revenues amounted to PKR 2.9 billion in 2016 alone, while the gross margin was 71.3 per
cent. So that net income was reported at PKR 1.0 billion (refer to Table 2).
Technical
The completed plant comprised 402,560 polycrystalline PV modules,14 each with a capacity of 255
Wp.15 Each solar panel block was 1 MW, with 100 blocks in total. The panel structures used screw piles
instead of concrete foundations. The plant also utilized 200 inverters16 with a capacity of 500 kW each
and a maximum efficiency of 98.7 per cent. Inverters were required to ‘invert’ the direct current (DC)
produced into the requisite alternating current (AC) that could be distributed through the grid.
Once completed, the plant operated at 18.28 per cent of capacity factor in the first year. An annual
degradation of 0.7 was then applicable to this capacity factor subsequently as the plant got older.
Technically, the solar plant comprised 20,128 strings,17 100 inverters (capacity of 1 MW each) and
associated 100 transformers (33—1,000 kVA each). There were 20 modules18 with a capacity of 255 Wp
Waheed and Rana 11
in each string. The power from each inverter–transformer unit was collected through a 33 kV switching
station using 20 current-collecting lines, each with a 5 MW transporting capacity. The station was meant
to step up the voltage level to the required 132 kV (for the grid—with its 132 kV overhead transmission
line) and fed this into the power grid. The plant site itself comprised components and several buildings,
including the main building, SVC building, the control building and the building for the switchgear.
Because of these financial arrangements, QASPL was in excellent financial position. The resultant
financial standing, for example, could be seen in the company’s financials and was evident through its
market ratings. JCR-VIS Credit Rating Company Limited, for example, gave a long-term ‘AA−’ and a
short-term ‘A−1’ rating to the company because of its high profitability, low variance and relatively low-
risk profile. Medium- to long-term ‘AA−’ rating essentially showed high credit quality for the QASPL
stock and was representative of strong protection factors that worked in favour of the company. Risk, the
rating agency had assessed, was modest but could vary slightly from time to time because of economic
conditions. JCR’s short-term ‘A−1’ rating was given because of the high certainty of timely payment,
strong liquidity factors, good fundamental protection factors and minor risk factors. Rating agencies like
JCR had also factored in the company’s ownership profile (GoPb held 100% stake) and an excellent
record of the EPC and O&M contractor’s (TBEA Xinjiang Sunoasis Co. Ltd.) performing projects into
their evaluation.
Privatization
The company had lately been contemplating privatization of QASPL since the provincial government
(which completely owned QASPL) established a successful solar project and was interested in offloading
its entire stake in the plant to a private entity. The Punjab Law Department had recommended the
privatization of QASPL. The United Bank Limited (UBL), one of the largest banks in the country, had
been appointed as the privatization consultant for this purpose. UBL had advertised to solicit interest
in the privatization and had arranged roadshows locally and internationally. The bank charged PKR 4
million in advance for the marketing plan of the privatization efforts.
The Punjab Privatization Board (PPB), with support from the federal government, invited EOI from
investors who were willing to purchase the entire 100 per cent stake in QASPL. Nine companies showed
interest, which were Jahangir Siddiqui & Co., Orient Electronics, Vitol Dubai Ltd., TBEA Xinjiang
Sunoasis Co. Ltd., Artistic Milliners Private Ltd., Atlas Power, China Huadian Company Limited, Saba
Power Ltd. and Master Textile Mills Ltd. They were then pre-qualified by UBL for taking part in the
formal bidding process. However, due to the expected political change after the upcoming national and
provincial elections in July 2018, the privatization process remained completely stalled. Nevertheless, it
did remain on the books. The company’s contractual arrangements, operational performance and finan-
cial results remained key to a successful privatization. As QASPL was perceived to be a ‘star performer’,
it was important for GoPb to be able to make an excellent sale of this entity. This would not only build
credibility but also pave the way for further privatization of state-owned entities.
Since the start of operations in 2015, the company had continued to outperform NEPRA targets. The
O&M contractor, however, fell short of its O&M performance targets in both 2016 and 2017. As a result,
TBEA faced liquidated damages (LD) for soiling loss due to inter-row spacing. In 2016–2017, QASPL
recovered USD 1.14 million (PKR 119 million) in LD against the energy shortfall for 2015–2016 from
its O&M operator. In 2017–2018, a similar amount (USD 0.57 million) was also levied on TBEA and
recovered from their payments.
meet the expected (guaranteed) performance levels. Like DLDs, PLDs were also realistic estimates of
the cost and loss of revenue that the developer would face over the project’s life in the case the specified
(guaranteed) technical performance could not be reached. PLDs were usually calculated by incorporat-
ing extra expenses or foregone revenues from the net present value (NPV) of the project.
However, there were provisions for the EPC contractors as well, who did not enter EPC arrangements
with unlimited liability. EPC contracts in the power sector tended to cap contractor liability to a certain
percentage of the total contract. At times, liability caps could remain considerably high, but it was rarely
more than the contract price itself.
O&M of solar plants was a generic term and may include many variations. Solar O&M comprised a
range of technical activities necessary for the solar plant to perform optimally. This typically included
routine maintenance (cleaning of dust and sand in the case of QASPL) and addressing any technical
issue that regular operations may bring up.
Management contracts (MC) and O&M contracts were two types of contracts used by plant owners
to procure management services for the running of the power plants. MC/O&M contracts allowed a
contractor to look after a list of technical activities for a specified number of years. O&M contracts were
frequently used in the energy sector in Pakistan. Some O&M contracts may include incentives for effi-
ciency through defined performance targets. The operator tends to be paid a fixed fee, and the contract
may also have a performance-based fee component as well as that for damages for failure to operate the
solar plant within expected performance parameters.
Funding
The authors received no financial support for the research, authorship and/or publication of this article.
ORCID iD
Zehra Waheed https://orcid.org/0000-0001-7725-2693
18 Asian Journal of Management Cases
TBEA is arguably the largest solar EPC company in the world. In 2014 alone, TBEA constructed over 1,500 MW
of solar power plants around the world. It is also the largest manufacturer of transformers in the world, with the
capacity to build large-sized transformers to highest standards.Within China itself,TBEA holds a large market share,
being the largest manufacturer of cables and inverters in the country. The company manufactures combiner boxes
and solar panels as well, complete from processing silica sand into silicon and using its own designs. Its reported
annual sales in 2015 stood at over USD 8 billion.
(Exhibit 2 continued)
20 Asian Journal of Management Cases
(Exhibit 2 continued)
The employer (QASPL) may terminate the O&M contract under the following provisions of the EPC and
O&M contract 02-06-2014 (the ‘O&M contract’):
A. Due to any event or circumstances mentioned in Clause 15.2 of the O&M contract (Annex A) by
giving a 14-day notice to the contractor.
B. Employer’s entitlement to terminate the O&M contract as per clause 15.5:
‘The employer shall be entitled to terminate this Agreement, at any time for the Employer’s convenience, by
giving notice of such termination to the Contractor.The termination shall take effect 28 days after the later of
the dates on which the Contractor receives this notice or the Employer returns the Performance Security’.
Notes
1. As of May 2018.
2. A plant’s PV modules are usually rated for 25 years, with output decreasing a little bit each year during the
expected lifespan, that is, 20 per cent degradation over 25 years.
3. Portfolio Management is defined as the ‘centralized management of one or more portfolios that enable execu-
tive management to meet organizational goals and objectives through efficient decision making on portfolios,
projects, programs and operations’ (Definition by the Project Management Institute, 2020).
4. A gigawatt is equal to 1 billion, that is, 109 W, with an average tungsten light bulb needing about 100 W of
energy.
5. Government projections.
6. Quoted in Hussain (2015).
7. Source: Company presentation.
8. The principal had to be paid in forty quarterly unequal instalments, with last payment due in July 2025. The
markup was set at 3 months KIBOR +3 per cent. As per the loan agreement, the company was required to main-
tain a minimum Debt Service Coverage Ratio (DSCR) of 1.25 and minimum Current Ratio of 1.0.
The DSCR is also known as ‘debt coverage ratio’. It is the ratio of cash available for debt servicing to interest,
principal and lease payments. DSCR is a popular benchmark used in the measurement of a company’s ability to
produce enough cash to cover its debt payments. DSCR is calculated by dividing net operating income by total
debt service.
The Current Ratio is a liquidity ratio that measures whether a firm has enough resources to meet its short-term
obligations. It compares a firm’s current assets to its current liabilities.
9. National Electric Power Regulatory Authority is the regulatory body tasked with license issuance for power gen-
eration, establishment/enforcement of industry standards and determining tariffs for power generation, trans-
mission and distribution in Pakistan.
10. The Performance Ratio was stated as a percentage and described the relationship between the actual and theo-
retical energy outputs of the PV plant.
11. The ratio of a company’s level of long-term debt compared to its equity capital/capital employed.
12. The funds from operations ratio is calculated by adding depreciation and amortization to earnings and then
subtracting any gains on sales.
13. Source: Company annual reports.
14. A photovoltaic module is a packaged, connected assembly of PV solar cells put together in a panel.
Waheed and Rana 23
15. Wp stands for watt peak capacity. This is the nominal capacity, or the solar energy capacity, which is realized
under certain test conditions.
16. The configuration was 100 boxes of 2 inverters each.
17. A string is a collection of 20 solar modules.
18. The PV module used was a packaged, connected assembly of typically 6 x 10 PV solar cells.
19. Engineering, Procurement and Construction contracts club all design and construction processes till it is handed
over to a single vendor.
20. DLDs are usually expressed as extra costs incurred per day and/or losses suffered (revenue forgone) for the
same number of days.
References
NEPRA. (2012). State of Industry Report. https://nepra.org.pk/publications/State%20of%20Industry%20Reports.
php
Hussain, K. (2015). Taking a closer look: Chinese solar investments. Dawn. https://www.dawn.com/news/1178967
World Data Atlas. (2017). World Economic Report. https://knoema.com/atlas/Pakistan