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Sheath voltage calculations in long medium voltage power cables

Article · June 2011


DOI: 10.1109/PTC.2011.6019234

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Paper accepted for presentation at the 2011 IEEE Trondheim PowerTech

Sheath Voltage Calculations in Long Medium


Voltage Power Cables
K. V. Gouramanis, Member, IEEE, Ch. G. Kaloudas, Student Member, IEEE, T. A. Papadopoulos,
Member, IEEE, G. K. Papagiannis, Senior Member, IEEE, K. Stasinos, Non-Member, IEEE

difficult to be predefined and must be calculated for each


Abstract—This paper investigates the operation of single core specific cable arrangement.
underground medium voltage cables connected in parallel. The In its initial form, IEEE Std. 575 suggested the application
examination is based on an existing power cable arrangement of approximate equations in order to calculate the induced
connecting a 38 MW wind farm with the transmission grid. The
voltages and currents at cable sheaths. In the new revised form
cable arrangement consists of nine single core cables connected in
parallel to form a triple 3-phase system. Several connection IEEE Std. 575-1988 [6] suggests that the induced voltages
scenarios such as the earthing of the cable sheaths at one or both must be calculated for each case using proper simulations.
ends and the application of sheath cross-bondings are examined. According to [6] sheath voltages must not exceed 65-90 V
Various simulation parameters are also investigated such as the throughout the whole length of the cables under normal
grounding resistance of the cable sheaths and the number of the operating conditions. On the other hand, according to the
cable sheath transpositions. The respective voltages and currents
IEEE Std. 80-2000 [7] the maximum sheath voltage at the
induced on the cable sheaths are calculated under steady-state
and short circuit conditions. cable ends should not exceed 50 V.
Therefore, it is clear that, although there are general
Index Terms—ATP/EMTP, cross-bonding, sheath currents, guidelines concerning the sheath configuration depending on
underground power cables. the cable length, each installation must be individually
examined, especially in cases with long cable lengths. In this
I. INTRODUCTION paper the induced voltages and currents at the cable sheaths

T HE research interest on single core power cables is


increasing over the last years, due to their continuous use
in many Medium Voltage (MV) and High Voltage (HV)
are investigated under various cable arrangements and
operating characteristics. The cable arrangement under
configuration is a real one used for the interconnection of a
installations. Typical cases where the utilization of 38 MW wind park to the MV/HV substation of the Greek
underground single core cables has met significant growth are mainland transmission grid.
the wind farms. In a wind farm underground MV power cables Several cable arrangements have been investigated, such as
are used both in the internal electric grid and for the grounding of the cable sheaths through various
connection to the transmission grid. The deployment of groundingresistances and the application of sheath cross-
single-core cables over long distances has renewed the interest bonding at various positions, in order to reduce the sheath
on research fields, such as the induced voltages and currents induced voltages. These arrangements have been examined for
on the cable sheaths for various operational conditions. steady-state operation of the cable system and during
The simulation of MV cables including different cable short-circuits. The Alternative Transients Program -
sheath configurations has been examined in the literature Electromagnetic Transients Program (ATP/EMTP) [8] has
[1] - [5]. Several configurations have been proposed, resulting been used for the calculation, while cable arrangements are
in varying sheath voltage profiles. In the most common simulated using cable models with lumped parameters in the
configuration, usually applied in cables with small lengths, the time domain.
cable sheaths are grounded at one or at both cable ends in
order to reduce the sheath voltages. In cases of cables with II. MODELING OF MV CABLES
longer lengths, the proposed configuration is the cross- The cable installation examined has a total length of
bonding of cable sheaths. Using cross-bonding, sheaths are 18360 m, connecting the wind park of Arachneo in Greece
properly transposed, thus the sheath induced voltages are with the local 20kV/150kV substation of the Public Power
minimized. The number of the sheath cross-bondings is Corporation (PPC), as shown in Fig. 1. The wind park has 19
double fed induction generators, 2 MW each, with the
corresponding step-up transformers and connection cables. A
K.V. Gouramanis, Ch. G. Kaloudas, T. A. Papadopoulos, G. K.
Papagiannis are with Power Systems Laboratory, Department of Electrical and
group of nine medium voltage (MV) single core cables type
Computer Engineering, Aristotle University of Thessaloniki, Thessaloniki A2XSY/12/20KV, 630mm2 is installed in an underground
GR-54124, Greece (corresponding author G.K. Papagiannis: arrangement of triple 3-phase circuits S1, S2 and S3 with the
grigoris@eng.auth.gr, telephone: +30 2310 996388, fax: +30 2310 996302,
cables in trefoil formation in each circuit, as shown in Fig. 2.
P.O. Box 486).
K. Stasinos is with the Rokas Renewables – C. Rokas Group, Halandri, The cable ditch has a total depth of 1.4 m. Each cable consists
Athens, Greece (e-mail: KStasino@rokasgroup.gr).

978-1-4244-8417-1/11/$26.00 ©2011
2

of an aluminum core with XLPE insulation and copper sheath TABLE I


with PVC outer insulation, as shown in Fig.3. The cable DATA OF EACH SINGLE CORE CABLE
geometrical and electric data are shown in Table I. Core radius, r1 0.015 m
Main insulation radius, r2 0.0223 m
Sheath radius, r3 0.02255 m
Outer insulation radius, r4 0.02505 m
Core resistivity 3.7566 x 10-8 ȍ.m
Sheath resistivity 2.19 x 10-8 ȍ.m
Inner insulator, İr 2.3
Outer insulator, İr 6
All relative permeability, ȝr 1.0
Fig. 1. System under study.

Cable length Ɛ is measured starting from a zero value at the


cable connection point to the PPC substation side and retains a
18360 m value at the corresponding point at the wind park
side.
The use of cable equivalents with lumped parameters
(Pi-equivalents) for simulation of the cable arrangement has
been chosen for the cases under consideration instead of the
JMarti frequency domain or the time domain Bergeron model.
There are certain drawbacks on the use of the JMarti
frequency domain (FD) model for cable arrangements [9] ] -
[10]. Due to this fact, combined with the complexity of the
application, the JMarti model for the case of the mutually
coupled nine cable cores and nine cable sheaths was not
chosen for the simulation.
Furthermore, all calculations of the cable arrangements are
Fig. 2. Configuration of 9 underground single core cables in three trefoil conducted solely for steady-state conditions at power
formations.
frequency, since the transient behavior is not examined. Thus,
the use of the lumped parameter equivalents is adequate and
this model is preferred in respect to the Bergeron time domain
model. The validation of the model used in the simulations is
accomplished also with the comparison of the results to the
corresponding by relative references [2], [11], which showed a
very good agreement.

III. STEADY-STATE CALCULATIONS


For the steady-state calculation the worst case scenario
corresponding to the maximum power flow from the wind
park to the electric grid is assumed. Two 3-phase symmetrical
voltage sources connected at the terminals of the cascaded
Pi-equivalent cable model represent 20 kV busbars of the wind
farms and of the PPC substation, as shown in Fig. 4. The
voltage source data are calculated according to the results of a
Fig. 3. MV single core cable used for the interconnection of the wind park
load flow study, using the NEPLAN software [12] for the
with the substation. maximum power flow conditions. Simulations have been
conducted and the voltage distribution along the cable sheaths
The cable parameters have been calculated using the has been calculated using the ATP/EMTP [8] software.
CABLE CONSTANTS/PARAMETERS supporting routine of The examined cable arrangements are:
the ATP/EMTP [8] taking into account the topology of the • Arrangement a, with cable sheaths grounded at one
configuration, the skin effect and the influence of earth. In end,
order to simulate the 18360 m long cable arrangement, • Arrangement b, with cable sheaths grounded at both
Pi-equivalents with lumped parameters were implemented. ends,
Each Pi-equivalent represents 306 m of cable length and • Arrangement c, with sheath cross-bonding at two or
therefore the whole cable is simulated using 60 cascaded five points combined with sheath grounding at both
Pi-equivalents. cable ends
3

• Arrangement d, where cable sheaths are grounded at grounded at both ends the induced currents become relatively
intermediate points along the cable length. high, reaching up to 90 A for grounding resistance equal to 1
In all cases the use of different grounding resistances has Ohm, thus causing increased cable losses.
been also examined. All the above cable arrangements are The application of cross-bonding significantly reduces the
shown in Fig. 5, for one of the three 3-phase cable systems. induced sheath voltage to a maximum of 120 V for 2
For each configuration and examined case the induced cross-bondings and 60 V for 5 cross-bondings, respectively, as
voltages and currents at the cable sheaths are calculated. shown in Figs 8 and 9. Voltages at the cable terminals are also
small, below 50 V in accordance to [7]. The respective
induced sheath currents are minimized and are in all cases
below 10 A, thus reducing the respective cable losses.

Fig. 4. Steady-state simulation model.

Fig. 6. Induced voltage at the cable sheaths. Sheaths are grounded only at one
end (PPC side) using different grounding resistances.

Fig. 7. Induced voltage at cable sheaths. Sheaths are grounded at both ends
using different grounding resistances.

Fig. 5. Examined cable arrangements.

Figs. 6 – 9 illustrate the voltage distribution at the cable Fig. 8. Induced voltage at sheaths. Cable sheaths are grounded at both ends
sheaths for each of the examined arrangements. It is shown, using different grounding resistances and sheaths are cross-bonded at two
that in the cases of cable sheath grounding either at one or at points (every 6120 m).
both ends, without cross-bonding, the induced voltages at the
cable sheaths can be significant, especially at the cable In cases where cross-bonding is used, the value of the
terminals, depending on the value of the grounding grounding resistance has minor effects on the induced sheath
resistances. Typical values for grounding resistances at 1 Ohm voltages, compared to the non cross-bonded case, especially at
or 2 Ohm have been examined, since such low grounding the cable terminals. These are the points with the higher risk
resistances are common in substations. For higher values of for human safety, since they are accessible by the technical
grounding resistances the voltage at the cable ends can reach personnel.
very high values. Furthermore, when cable sheaths are
4

Fig. 9. Induced voltage at sheaths. Cable sheaths are grounded at both ends
using different grounding resistances and sheaths are cross-bonded at five
points (every 3060 m). Fig. 11. Induced voltage at the sheaths when the cable sheaths are grounded
at both ends with 2 Ohm grounding resistances, for cable systems consisting
of 3, 6 and 9 cables.
Fig. 10 illustrates the voltage profiles at the cable sheaths,
when sheaths are grounded at both ends with a 2 Ohm
grounding resistance and also at 12 equidistant points along
IV. SHORT CIRCUIT CALCULATIONS
the cable length (every 1530 m), using different grounding
resistances. It is shown that unless a very low grounding The cable model is also used in order to calculate the cable
resistance, for example 2 Ohm or less, is achieved at all sheath voltages during 3-phase and single phase short-circuits
intermediate grounding points the sheath voltage is high. (SC). As the worst case scenario, a 3-phase or single phase to
However, to attain such values for the grounding resistances ground fault in the PPC or the wind park busbars has been
along the cable routing is not at all easy. Furthermore, this considered. The SC currents in the cable cores have been
arrangement also causes higher sheath currents in respect to simulated using proper current sources equal to the expected
the cross-bonding case, due to the high number of internal SC current, as calculated according to the IEC 60909 [13]. A
loops formed by the numerous grounding points. The sheath 3-phase SC at the grid side is simulated using a current source
current has been calculated equal to 35 A for the case of representing the total fault current at the wind farm busbar,
2 Ohm grounding resistances. connected at the wind farm side of the cable and all phases
short circuited at the grid side cable end. For the simulation of
a single-phase short circuit, a current source is connected at
the faulted cable phase. In this case, the other two phases are
assumed to be open-circuited at both ends. The simulation
model used is illustrated in Fig. 12.

Fig. 10. Induced voltage at sheaths. Cable sheaths are grounded at both ends
using grounding resistances equal to 2 Ohm and at 12 points along the cable
with varying grounding resistances.

Finally, the influence of the number of cables in the


arrangement is investigated. The system under study
comprises a group of nine single core cables. Modeling of the
Fig. 12. Simulation model used for a short-circuit at the grid side.
cable system with only 3 or 6 cables results in significant
differences in the calculated voltages, compared to those of
the full cable system model. Fig. 11 shows the different A. Three-phase Short Circuits
voltage profiles along the cable sheaths for sheaths grounded All results calculated for the 3-phase symmetrical SC are
at both ends with 2 Ohm grounding resistance. Cable systems quite similar in form to the corresponding derived from the
consisting of 3, 6 and 9 cables are examined. The voltages steady-state analysis. The grounding of cable sheaths at one or
induced by the adjacent cables, due to the system asymmetries at both ends does not sufficiently reduce the induced sheath
result in higher sheath voltages with increasing cable system voltage when dealing with long cable lengths. Furthermore,
complexity. the grounding at both cable ends leads to significant currents
at the cable sheaths. The application of two or five
cross-bondings for the examined 18360 m long cable
5

arrangement reduces the sheath voltage to a maximum of 500


V and 300 V respectively, as shown in Figs. 13 and 14. In Fig.
14, the maximum sheath voltage for the case of cross-bonding
at 5 points seems to depend significantly on the value of the
grounding resistance, due mainly to the high currents that flow
in the sheaths during the short-circuit.

Fig. 15. Induced voltage at sheaths for a 3-phase short circuit when sheath
cross-bonding and SVLs are used.

B. Single-phase Short Circuits


Similar calculations have been conducted for single-phase
short circuits, as determined by [13]. Simulation results show
that when single-phase SCs occur, the cross-bonding of the
Fig. 13. Induced voltage at cable sheaths. Cable sheaths grounded at both cable sheaths does not affect the induced voltage. This is
ends and cross-bonded at two points (every 6120 m). 3-Phase Short Circuit at expected since during a single-phase SC the 3-phase cables do
the Wind Park side. not carry symmetrical fault currents. Therefore, the
transposition applied to the sheaths does not eliminate the
induced voltage as it is not equally induced from the three
phases.
Fig. 16 illustrates the sheath voltage profile corresponding
to phase a and b of a 3-phase cable system. The single phase
short circuit occurs in phase a. In the examined cable
arrangement sheaths are grounded at both ends with a 2 Ohm
grounding resistance, while five cross-bondings are applied.
The voltage profile shows that the voltage at both sheaths is
equally significant, since the cross-bonding does not help in
the mitigation of the sheath induced voltages.
Fig. 14. Induced voltage at sheaths. Cable sheaths grounded at both ends and
cross-bonded at five points (every 3060 m). 3-Phase Short Circuit at the Wind
Park side.

In order to further reduce the induced voltage additional


measures such as Sheath Voltage Limiters (SVLs) must be
used [14]. The SVLs are non linear devices connected
between the sheaths and earth, usually installed at the points of
the sheath cross-bonding. Under normal operating conditions,
the SVLs behave as an open circuit. When the sheath voltage
increases over the rated SVL voltage, the SVL grounds the
sheath at the installation point to reduce the overvoltage. Since
in this analysis the transient behavior of the short circuit and Fig. 16. Induced voltage at sheaths. Cable sheaths are grounded at both ends
with 2 Ohm grounding resistances and cross-bonded at five points.
the SVLs is not examined, the SVLs when energized are
Single-phase a SC at the Wind Park side .
treated as grounding points with specified grounding
resistances. On the contrary, the installation of SVLs at certain points of
Fig. 15 shows the sheath voltage for the case of five SVLs the cable routing, practically at the points of the sheath
connected at the five sheath cross-bonding points. The cross-bondings, has shown that the induced voltage at the
respective sheath voltage profile of the arrangement without cable sheaths is reduced. Fig. 17 shows the induced voltage in
the SVLs is shown in Fig. 14. In Fig. 15, the voltage profiles the case of a single-phase short-circuit at the wind farm side.
represent different combinations of grounding resistances, The induced voltage is reduced due to the five SVLs that are
where Rearth,ext corresponds to the grounding resistance at the connected at the cable sheaths. Additionally, sheaths are
cable ends and Rearth,int to the grounding resistance at the grounded with different grounding resistances at both ends.
SVLs. As shown, the voltage is reduced to a maximum of The voltage, depending on the grounding resistances, is lower
300V depending on the value of the grounding resistances. than 280 V in all cases. The respective voltage induced when
only cross-bondings are applied has been calculated equal to
600 V at the cable ends.
6

"International Conference on Renewable Energies and Power Quality


(ICREPQ'07)", Sevilla 28,29 and 30 Mach 2007
[5] N. Drossos G. Kyritsis D. Tsanakas S. Papathanassiou, "Examination Of
Alternative Formations For 150 KV Cables - Possibilities And
Advantages From The Use Of Trefoil Formation," in Proc. MedPower
2004, Nov. 2004, Lemessos.
[6] IEEE Guide for the Application of Sheath-Bonding Methods for
Single-Conductor Cables and the Calculation of Induced Voltages and
Currents in Cable Sheaths, ANSI/IEEE Std 575-1 988.
[7] IEEE Guide for Safety in AC Substation Grounding, ǿǼǼǼ 80-2000, 01-
May-2000.
[8] H. W. Dommel, ‘EMTP Theory Book’, Bonnevile Power Administratio
n, Portland, OR, 1982.
[9] L. Marti, "Simulation of Transients in Underground Cables with
Fig. 17. Induced voltage at the cable sheaths in the case of a single-phase SC Frequency – Dependent Modal Transformation Matrices," IEEE Trans.
when cross-bondings and SVLs are used. on Power Delivery, vol. 3, no. 3, pp.1099-1110, Jul. 1988.
[10] L. Marti, "Simulation of Electromagnetic Transients in Underground
Cables using the EMTP," in Proc. 2nd IEE International Conf. on
Advances in Power System Control, Operating and Management, Hong
V. CONCLUSIONS Kong, Dec. 1993.
The problems that may occur in parallel MV single core [11] R. Benato, A. Paolucci, EHV AC Undergrounding Electrical Power:
Performance and Planning, Springer-Verlang, London, 2010.
cables with long lengths have been examined in this paper. It [12] NEPLAN© User’s Guide V5 Tutorial.
is shown that significant voltages can be induced at the cable [13] IEC 60909-0, Short-circuit currents in 3-phase a.c. systems – Part 0:
sheaths if specific measures are not taken. The calculation of Calculation of currents, IEC First edition 2001-07.
the cable sheath voltages has been conducted using the [14] B. Parmigiani, D. Quaggia, E. Elli, S. Franchina, "Zinc Oxide Sheath
Voltage Limiter For HV and EHV Power Cable: Field Experience and
ATP/EMTP software. A real cable arrangement has been Laboratory Tests," IEEE Transactions on Power Delivery, Vol. PWRD-
investigated in order to determine the effects of various 1, No. 1, January 1986.
parameters on the induced sheath voltages under steady-state
and short-circuit conditions. VII. BIOGRAPHIES
It is shown that the sheath induced voltage at cables with
Kostas Gouramanis was born in Athens, Greece, on September 22, 1979. He
significant length can be reduced only by applying both sheath received his diploma in Electrical and Computer Engineering from the
cross-bonding and grounding at the cable ends combined with Department of Electrical and Computer Engineering at the Aristotle
small grounding resistances. Grounding resistances greatly University of Thessaloniki, Greece in 2003, and his Ph.D. degree from the
same university in 2007. He is currently working as a consultant in the areas
affect the induced voltages and therefore small grounding of industrial electrical installations, electrical energy saving, and renewable
resistances at least at the cable terminations at the substations energy sources. His research interests are in the fields of power electronics,
is crucial in order to reduce the sheath voltage at the cable power quality and renewable energy sources.
ends. The number and the location of the sheath cross-bonding
Christos G. Kaloudas was born in Xanthi, Greece, on May 4, 1983. He
points depend on the cable length and configuration and must received his Dipl. Eng. Degree from the Department of Electrical and
be calculated for each case individually. Computer Engineering at the Aristotle University of Thessaloniki, in 2006.
The application of sheath grounding only at the cable ends, Since 2006 he is a postgraduate student at the Department of Electrical and
Computer Engineering at the Aristotle University of Thessaloniki. His special
besides of the induced sheath voltages results also in high interests are power system modeling and computation of electromagnetic
sheath currents that increase the cable losses. transients.
The application of sheath cross-bonding is not adequate in
Theofilos A. Papadopoulos was born in Thessaloniki, Greece, on March 10,
cases of three-phase and singe-phase short circuits. In order to 1980. He received his Dipl. Eng. Degree and Ph.D. from the Department of
reduce the sheath voltages the use of SVLs at the points of Electrical and Computer Engineering at the Aristotle University of
cross-bonding is necessary. In both cases of three-phase and Thessaloniki, in 2003 and 2008, respectively. He is currently a researcher at
the Power Systems Laboratory of the Department of Electrical and Computer
single-phase short-circuits, it is shown that SLVs can reduce
Engineering of the Aristotle University of Thessaloniki, Greece. His special
the induced voltages considerably. In the case of single-phase interests are power system modeling, powerline communications and
short-circuits the cross-bonding of the sheaths does not affect computation of electromagnetic transients. Mr. Papadopoulos has received the
the induced voltage due to the asymmetrical fault currents in Basil Papadias Award for the best student paper, presented at the IEEE
PowerTech 07 Conference in Lausanne, Switzerland.
the 3-phase cable system.
Grigoris K. Papagiannis was born in Thessaloniki, Greece, on September 23,
VI. REFERENCES 1956. He received his Dipl. Eng. Degree and his Ph.D. degree from the
Department of Electrical and Computer Engineering at the Aristotle
[1] Nasser D. Tleis, Power Systems Modeling and Fault Analysis, Published
University of Thessaloniki, in 1979 and 1998 respectively. He is currently
by Elsevier Ltd, 2008, pp 140-186.
Associate Professor at the Power Systems Laboratory of the Department of
[2] C. Adamson, H. Taha, L. M. Wedepohl, "Comparative Steady – State
Electrical and Computer Engineering of the Aristotle University of
Performance of Crossbonded Cable Systems", Proc. IEE, vol. 115, no.
Thessaloniki, Greece. His special interests are power system modeling,
8, pp. 1147-1155, Aug. 1968.
computation of electromagnetic transients, distributed generation, powerline
[3] E. H. Ball, E. Occhini, G. Luoni, "Sheath Overvoltages in High–Voltage
communications and smart grids.
Cables Resulting from Special Sheath-Bonding Connections," IEEE
Trans. on Power Apparatus and Systems, vol. PAS-84, no. 10, pp. 974-
988, Oct. 1965. Kostantinos Stasinos received his Dipl. Eng. Degree from the Department of
[4] J.R. Riba Ruiz, Antoni Garcia, X. Alabern Morera, "Circulating sheath Electrical and Computer Engineering at the Aristotle University of
currents in flat formation underground power lines," in Proc. Thessaloniki, in 2003. Since 2005 he is Electrical Works Coordinator in the
7

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