S100 Floor Stand, Limited Edition

Repair and Alignment Instructions

Repair and Alignment Instructions Service

Service
SM-30-0036-A3-en Service
Service
Issue: 25.09.2003
Replaces issue: - Page 1 of 13 MS - TS 1
Contents
Page

Contents .................................................................................................................... 2
Update information ................................................................................................... 3
General Information.................................................................................................. 4
Changing the pneumatic spring .............................................................................. 5
Changing and adjusting the inclination switch...................................................... 7
Changing the illumination potentiometer ............................................................... 8
Changing the suspension arm .............................................................................. 10
Removing the illumination unit.............................................................................. 11
Changing the stand casters................................................................................... 12
Checking and adjusting the maximum lamp voltage .......................................... 13
Setting the inclination switch ................................................................................ 13

Repair and Alignment Instructions Issue: 25.09.2003

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Update information

Issue Comments

25.09.2003 Issue 1

Repair and Alignment Instructions Issue: 25.09.2003

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General Information

Tools / Cement / Grease:

- Cement 44

- GF 100

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Changing the pneumatic spring

Removal:
• Remove OPMI from the suspension arm.
• Set the balancing screw to maximum 2 1
weight (turn cw).
• Remove the locking screw and the top
cover from the suspension arm.
• Remove protection flap (1 Fig. 1).
• Loosen setscrew (2 Fig. 1) and push out
pin (3 Fig. 1).
3
Note:
Hold the two halves of the suspension arm
together by hand while pushing out pin
(3 Fig. 1).
• Allow the halves of the arm to slowly move Fig. 1
apart. If necessary, remove the cable
to the illumination potentiometer from
the clip on the upper half of the arm.
• Remove the cover plate from below the
2
balancing screw.
• Remove support plate (1 Fig. 2) and
unscrew balancing screw (2 Fig. 2).
• Remove the pneumatic spring.

Fig. 2

Installation:
• Insert the pneumatic spring in the
suspension arm.

Fig. 3

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Note:
The long side of threaded block (1 Fig. 3) must 1
point upward when the spring is inserted.
• Lubricate the thread of the balancing screw
with GF 100 grease and screw it in.
• Re-attach support plate (1 Fig. 4). To do
this, apply KL 44 threadlocker to the thread
of screws (2 Fig. 4), screw them in and
tighten them only to such an extent that the
balancing screw can still be turned and no
2
snapping noise can be heard when the
suspension arm is moved up or down.
• Re-attach the cover plate below the
balancing screw
Fig. 4

• Slightly press the halves of the suspension

arm together and secure the cable from the
illumination potentiometer in the clip on the 1
upper half of the arm, if necessary. 2
• Insert pin (1 Fig. 5) in lock (2 Fig. 5).

Fig. 5

• Insert pin (1 Fig. 6) and secure it in position

with setscrew (2 Fig. 6). 1 2 3
• Re-attach protection flap (3 Fig. 6).
• Mount the top cover and the locking screw
of the suspension arm.
• Re-insert OPMI.
• Balance the suspension arm.

Fig. 6

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Changing and adjusting the inclination switch

Removal:
• Remove OPMI from the suspension arm. 3 2 1
• Set the balancing screw to minimum weight
(turn ccw).
• Remove the locking screw and the top
cover from the suspension arm.
• Remove protection flap (1 Fig. 7).
• Loosen setscrew (2 Fig. 7) and push out pin
(3 Fig. 7).

Note:
Hold the two halves of the suspension arm
together by hand while pushing out pin
(3 Fig. 7)
Fig. 7
• Allow the halves of the arm to slowly move
apart. If necessary, remove the cable to the illumination potentiometer from the clip
on the upper half of the arm.

• Remove microswitch (1 Fig. 8) and

desolder it, or remove the cable up to the
illumination unit.

Fig. 8

Installation:
• Insert the microswitch and make soldering
connections (cover connections with shrink
tubing) or route cable up to the illumination 1
unit. 2
• Slightly press the halves of the arm
together and secure the cable from the
illumination potentiometer in the clip on the
upper half of the arm, if necessary.
• Insert pin (1 Fig. 9) in lock (2 Fig. 9).

Bild 21

Fig. 9

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• Re-insert pin (1 Fig. 10) and tighten setscrew
(2 Fig. 10). 1 2 3
• Re-attach protection flap (3 Fig. 10).
• Adjust the activation point of the microswitch.
• Mount the top cover and the locking screw of
the suspension arm.
• Insert OPMI.
• Balance the suspension arm.

Bild 22
Fig. 10

Changing the illumination potentiometer

Removal:
• Remove OPMI from the suspension arm.
• Set the balancing screw to minimum weight (turn ccw).
• Remove the locking screw and the top cover from the suspension arm.
• Remove cable conduit (4 Fig. 10).
• Remove protection flap (3 Fig. 10).
• Loosen setscrew (2 Fig. 10) and push out pin (1 Fig. 10).

Note:
Hold the two halves of the suspension arm together by hand.
• Allow the halves of the arm to slowly move apart. If necessary, remove the cable leading to
the illumination potentiometer from the clip mounted on the upper half of the arm.

• Remove cover (1 Fig 11).

• Remove locking screws (2 Fig. 11) and
covers (3 Fig. 11). 2
• Remove cover (4 Fig. 11).

4 3 1
Bild 23

Fig. 11

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• Disconnect cable (1 Fig. 12) and remove it
1
from the suspension arm (cut open cable
ties).

Fig. 12

• Remove cap (1 Fig. 13) and then the knob.

• Remove nut (2 Fig. 13) and then the
potentiometer.
2

Fig. 13

Installation:
• Thread the cable through the suspension
arm and secure it position using cable ties.
• Mount the potentiometer. 1
• Re-attach the knob and the cap. 2
• Slightly press the halves of the arm together
and secure the cable from the illumination
potentiometer in the clip on the upper half of
the arm, if necessary.
• Insert pin (1 Fig. 14) in lock (2 Fig. 14).

Fig. 14

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• Re-insert pin (1 Fig. 15) and tighten
setscrew (2 Fig. 15). 1 2 3
• Re-attach protection flap (3 Fig. 15).
• Adjust the activation point of the
microswitch.
• Mount the top cover and the locking screw
of the suspension arm.
• Re-attach cable conduit (4 Fig. 15).
• Insert OPMI.
• Balance the suspension arm.
• Connect cable (1 Fig. 12).
4
• Re-attach covers and locking screws (2/3
Fig. 11).
Fig. 15
• Check maximum lamp voltage as per instructions SM-30-0030-A1, section 2.5 and re-adjust
it, if necessary.
• Re-insert cover (4 Fig. 11).

Changing the suspension arm

Removal:
• Remove OPMI from the suspension arm.
• Remove locking screw (1 Fig. 16), cover 4
(2 Fig. 16) and cable conduit (3 Fig. 16). 1
• Remove locking screws (4 Fig. 16) and
cover (5 Fig. 16).
• Remove cover (6 Fig. 16).
• Remove cover (7 Fig. 16).

7 5 6 2 3

Fig. 16

• Disconnect cables (1 and 2 Fig. 17) and

remove them from the illumination unit.
• Cut open the cable ties and remove the
cable from the rear tube.
• Pull the cables out of the suspension arm
joint in an upward or downward direction.

1 2

Fig. 17

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• Remove stop screw / screws (4 Fig. 18).
• Remove C-clips (1/2 Fig. 18), washer
(3 Fig. 18) and pull out the suspension arm 1/2
from the rear tube bearing.
3
Installation:
• Insert the new suspension arm in the rear 4
tube bearing and secure it in position using
washer (3 Fig. 18) and two C-clips
(1/2 Fig. 18).
• Pull the cables through the arm joint in an
upward or downward direction.
• Fasten the cables to the rear tube using
cable ties.
• Route the light guide in the suspension arm Fig. 18
and re-attach the cable conduit. 1 2
• Pull cables (1/2 Fig. 19) into the illumination
unit and plug them in.
• Re-attach the cover.
®
• Insert OPMI .
• Balance the suspension arm.

• Adjust inclination switch as per instructions

SM-30-0030-A1, section 2.6.

Fig. 19

Removing the illumination unit

Removal:
• Remove the lamp module.
• Disconnect the light guide.
• Remove four Phillips screws (1 Fig. 20) and
two hex socket head screws (2 Fig. 20).
• Remove the halves of the housing: press the 1
power switch slightly inward, and make sure
you do not damage or lose the release
button for the lamp module in the process.

Mounting:
• Insert the release button for the lamp
module in the housing and re-attach the 2
halves of the housing, making sure that the
release button is correctly positioned. Fig. 20
• Align the halves of the housing with each
other and screw them together using screws
(1/2 Fig. 20).
• Insert the lamp module and check that it moves smoothly. If necessary, loosen the halves of
the housing and re-align them.
• Connect the light guide.

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Changing the stand casters

• Bring the stand into its transport position and

tighten the locking screws.
• Lock all of the 4 stand casters
• Lift base cover (1) and turn it through 90°.

• Tilt the stand to one side and place it on a

suitable support (2).
• Unscrew the caster using a 24 mm open-
end wrench.

Mounting:
Proceed in the reverse order, making sure that
you correctly insert the locking washers.

Fine teeth Coarse teeth

(outside) (inside)

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Checking and adjusting the maximum lamp voltage

• Turn the brightness potentiometer on the

suspension arm ccw as far as it will go.
• Move the suspension arm downward until
the inclination switch is activated.
• Set the measuring range of the true RMS 1
voltmeter to 20 or 25V AC. 2
• Connect the voltmeter to X17 and X18
terminals (1 und 2).
• Switch on the power switch.
• Turn the brightness potentiometer slowly 3
cw as far as it will go. The maximum lamp
voltage must be 12.4 +0V / –0.3V under
load with the halogen lamp.
• If the voltage deviates from this value, use
R 13 potentiometer (3) to adjust the voltage
to 12.4 –0.1V.

Caution:
Do not exceed 12.5V during the adjusting procedure.

• Re-install the dummy cover.

Setting the inclination switch

• Remove clamping screw (4) and cover (5).

• Loosen screws (6 and 7) and adjust the 5 67
switching cam in such a way that the
®
inclination switch switches on the OPMI 4
illumination at the required inclination of the
10
suspension arm, or loosen screws (8 and
9) and adjust the microswitch.
• Tighten screws (6 and 7) or (8 and 9).
• Slide protection flaps (10) correctly in the
guiding grooves of cover (5)
• Mount cover (5). 10 8/9

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